2008 Korloy Metric Catalogue - Based Tools

KORLOY Ultra-Fine Grades “F-Series”KORLOY Corrosion & magnetism Proof grades, “In-Series”

General Cutting Tools

Cemented Carbide, Cermet BlankSquare BlankRound Bars BrankRing BlankHelix BlankSlitter KnivesInsert for PulleySquare BitsAuto Tool BitsReamerBurnishing drillCentering toolCounter sinkSide cutter

Mining & Construction Tools

Cemented Carbide Blank for BitFor Taper BitsBoring Crown Blank Metal Crown BlankBit for Construction

H02H02

H03H04H05H05H05H06H07H08H09H10H11H11H11H11

H12H12H12H12

Contents

ed ToolsBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBrazBraz

02H

FS1FCCFA1FG2

Gener

al Cutt

ing To

olsBr

azed

Too

l

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools

Mechanical Seal, Sliter Knife Anti-corrosive alloy, Magnetism proof alloy.

Technical Information for Brazed Tools

In general, when we compare cemented-carbide to high speed steel, cemented-carbide has higher hardness but is more brittle than high speedsteel. To neutralize the difference of our cemented-carbide, KORLOY has developed an ultra fine cemented carbide grade F-Series ±(WC sizeunder 0.5 ). Its quality is better on toughness and plastic deformation resistance against cemented carbide, having coarse grain sizes. The maincoverage for ultra fine cemented carbide is endmilling of difficult-to-cut material like high temp alloy.

KORLOY Ultra-Fine Grades F-Series

Features

Outstanding corrosion resistance : several hundred times better performance than general carbide grade. (Test have been performed at 30% NHO3, comparing KORLOY G5 and IN-Series)Excellent hardness & toughness : Over (HRA) 85 hardness, Over (TRS) 200 toughness.Several grades : 3 different kind of grades for specific application, respectively.

KORLOY Corrosion & Magnetism Proof Grades, IN-Series

Features

Cutting Performance Guide of Grade Selection

Since it is a grade focused on toughness, it is possibleto make endmill, side cutter, gun drill, reamer etc. It has superior quality on toughness andanti built-up edge property.

It has been modified from FA1 to increase thermalshock resistance, thus FCC has proper properties to machine stainless steel and hard to machinematerials at medium to high speed milling.

As a ultra fine grade having high hardness andsuperior toughness at the same time, it is the 1strecommended grade of KORLOY to make sharpcutting edge to cut difficult-to-cut material.

FA1 FCC FS1

Micro Structure of F-Series

Chipping Resistance

Special Features

Use

Cutting condition

Wear resistance

Workpiece : SM55C(HRC20) Helix angle : 30Tool : 10mm, 2 Flutes(SSE2100) RPM = 1,100min-1

Cutting speed = 35m/mim Axial depth = 12mmFeed = 0.1mm/t Radial depth = 1mmDownward cutting, Without coolant

FS1, FG2FCC, FA1

Workpiece : 1045(AISI)fn = 0.1mm/revap= 1mm, with coolant

Ultra finegrade

High speedsteel

0.96m(2.5grooves) chipping

chipping

chipping

1.54m(4grooves)

2.55m(6.7grooves)

GradeISO

classificationWear

resistanceToughness

CharacteristicsSpecificGravity

Hardness(HRA)

TRS( f/ )

G10

H01

AISI : American Iron and Steel Institute

For Anti-corrosive For Magnetism proof

IN10

IN20

IN40

14.4

14.5

13.5

91.5

91.0

85.5

230

250

280

0

90

0

Parts for plant of corrosion-high pressure. Parts for sea water pump. Die / punch in high temperature. Mechanical seal.

Tape sliter. Mold for magnetic powder.Parts for VTR.

Workpiece : 4140(AISI) Tool : Solid carbide endmill ( 8mm, 2Flutes)vc = 26.5m/min, fz = 0.0285mm/t, vf = 60mm/min, with coolant

Mechanical Seal, Sliter Knife Anti-corrosive alloy.Mold for magnetic powder.Anticorrosive-Magnetism proof alloy.

