3408 YZ PC 0006 IS03 Material Criticality Assessment Plan

CONTRACTOR ID. CODE 3408-YZ-PC-0006

OWNER:

PROJECT MATERIAL CRITICALITY ASSESSMENT PLAN OWNER ID. CODE

3408-YZ-PC-0006

PMC:

AL-WAHA PDH-PP PROJECT AL-JUBAIL K.S.A. Sheet 2 of 10 Issue 03

LIST OF CONTENTS

1 SCOPE .................................................................................................................................3

2 REFERENCES.....................................................................................................................3

3 CRITICALITY RATE ASSESSMENT................................................................................4

3.1 Criticality Impact (Table 1) .........................................................................................................4 3.2 Commodity Complexity (Table 2)............................................................................................4 3.3 Criticality Rating (Table 3)..........................................................................................................6

4 INSPECTION LEVEL DEFINITION ...................................................................................7

4.1 Code “CQ4” .....................................................................................................................................7 4.2 Code “CQ3” .....................................................................................................................................7 4.3 Code “CQ2” .....................................................................................................................................7 4.4 Code “CQ1” .....................................................................................................................................8

5 OPERATING MODE ...........................................................................................................9

5.1 Items classified “CQ4” .................................................................................................................9 5.2 Items classified “CQ3” .................................................................................................................9 5.3 Items classified “CQ2” .................................................................................................................9 5.4 Items classified “CQ1” ...............................................................................................................10

ATTACHMENTS

Attachment 1 – Criticality Rating Assessment (TCM) Attachment 2 – Criticality Rating Assessment (DIC)

03


OWNER:


3408-YZ-PC-0006

PMC:


1 SCOPE

Contractor proposes this Project Material Criticality Assessment Plan to define the minimum requirements of Supplier’ Surveillance to be carried out on the equipment and materials to be supplied by Contractor for the Project.

2 REFERENCES

Contractor shall carry out an adequate Supplier Surveillance activities according to the requirements included in the relevant Requisition and the level code due to the Quality Class (CQ) therein mentioned. The Quality Class of each material is considered equal to the Criticality Rating, which shall be calculated according to the indication of present Plan, after OWNER/IPMT approval. The Criticality Rating calculation results, for all items, shall be recorded by means of the forms attached in Attach. 1. The Commodity Criticality Rating (table 3) is achieved through the combination of the assessment of the Criticality Impact (table 1) and the evaluation of the Commodity Complexity (table 2). The evaluation is carried out in the course of a dedicated meeting, leaded by the Project Engineering Manager and with the participation of:

• Process Manager • Technology Manager • Safety Engineer • Disciplines Engineer • Welding Engineer • Procurement Manager • Inspection Manager

The Project Engineering Manager is nominated facilitator to timely call and conduct the meetings, to ensure the adoption of common criteria. Proposals issue are mainly from:

• Process Manager, for major process equipment indicated in the Equipment List • Design Department, for the other components, whenever the assignment of a

class other than the default class is deemed useful. The expected duration I 1 day for each typology of Plant. OWNER/IPMT will be informed of the date and venue of the meetings to have the possibility to attend the meetings.


OWNER:


3408-YZ-PC-0006

PMC:


3 CRITICALITY RATE ASSESSMENT

3.1 Criticality Impact (Table 1)

Each commodity (package, machinery, equipment and material) shall be assessed against the following table and the total score carried forward to the table 3 as indicated at point 3 .3.

PARAMETER SCORE

Personnel Safety a) Failure would have no perceived risk to personnel. 1 b) Failure would have moderate risk to personnel., mitigated by equipment system or procedures.

2

c) Failure would cause high risk to personnel. 3 Standby Availability a) Failure would be covered by standby unit or change out without difficulty 1 b) Failure would cause some loss of production but not loss of integrity 2 c) Failure would cause major loss of production and jeopardise plant integrity 3 Environmental Impact a) Failure would have no significant impact, would be isolated and only affect operating personnel

1

b) Failure would have moderate impact and could affect a small public population

2

c) Failure would have high impact and affect a large public population 3 Design Maturity a) A proven design, frequently used, very reliable Suppliers 1 b) Minor modification to a proven design, Supplier reliability and good references

2

c) New or innovative design or significant extrapolation of previous capacity, new Suppliers and/or no significant reference

3

Manufacturing Process Complexity a) Simple, known process 1 b) Numerous simple known processes or one complex process 2 c) More than one complex process 3 Engineering Interface Data a) Not significant for overall design 1 b) Of some value, but not critical for overall design 2 c) Essential for overall design 3 Importance, Cost, Size a) Minor importance, low cost, small item 1 b) Significant importance, moderate cost, moderate size item 2 c) Vital importance, large, expansive item 3

3.2 Commodity Complexity (Table 2)

Each commodity (plant, machinery, equipment and material), shall be assessed against the following table and the grade carried forward to the table 3 as indicated at point 3.3


OWNER:


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PMC:


Should any item not suitably be covered by this table, the relevant Grade shall be defined during the criticality assessment meeting and the rationale recorded in the minute of meeting.

ITEM GRADE

Main Rotating Equipment: Centrifugal pump in critical service (i.e. loop reactor pump), reciprocating compressor (high pressure and flow rate), large size extruder, turbo generator (>20 MW), special fire fighting pump package Main Package Units Process Heaters (i.e. Reformer, Cracking, Vis-breaking)

A

Safety Critical Systems: Process Safeguarding, Fire and Gas, etc. A

Static Equipment: Main Pressure Equipment in critical service, special materials, severe design data (Vessels, Columns, Reactors)

A

General Package Unit: Water tube boiler/Heat Recovery Boiler (large size and high pressure), catalytic oxidiser, cold box, air separation units, process gas purification unit, pneumatic conveying systems

B

General Rotating Equipment: High power gas turbine and steam turbine, large centrifugal/reciprocating compressor, BFW pump, critical service agitator, process dryer and centrifuges, diesel generator set, sea/cooling water pump, process chiller

B

General Static Equipment: Silos, tank to be assembled on Site, cryogenic storage tanks, spheres, special material pressure equipment, heat exchanger

B

Major Instrumentation Systems: Engineered system such as DCS, SCADA, special equipment etc.

B

Special Piping: Special grade, special thickness, exotic material B

Telecommunication Equipment: Engineered items, antenna, special equipment

B

Large or Complex Valves > 300 mm diameter, Special or High Pressure valves, Safety Valves: ESD valves, manifolds

B

Major Electrical Equipment: Converter, HV transformer, HV switchgear B

Std Static Equipment: Plate heat exchanger, desuperheater, low pressure vessel and exchanger

C

Std Package Unit: Desalination unit, Water treatment plant, air drier, flare, cooling tower, small boiler and incinerators, loading arm, bagging line

C

Std Rotating Equipment: Agitators, Air, nitrogen and gas normal compressor, normalized pump (i.e. ISO), large fan, diesel engine, water chiller

C

Normal Electrical Equipment: Standard control panels, MCC, LV switchgear

C

Special Safety Items: Fire dampers, gas bottles, pressurized components in fire extinguishing systems

C

Minor Rotating Equipment: Scales, small pumps and fans, pneumatic pumps, belt conveyor, hoist, bridge crane, fork lift

D

Minor Package Unit: Chemical dosing unit, minor units (completely standard Supplier)

D


OWNER:


3408-YZ-PC-0006

PMC:


ITEM GRADE

Minor Static Equipment: Hoppers, bins, atmospheric small drums, static mixers

D

Valves: Std Valves < 300 mm diameter E

Electrical Bulks: Cables, light fittings E

Instrument Bulks Cables, standard field instruments E

Standard Piping: Normal grades of carbon steel and stainless steel, standard flanges and couplings

E

Heating, Ventilating, Air Conditioning Equipment E

Normal Safety Items: Hydrants, hose reels, monitors E

3.3 Criticality Rating (Table 3)

The following table allows to find the Criticality rating on the base of the Criticality Impact (see Table 3.1) and Commodity Complexity (Table 3.2).

CRITICALITY IMPACT Total Score

≥21 20 19 18 17 16 15 14 13 12 11 10 9 8 7

A

B

C

D

CO

MM

OD

ITY

CO

MPL

EXIT

Y G

rade

E

Criticality Rating = CQ1





OWNER:


3408-YZ-PC-0006

PMC:


4 INSPECTION LEVEL DEFINITION

The Inspection Level of each item is determined on the basis of Criticality Rating, calculated by means of the tables in previous paragraph 3. The Inspection Level is described here below:

4.1 Code “CQ4”

This code denotes equipment and/or materials having low technological content or complexity. The Contractor Inspector does not normally witness tests at Supplier’s shop. The material conformity is established through Supplier’s certificate review. The Contractor's Inspectors follow the relevant operating mode described in paragraph 5. Desk expediting by phone, every 3 weeks. Expediting visit to be fixed if necessary. Inspection & Test Plan (ITP) and test procedures not required, Supplier standard documents applicable.

