5(9,6,216 - BeneTerra LLC · 2020. 2. 21. · +24vdc (200) quint-ps/1ac/24dc/20 n-com (200) gas block valve closed limit zsc-2101 1200 5l2 g bcu n 1250 n i

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WWW.LOGICALSYSINC.COM

PROPERTY OF LOGICAL SYSTEMS, LLC.-IMPORTANT-THIS DRAWING PRINT IS LOANED FOR MUTUALASSISTANCE AND SUCH IS SUBJECT TO RECALL AT ANY TIME. INFORMATION CONTAINED HEREON ISNOT TO BE DISCLOSED OR REPRODUCED IN ANY FORM FOR THE BENEFIT OF PARTIES OTHER THANNECESSARY SUBCONTRACTORS AND SUPPLIERS WITHOUT WRITTEN CONSENT OF LOGICAL SYSTEMS, LLC.

LOGICAL SYSTEMS, LLCBARTLETT, TN. 901.377.5574

GUANGZHOU CHINA 86.20.32053066ROSSVILLE, GA. 706.891.5358GOLDEN, CO. 303.215.9950

JACKSON, TN. 731.664.8574

DWG. NO. REV.

RE

VIS

ION

S

TORONTO, CANADA 289.796.0450

DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:

SHT. OFSCALE:

DWG. REFERENCES:

CAD FILE:

REV. DESCRIPTION DATE BY APPROVED

7

6

5

4

3

JZ2019.12.29As-built update2

1

4/15/19RD

4/15/19RD

CONSTRUCTIONISSUED FOR

2.020839_200

50NONE

DRAWING INDEXH2-Helga

BeneVap PanelsBeneTerra

H2-HELGA DRAWING INDEXDRAWING NUMBER TYPE SHEET # IN SERIES DESCRIPTION

200 INDEX 0 H2 DRAWING INDEX201 LAYOUT 1 H2 BILL OF MATERIAL202 LAYOUT 2 H2 ENCLOSURE AND PANEL LAYOUT203 LAYOUT 3 SPARE204 LAYOUT 4 SPARE205 LAYOUT 5 NETWORK ARCHITECTURE DRAWING (SPARE)

E-201 ELECTRICAL 1 H2 120VAC POWER DISTRIBUTIONE-202 ELECTRICAL 2 H2 24VDC POWER DISTRIBUTIONE-203 ELECTRICAL 3 H2 24VDC UPS POWER DISTRIBUTIONE-204 ELECTRICAL 4 SPAREE-205 ELECTRICAL 5 SPAREE-206 ELECTRICAL 6 H2 MODULE 0 DIGITAL I/O DRAWINGE-207 ELECTRICAL 7 H2 MODULE 0 ANALOG I/O DRAWINGE-208 ELECTRICAL 8 H2 MODULE 1 E-209 ELECTRICAL 9 H2 MODULE 2E-210 ELECTRICAL 10 H2 MODULE 3E-211 ELECTRICAL 11 H2 MODULE 4E-212 ELECTRICAL 12 H2 MODULE 5E-213 ELECTRICAL 13 SPAREE-214 ELECTRICAL 14 SPAREE-215 ELECTRICAL 15 E-STOP SCHEMATIC (SPARE)E-216 ELECTRICAL 16 H2 MOORE PROGRAMMABLE RELAYSE-217 ELECTRICAL 17 O2 SENSORE-218 ELECTRICAL 18 SPAREE-219 ELECTRICAL 19 SPAREE-220 ELECTRICAL 20 H2 BURNER CONTROL UNIT SCHEMATICE-221 ELECTRICAL 21 SPAREE-222 ELECTRICAL 22 SPAREE-223 ELECTRICAL 23 SPAREE-224 ELECTRICAL 24 SPAREE-225 ELECTRICAL 25 H2 VFD CONTROLS SCHEMATIC

Note: Abbreviations for burner management system (BMS) and burner control unit (BCU) are interchangeable

AS BUILT RD6/12/19

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5

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A B C D E

4

G H J K L

7

6

5

G H J

3

2

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JACKSON, TN. 731.664.8574

DWG. NO. REV.