Workpiece 1st Recommended Grade Application toolNon-ferrous metal

Steel, Cast iron Drill, Endmill

Car

bide

Cutting length

Cutting times

Grade Specific gravity(g/cm3) Hardness(HRA) TRS(kgf/mm2) Magnetic saturation(Gauss cm3/g) Use

03H

General Cutting ToolsM

ining ToolsConstruction Tools

Brazed Tool>>>

Cemented Carbide, Cermet Blank

01- 0123456

02- 0123456

03- 0123456

04- 0123456

05- 123456

06- 0123456

07- 0123456

08- 13456

10

13

16

19

22

25

30

10

13

16

19

22

25

30

10

12

15

18

24

24

28

10

13

16

19

22

25

30

5

6

7

9

10

11

10

13

16

19

22

25

30

10

13

16

19

25

25

30

3

4

5

6

8

6

9

11

13

15

17

20

6

9

11

13

15

17

20

-

-

-

-

-

-

-

6

9

11

13

15

17

20

8

10

12

16

18

20

10

13

16

19

22

25

30

10

13

16

19

20

22

25

8

13

15

17

20

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

4

5

6

8

4

5

5

5

8

8

8

-

-

-

-

-

-

-

-

-

-

-

-

-

-

4

5

5

5

8

8

8

-

-

-

-

-

-

2

2.5

3

4

4

5

6

-

-

-

-

-

-

-

-

-

-

-

-

Uncoated Cermet

Designation A B C R Available blankInserts

ST10

ST20

U40

GR3

5

U20

H02

H01

G10

CT1

0

CN

20

31type

32type

45type

46type

41type

42type

37type

38type

47type

48type

33type

34type

49type

50type

51type

52type

36type

39type

40type

35type

43type

04H

Gener

al Cutt

ing To

olsBr

azed

Too

l

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools

Square Blank

RB

RB 15 04 Code System

Bending Tolerance

Length ThicknessWidth

Standard3050100

+1.0 - 0+1.5 - 0+3.0 - 0

0.150.250.30

ToleranceF-max

L

L W3 4 5 6 7 8 9 10 G10G10

GradesT =

RB 303304305306 307 308 309 310

RB 403 404 405 406 407 408 409 410

RB 503 504 505 506 507 508 509 510

RB 603 604 605 606 607 608 609 610

RB 703 704 705 706 707 708 709 710

RB 803 804 805 806 807 808 809 810

RB 903 904 905 906 907 908 909 910

RB 1003 1004 1005 1006 1007 1008 1009 1010

RB 1504 1505

RB 2003 2004 2005

(mm)

3333333344444444555555556666666677777777888888889999999910101010101010101515202020

34567891034567891034567891034567891034567891034567891034567891034567891045345

L W3 4 5 6 7 8 9 10 G10G10

DesignationT =

2006 2007 2008 2009 2010

RB 3003 3004 3005 3006 3007 3008 3009 3010

RB 4003 4004 4005 4006 4007 4008 4009 4010

RB 5003 5004 5005 5006 5007 5008 5009 5010

RB 6003 6004 6005 6006 6007 6008 6009 6010

RB 7003 7004 7005 7006 7007 7008 7009 7010

RB 8003 8004 8005 8006 8007 8008 8009 8010

RB 9003 9004 9005 9006 9007 9008 9009 9010

RB 10003 10004 10005 10006 10007 10008 10009 10010

(mm)

3333333344444444555555556666666677777777888888889999999910101010101010101515202020

34567891034567891034567891034567891034567891034567891034567891034567891045345

GradesDesignation

05H



Brazed Tool>>>

ST20 G10D

30Designation

Grades

40 50 60 70 80 90 100

SR 03 04 05 06 07 08 09 10 11 12

(mm)

3

4

5

6

7

8

9

10

11

12

Available Endmill( D)Designation

ST 14151820242630323538404550

13, 14

15

18

20

23, 24

26, 27

29, 30, 31

32, 33

34, 35, 36

37, 38

39, 40, 41, 42

43, 44, 45, 46, 47

48, 49, 50

L

30

30

32

32

37

37

42

47

52

57

62

67

67

T

2.3

2.3

2.3

2.8

2.8

3.3

3.8

3.8

3.8

3.8

4.3

4.3

4.3

W

4.0

4.0

4.5

5.5

5.5

6.5

7.0

7.0

7.0

7.0

7.5

7.5

7.5

23 44

25 13

25 13

24 09

25 13

24 24

25 13

26 41

24 36

23 51

24 57

25 13

24 09

DDesignation

D d

(mm)

7.2~ 200 2.7~ 150 0.8 ~10

d T

SR(Round bars blank)SR 03Code System

Bending Tolerance

Diameter( ) Length

Standard30405080

+1.5 - 0+1.5 - 0+1.5 - 0+2.5 - 0

0.100.150.200.25

ToleranceF-max

L

ST(Helix blank)

RT(Ring blank)

(mm)

Round bars blank, Ring blank, Helix blank

06H

For video tape.For audio tape.For mangetic tape.For brass plate, mobile battery.