4.2 Code “CQ3”

This code denotes equipment and/or materials having medium technological content or complexity. The Contractor’s Inspector witnesses the functional and/or final test as per indicated requirements, following the relevant operating mode described in paragraph 5. Desk expediting are performed every 2 weeks while expediting visit are performed at least every 4 weeks. ITP required, test procedures not required, Supplier standard documents applicable.

4.3 Code “CQ2”

This code denotes equipment and/or materials having high technological content. The Contractor’s Inspector surveillance is scheduled on regular basis, at least every three weeks, the inspector witnesses intermediate, final test during fabrication phases, adopting the relevant operating mode described in paragraph 5. Surveillance inspection frequency could be increased only case by case, after analysis of the elements that could affect the correct supply of the item. Expediting visits to be performed at least every 2/3 weeks. Intermediate desk expediting to be performed if necessary. ITP to be approved during the pre inspection meeting by Contractor and OWNER/IPMT representative, Supplier procedures for fabrication and test required.


OWNER:


3408-YZ-PC-0006

PMC:


4.4 Code “CQ1”

This code denotes items having high construction complexity, where any non-conformity may affect the objectives of the Project, and a relatively high technological content. The Contractor’s Inspector surveillance is scheduled on regular basis, at least every fortnight, the inspector witnesses the fabrication phases, intermediate and final tests, following the relevant operating mode described in paragraph 5. Surveillance inspection frequency could be increased to daily or weekly only case by case, after analysis of the elements that could affect the correct supply of the item. Expediting visits to be performed on regular basis every fortnight, frequency could be increased, depending on supply performance results. Intermediate desk expediting to be performed if necessary. ITP to be approved during the pre inspection meeting by Contractor and OWNER/IPMT representative, Supplier procedures for fabrication and test required.


OWNER:


3408-YZ-PC-0006

PMC:


5 OPERATING MODE

Contractor’s Project organization, coordinated by the Inspection Team and with active co-operation of Quality Manager and of involved Lead Discipline Engineers, if any, will carry out the required Suppliers surveillance, adopting the operating mode here following described, related to the achieved quality class for each equipment and/or material which are part of his scope of supply. The surveillance criteria here highlighted are the guideline for inspection activities but they are not limited to the points here recalled. Details of the inspection phases for each item will be included in the ITP’s of each supply, suitable graduating Contractor and OWNER/IPMT presence where required.

5.1 Items classified “CQ4”

The Contractor, as a minimum, shall: • Verify the Purchase Order (PO), Material requisition (MR) and project engineering

documents, if applicable; • Ensure Supplier timely submission & updating of a SDI (Supplier Document Index)

against PO’s requirements; • Review the Supplier’s resolution actions of the recorded non-conformances, if any; • Obtain the shipping documents in compliance with the project requirements; • Review quality certificates and final documentation.


The Contractor, as a minimum, shall perform the actions as per items classified CQ4 and in addition shall:

• Check with the Supplier, during the expediting visits, the completeness and updating of Supplier's specifications and take action as necessary to comply with technical requirements and timely submission;

• Ensure the respect of Supplier fabrication schedule if any; • Ensure Supplier’ timely submission & updating of a SDI (Supplier Document Index)

against PO’s requirements; • Review the Supplier’s resolution actions of the recorded non-conformances; • Witness Functional, Final Test & Inspection.



• Hold a pre-inspection meeting with the Supplier and OWNER/IPMT representative, before the start of fabrication;

• Analyse with Supplier the MR/PO attachments to achieve full comprehension of all technical aspects, with the support of the project specialists to obtain clarification;

• Check with the Supplier the completeness and the updating of Supplier's specifications and take action as necessary to comply with project requirements;

• Discuss the implementation of the inspection requirements to be included in the ITP;


OWNER:


3408-YZ-PC-0006

PMC:


• Check that the supply plan includes the critical paths of fabrication and the duration of the inspection is consistent with PO’s requirements;

• Require to the supplier a detailed fabrication schedule and verify the progress timely;

• Monitor the compliance of Supplier and his Sub-Suppliers with PO’s requirements; • Ensure that all agreed Hold and Witness, as per OWNER/IPMT Quality

Surveillance procedures and (ITR) Inspection & Tests Requirements, if any, are included in Supplier’s ITP;

• Ensure Supplier’ timely submission & updating of a SDI (Supplier Document Index) against PO’s requirements;

• Ensure Supplier’ timely submission & updating of a SPIR (Spare Part Inter-changeability Record) against PO’s requirements;

• Ensure that Supplier includes in the status report the Sub-Supplier’s progress status;

• Review and/or Witness the Supplier’s resolution actions of the recorded non-conformances;

• Review the Procedures and Work Instructions to ensure they include all specified requirements;

• Ensure all supporting Documents, Standards, Codes and Specifications are available at the Supplier's Work Site;

• Carry-out surveillance, inspection and witness points, following the phases reported in ITP, sufficient to ensure specified requirements are met;

• Ensure the QC staff are suitably qualified as specified; • Ensure proper test & inspection equipment is used, calibrated and certified.



• Audit the Supplier’s Quality Management System during execution of the PO; • Agree Supplier’s and their Sub-Supplier’s QC; • Witness Intermediate, functional and Final Test & Inspection and endorse Quality

Records Books and As-Built drawings and data sheets.

CRITICALITY RATING ASSESSMENT

ITEM_NUMBER DESCR Personnel Safety

Stand-by Availability

Environmental Impact

Design Maturity

Manufacturing Process

Complexity

Engineering Interface

Data

Importance, Cost, Size

Total Score

Commodity Complexity

QUALITY_CODE

A2120A/B DILUENT / DONOR BLENDING MIXERS 1 1 1 2 1 2 2 10 C CQ3

A2130 GREASE MIXER 1 1 1 1 1 2 1 8 C CQ3

A2131 OIL MIXER 1 1 1 1 1 1 1 7 C CQ4

A2140A/B CATALYST MIXERS 1 1 1 2 1 2 2 10 C CQ3

A2551 D2551 MIXER 1 1 1 1 1 1 1 7 C CQ4

A2650 OIL TREATING MIXER 2 1 1 1 1 1 1 8 B CQ3

A2840 D2840 MIXER 1 1 1 1 1 2 1 8 B CQ3

C2501 STEAMER CYCLONE ACTIVATOR 1 2 1 2 1 1 1 9 B CQ2

C2520 DRYER BLOWER 1 3 1 2 1 2 2 12 B CQ2

C2620 INSTRUMENT AIR BOOSTER COMPRESSOR 1 1 1 1 2 2 1 9 B CQ2

C2818 F2818 VENT FAN 1 2 1 1 1 1 1 8 C CQ3

C4601A/B AIR COMPRESSOR 1 1 1 1 2 2 2 10 B CQ2

D2110 TEAL METERING DRUM 3 1 1 1 1 1 1 9 C CQ3

D2112 TEAL SEAL OIL POT 3 1 1 1 1 1 1 9 C CQ3

D2120A/B DONOR STORAGE DRUMS 2 1 1 1 1 1 1 8 C CQ3

D2130 GREASE DRUM 1 1 1 2 1 1 1 8 C CQ3

Attachment 1 to 3408-YZ-PC-0006 Is. 03 Project Material Criticality Assessment Plan Page 1 of 18





Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

D2131 OIL DRUM 1 1 1 2 1 1 1 8 C CQ3

D2140A/B CATALYST DISPERSION DRUMS 1 1 1 2 1 1 1 8 C CQ3

D2141A/B CATALYST LOADING SYRINGES 1 1 1 2 2 2 2 11 B CQ2

D2151 HYDRAULIC OIL SURGE DRUM 1 1 1 1 1 1 1 7 C CQ4

D2160 ATMER SURGE DRUM 2 1 1 1 1 1 1 8 C CQ3

D2161 ATMER METERING POT 2 1 1 1 1 1 1 8 C CQ3

D2162 OIL SEAL DRUM 1 1 1 1 1 1 1 7 C CQ4

D2230 F2230 BLOWBACK GAS DRUM 3 2 1 2 1 1 1 11 B CQ2

D2310 F2310 BLOW BACK GAS DRUM 3 2 1 2 1 1 1 11 B CQ2

D2320 C2320 K.O. DRUM 3 2 1 2 1 1 1 11 B CQ2

D2340 F2340 BLOW BACK GAS DRUM 3 2 1 2 1 1 1 11 C CQ3

D2350 COMPRESSOR KNOCK-OUT DRUM 3 2 1 2 1 1 1 11 C CQ3

D2501 STEAMER 2 3 1 2 2 2 3 15 B CQ2

D2502 WATER / HYDROCARBONS DRUM 2 1 1 1 1 1 1 8 C CQ3

D2511 WASTE OIL COLLECTING DRUM 2 1 1 1 1 1 1 8 C CQ3

D2512 HYDROCARBONS SEPARATOR 2 1 1 1 1 1 1 8 C CQ3

D2513 WATER COLLECTOR 2 1 1 1 1 1 1 8 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