RE

VIS

ION

S


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:

SHT. OFSCALE:

DWG. REFERENCES:

CAD FILE:


7

6

5

4

3


1

4/15/19RD

4/15/19RD


2.020839_20151NONE

BILL OF MATERIALH2-Helga CONTROL PANEL


# Unit 1 Qty Mfg Part # Description1 1 Rittal 8005.435 2000mm (78.74") W: 1000mm (39.37") D: 500mm (19.69") 2 1 Rittal 8105.245 Side Panels for 8005.4353 1 Rittal 8620.032 Plinth Side Panels4 1 Rittal 8620.005 Plinth Front and Back Panels5 1 Rittal 8800.500 Enclosure Quick Baying Kit6 0 Rittal 3239.110 Fan: 120VAC Fan, 62CFM, 7"7 1 Rittal 3239.200 Outlet Filter, 7"8 4 Panduit F2X4WH6, C2WH6 2X4" Wire Duct, w/ cover, 6'9 2 Panduit F3X4WH6, C3WH6 3x4" Wire Duct, w/ cover, 6'10 3 Panduit F4X4WH6, C4WH6 4x4" Wire Duct, w/ cover, 6'11 6 E-Rail 111.045 2M, High Rise Aluminum DIN Rail12 1 Unitronics V1210-T20BJ PLC with Built-In Display; Door Mount13 1 Unitronics V200-18-E3XB IO Expansion; Snaps into V120014 1 Unitronics EX-D16A3-RO8 Expansion module w/ 16-DI, 8-DO, 3AI15 2 Unitronics IO-ATC8 8 Analog/Thermocouple Inputs16 1 Unitronics IO-AI4-AO2 4 Analog Inputs + 2 Analog Outputs17 1 Unitronics IO-AO6X 6 Analog Outputs18 1 Unitronics EXL-CABXXX Interconnect Cable from HMI to DIN rail modules19 0 Phoenix Contact 2320238 20A UPS Controller; QUINT-UPS/ 24DC/ 24DC/2020 0 Phoenix Contact 2320306 UPS Battery, 3.4Ah, 24VDC; UPS-BAT/VRLA/24DC/3.4AH21 1 Phoenix Contact 2866776 120VAC to 24VDC Power Supply, 20A; QUINT-PS/1AC/24DC/2022 1 Phoenix Contact 2905228 Surge Protector; PLT-SEC-T3-120-FM23 1 Puls CD5.121 24VDC to 12VDC DC-DC Converter; 96W24 6 Allen Bradley 700-HLT1Z24 TB Relay, 24VDC Coil, SPDT, 6A contacts25 8 Allen Bradley 700-HLT12Z24 TB Relay, 24VDC Coil, DPDT, 10A contacts26 2 Allen Bradley 700-HLT1U1 TB Relay, 120VAC Coil, SPDT, 6A contacts27 1 Allen Bradley 700-HLT12U1 TB Relay, 120VAC Coil, DPDT, 10A contacts28 8 Allen Bradley 700-TBJ20G 20pole Jumpers for TB relays29 1 Allen Bradley 1492-MC6X10 Markers for TB Relays30 2 Allen Bradley 1489-M1C200 1489 BREAKER, 20A, SINGLE POLE31 1 Allen Bradley 1489-M1C150 1489 BREAKER, 15A, SINGLE POLE32 0 Allen Bradley 1489-M1C100 1489 BREAKER, 10A, SINGLE POLE33 25 Allen Bradley 1489-M1C050 1489 BREAKER, 5A, SINGLE POLE34 45 Allen Bradley 1492-EAJ35 End Anchor35 21 Allen Bradley 1492-GM35 Group Marker36 1 Allen Bradley 700S-CF620EJC Safety Relay, 24VDC Coil, 8 pole (6 N.O. and 2 N.C)37 34 Sprecher & Schuh V7-W4 Single circuit pass through38 39 Sprecher & Schuh V7-WD4 Dual Circuit Pass-Through 4mm^2 Terminal39 0 Sprecher & Schuh V7-WG4 4mm^2 Grounding Terminal40 150 Weidmueller 1518300000 Dual circuit, fused terminal block41 30 Weidmueller 9532470000 end barrier for dual circuit fused terminal block42 39 Sprecher & Schuh V7-WD4C 2-Tier 4mm^2 Terminal w/ Commoning Bar43 10 Sprecher & Schuh V7-EBD3 End Barrier for WD4 & WD4C44 5 Sprecher & Schuh V7-EB3 End Barrier for W4 & WG44546474849 120 Mersen GSC2 2A, Fast Blow, 5x20mm fuse50 10 Mersen GSC6 6A, Fast Blow, 5x20mm fuse51 1 Square D PK15GTAL 15 pole ground bar w/ lug kit52 1 Hoffman LEDD2M35 Enclosure light, 24vdc, motion53 20 Sprecher & Schuh V7-CJD6-10 10 pole jumpers for WD4 terminals54 10 Sprecher & Schuh V7-SM6X9 Markers for WD4 terminals, per sheet55 1 Moore Industries STA/TPRG/3PRG/U/-AO [DIN] Thermocouple Input, Analog retransmit, 2-Relay Outputs56 1 Moore Industries STA/HLPRG/3PRG/U/-AO [DIN] mA Input, Analog Retransmit, 2-Relay Outputs57 0 Phoenix Contact 2901994 Single-Channel, Input Loop Powered Isolator; MINI MCR-2-I-I-ILP58 1 HONEYWELL S7800A1142 Remote Display59 1 HONEYWELL 50023821-002 Remote Display Cover w/ Reset60 1 HONEYWELL 221818C Remote Display Cable, 120" length61 1 HONEYWELL FLAME SAFETY RELAY62 1 HONEYWELL FLAME SAFETY RELAY WIRING BASE63 1 HONEYWELL UV FLAME SIGNAL AMPLIFIER64 1 HONEYWELL DISPLAY/REMOTE RESET65 0 Neousys POC-212 Intel Atom E3845 fanless PC66 0 CalAmp Vanguard 5530 Cell Router6768 1 Allen Bradley REC15 15A DIN Rail Mount Receptacle69 1 PLX SMAFR Wideband O2 Sensor Guage Kit70 0 Ntron 108TX 8 port ethernet switch71 6 Square D PK15GTA 15 pole ground bar, no lug72 11 Allen Bradley 1492-H4 FUSE HOLDER, AC BLOWN FUSE INDICATOR73 11 Allen Bradley 1492-H5 FUSE HOLDER, DC BLOWN FUSE INDICATOR

