3604_1

No. 3604_1

Date 11‐Mar‐13

Customer RP VALVES

FACTORY ACCEPTANCE TESTS CERTIFICATE

EN 10204 3.1

P.O. P.O. item 1DF

Job/item3604 1

DWG TAG VDS

Material description

Class Flange Body material Qty

ASME 300 RF ASTM A182 F316 2Trunnion ball valve

Type Size

14"

63036

Operator GearAntistatic

designYES API6D

Sour service YES 2002Fire safe

design to

Serial nos. presented to the testings: DF: 3604001001‐002

compliant to NACE MR0175 ed.API 607 ‐ BS 6755 p.2 ‐ ISO

10497:2004 ‐ API6FA

Visual check

3604/ITP

Resultsatisfactory

Test

The following testings were carried out in accordance to ITP no.:

Medium Pressure (bar)

Time (minutes)

Water 75 15

W t 55 5No leak

Hi h t t t

No leak

satisfactory

f y

satisfactory

NDTs:

Pressure test:

satisfactorysee details on page 2

Dimensional check

High pressure shell test

Water 55 5

Air 6 5

Water 50 ‐

Water 55 5

Remarks:

satisfactoryHigh pressure seats test

Low pressure seats test

Functional test under Dp

No leak

satisfactory

No leak

satisfactory

satisfactory

Double block and bleed

Yes PED Category: II

We declare that the valves are fully in compliance with the requirement of:

‐ Pressure Equipment Directive 97/23/EC ‐ Module H certificate n. RPS 0160456/01;

Notified body: 0038 Lloyd's Register Verification LTD, 71 Fenchurch Street, London, EC3M 4BS (UK)

di i / / / h i l d i b /

Conformity to pressure Equipment Directive 97/23/EC:

Issued electronically and

controlled by QC department

CUSTOMER REPRESENTATIVES CUSTOMER REPRESENTATIVES

By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project

requirements.

‐ ATEX directive 94/9/EC ‐ II, 2G/D ‐ Technical dossier number: AT01/04

‐ DLGS n. 17, 27/01/2010

Reference to harmonized standards: EN 13463‐1/EN 13463‐5

For materials of construction refer to relevant "Materials certificates list" and general assembly drawing.

page 1 of 2

Materials certificates list

Doc N: 3604_1

Component Material Heat Certificate MT PT UT PMIDwg pos

BODY ASTM A182 F316

50193 44380 1

CLOSURES ASTM A182 F316

255003 9062/11 2

STEM ASTM A182 FXM19

250174 MEST851542 3

BALL ASTM A182 F316

1210 8867/11 4

SEAT RING ASTM A182 F316

270051 123088/2 5

GLAND FLANGE

ASTM A182 F316

001990 2010087692 24

BODY STUDS ASTM A193 B8M

837781 - 957654- 872503

41621 - 578 - 316 14

BODY NUTS ASTM A194 GR.8M

472360 - 318501 41621 - 317 15

PO number: 63036 DTD 23-11-12

PO item: 1

ITEM:1

Serial number: 3604001001-002

Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter have been checked and accepted by Q.C department. By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project requirements.

3.13.13.13.1 N° N° N° N° 44380443804438044380 19/12/201119/12/201119/12/201119/12/2011

DELLA FOGLIA S.R.L. 21050 - MARNATE (VA)DELLA FOGLIA S.R.L. 21050 - MARNATE (VA)DELLA FOGLIA S.R.L. 21050 - MARNATE (VA)DELLA FOGLIA S.R.L. 21050 - MARNATE (VA)

OA/2011-1691 OA/2011-1691 OA/2011-1691 OA/2011-1691 111253111253111253111253

Forgings in accordance with Steel produced by electric furnace, AOD refined. Vacuum degassed. ASTM A182M-10 Gr. F316L Solution heat treatment and Quenched Reduction ratio > 3:1 Rings suitable to obtain the following finished dimensions: Heated at 1080°C for 3h water cooled. LOT: 5136 It=1 Qty=2 Od=655 x Id=525 x Thk=430 mm For austenitic grain size according to E112-10 = 3 14"600 Body Material in accordance with PED 97/23/EC and NACE MR0175-2003