D2514 CONDENSATE DRAIN POT 2 1 1 1 1 1 1 8 C CQ3

D2520 DRYER 2 3 1 2 2 2 3 15 B CQ2

D2551 NaBZ PREPARATION DRUM 1 1 1 2 1 1 1 8 C CQ3

D2552 NaBZ METERING DRUM 1 1 1 2 1 1 1 8 C CQ3

D2601 HIGH PRESSURE BLOW DOWN VESSEL 3 2 2 2 2 2 2 15 B CQ2

D2602 LOW PRESSURE BLOW DOWN VESSEL 3 2 2 2 2 2 2 15 C CQ2

D2610 CHILLED WATER DRUM 1 3 1 2 1 1 2 11 B CQ2

D2611 CHILLED WATER SURGE DRUM 1 3 1 2 1 1 2 11 B CQ2

D2620 INSTRUMENT AIR BUFFER DRUM 2 1 1 1 1 1 2 9 B CQ2

D2630 STEAM CONDENSATE DRUM 2 2 1 2 1 1 2 11 C CQ3

D2640 COOLING WATER EXPANSION DRUM 1 1 1 1 1 1 1 7 C CQ4

D2650 OIL TREATING DRUM 3 1 1 2 1 1 1 10 C CQ3

D2660 OIL STORAGE DRUM 1 1 1 1 1 1 1 7 C CQ4

D2802 INTERMEDIATE SURGE SILO 2 3 1 1 1 2 2 12 C CQ3

D2816 TALC SILO 1 2 1 2 2 2 1 11 C CQ3

D2840 ADDITIVE MELTING DRUM 1 2 1 1 2 1 1 9 C CQ3

D2841 MELTED ADDITIVE METERING DRUM 1 2 1 1 2 1 1 9 C CQ3

D2860 PEROXIDE DRUM 2 2 1 1 2 1 1 10 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

D3101A/B/C/D PP PELLETS BLENDING SILOS 1 1 1 2 2 2 2 11 C CQ3

D3102 WASHING WATER TANK 1 1 1 1 1 2 1 8 C CQ3

D3201A/B/C/D/E/F PELLETS STORAGE SILOS 1 1 1 1 1 1 2 8 C CQ3



D4101

PROCESS WATER STORAGE TANK 1 1 1 1 1 1 1 7 C CQ4

D4102DEMINERALIZED WATER STORAGE TANK 1 1 1 1 1 1 1 7 C CQ4

D4104DRINKING WATER PRESSURE VESSEL 1 1 1 1 1 1 1 7 C CQ4

D4105 98% H2SO4 STORAGE TANK 3 1 1 1 2 1 1 10 B CQ2

D410645÷50% CAUSTIC SODA STORAGE TANK 3 1 1 1 2 1 1 10 B CQ2

D4151 SAFETY SHOWER BUFFER TANK 1 1 1 1 1 1 1 7 C CQ4

D4601 COMPRESSED AIR BUFFER TANK 1 1 1 1 1 1 1 7 C CQ4

D4602 INSTRUMENT AIR BUFFER TANK 1 1 1 1 2 1 1 8 C CQ3

D4901 WASTE WATER COLLECTION TANK 1 1 1 1 1 1 1 7 C CQ4






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

D4910 SPENT SULFIDIC CAUSTIC TANK 3 1 1 1 2 1 1 10 B CQ2

D4921 N.G. KO DRUM 2 2 1 1 1 1 1 9 B CQ2

D4922 NATURAL GAS CYCLONE 2 2 1 1 1 1 1 9 B CQ2

D4923 NITROGEN KO DRUM 1 2 1 1 1 1 1 8 C CQ3

D4961 FIRE WATER STORAGE TANK 1 3 1 1 1 1 2 10 C CQ3

E2130 GREASE MELTER 1 1 1 1 2 1 1 8 C CQ3

E2140 A/B CATALYST DISPERSION HEATERS 1 1 1 1 2 1 1 8 B CQ3

E2210 PROPYLENE FEED COOLER 2 2 1 1 1 1 2 10 B CQ2

E2230 R2230 GAS COOLER 2 3 1 2 2 1 2 13 B CQ2

E2240 T2240 CONDENSER 2 2 1 2 1 1 2 11 B CQ2

E2241 T2241 CONDENSER 2 2 1 2 1 1 2 11 B CQ2

E2242 T2240 REBOILER 2 2 1 2 1 1 1 10 B CQ2

E2243 T2240 BOTTOM COOLER 2 2 1 2 1 1 1 10 B CQ2

E2244 T2241 POST-CONDENSER 2 2 1 2 2 1 2 12 B CQ2

E2320 PK2320 SUCTION COOLER 2 1 1 2 1 1 1 9 B CQ2

E2340 CO2 HEATER 2 1 1 1 1 1 1 8 B CQ3

E2350 T2350 COOLER 1 2 1 1 1 1 1 8 B CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

E2401 R2401 GAS COOLER 2 3 1 2 2 1 2 13 B CQ2

E2402 R2230 & R2401 START-UP HEATER 1 1 1 1 1 1 1 7 B CQ3

E2431 T2430 FEED COOLER 2 1 1 2 1 1 1 9 B CQ2

E2432 T2430 CONDENSER 2 1 1 2 1 1 1 9 B CQ2

E2433 T2430 REBOILER 2 1 1 2 1 1 1 9 B CQ2

E2501 STEAMER SCRUBBER CONDENSER 1 2 1 1 1 1 1 8 B CQ3

E2511 OFF GAS COOLER 1 2 1 1 1 1 1 8 B CQ3

E2520 NITROGEN HEATER 1 2 1 1 1 1 1 8 B CQ3

E2521 T2520 RECYCLE COOLER 1 1 1 2 2 2 1 10 C CQ3

E2630 STEAM CONDENSATE VENT COOLER 1 1 1 1 1 1 1 7 B CQ3

E2710 HEAT RECOVERY EXCHANGER 1 1 1 2 1 1 1 8 B CQ3

E2711 ETHYLENE HEATER 1 1 1 2 1 1 1 8 B CQ3

E2712 ETHYLENE COOLER 1 1 1 2 1 1 1 8 B CQ3

E4301A-N C.W. PLATE EXCHANGER 1 2 1 2 2 1 3 12 B CQ2

E4901 WASTER WATER COOLING 1 1 1 1 1 1 1 7 B CQ3

F2110 TEAL FILTER 3 1 1 1 1 2 1 10 C CQ3

F2120A/B DONOR FILTERS 2 1 1 1 1 2 1 9 C CQ3

F2121 DONOR LOADING FILTER 2 1 1 1 1 2 1 9 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

F2130 GREASE FILTER 1 1 1 1 1 2 1 8 C CQ3

F2131 OIL FILTER 1 1 1 1 1 2 1 8 C CQ3

F2140A/B CATALYST MUD FILTERS 1 2 1 1 1 2 1 9 C CQ3

F2150 METERING OIL FILTER 1 1 1 1 1 2 1 8 C CQ3

F2151 PRESSURIZATION OIL FILTER 1 1 1 1 1 2 1 8 C CQ3

F2160 ATMER AGENT FILTER 2 1 1 1 1 2 1 9 C CQ3

F2161 LIQUID ADDITIVE LOADING FILTER 2 1 1 1 1 2 1 9 C CQ3

F2230 HIGH PRESSURE FILTER 2 3 1 2 2 2 2 14 B CQ2

F2240 T2240 FEED FILTER 2 2 1 1 1 2 1 10 C CQ3

F2310 MEDIUM PRESSURE FILTER 2 3 1 2 2 2 2 14 B CQ2

F2311A/B MEDIUM PRESSURE GUARD FILTERS 2 1 1 1 1 2 1 9 C CQ3

F2340 LOW PRESSURE BAG FILTER 2 3 1 2 2 2 2 14 B CQ2

F2341 LOW PRESSURE GUARD FILTER 2 1 1 1 1 2 1 9 C CQ3

F2501 STEAM FILTER 1 1 1 1 1 2 1 8 C CQ3

F2660 OIL FILTER 1 1 1 1 1 2 1 8 C CQ3

F2701A/B HYDROGEN FILTERS 2 1 1 1 1 2 1 9 C CQ3

F2710 ETHYLENE GUARD FILTER 2 1 1 1 1 2 1 9 C CQ3

F2721 PROPYLENE GUARD FILTER 2 1 1 1 1 2 1 9 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