AS BUILT RD6/12/19

F

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JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

CHJZ2020.01.07As-built update2...

.

3/15/19RD

3/15/19RD


2.020839_20252AS SHOWN

LAYOUTENCLOSURE & PANEL

H2-HelgaBeneVap Panel

BeneTerraNOTES:1. V200 MODULE SNAPS INTO V1200 DOOR MOUNTED PLC/HMI 2. EXL CABLE PLUGS INTO PLC EXPANSION PORT ON V1200 AND I/O EXPANSION EX-D16A3-RO8

module 0

79

CR1-I35

CR1-I38

CR1-I39

CR1-I40 (120V coil)M1-I41

M1-I46M1-I47

M1-O35M1-O39

M2-AI0M2-AI1M2-AI2M2-AI3M2-AI5M2-AI6

M3-AI0M3-AI1M3-AI2M3-AI3M3-AI4M3-AI5M3-AI6M3-AI7

M4-AO0M4-AO1M4-AO2M4-AO3M4-AO4M4-AO5

M5-AI0M5-AI1M5-AI2M5-AI3

M5-AO0M5-AO1

M1 DI

M1 DO

M2 AI

M3 AI

M4 AO

M5 AI

M5 AO

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

3.25"0"

F3X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

4.25"0"

F4X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.75"

4.25"0"

F4X4WH

6

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:35.25"

4.25"0"

F4X4WH6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

40.25"

3.25"0"

F3X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

30"

2.25"0"

F2X4WH

6

WID

TH:

LENG

TH:

DEPTH

:

WH

ITEC

OLO

R:

30"

2.25"0"

F2X4WH

6

HoneywellBCU

UPS

PO

WER

5

L2L2L2L2L2L2

678910

43

202122FG

UNIT 2 BCU

module 1

mod

ule

2

mod

ule

3

mod

ule

4

mod

ule

5

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:30.75"

2.25"0"

F2X4WH6

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:30.75"

2.25"0"

F2X4WH6

CO

MC

OM

CO

MC

OM

SM-A

FR

+12VCOM

O2 SENSOR

5A

MO

OR

E ST

ATP

RG

MO

OR

E ST

AH

LPR

G

O2-1O2-2O2-3O2-4O2-5O2-6

PLX

SER1SER2SER3SIG+SIG-

CCCCCC

(120V coil)

CCCC

C

NNNN

N

FU155

FU157

FU159

FU161

FU163

FU165

FU167

FU169

FU171

FU173

FU175

120V FIELDPOWER

FU807 / COMFU809 / COMFU811 / COMFU813 / COMFU815 / COMFU817 / COMFU819 / COMFU821 / COMFU828 / COMFU830 / COMFU832 / COMFU834 / COMFU836 / COMFU838 / COMFU840 / COMFU842 / COM

M1-O32 / COMM1-O33 / COMM1-O34 / COMM1-O35 / COMM1-O36 / COMM1-O37 / COMM1-O38 / COMM1O-39 / COM

FU905 / COMFU909 / COMFU917 / COMFU921 / COMFU929 / COMFU933 / COMFU941 / COMFU945 / COM

FU1005/ COMFU1009 / COMFU1017 / COMFU1021 / COMFU1029 / COMFU1033 / COMFU1041 / COMFU1045 / COM

FU1205 / COMFU1209 / COMFU1217 / COMFU1221 / COM

24VD

C P

OW

ER

CB2

05

CB2

15

CB2

20

CB2

25

CB2

10

AC P

OW

ER

PS10

5; 2

0A24

VDC

N N N N

CO

MC

OM

CO

MC

OM

CO

M

CB2

10, 5

A

CB2

15, 5

A

WIDTH:

LENGTH:

DEPTH:

WHITECOLOR:35.5"

2.25"0"

F2X4WH6

CB1

10, 5

A

CB1

15, 5

A

CB1

20, 5

A

CB1

05, 1

5A

CB1

00, 2

0A

CB1

25, 5

A

CB1

30, 5

A

5A

M1 DI PWR

M1 DO PWR

M2 AI PWR

M3 AI PWR

M5 AI PWR

CB2

05, 2

0A

C C C C

5A 5A 5A

CB2

20, 5

A

5A 5A

CO

M

C

CO

M

C

CO

M

C

C CCCCC CCC

UNIT 2

CB2

25, 5

A

55

ZSC-2101

ZZ-2100

CCCCC

COMCOMCOMCOMCOM

FU255

FU257

FU259

FU261

FU263

FU265

FU267

FU269

FU271

FU273

FU275

24V FIELDPOWER

N

C

C N

WD4C

CB1

05

CB1

15

CB1

20

CB1

25

CB1

10

CB1

30

WD4C

C COM

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

***5A***

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

MOUNTS TO BACK OF HMI

TE-2120PT-2120 CB3

30

CB3

35

CB3

40

CB3

45

CB3

50

CB3

55

CB3

60

C C

FRO

M U

NIT

1U

PS24

VC

OM

M1-I34M1-I33M1-I32

M1-I37M1-I36

M1-I42M1-I43M1-I44M1-I45

M1-AI0M1-AI1M1-AI2

M1 AI

FU880 / COMFU880 / COMFU880 / COM

M1 AI PWR

1

2

3

4

5

UNIT 2 GETS RIGHT SIDE PANEL ONLYMOUNT FILTER GRILLE IN RIGHT SIDE PANEL

8

8

8

8 8

99

10

1010

11

11

11

11

11

1213

1415 15 17 16

2122

23

23

52

56 55

69

AFRGAUGE

HONEYWELL REMOTEDISPLAY UNIT

EXACT POSITION TBD

6469

5A

5A

5A

5A

5A

5A

71

51

1492-W4

1492-WD4C

1492-WD4C

1492-WD4C

1492-W4

1492-WD4

1492-WD4

1492-WD4

72

73

2

1492-WD4C

1492-WD4C

3912

4

CONFIGURE DOOR TO OPEN TO THE RIGHT.