ColataCast

CoulèeSchmelze

Nr

FornitoreManufacturerCostructeurStahlwerk

SaggioTest Essai

Test N°%C %Mn %Si %P %S %Ni %Cr %Mo %V %Cu %Nb %Ti %B %N %Al PREN %Ca %Sn %Sb %As H2 ppm

50193 5136 0,0210 1,8300 0,5100 0,0260 0,0005 10,180016,7800 2,1100 0,0710

Min 10.0 16.0 2.00

Max 0.030 2.00 1.00 0.045 0.030 15.0 18.0 3.00 0.10

SaggioTestEssaiTestN.

Dimø

mm

Lungh.Lenght

LounguerLaenge

mm

Temp°C

Snerv.Yield

FluageStreck-0.2grenze

N/mm²

RotturaTensileRupture

ZugfestigkeitN/mm²

Allungam.Elongation

AllongDehnüng A

%

Contraz.ReductionContract

EinschnürungZ %

DurezzaHardness

DuretèHaerte HB

min-max

5136 12.5 50 20 265 541 64.2 81.6 171-171

Min 170 485 30 50Max

THE PRODUCT IS CONFORMING TO THE CONTRACT AGREEMENT AND TO THE RULE AD2000-MERKBLATT W0/W2.REFERENCE NORMS: EN 10088-3(05), EN 10272(08), ASTM A276(08), ASTM A479(08), ASTM A193(09) B8M CLASS1D, ASME SA276(10), ASMESA479(10), AMS 5653F, AMS 5648K, ISO15156-3/NACE MR0175(09), NACE MR0103(07), NORSOK MDSS01Rev.3REFERENCE NORMS FOR CHEMICAL COMPOSITION AND MECHANICAL PROPERIES: ASTM A182(10), ASME SA182(10).REFERENCE NORMS FOR CHEMICAL COMPOSITION ONLY: EN 10222-5, ASTM A484, ASTM A403, ASTM A314, AMS-QQ-S-763B.ASTM A484 DOES NOT APPLY FOR SIZE AND LENGTH TOLERANCES.STEELMAKING AEF + AODHOT ROLLEDREDUCTION RATIO 12,9

(C71) CHEMICAL COMPOSITION - LADLE ANALYSIS ACCORDING ASTME1019-A751-E1086-E415Control lot No. - Weight :020000388898 - 86.000 KGELEMENTS C Si Mn P S N Cr Mo Ni CuOBTAINED 0,026 0,35 1,20 0,033 0,022 0,090 16,56 2,04 10,16 0,37ELEMENTS CoOBTAINED 0,09____________________________________________________________________________________________________________________________________

HARDNESS TEST IN AS DELIVERED CONDITIONControl lot No. - Weight :020000390090 - 49.520 KGSPECIFICATION ENISO6506 HARDNESS TEST HB TESTING METHOD : 10/3000OBTAINED 178____________________________________________________________________________________________________________________________________

IMPACT TEST IN AS DELIVERY CONDITIONControl lot No. - Weight :020000390090 - 49.520 KGSPECIFICATION EN 10045 (C02) DIRECTION OF THE TEST PIECE: T(C40) TYPE OF TEST PIECE KV(C03) TEST TEMPERATURE °C 20MEASUREMENT UNIT JOBTAINED 158 159 158 157 162 157 160 159 155 158

162 160____________________________________________________________________________________________________________________________________

(A06) CUSTOMER : COGNE DISTRIBUZIONE ITALIA SRL(A07) CUSTOMER'S ORDER : OdA: IT72 4900026703(A01) MANUFACTURER'S WORKS .: AOSTA, VIA PARAVERA 16 - ITALY(A05) PRODUCER OF THE DOC: QUALITY DEPARTMENT(A08) MANUFACTURER'S WORKS ORDER NO: 50320926 /50 (A04) MARK OF THE MANUFACTURER : COGNE

THE CERTIFIED PRODUCTS ARE COMPLYING TO THE PURCHASE ORDER____________________________________________________________________________________________________________________________________

Company with management systems IGQapproved and certified according to ISO 9001,ISO/TS 16949 e ISO 14001.