F2860 COOLING WATER FILTER 1 1 1 1 1 2 1 8 C CQ3

F3105 WASHING WATER FILTER 1 1 1 1 1 2 1 8 C CQ3

F4202A/B/C/D SEA WATER CIRCUL. FILTERS 1 1 1 1 2 2 1 9 C CQ3

H4101 BACK FLOW PREVENTER 2 1 1 1 2 1 1 9 C CQ3

H4102 CAUSTIC SODA STATIC MIXER 2 1 1 1 2 1 1 9 C CQ3

L2232 R2230 SILENCER 1 1 1 1 1 1 1 7 C CQ4

L2400 R2401 SILENCER 1 1 1 1 1 1 1 7 C CQ4

P2110A/B TEAL METERING PUMPS 3 1 1 1 1 2 1 10 B CQ2

P2111 FLUSHING OIL PUMP 1 1 1 1 1 2 1 8 C CQ3

P2120A/B DONOR METERING PUMPS 2 1 1 1 1 2 1 9 C CQ3

P2121 DONOR LOADING PUMP 2 1 1 1 1 2 1 9 C CQ3

P2130 GREASE LOADING PUMP 1 1 1 1 1 2 1 8 C CQ3

P2131 OIL LOADING PUMP 1 1 1 1 1 2 1 8 C CQ3

P2140A/B D2140A/B JACKET PUMPS 1 1 1 1 1 2 1 8 B CQ3

P2141 CYLINDER JACKET CIRCULATION PUMP 1 1 1 1 1 2 1 8 C CQ3

P2151A/B PRESSURIZATION OIL PUMPS 1 1 1 1 1 2 1 8 C CQ3

P2160A/B ATMER METERING PUMPS 2 1 1 1 1 2 1 9 C CQ3

P2161 ATMER LOADING PUMP 2 1 1 1 1 2 1 9 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

P2200 R2200 JACKET WATER CIRCULATION PUMP 1 3 1 1 1 2 1 10 C CQ3

P2210 R2210 CIRCULATION PUMP 2 3 1 1 2 3 3 15 B CQ2

P2211 R2210 JACKET WATER CIRCULATION PUMP 1 3 1 1 1 2 1 10 C CQ3

P2240A/B R2230 RECYCLE BARRIER PUMPS 2 1 1 1 1 2 1 9 B CQ2

P2241 LIQUID PURGE BOOSTER PUMP 2 2 1 1 1 2 1 10 B CQ2

P2350 T2350 REFLUX PUMP 1 2 1 1 1 2 1 9 C CQ3

P2351 OIL UNLOADING PUMP 2 1 1 1 1 2 1 9 C CQ3

P2401 R2230 & R2401 START-UP HEATER PUMP 1 1 1 1 1 2 1 8 C CQ3

P2430 T2430 BOTTOM PUMP 1 2 1 1 1 2 1 9 C CQ3

P2501 STEAMER SCRUBBER REFLUX PUMP 2 2 1 1 1 2 1 10 C CQ3

P2520A/B DRYER SCRUBBER REFLUX PUMPS 2 1 1 1 1 2 1 9 C CQ3

P2551A/B NaBZ FEED PUMP 1 1 1 1 1 2 1 8 C CQ3

P2610A/B CHILLED WATER PUMPS 1 1 1 1 1 2 1 8 C CQ3

P2611 ETHYLENE GLYCOL LOADING PUMP 1 1 1 1 1 2 1 8 C CQ3

P2630A/B STEAM CONDENSATE PUMPS 1 1 1 1 1 2 1 8 C CQ3

P2660 OIL HEADER PUMP 1 1 1 1 1 2 1 8 C CQ3

P2661 OIL LOADING PUMP 1 1 1 1 1 2 1 8 C CQ3

P2840A/B MELTED ADDITIVE METERING PUMPS 1 1 1 1 1 2 1 8 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

P2860A/B PEROXIDE METERING PUMPS 2 1 1 1 1 2 1 9 C CQ3

P2861 PEROXIDE UNLOADING PUMP 2 1 1 1 1 2 1 9 C CQ3

P3101 WASHING WATER PUMP 1 1 1 1 1 2 1 8 C CQ3

P4101A/B/C PROCESS/ POTABLE WATER FEED PUMP 1 1 1 1 1 2 1 8 C CQ3

P4102A/B/C DEMINERALIZED WATER FEED PUMP 1 1 1 1 1 2 1 8 C CQ3

P4105A/B SULPHURIC ACID TRANSFER PUMPS 2 1 1 1 2 2 1 10 C CQ3

P4106A/B SODA TRASFER PUMPS 2 1 1 1 2 2 1 10 C CQ3

P4151A/B SAFETY SHOWER WATER CIRCULATION PUMPS 2 1 1 1 1 2 1 9 B CQ2

P4202A/B/C SEA WATER CIRCULATION PUMPS 1 1 1 1 2 2 2 10 B CQ2

P4203 SEA WATER INTAKE BASIN EMPTYING PUMP 1 1 1 1 2 2 1 9 C CQ3

P4301A/B/C COOLING WATER CIRCULATING PUMPS 1 1 1 1 1 2 2 9 B CQ2

P4901A/B WASTE WATER LIFTING PUMP 1 1 1 1 1 2 1 8 C CQ3

P4902A/B WASTE WATER DELIVERY PUMP 1 1 1 1 1 2 1 8 C CQ3

P4903A/B SANITARY WATER DELIVERY PUMPS 1 1 1 1 1 2 1 8 C CQ3

P4904A/B SANITARY WATER LIFT PUMPS 1 1 1 1 1 2 1 8 C CQ3

P4905A/B PROCESS WASTE WATER LIFT PUMPS 1 1 1 1 1 2 1 8 C CQ3

P4910A/B INTERMITTENT SPENT SULFIDIC CAUSTIC LOADING PUMP 3 1 1 1 2 1 1 10 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