6 CR0-I00CR0-I01

M0-I03CR0-I04M0-I05

M0-I09

M0-I11

CR0-I14

CR0-I15

CR0-O04

CR0-O07CR0-O08CR0-O09SPARE

(120V coil)

M0-AI0M0-AI2M0-AI3

M0-AO0M0-AO1M0-AO2M0-AO3

FU603 / COM

M0 DI

M0 DO

M0 AI

M0 AO

FROM MOORE HLPRG

FROM MOORE HLPRG

FROM MOORE TPRG

FU605 / COMFU607 / COMFU609 / COMFU611 / COMFU613 / COMFU615 / COMFU617 / COMFU619 / COMFU623 / COMFU625 / COMFU627 / COMFU629 / COMFU631 / COMFU633 / COMFU635 / COMFU637 / COMFU639 / COM

M0-O00 / COMM0-O01 / COMM0-O02 / COMM0-O03 / COMM0-O04 / COMM0-O05 / COMM0-O06 / COMM0-O07 / COMM0-O08 / COMM0-O09 / COMM0-O10 / COMM0-O11 / COMM0-O12 / COMM0-O13 / COMM0-O14 / COMM0-O15 / COMM0-O16 / COM

FU705 / COMFU710 / COMFU720 / COMFU725 / COM

M0 DI PWR

M0 DO PWR

M0 AI PWR

CR0-I02

M0-I06M0-I07M0-I08

M0-I10

M0-I12M0-I13

M0-I16M0-I17

11

5A

5A

5A

71

71

1492-WD4

1492-WD4

1492-WD4

71

71

AS BUILT RD6/12/19

40

41

40

4140

41

40

41

40

4140

41

40

41

40

41

40

41

40

41flush timer 1

flush timer 2

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/15/19RD

4/15/19RD


2.020839_E-201251NONE

120VAC POWER DISTRIBUTIONCONTROL PANEL

H2-HelgaBeneTerra

199

198

197

196

194

195

193

192

191

190

189

188

187

186

184

185

183

182

181

180

179

178

177

176

174

175

173

172

171

170

169

168

167

166

164

165

163

162

161

160

159

158

157

156

154

155

153

152

151

149

148

145

147

146

144

143

140

142

141

139

138

135

137

136

134

133

130

131

132

129

128

107

126

127

125

124

123

121

122

120

119

118

112

116

117

115

114

113

111

110

109

108

102

106

105

104

103

101

100 150

NOTES:1. ALL WIRES ARE 16AWG MTW, UNLESS OTHERWISE NOTED

.2.

120VAC1000 N

N(150)

N(END)

N(149)CB100

20A

CB105

15A

CB110

5A

CB115

5A

CB120

5A

CB125

5A

1030QUINT-PS/1AC/24DC/20FLA: 5.1 AMPS

PHOENIX CONTACT

CB130

5A

120VACFED FROM CBXX

CUSTOMER SUPPLIED

SPARE.

.

CB135

??A

CB140

??A

CB145

??A

1030(END)

1250(125)

.FLA: TBD

FUTURE

.

.

ENCLOSURE FAN

BURNER CONTROLLERFLA: ?? AMPS

HONEYWELL

DISTRIBUTIONFLA: 1.5 AMPS

FIELD POWER

SPAREFLA: TBD

SPARE

.FLA: TBD

FUTURE

.FLA: TBD

FUTURE

GND

1050 NL

G

PS105

+

+24VDC(200)

QUINT-PS/1AC/24DC/20

N

-

COM(200)