Slitter Knives

Broach cutter

Application

Application Order

Machining example

Top slitter knife : Thickness : 0.01~0.02mmBottom slitter knife : Thickness : 0.001mm

Flatness : under 0.0005mm Polishing surface roughness : under 0.05S

Broach cutters apply to inner machining of metal bearing which is used for automobile crank shaft.

- Designation for cast iron : KL d d T- Designation for AL : AL d d T

: AL d d T (If there is no mentioned any angle, = 30 )

Tool selection

Technical Information for Brazed ToolsGe

neral C

utting

Tools

Braz

ed T

ool

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools

07H

Designation : DF356-3B

Designation : DF356-4B

Designation : DF356-5A

Designation : VF13M522 Designation : UF320

Insert for Pulley

Pulley insert for tailor made



Brazed Tool>>>

08H

Gener

al Cutt

ing To

olsBr

azed

Too

l

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools

F

04-0

04-1

04-2

04-3

04-4

04-5

04-6

07-0

07-1

07-2

07-3

07-4

07-5

07-6

06-0

06-1

06-2

06-3

06-4

06-5

06-6

06-0

06-1

06-2

06-3

06-4

06-5

06-6

08-1

08-1

08-3

08-4

08-5

08-6

05-1

05-2

05-3

05-4

ELHW(R)CBA

10

13

16

19

22

25

30

10

13

16

18

25

25

30

10

13

16

18

22

25

30

10

13

16

19

22

25

30

3

3

4

5

6

8

5

6

7

9

6

9

11

13

15

17

20

10

13

16

19

20

22

25

10

13

16

18

22

25

30

10

13

16

19

22

25

30

8

8

13

15

17

20

8

10

12

16

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

7

8

3

3

4

5

6

8

3

4

5

6

0.3

0.5

0.5

0.5

1

1

1

0.3

0.5

0.5

0.5

1

1

1

2

2.5

3

4

4

5

6

2

2.5

3

4

4

5

6

10

13

16

19

25

25

35

10

13

16

19

25

25

30

10

13

16

19

25

25

30

10

13

16

19

25

25

30

10

13

16

18

22

25

13

16

19

25

10

13

16

19

25

30

35

10

13

16

19

25

30

35

10

13

16

19

25

30

35

10

13

16

19

25

30

35

16

19

22

25

32

38

13

16

19

25

80

100

120

140

160

180

200

80

100

120

140

160

180

200

80

100

120

140

160

180

200

80

100

120

140

160

180

200

100

120

140

160

180

200

100

120

140

160

0

4

4

5

5

5

6

5

7

10

12

13

15

16

13

16

20

25

30

40

33, 34 - 0123456

35 - 0123456

36 - 0123456

39, 40 - 0123456

43 - 123456

49, 50 - 1234

ST20

33type(Right hand)/34type(Left hand)


43type


35type

36type

Square Bits

Available blank

DesignationFeed direction FigureGrades

09H



Brazed Tool>>>

Auto Tool Bits

Designation

PBX - 105

106

107

108

109

110

112

116

A

20

20

20

20

20

20

20

20

2.0

2.5

3.0

3.0

3.5

4.0

4.0

4.0

2.0

2.5

3.0

3.0

3.5

4.0

4.0

4.0

5

6

7

8

9

10

12

16

5

6

7

8

9

10

12

16

125

140

150

150

150

150

150

150

B C W H L FA1 H2 U2

PBX100

(mm)

: Stock item : Under preparing for stock

R type insert

Designation

PBX - 205

206

207

208

209

210

212

A

20

20

20

20

20

20

20

B

2.5

2.5

3.0

3.0

3.5

4.0

4.0

C

2.5

2.5

3.0

3.0

3.5

4.0

4.0

F

3.0

3.0

4.0

4.0

4.0

6.0

6.0

W

5

6

7

8

9

10

12

H

5

6

7

8

9

10

12

L

100

100

130

130

130

150

150

PBX200

(mm)