P4701 D4701 FEED BOOSTER PUMP 1 1 1 1 1 2 1 8 C CQ3

P4702 ELECTRICAL FIRE WATER PUMP 1 1 1 1 1 2 1 8 A CQ2

P4703A/B DIESEL FIRE PUMPS 1 1 1 1 1 2 1 8 A CQ2

P4704A/B ELECTRICAL FIRE WATER JOCKEY PUMPS 1 1 1 1 1 2 1 8 A CQ2

PK2101 TEAL UNLOADING ARMS 3 2 1 1 2 2 1 12 C CQ3

PK2150 CATALYST METERING UNIT PACKAGE 1 1 1 1 2 2 2 10 C CQ3

PK2240 HYDROGEN RECYCLE COMPRESSOR PACKAGE 2 2 1 1 1 2 2 11 B CQ2

PK2250 R2230 RECIRCULATION COMPRESSOR PACKAGE 2 3 1 1 1 2 3 13 B CQ2

PK2320 HIGH PRESSURE PROPYLENE BOOSTER PACKAGE 2 2 1 1 1 2 3 12 B CQ2

PK2360 LOW PRESSURE PROPYLENE BOOSTER PACKAGE 2 2 1 1 1 2 3 12 B CQ2

PK2401 R2401 GAS CIRCULATION COMPRESSOR PACKAGE 2 3 1 1 1 2 3 13 B CQ2

PK2510 STEAMER OFF GAS COMPRESSOR PACKAGE UNIT 2 1 1 1 2 2 2 11 B CQ2

PK2551 NaBz BAGS UNLOADING UNIT 1 1 1 1 1 2 1 8 C CQ3

PK2710 ETHYLENE PURIFICATION WATER / ALCHOOLS AND CO2 REMOVAL 2 1 1 1 1 2 1 9 B CQ2

PK2720 PROPYLENE DRYING PACKAGE UNIT 2 1 1 1 1 2 1 9 B CQ2

PK2801 PP PNEUMATIC TRANSPORT TO INTERMEDIATE / METERING 1 1 1 1 1 3 3 11 B CQ2

PK2804 PP PELLETS PNEUMATIC TRANSPORT TO HOMOGENIZERS 1 1 1 1 1 3 3 11 B CQ2

PK2810 SUCTION SYSTEM PACKAGE 1 1 1 1 2 2 1 9 C CQ3






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

PK2811 BIG BAG HANDLING AND DISCHARGE STATION SYSTEM 1 1 1 2 2 2 2 11 C CQ3

PK2812 POLYMER / ADDITIVES METERINGPACKAGE SYSTEM 1 1 1 2 2 2 2 11 B CQ2

PK2815 FIBC TALC UNLOADING PACKAGE UNIT 1 1 1 2 2 2 2 11 B CQ2

PK2830 OFF SIZE POLYMER RECOVERY PACKAGE 1 1 1 2 2 2 2 11 B CQ2

PK2870 EXTRUSION BUILDING VACUUM SYSTEM 1 1 1 1 2 2 1 9 C CQ3

PK2890 EXTRUSION AND PELLETIZING PACKAGE UNIT 1 3 1 1 2 3 3 14 A CQ1

PK3101-LINE-A PNEUMATIC HAULAGE FOR PELLETS RECYCLE TO 1 1 1 1 1 3 3 11 B CQ2

PK3101-LINE-B PELLETS TRANSPORT TO STORAGE SILO 1 1 1 1 1 3 3 11 B CQ2

PK3104 BLENDERS BLOWING SYSTEM 1 1 1 1 1 2 1 8 C CQ3

PK3301A/B BAGGING PACKAGE UNITS 1 1 1 1 2 2 3 11 C CQ3

PK3302A/B PALLETTIZER 1 1 1 1 2 2 3 11 C CQ3

PK3303A/B SHRINK-WRAPPING UNITS 1 1 1 1 2 2 3 11 C CQ3

PK4102 DEMINERALIZED WATER PACKAGE 1 1 1 1 2 2 2 10 C CQ3

PK4103 SODIUM HYPOCHLORITE DOSING PACKAGE 2 1 1 1 2 2 1 10 C CQ3

PK4151 SAFETY SHOWERS WATER REFRIGERATION PACKAGE 3 1 1 1 1 2 1 10 B CQ2

PK4201 SEAWATER ELECTROCHLORINATION 1 1 1 1 2 2 2 10 B CQ2






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

PK4202A/B SEA WATER INTAKE FILTRATION PACKAGE 1 2 1 1 2 2 2 11 B CQ2

PK4301 CORROSION INHIBITOR DOSING PACKAGE 1 1 1 1 1 2 1 8 C CQ3

PK4302 ANTIFOULING DISPERSANT DOSING PACKAGE 1 1 1 1 1 2 1 8 C CQ3

PK4901 WASTE WATER DEOILING SYSTEM 1 1 1 2 2 2 1 10 C CQ3

PK4921 N.G. METERING STATION 2 3 1 1 1 2 2 12 B CQ2

PK4923 LIQUID PROPANE METERING STATION 2 3 2 1 1 2 2 13 B CQ2

PK4925 ETHYLENE GAS METERING STATION 2 3 1 1 1 2 2 12 B CQ2

PK4926 LIQUID PROPYLENE METERING STATION 2 1 2 1 1 2 2 11 B CQ2

PK4702 FIRE WATER PUMPING STATION 1 1 1 1 1 2 1 8 A CQ2

R2200 PRECONTACTING POT 2 3 1 1 2 2 1 12 B CQ2

R2210 PREPOLYMERIZATION REACTOR 2 3 1 1 2 2 2 13 B CQ2

R2230 MULTIZONE CIRCULATING REACTOR 2 3 1 2 2 2 3 15 A CQ1

R2401 GAS PHASE REACTOR 2 1 1 1 1 2 2 10 B CQ2

S2230 RECIRCULATION CYCLONE 1 2 1 1 1 2 1 9 B CQ2

S2501 STEAMER CYCLONE 1 2 1 1 1 2 1 9 B CQ2

S2510 WATER / ORGANIC SEPARATOR 1 1 1 1 1 2 1 8 C CQ3

S2520 DRYER CYCLONE 1 2 1 1 1 2 1 9 B CQ2

S2601 FLARE GUARD CYCLONE 1 2 1 1 1 2 1 9 B CQ2






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

S4951 DELUGE SYSTEMS 3 1 1 1 1 1 1 9 C CQ3

S4952 SPRINKLER SYSTEMS 3 1 1 1 1 1 1 9 C CQ3

S4953 FIRE HYDRANTS 2 1 1 1 1 1 1 8 E CQ4

S4954 FIRE HOSE BOXES 2 1 1 1 1 1 1 8 E CQ4

S4955 FIRE HOSE REELS 2 1 1 1 1 1 1 8 E CQ4

S4956 FIRE MONITORS 2 1 1 1 1 1 1 8 E CQ4

S4957 EMERGENCY SHOWER & EYE WASHERS 2 1 1 1 1 1 1 8 E CQ4

S4958 FIRE EXTINGUISHERS 2 1 1 1 1 1 1 8 E CQ4

S4960 SELF CONTAINED BREATHING APPARATUS 3 1 1 1 1 1 1 9 C CQ3

S4961 ALUMINIZED FIRE SUIT 3 1 1 1 1 1 1 9 C CQ3

S4962 AMBULANCE 3 1 1 1 1 1 1 9 C CQ3

S4963 FIRE TRUCK 3 1 1 1 1 1 1 9 C CQ3

SF2818 POLYMER / ADDITIVES SCREW FEEDER 1 3 1 1 2 2 2 12 B CQ2

T2240 BARRIER ETHYLENE STRIPPER 2 2 1 1 2 2 1 11 B CQ2

T2241 BARRIER PRESTRIPPER 2 2 1 1 2 2 1 11 B CQ2

T2350 RECYCLE PROPYLENE SCRUBBER 2 1 1 1 1 1 1 8 B CQ3

T2430 ETHYLENE STRIPPER 2 1 1 1 2 1 1 9 B CQ2

T2501 STEAMER SCRUBBER 2 1 1 1 2 1 1 9 B CQ2






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

T2520 DRYER SCRUBBER 2 1 1 1 2 1 1 9 B CQ2

T2711A ETHYLENE PURIFICATION TOWER O2 REMOVAL 2 1 1 1 1 1 1 8 B CQ3

T2711B ETHYLENE PURIFICATION TOWER O2 REMOVAL 2 1 1 1 1 1 1 8 B CQ3

T2723 COS REMOVAL TOWER 2 1 1 1 1 1 1 8 B CQ3

W3301A/B WEIGHTING BRIDGES 1 1 1 1 1 1 1 7 D CQ4

Z2110 SAFETY SEAL POT 3 1 1 1 1 1 1 9 C CQ3

Z2120A/B D2120A/B NITROGEN SPARGERS 1 1 1 1 1 1 1 7 D CQ4

Z2130 D2130 NITROGEN SPARGER 1 1 1 1 1 1 1 7 D CQ4


Z2141 CATALYST DRUM SCALE 1 1 1 1 1 1 1 7 D CQ4

Z2142 CATALYST DRUM VIBRATOR 1 1 1 1 1 1 1 7 D CQ4

Z2143 CATALYST DRUM N2 INJECTOR 1 1 1 1 1 2 1 8 D CQ4

Z2144 CATALYST DRUM TILTER 1 1 1 1 1 1 1 7 D CQ4

Z2145 CATALYST DRUM HOIST 1 1 1 1 1 1 1 7 D CQ4


Z2201A/B CATALYST IN LINE MIXERS 2 1 1 2 2 2 1 11 B CQ2

Z2202A/B OIL FLUSHING T-BRANCH 2 1 1 1 1 1 1 8 B CQ3

Z2203A/B LINES FROM Z2201A/B TO R2210 2 1 1 2 2 2 1 11 B CQ2






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

Z2204 TEAL / DONOR COOLER 3 2 1 1 2 1 1 11 B CQ2

Z2205 FLUSHING OIL LIMITER 1 2 1 1 1 2 1 9 C CQ3

Z2210 LINE FROM R2210 TO R2230 2 1 1 2 2 2 1 11 B CQ2

Z2211 P2210 SEAL FLUSH SYSTEM PRESSURIZATION PISTON 1 2 1 1 2 2 1 10 B CQ2

Z2230A/B GAS SAMPLE COLLECTING POINTS 1 1 1 2 2 2 1 10 B CQ2

Z2231A-H DOWNCOMER FLUSHING INJECTOR PROBES 2 3 1 2 2 2 3 15 A CQ1

Z2233A/B/C DOWNCOMER GAS SAMPLERS 2 3 1 2 2 2 3 15 A CQ1

Z2310 F2310 SAMPLING POT 2 1 1 1 1 2 1 9 B CQ2

Z2401A/B SAMPLE FILTERS 1 1 1 2 2 2 1 10 B CQ2

Z2431 P2431 SEAL OIL POT 1 1 1 1 1 2 1 8 C CQ3



Z2550 HOIST FOR A2501 1 1 1 1 1 2 1 8 D CQ4

Z2551 NaBZ BIG BAGS HOIST 1 1 1 1 1 2 1 8 D CQ4



Z2810 LIFT EXTRUSION BUILDING 1 1 1 1 1 2 2 9 C CQ3

Z2818 FIBC HANDLING FORK LIFT 1 1 1 1 1 1 1 7 D CQ4






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

Z2819 FIBC HANDLING HAND JACK 1 1 1 1 1 1 1 7 D CQ4

Z2890 EXTRUDER SCREW MAINTENANCE HOIST 1 1 1 1 1 2 1 8 D CQ4

Z2891A/B/C EXTRUDER PARTS MAINTENANCE HOIST 1 1 1 1 1 2 1 8 D CQ4

Z2892 EXTRUDER MAIN MOTOR MAINTENANCE HOIST 1 1 1 1 1 2 1 8 D CQ4

Z2893 EXTRUDER SECONDARY MOTOR MAINTENANCE HOIST 1 1 1 1 1 2 1 8 D CQ4

Z3310A/B FORK LIFTS 1 1 1 1 1 1 1 7 D CQ4

Z3311A/B/C TELESCOPIC BULK LOADING DEVICES 1 1 1 1 1 1 1 7 D CQ4

Z3312A/B TRUCK WEIGHTING BRIDGE 1 1 1 1 1 1 1 7 D CQ4






Design Maturity


Complexity


Data


Total Score


QUALITY_CODE

TRANSFORMER 1 1 1 2 1 1 1 8 B CQ3

SWITCHGEAR 1 1 1 2 1 1 1 8 B CQ3

ELECTRICAL BULK Electrical cables 1 1 1 1 1 1 2 8 E CQ4

STD Control Valves 1 2 1 2 1 1 2 10 B CQ2

Safety and Relief Valves 3 3 1 1 1 1 2 12 B CQ2

Field Istruments 1 1 1 1 1 1 1 7 E CQ4

Analyzers 1 2 1 1 2 1 2 10 B CQ2

Fire Protection System 3 1 1 1 1 1 1 9 A CQ2

INSTRUMENT BULK Instrument cables 1 1 1 1 1 1 3 9 E CQ4

Instrument Bulk materials (Primary and secondary) 1 1 1 1 1 1 1 7 E CQ4

PIPING VALVES 1 1 1 1 1 1 2 8 E CQ4

SPECIAL SUPPORTSpring 1 1 1 1 1 1 2 8 E CQ4

SPECIAL SUPPORTBellow 1 1 1 1 1 1 2 8 E CQ4

PIPING BULK Gaskets, bolts, etc. 1 1 1 1 1 1 2 8 E CQ4

CIVIL BULK steel structure 2 1 1 1 1 2 2 10 E CQ4

HVAC Building air conditioning 2 1 1 1 2 2 2 11 E CQ4



Reactor SectionManufacturing Engineering

ITEM NO. DESCRIPTION Personnel Stand-by Environmental Design Process Interface Importance, Total Commodity QUALITYSafety Availability Impact Maturity Complexity Data Cost, Size Score Complexity _CODE