INSPECTION CERTIFICATE 3.1 (EN 10204:2004)(A03) DOCUMENT NUMBER 2010087692

PAGE 1/2

INTERNAL SPEC. : STOCKBARREW2 TECHNICAL RULE .: AD2000(B01) PRODUCT : 9277 SPE ROUGHPEELED ROUND BARS TOLERANCE : + 1,500 - 0,0000(B03) SURFACE FINISH : 1X Hot Finished(B04) PRODUCT DELIVERY CONDITION: RS SOLUTION ANNEALED(B09) PRODUCT DIMENSIONS (mm): 180,000 (B10) LENGTH (mm) 04000 /06000(B02) GRADE : AISI 316/316L EN1.4401/4404 INTERNAL GRADE : F316L IMCO(B07) IDENTIFICATION HEAT NO: 001990 (B07) IDENTIFICATION LOT NO.: 669840(B06) MARKING OF THE PRODUCT .: 1.4401 TEST PIECE N. : 984___________________________________________________________________________________________________________________________________

COGNE ACCIAI SPECIALI S.p.a.

11100 AOSTA - VIA PARAVERA, 16TEL +39.0165.3021 - FAX +39.0165.302296CAP. SOC. 143.550.000 EUR INT. VERS.C.F. 02187360967VAT: IT00571320076 - R.E.A. n. AO-50474

TENSILE TEST IN AS DELIVERY CONDITIONControl lot No. - Weight :020000390090 - 49.520 KGSPECIFICATION EN-ISO6892-1 (C02) DIRECTION OF THE TEST PIECE: T

RM RP02 A5 Z RP1MEASUREMENT UNIT MPA MPA % % MPA

5.0 DOBTAINED 601 319 54,6 72,1 366

607 329 57,3 72,1 364610 324 58,3 74,8 358598 329 58,2 70,9 369

____________________________________________________________________________________________________________________________________

TENSILE TESTControl lot No. - Weight :020000390090 - 49.520 KGSPECIFICATION ASTMA370-E8 (C02) DIRECTION OF THE TEST PIECE: T

RMB RP02B ZB AL2BMEASUREMENT UNIT KSI KSI % %

4,0 DOBTAINED 87 46 73,8 59,7

89 47 74,5 62,487 47 73,8 61,087 47 73,8 62,6

____________________________________________________________________________________________________________________________________

CORROSION TEST ACCORDING TO ASTM A262/02A Practice.E EN ISO 3651-2: SATISFACTORY.VISUAL INSPECTION OF SURFACE AND DIMENSIONAL CONTROL ACCORDING TO EN 10221 CLASS 4 AND EN 10060: SATISFACTORY.ULTRASONIC TEST ACCORDING TO EN 10308 Class 3, equivalent to ASTM A388 FBH 8 (DIAM <=400) or to EN10228-4 Class 3 equivalent to ASTMA388 FBH11 (DIAM >400): SATISFACTORY.ANTIMIX TEST WITH PORTABLE SPECTROMETER: SATISFACTORY.NO WELDING REPAIR ON THE MATERIAL.FREE FROM RADIOACTIVE CONTAMINATION.THE PRODUCT SATISFIES CE DIRECTIVES: 2011/65 - 2000/53 2002/95(RoHS) 2003/11 - 2005/618 AND PED 97/23/CE.MARKING: SYMBOL OF THE MANUF. WORK, MATERIAL N. , CAST N., LOT N., RECEIVING AGENT STAMPDOCUMENT ISSUED IN AGREEMENT WITH TUEV BAYERN(11.1972) WAVING OF COUNTERSIGNING (SEE TUEV BAYERN LETTER DATED 17.01.80).QUALITY SYSTEM CERTIFIED BY I.G.Q ACCORDING TO UNI EN ISO9001:2008 - ISO/TS 16949:2009 (THE LAST ONE ONLY FOR HOT ROLLED-PEELED-GROUND, STAINLESS STEEL BARS AND ATOMIZED METALLIC POWDERS).ALL THE NORMS MENTIONED ARE INTENDED IN THEIR LATEST REVISION AT THE DATE OF ISSUE OF THIS DOCUMENT.PREN = CR+3,3(MO+0,5W)+16N = 24,81 %NI+2MO = 14,24 %THE PRODUCT IS CONFORMING TO THE CONTRACT AGREEMENT AND COMPLIES WITH GRADEF316L ACCORDING TO ASTM A182(Z02) INSPECTOR'S STAMP LF