GAS BLOCK VALVE CLOSED LIMITZSC-2101

12005 L2

G

BCUN

1250 N

I

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/18/19RD

4/18/19RD


2.020839_E-202251NONE

24VDC & UPS POWER DISTRIBUTIONCONTROL PANEL

H2-HelgaBeneTerra

299

298

297

296

294

295

293

292

291

290

289

288

287

286

284

285

283

282

281

280

279

278

277

276

274

275

273

272

271

270

269

268

267

266

264

265

263

262

261

260

259

258

257

256

254

255

253

252

251

249

248

245

247

246

244

243

240

242

241

239

238

235

237

236

234

233

230

231

232

229

228

207

226

227

225

224

223

221

222

220

219

218

212

216

217

215

214

213

211

210

209

208

202

206

205

204

203

201

200 250


.2.

24V COM

COM(250)

COM

CB205

20A

CB210

5A

CB215

5A

CB220

5A

CB225

5A

24V

24V(250)

FOR O2 SENSOR POWER.

12VDC POWER SUPPLY

POWER.

MOORE RELAY

CB230

5A

CB235

5A

CB240

5A

LED, MOTION ACTIVATEDFLA: .5 AMPS

ENCLOSURE LIGHT

.

.

SPARE

.

.

FUTURE

(105)(105)PS105

24VDC POWER SUPPLY

FED FROM

CB-M0 THROUGH CB-M5.

I/O POWER DISTRIBUTION

CB245

5A

2100 COM

2150 COMPOWER FOR MOORE RELAYSSHT E-216

.

+

G

PS210

+

PULS 12VDC

-

-

IN

OUT

(1700) (1700)

2050 COM

.

.

FUTURE

.

.

FUTURE

.

.

FUTURE

12AWG

12AWG(SHT 6 THROUGH 12)

WIRING CABLEHOFFMAN

LIGHT2200 COM

CR0-O09

SHT 6

COM(END)

COM(249)

24V(249)

SPARE.

FU255

FU257

FU259

FU261

FU263

FU265

FU267

FU269

FU271

5A

2A

2A

2A

2A

2A

2A

2A

2A

FU273

FU275

2A

2A

SPARE.

.

COMBUSTION AIR FLOW TRANSMITTER.

FT-2130

COMBUSTION AIR FLOW VALVE.

FV-2130

GAS FLOW TRANSMITTER.

FT-2100

SPARE.

.

SPARE.

.

SPARE.

.

.

.

SPARE

.

.

SPARE

O2 SAMPLE BLOCK VALVE.

FV-2103

TB: 24V FIELD PWR TB: 24V FIELD PWR

.

FT-21302590 COM+ -

FV-21302610 COM+ -

FT-21002630 COM+ -

CR0-O04(664)

FV-2103

RED

BLACK

2750 COM

COM

TB: 24VDC PWR

TB: 24VDC PWR

FT-2100-P2C #16

FV-2130-P2C #16

FT-2130-P2C #16

FV-21032C #16

2101

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


.

4/18/19RD

4/18/19RD


2.020839_E-203253NONE

24VDC UPS POWER DISTRIBUTIONCONTROL PANEL

H2-HelgaBeneTerraNOTES:

1. ..2.

(350)399

398

397

396

394

395

393

392

391

390

389

388

387

386

384

385

383

382

381

380

379

378

377

376

374

375

373

372

371

370

369

368

367

366

364

365

363

362

361

360

359

358

357

356

354

355

353

352

351

350

349

348

345

347

346

344

343

340

342

341

339

338

335

337

336

334

333

330

331

332

329

328

307

326

327

325

324

323

321

322

320

319

318

312

316

317

315

314

313

311

310

309

308

302

306

305

304

303

301

300

(350)

CB330

5A

CB335

5A

CB340

5A

CB345

5A

CB350

5A

CB355

5A

CB360

5A

CB365

TBD

CB370

TBD

(349)

HMI AND PLCFLA: TBD AMPS

UNIT 2 UNITRONICS 1200

SHEET 6FLA: TBD AMPS

I/O MODULE 0


I/O MODULE 1


I/O MODULE 4

UNIT 2 INFLUENT CVFLA: TBD AMPS

FV-2142

SPARE.

.