## B 1101 CHARGE HEATER

3 3 2 1 2 3 3 17 A CQ1

B 1102 NO. 1 INTERHEATER

3 3 2 1 2 3 3 17 A CQ1

B 1103 / 1104 NO.2 INTERHEATER /NO.3 INTERHEATER

3 3 2 1 2 3 3 17 A CQ1

C 1101 REACTOR EFFLUENT COMPRESSOR

2 3 1 2 2 3 3 16 A CQ1

C 1102 A/B HYDROGEN COMPRESSOR

2 1 1 1 1 2 1 9 B CQ2

D 1101 SULFUR INJECTION DRUM

3 1 1 1 1 1 1 9 C CQ3

D 1102 STEAM DISENGAGING DRUM

2 2 1 1 1 2 1 10 B CQ2





D 1105 WATER BREAK TANK

1 1 1 1 1 1 1 7 D CQ4

D 1106 REACTOR EFFLUENT COMPRESSOR SUCTION DRUM 2 2 1 1 1 2 1 10 C CQ3

D 1107 CHLORIDE TREATER

2 1 1 1 1 1 1 8 B CQ3

D 1108 A/B REACTOR EFFLUENT DRIERS

2 1 1 2 2 2 2 12 B CQ2

D 1109 REGENERANT KNOCKOUT DRUM

2 1 1 1 1 1 1 8 B CQ3

D 1111 REACTOR EFFLUENT COMPRESSOR CONDENSATE DRUM 1 1 1 1 1 2 1 8 C CQ3

D 1114 CONTINUOUS BLOW DOWN DRUM

2 1 1 1 1 1 1 8 C CQ3





D 1115 NATURAL GAS FOR PILOTS K.O DRUM

2 2 1 1 1 1 1 9 C CQ3

D 1116 H2 K.O DRUM

2 2 1 1 1 1 1 9 C CQ3

D 1205 SPENT CAUSTIC DEGASSING DRUM

2 1 2 1 1 1 1 9 C CQ3

DS 1101 DESUPERHEATER

2 2 1 1 1 1 1 9 C CQ3





E 1101 A/B HOT COMBINED FEED EXCHANGERS

1 2 1 3 3 2 3 15 A CQ1

E 1102 A/B REACTOR EFFLUENT COOLERS

1 2 1 1 1 1 2 9 B CQ2

E 1103 REACTOR EFFLUENT COMPRESSOR INTERSTAGE COOLER 1 2 1 1 1 1 2 9 B CQ2

E 1104 REACTOR EFFLUENT COMPRESSOR DISCHARGE COOLER 1 2 1 1 1 1 2 9 B CQ2

E 1106 REGENERANT HEATER

2 2 1 1 1 1 2 10 B CQ2

E 1107 REGENERANT COOLER

1 2 1 1 1 1 2 9 B CQ2





E 1108 FIRST STAGE HYDROGEN COMPRESSOR CHILLER

1 2 1 1 1 1 2 9 B CQ2

E 1109 SECOND STAGE HYDROGEN COMPRESSOR CHILLER 1 2 1 1 1 1 2 9 B CQ2

E 1110 REACTOR EFFLUENT COMPRESSOR STEAM CONDENSER 2 2 1 2 2 2 2 13 B CQ2

E 1111 HYDROGEN PRODUCT COOLER

1 2 1 1 1 1 1 8 B CQ3

E 1112 DEPROPANIZER NETOVERHEAD COOLER

1 2 1 1 1 1 1 8 B CQ3

E 1113 INTERCONDENSER FOR E1110

1 2 1 1 1 1 1 8 B CQ3

E 1114 AFTERCONDENSER FOR E1110

1 2 1 1 1 1 1 8 B CQ3





F 1101 A/B FEED FILTERS

1 1 1 2 1 1 1 8 B CQ3

F 1102 A/B REACTOR EFFLUENT FILTERS

1 1 1 2 1 1 1 8 B CQ3

F 1103 A/B/C SULFUR INJECTIONPUMP SUCTION FILTER

2 1 1 2 1 1 1 9 C CQ3

F 1104 A/B FUEL GAS FILTERFOR BOILERS

1 1 1 2 1 1 1 8 C CQ3

F 1105 A/B NATURAL GAS FILTERFOR PILOTS

1 1 1 2 1 1 1 8 C CQ3

F 1106 A/B FUEL GAS FILTERFOR PDH HEATER

1 1 1 2 1 1 1 8 C CQ3

F 1160 PSA PRODUCT FILTER

1 2 1 2 1 1 1 9 C CQ3





J 1101 EJECTOR

1 1 1 1 1 1 1 7 C CQ4

L 1102 SILENCER

1 1 2 1 1 1 1 8 D CQ4

J 1103 A/B 1ST STAGE EJECTOR FOR E1110

1 1 1 1 1 2 1 8 C CQ3

J 1104 A/B 2ND STAGE EJECTOR FOR E1110

1 1 1 1 1 2 1 8 C CQ3

J 1105 EVACUATION EJECTOR

1 1 1 1 1 2 1 8 C CQ3

M 1101 NEUTRALIZATION TANK MIXER (TK-1101)