(Z01) DATE 14.12.2010 POLLASTRELLI ANDREA FC (WORKS INSPECTOR) - ELECTRONICALLY GENERATED CERTIFICATE -

Company with management systems IGQapproved and certified according to ISO 9001,ISO/TS 16949 e ISO 14001.

INSPECTION CERTIFICATE 3.1 (EN 10204:2004)(A03) DOCUMENT NUMBER 2010087692

PAGE 2/2

COGNE ACCIAI SPECIALI S.p.a.

11100 AOSTA - VIA PARAVERA, 16TEL +39.0165.3021 - FAX +39.0165.302296CAP. SOC. 143.550.000 EUR INT. VERS.C.F. 02187360967VAT: IT00571320076 - R.E.A. n. AO-50474

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Test certificate

Conform EN 10204-3.1

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Customer : DELLA FOGLIA SRL Your order nr. : OA/2013-165 Certificate nr.: 000316/2013 Pag.: 01

VIALE KENNEDY 149 MARNATE(VA) Date : 21/01/2013 Date : 25/01/2013

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Material : ASTM A.320 B8M Chemical composition: % C % Mn % Si % Cr % Ni % Mo % S % P

Required Value Min: 16,000 10,000 2,000

Quantity Product Description Heat Nr. Max: 0,080 2,000 1,000 18,000 14,000 3,000 0,030 0,045 Finish Pos.

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32,00 TIRANTI 1"X120 872503 0,022 1,540 0,500 16,930 11,050 2,040 0,026 0,028 0002

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Material : ASTM A.320 B8M Mechanical requirements: R Rs A % Z % Hardness Test

515 min 205 min 30 min 50 min HB - max

R.Tens.Str. Rs.Yeld Str. A % Z.Y. 223

Quantity Product Description Heat Nr. N/mm2(MPa) N/mm2 (MPa) Elongation Reduction

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

32,00 TIRANTI 1"X120 872503 560 286 56,4 76,0 175-

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According to ASTM latest edition

Heat treatment: solution annealed

We certify that the material is in accordance with the specification of

your order

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Heat nr : 872503 Certificate nr : 99-13050 date : 14/06/1999

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Riferimento DDT numero : 000057 del : 25/01/2013

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Test certificate


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Material : ASTM A.320 B8M Chemical composition: % C % Mn % Si % Cr % Ni % Mo % S % P



-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

16,00 TIRANTI 1"X130 957654 0,021 1,620 0,360 16,500 10,000 2,000 0,028 0,032 0003

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Material : ASTM A.320 B8M Mechanical requirements: R Rs A % Z % Hardness Test

515 min 205 min 30 min 50 min HB - max

R.Tens.Str. Rs.Yeld Str. A % Z.Y. 223

Quantity Product Description Heat Nr. N/mm2(MPa) N/mm2 (MPa) Elongation Reduction

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

16,00 TIRANTI 1"X130 957654 668 511 41,0 70,0 212-

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

According to ASTM latest edition



your order

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Heat nr : 957654 Certificate nr : 609453 date : 08/05/2008

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Test certificate


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Material : ASTM A.194 GR.8M Chemical composition: % C % Mn % Si % Cr % Ni % Mo % S % P



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48,00 DADI 1" 318501 0,019 1,690 0,370 16,600 10,100 2,030 0,029 0,034 0001

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Material : ASTM A.194 GR.8M Mechanical requirements:

HB

Quantity Product Description Heat Nr. 126-300

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48,00 DADI 1" 318501 213-236

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According to ASTM latest edition - Heavy hex nuts ANSI B18.2.2



your order

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Heat nr : 318501 Certificate nr : 54277 date : 21/02/2012

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Documents

3604_1