R type insert

10H

Gener

al Cutt

ing To

olsBr

azed

Too

l

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools


Available for tailor made

(mm)

3.03.54.04.55.05.56.07.08.09.0

10.011.012.013.014.015.016.0

44444446666666888

2020202023232631333638414444475052

60607070808090

100110120130140150150160160170

3.03.54.04.55.05.56.07.08.09.0

10.010.012.012.016.016.016.0

11111111112222222

HRE 030S035S040S045S050S055S060S070S080S090S100B110B120B130B140B150B160B

Designation D d Fig.No. of flute 1 L

Reamer(Helical)

Available for tailor made

(mm)

3.03.54.04.55.05.56.07.08.09.0

10.011.012.013.014.015.016.0

44444446666666888

2020202023232631333638414444475052

60607070808090

100110120130140150150160160170

3.03.54.04.55.05.56.07.08.09.0

10.010.012.012.016.016.016.0

11111111112222222

Reamer(Straight)

RE 030S035S040S045S050S055S060S070S080S090S100B110B120B130B140B150B160B

Fig. 1

SOLID : HRE-S TOP SOLID : HRE-B

SOLID : RE-S TOP SOLID : RE-B

Fig. 2

Fig. 1 Fig. 2

Helical FluteGrade : H01

Straight FluteGrade : H01

Designation D d Fig.No. of flute 1 L

11H



Brazed Tool>>>


Order ex) : SC(D/d-T/T1)Available for tailor madeGrade : Selection according to workpiece

Step Burnishing drill

Order ex) :Available for tailor made

Order ex) :Available for tailor made

BD 030S035S040S045S050S055S060S070S080S090S100S110S120B130B140B150B160B

3.03.54.04.55.05.56.07.08.09.0

10.011.012.013.014.015.016.0

3333333333333535404045455050606060

60606060707075758080

100100120120130130130

3.03.54.04.55.05.56.07.08.09.010.010.012.012.016.016.016.0

11111111111122222

(mm)

Burnishing drill

Designation

CT 060S080S100S120B160B200B

6.08.0

10.012.016.020.0

132324283235

6080

100120160200

6.08.0

10.012.016.020.0

SolidSolidSolid

top Solidtop Solidtop Solid

111222

Fig.

(mm)

Centering tool

Designation

CS 100-90200-90300-90100-90200-90300-90

102030102030

344344

909090606060

70851207085120

101216101216

A

(mm)

Counter sink

Side cutter

SOLID : BD-S

TOP SOLID : BD-B

SOLID : CT-S

TOP SOLID : CT-B

Fig. 1

Fig. 2

Fig. 1

Fig. 2

Grade : H01 Grade : FA1

Solid Type

Brazed Type

Grade : FA1

Order ex) : CT(D/d- 1 / L)Available for tailor made

Designation D d Fig.1 L

D d1 L

D dNo. offlute

L

Cemented Carbide Blank for BitsGe

neral C

utting

Tools

Braz

ed T

ool

>>>

Min

ing

Tool

sCo

nstruc

tion T

ools

12H

When ordering special items, Please point out the designation, grades, quantity.Available for tailor made.

1000type (For taper bits)

1000

(mm)

ADesignation Code B C R

66666688888888888

1010101010101010101010101010

100100100100100100110110110110110110110110110110110110110110110110110110110110110110110110110

808080808080

120120120120120120120120120120120120120120120120120120120120120120120120120

10101010101012121212121414141414141515151515151518181818181818

24262830323234363840423234363840423436384042444634363840424446

124126128130132232234236238240242332334336338340342434436438440442444446534536538540542544546

2000type (For cross bits)

2000

(mm)

ADesignation Code B C R

10111213141510111213141512131415161718

10101010101212121212121414141414141414

6666666666688888888

100100100100100100100100100100100100100100100100100100100

110111112113114115210211212213214215312313314315316317318

Boring Crown Blank-Metal Crown Blank

Bits for construction

DDesignation

(mm)

20323436383940

Stock

GR40

TB(For taper bits)

TB 20323436383940

Configuration

Earth Auger Bits

Casing Bits

Rod cutter

Dimensions

(mm)Bits for construction

ADesignation

(mm)

5687

B

56810

C

89

1015

Stock

E1 E2 G2

BT

BT 1234

For Boring Crown

Documents

2008 Korloy Metric Catalogue - Based Tools