1 1 1 1 1 1 1 7 D CQ4





P 1101 A/B/C SULFUR INJECTION PUMPS

2 1 1 1 1 2 1 9 C CQ3

P 1102 A/B WATER CIRCULATION PUMPS

1 1 1 1 1 2 2 9 B CQ2

P 1105 A/B WATER INJECTION AND MAKE-UP PUMP

1 1 1 1 1 2 1 8 C CQ3

P 1106 REGENERANT PUMP

2 2 1 1 1 2 1 10 C CQ3

P 1108 A/B WASH WATER CIRCULATION PUMPS

1 1 1 1 1 2 1 8 C CQ3

P 1109 A/B CAUSTIC CIRCULATION PUMPS

2 1 1 1 1 2 1 9 C CQ3

P 1110 SPENT CAUSTIC TRANSFER PUMP

2 2 1 1 1 2 1 10 C CQ3

DELETED





P 1111 A/B REACTOR EFFLUENT COMPRESSOR CONDENSATE PUMPS 1 1 1 1 1 2 1 8 B CQ3

P 1112 NEUTRALIZATION CIRCULATION PUMP

2 1 1 1 1 2 1 9 B CQ3

P 1113 NEUTRALIZATION FILLING PUMP

2 1 1 1 1 2 1 9 B CQ3

P 1114 A/B EXHAUST STEAM CONDENSATE TRANSFER PUMP 1 2 1 1 1 2 1 9 C CQ3

PK 1140 SEPARATION SYSTEM

2 2 1 2 2 2 3 14 B CQ2

PK 1160 HYDROGEN PURIFICATION SYSTEM

2 2 1 1 2 2 2 12 B CQ2

54

PK 1165 OIL MIST LUBRICATION SYSTEM

1 2 1 1 1 2 1 9 C CQ3

PK 1170 FUEL GAS PREPARATION SYSTEM

1 2 1 1 1 2 1 9 B CQ2





PK 1175 LUBE OIL MIST ELIMINATOR

1 1 1 1 1 2 1 8 C CQ3

R 1101 REACTOR NO.1

2 2 1 2 3 3 2 15 A CQ1

R 1102 REACTOR NO.2

2 2 1 2 3 3 2 15 A CQ1

R 1103 REACTOR NO.3

2 2 1 2 3 3 2 15 A CQ1

R 1104 REACTOR NO.4

2 2 1 2 3 3 2 15 A CQ1

S 1101 STEAM SEPARATOR

1 1 1 1 1 1 1 7 D CQ4

ST 1101 REC STEAM TURBINE

2 2 1 2 2 2 2 13 B CQ2

ST 1102 STEAM TURBINE FOR P-1102B

2 1 1 2 2 2 1 11 C CQ3

ST 1111 STEAM TURBINE FOR P-1111B

2 1 1 2 2 2 1 11 C CQ3





T 1101 REGENERANT GAS SCRUBBER

2 2 1 1 2 2 1 11 B CQ2

TH 1101 NEUTRALIZATION TANK HEATER

1 1 1 1 1 1 1 7 D CQ4

TK 1101 NEUTRALIZATION TANK

2 1 2 1 1 1 1 9 B CQ2

X 1101 OVERHEAD CRANE FOR REACTOR EFFLUENT COMPRESSOR 1 1 1 1 1 1 1 7 D CQ4



Fractionation SectionManufacturing Engineering


C 1201 HEAT PUMP COMPRESSOR

2 3 1 2 2 3 3 16 A CQ1

D 1201 A/B FEED GUARD BEDS

1 2 1 1 1 1 1 8 B CQ3

D 1202 A/B FEED DRIERS

1 2 1 1 1 1 1 8 B CQ3

D 1203 FEED DRIER REGENERANT COALESCER 1 2 1 1 1 1 1 8 B CQ3

D 1204 DEPROPANIZER RECEIVER

1 2 1 1 1 1 1 8 B CQ3

D 1207 DEETHANIZER RECTIFIER RECEIVER

1 2 1 1 1 1 1 8 B CQ3

D 1208 HEAT PUMP COMPRESSOR SUCTION DRUM 1 2 1 1 1 1 1 8 C CQ3

D 1209 SPENT REGENERANT TREATER

1 2 1 1 1 1 1 8 B CQ3

D 1210 HEAT PUMP COMPRESSOR CONDENSATE DRUM 1 1 1 1 1 2 1 8 C CQ3





D 1211 EXHAUST STEAM CONDENSATE DRUM

1 1 1 1 1 1 1 7 D CQ4

E 1203 FEED DRIER REGENERANT COOLER

1 2 1 1 1 1 1 8 B CQ3

E 1204 A/B DEPROPANIZER REBOILER

2 2 1 1 1 1 2 10 B CQ2

E 1205 DEPROPANIZER CONDENSER

1 2 1 1 1 1 2 9 B CQ2

E 1206 STRIPPING HYDROGEN HEATER

2 1 1 1 1 1 1 8 B CQ3

E 1207 SHP FEED HEATER

2 1 1 1 1 1 1 8 B CQ3

E 1208 A/B DEETHANIZER STRIPPER REBOILER

2 1 1 1 1 1 2 9 B CQ2

E 1209 DEETHANIZER STRIPPER CONDENSER

1 1 1 1 1 1 2 8 B CQ3

E 1210 DEETHANIZER RECTIFIER CONDENSER

1 1 1 1 1 1 2 8 B CQ3





E 1211 A/B PROPYLENE-PROPANE SPLITTER REBOILER/CONDENSER 1 1 1 1 1 1 2 8 B CQ3

E 1212 PROPYLENE TRIM CONDENSER

1 2 1 1 1 1 2 9 B CQ2

E 1214 DEPROPANIZER FEED PREHEATER

1 1 1 1 1 1 2 8 B CQ3

E 1215 WATER CHILLER

1 1 2 1 1 1 2 9 B CQ2

E 1216 HEAT PUMP COMPRESSOR STEAM CONDENSER 1 2 1 1 1 1 2 9 B CQ2

E 1217 DEPROPANIZER FEED STEAM PREHEATER

2 1 1 1 1 1 2 9 B CQ2

E 1218 INTER CONDENSERFOR E-1216

2 1 1 1 1 1 1 8 B CQ3

E 1219 AFTER CONDENSER FOR E-1216

2 1 1 1 1 1 1 8 B CQ3

H 1201 SHP MIXING NOZZLE

1 1 1 1 1 1 1 7 D CQ4





H 1202 SHP MIXER

1 1 1 1 1 1 1 7 D CQ4

J 1201 A/B 1ST STAGE EJECTOR FOR E-1216

1 1 1 1 1 2 1 8 C CQ3

J 1202 A/B 2ND STAGE EJECTOR FOR E-1216

1 1 1 1 1 2 1 8 C CQ3

J 1203 EVACUATION EJECTOR FOR E-1216

1 1 1 1 1 2 1 8 C CQ3

N 1201 FEED DRIER REGENERANT SUPERHEATER 1 1 1 2 1 2 2 10 C CQ3

P 1202 A/B DEPROPANIZER OVERHEAD PUMPS

1 1 1 1 1 2 2 9 C CQ3





P 1203 A/B DEPROPANIZER BOTTOMS STRIPPER PUMP

1 1 1 1 2 2 1 9 C CQ3P 1204 A/B DEETHANIZER STRIPPER

REFLUX PUMPS

1 1 1 1 1 2 2 9 C CQ3

P 1205 A/B DEETHANIZER RECTIFIER REFLUX PUMPS 1 1 1 1 1 2 2 9 C CQ3

P 1206 A/B PROPANE RECYCLE PUMPS

1 1 1 1 1 2 2 9 C CQ3

P 1207 A/B PROPYLENE-PROPANE SPLITTER OVERHEAD PUMPS 1 1 1 1 1 2 2 9 C CQ3

P 1208 A/B DIOLEFIN RECYCLE PUMP 1 1 1 1 2 2 2 10 C CQ3

P 1210 A/B HEAT PUMP COMPRESSOR CONDENSATE PUMPS

1 1 1 1 1 2 2 9 C CQ3

P 1211 FEED DRIER REGENERANT PUMP

1 2 1 1 1 2 1 9 C CQ3

P 1212 A/B EXHAUST STEAM CONDENSATE TRANSFER PUMP 1 1 1 1 1 2 1 8 C CQ3





PK 1250 REFRIGERATION EQUIPMENT

1 2 1 2 2 2 2 12 B CQ2

PK 1260 FEED DRIER REGENERANT DRIER PACKAGE 1 2 1 2 2 1 2 11 B CQ2

R 1201 SHP REACTOR

1 2 1 2 2 2 2 12 B CQ2

ST 1201 HPC STEAM TURBINE

2 2 1 2 2 2 2 13 B CQ2

ST 1210 STEAM TURBINE FORP-1210B

2 1 1 2 2 2 1 11 C CQ3

T 1201 DEPROPANIZER

2 2 1 1 2 2 2 12 B CQ2

T 1202 DEPROPANIZER BOTTOMS STRIPPER

2 2 1 1 2 2 1 11 B CQ2

T 1203 DEETHANIZER STRIPPER

2 2 1 1 2 2 2 12 B CQ2





T 1204 DEETHANIZER RECTIFIER

2 2 1 1 2 2 2 12 B CQ2

T 1205 PROPYLENE-PROPANE SPLITTER

2 2 1 1 2 2 3 13 B CQ2

X 1201 OVERHEAD CRANE FOR HEAT PUMP COMPRESSOR 1 1 1 1 1 1 1 7 D CQ4



CCR Regeneration SectionManufacturing Engineering


C 1301 REGENERATION BLOWER

2 2 1 2 2 2 2 13 B CQ2

C 1302 REGENERATION COOLER BLOWER

1 2 1 2 1 2 2 11 B CQ2

C 1303 LIFT GAS BLOWER

1 2 1 1 1 1 1 8 C CQ3

C 1304 FINES REMOVAL BLOWER

1 2 1 1 1 1 1 8 C CQ3

D 1301 DISENGAGING HOPPER

1 3 1 1 1 2 1 10 C CQ3

D 1302 REGENERATION TOWER

1 3 1 2 2 2 2 13 A CQ1

D 1303 CATALYST ADDITION FUNNEL

1 1 1 1 1 1 1 7 D CQ4

D 1304 CATALYST ADDITION LOCK HOPPER

1 1 1 1 1 1 1 7 D CQ4





D 1305 FLOW CONTROL HOPPER

1 3 1 1 1 2 1 10 D CQ4

D 1306 SURGE HOPPER

1 3 1 1 1 1 1 9 C CQ3

D 1307 LOCK HOPPER NO. 2

1 3 1 1 1 1 1 9 C CQ3

D 1308 LIFT ENGAGER NO. 5

1 3 1 1 1 1 1 9 C CQ3

D 1309 VENT DRUM NO. 1

1 1 1 1 1 1 1 7 C CQ4


1 1 1 1 1 1 1 7 C CQ4

D 1312 CAUSTIC BREAK TANK

2 1 2 1 1 1 1 9 D CQ4

E 1301 LIFT GAS BLOWER SPILLBACK COOLER

1 1 1 1 1 1 1 7 B CQ3

E 1303 REGENERATION COOLER

1 1 1 1 1 1 1 7 B CQ3





F 1301 IN-LINE AIR FILTER

1 1 1 2 1 1 1 8 C CQ3

F 1303 10 WT% CAUSTIC FILTER

2 1 1 2 1 1 1 9 C CQ3

J 1301 CHLORINE EDUCTOR

3 1 3 1 1 1 1 11 C CQ3

N 1301 REGENERATION HEATER

1 1 1 2 1 2 2 10 C CQ3

N 1302 AIR HEATER

1 1 1 2 1 2 2 10 C CQ3

P 1302 A/B CAUSTIC INJECTION PUMPS

2 1 1 1 2 2 1 10 C CQ3

PK 1301 AIR DRYER

1 2 1 1 1 2 2 10 C CQ3

PK 1302 DUST COLLECTOR

1 2 2 1 1 2 1 10 C CQ3

PK 1350 CCR VENT GAS TREATING SYSTEM

2 1 2 1 1 2 1 10 C CQ3



CCR Reactor AreaManufacturing Engineering


D 1401 CATALYST COLLECTOR NO. 1 1 2 1 2 1 1 1 9 C CQ3


1 2 1 2 1 1 1 9 C CQ3



1 2 1 2 1 1 1 9 C CQ3



1 2 1 2 1 1 1 9 C CQ3


D 1408 LOCK HOPPER NO. 1

1 2 1 2 1 1 1 9 C CQ3





D 1409 LIFT ENGAGER NO 4

1 2 1 2 1 1 1 9 C CQ3


1 1 1 1 1 1 1 7 C CQ4


1 1 1 1 1 1 1 7 C CQ4





E 1401 PURGE GAS HEATER

2 1 1 1 1 1 1 8 C CQ4

E 1402 CCR GAS HEATER

2 1 1 1 1 1 1 8 C CQ3

N 1401 REDUCTION GAS HEATER

1 1 1 2 1 2 2 10 C CQ3

N 1402 REACTOR NO. 2 SURGE POT HEATER

1 1 1 2 1 2 2 10 C CQ3


1 1 1 2 1 2 2 10 C CQ3


1 1 1 2 1 2 2 10 C CQ3

PK 1401 CHLORINATION SYSTEM

3 2 3 1 1 1 1 12 C CQ3



ISBL OthersManufacturing Engineering


D 1601 DRY FLARE K.O DRUM

1 2 1 1 1 2 1 9 B CQ2

D 1602 METHANOL EXPANSION DRUM

2 2 2 1 1 1 1 10 C CQ3

E 1601 DRY RELIEF SUPERHEATER

2 1 1 1 1 1 2 9 B CQ2

E 1602 METHANOL VAPORIZER

2 1 1 1 1 1 2 9 B CQ2

E 1603 DRY FLARE K.O DRUM VAPORIZER

2 1 1 1 1 1 2 9 B CQ2

P 1601 A/B 10 WT% CAUSTIC PUMPS

2 1 1 1 1 2 1 9 C CQ3

TK 1601 10 WT% CAUSTIC STORAGE TANK

2 1 2 1 1 1 1 9 B CQ2



Steam GenerationManufacturing Engineering


B 1710 A/B/CHP STEAM BOILER

2 1 2 2 2 2 3 14 B CQ2

D 1701 BOILER FEED WATER DRUM DEAERATOR

2 2 1 2 2 2 1 12 B CQ2

D 1702 HP CONDENSATE FLASH DRUM

2 2 1 1 1 1 1 9 C CQ3

D 1703 BOILER CONTINUOUS BLOW DOWN DRUM

2 1 1 1 1 1 1 8 C CQ3

D 1704 INTERMITTENT BLOW DOWN DRUM

2 1 1 1 1 1 1 8 C CQ3

DS 1701 HS / MS DESUPERHEATER

2 2 1 1 1 2 1 10 C CQ3

DS 1702 MS / LS DESUPERHEATERFOR PDH PLANT 2 2 1 1 1 2 1 10 C CQ3

DS 1703 MS / LS DESUPERHEATERFOR PP PLANT 2 2 1 1 1 2 1 10 C CQ3





DS 1704 DESUPERHEATERFOR ST-1701A/B

2 2 1 1 1 2 1 10 C CQ3

E 1701 DEAERATOR VENT CONDENSER

2 1 1 1 1 1 1 8 B CQ3

E 1702 CONDENSATE TANK VENT CONDENSER

2 1 1 1 1 1 2 9 B CQ2

E 1703 BLOW DOWN COOLER

2 1 1 1 1 1 2 9 B CQ2

E 1705 CONDENSATE COOLER FOR PDH PLANT

1 2 1 1 1 1 1 8 B CQ3

E 1706 CONDENSATE COOLERFOR PP PLANT

1 2 1 1 1 1 1 8 B CQ3

E 1708 CONTAMINATED CONDENSATE COOLER

1 2 1 1 1 1 1 8 B CQ3

L 1701 HP STEAM SILENCER

1 1 2 1 1 1 1 8 D CQ4

L 1702 MP STEAM SILENCER

1 1 2 1 1 1 1 8 D CQ4





P 1701 A/B/CBOILER FEED WATER PUMPS

1 1 1 1 1 2 2 9 B CQ2

P 1702 A/B CONDENSATE PUMPS

1 1 1 1 1 2 2 9 C CQ3

PK 1720 CONDENSATE TREATMENT UNIT 1 1 1 2 1 1 1 8 C CQ3

PK 1730 HYDRAZINE INJECTION PACKAGE

2 1 2 1 1 1 1 9 D CQ4

PK 1740 PHOSPHATE INJECTION PACKAGE

2 1 2 1 1 1 1 9 D CQ4

PK 1750 AMINE INJECTION PACKAGE

2 1 2 1 1 1 1 9 D CQ4

ST 1701 A/B STEAM TURBINE FORP-1701A/B

2 1 1 2 2 2 1 11 C CQ3

TK 1701 LP CONDENSATE BUFFER TANK

2 1 1 1 1 1 1 8 B CQ3



Waste WaterManufacturing Engineering


P 1801 A/B RAIN WATER PIT PUMPS

1 1 2 1 1 2 1 9 C CQ3

P 1802 A/B NEUTRALIZED WATER PUMPS

1 1 2 1 1 2 1 9 C CQ3

P 1803 A/B PROCESS WASTE WATER PUMPS

1 1 2 1 1 2 1 9 C CQ3

Z 1801 RAIN WATER PIT

Z 1802 NEUTRALIZATION PIT

Z 1803 PROCESS WASTE WATER PIT



Storage Tank & FlareManufacturing Engineering


B 5001 FLARE STACK

1 2 2 2 2 2 2 13 C CQ3

D 5001 WET FLARE KNOCK OUT DRUM

1 2 1 1 1 2 1 9 B CQ2

E 4501 PROPANE FEED COOLER

1 1 1 1 1 1 1 7 B CQ3

P 4501 A/B PROPANE FEED PUMPS

1 1 1 1 2 2 2 10 B CQ2

P 4801 A/B/CPROPYLENE TRANSFER PUMPS

1 1 1 1 2 2 2 10 B CQ2

P 4802 A/B OFF SPEC PROPYLENE TRANSFER PUMPS 1 1 1 1 2 2 2 10 C CQ3

P 5001 A/B WET RELIEF LIQUID PUMPS 1 1 1 1 1 2 1 8 C CQ3

P 5002 OGDEN PUMP

1 2 1 1 2 2 1 10 B CQ2

P 5003 A/B RAIN WATER PIT PUMPS FOR TANK AREA 1 1 1 1 2 2 1 9 C CQ3



Storage Tank & FlareManufacturing Engineering


ST 5001 STEAM TURBINE FORP-5001B

2 1 1 2 2 2 1 11 C CQ3

TK 4501 PROPANE FEED BUFFER TANK

2 1 2 2 1 1 2 11 B CQ2

TK 4801 PROPYLENE STORAGETANK 2 2 2 2 2 2 3 15 B CQ2

TK 4802 OFF SPEC PROPYLENE STORAGE TANK 2 1 2 2 1 1 2 11 B CQ2

Z 5001 RAIN WATER PIT FOR TANK



Electrical & Bulk MaterialsManufacturing Engineering


Electrical TRANSFORMER 1 1 1 2 1 1 1 8 B CQ3SWITCHGEAR 1 1 1 2 1 1 1 8 B CQ3Electrical Cable 1 1 1 1 1 1 2 8 E CQ4

Instrument STD Control Valve 1 2 1 2 1 1 2 10 B CQ2Safety Relief Valve 3 3 1 1 1 1 2 12 B CQ2Field Instruments 1 1 1 1 1 1 1 7 E CQ4Analyzers 1 2 1 1 2 1 2 10 B CQ2Fire Protection System 3 1 1 1 1 1 1 9 A CQ2Instrument Cables 1 1 1 1 1 1 3 9 E CQ4Instrument Bulk Materials(Primary & Secondary)

1 1 1 1 1 1 1 7 E CQ4Piping Valves 1 1 1 1 1 1 2 8 E CQ4

Spring 1 1 1 1 1 1 2 8 E CQ4Belllows 1 1 1 1 1 1 2 8 E CQ4Gasket, Bolts etc 1 1 1 1 1 1 2 8 E CQ4Steel Structure 2 1 1 1 1 2 2 10 E CQ4

HVAC Building Air Conditioning 2 1 1 1 2 2 2 11 E CQ4