.FLA: TBD AMPS

SPARE

SHT 12FLA: TBD

I/O MODULE 5

.FLA: TBD AMPS

SPARE

(SHT 20839_E-103)

3550 COM

3350 COM

(349)

3400 COM

3450 COM

(SHT 6)

(SHT 8)

(SHT 11)

3500 COM(SHT 12)FROM UNIT 1

UPS24V

12AW

G

(SHT 20839_E-103)FROM UNIT 1

COM

3300 COM+V

UNITRONICS 1200

0V

G

12AW

G

12AW

G

12AW

G

V+

FV-2142

V-

(771)

FV-2142-P2C #16

UPS24V COM

AS BUILT 6/12/19 RD

699

698

697

696

694

695

693

692

691

690

689

688

687

686

684

685

683

682

681

680

679

678

677

676

674

675

673

672

671

670

669

668

667

666

664

665

663

662

661

660

659

658

657

656

654

655

653

652

651

650

649

648

645

647

646

644

643

640

642

641

639

638

635

637

636

634

633

630

631

632

629

628

607

626

627

625

624

623

621

622

620

619

618

612

616

617

615

614

613

611

610

609

608

602

606

605

604

603

601

600

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.29As-built update2...

4/17/19RD

4/17/19RD


2.020839_E-206256NONE

DIGITAL INPUTS AND OUTPUTSModule 0H2-Helga


V200-18-E3XB

CV LEVEL HIGH SWITCH.

PSHH-2120

CV LEVEL LOW SWITCH.

PSLL-2120

CV TEMPERATURE.

TSHH-2120

SPARE.

.

BCU ALARM.

XI-2200

COMBUSTION AIR VFDRUNNING

XI-2130

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

E-STOP PRESSEDSIGNAL FROM UNIT 1

XI-2310

SPARE.

.

COMBUSTION AIR VFDFAULT

XA-2130

COMBUSTION AIR FLOW.

FS-2130

GAS PRESSURE HIGH.

PSH-2102

SPARE.

.

I0

I1

I2

I3

I4

I5

I6

I7

I8

COM

I9

I10

I11

I12

I13

I14

I15

I16

I17

COM

SPARE.

.

MODULE 0V200-18-E3XB

SPARE.

.

SPARE.

.

O2 SAMPLE BLOCK VALVEENERGIZE TO OPEN

FV-2103

CV DISCHARGE VALVE.

FV-2152

SPARE.

.

BCU ENABLE.

HS-2200A

BCU RESET.

HS-2200B

O2 SENSOR POWERCONTROL

HS-2100

O2

O3

O4

O5

O6

O7

O8

O9

O10

MODULE 0

O1

O0

O11

O12

O13

O14

O15

O16

CM

WARNING LAMP.

YL-2150

FLUSH TIMER.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

COMBUSTION AIR VFDRUN/STOP

HS-2130A

SPARE.

.

SPARE.

.

DIGITAL OUTPUTSDIGITAL INPUTS

0V

V1

SPARE.

.

3350(335)

COM(335)

3350(787)

COM(785)

TO MODULE 0 ANALOG

FU603

FU605

FU607

FU609

FU611

FU613

FU615

FU617

FU619

FU623

FU625

FU627

FU629

FU631

FU633

FU635

FU637

FU639

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A


ALL "COMMON" TERMINALS ARE JUMPED TOGETHER, NOT SHOWN TO SIMPLIFY DRAWING2.

CM

FUSES ARE PLUG IN STYLE, ON TOP TIER OF WD4P TERMINALS3.

M0 DI PWR5A

2050(205)

COM(205)

3000 SERIES POWER IS SOURCED FROM 24VDC UPS AND WILL REMAIN HOT DURING POWER LOSS4.

NOTE 4

COMM0-I00

M0-I01

M0-I02

M0-I04

M0-I05

COMCOM

33506020

COM

COMCOM(601)

COM(621)

M0-I00(2014)

M0-I01(2014)

M0-I02(2027)

BCU DRAWING

M0-I05(2026)

M0-I14(2014)

6520

2AM0-O02

M0 DO PWR5A

2050(205)

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

6520

M0-O03

M0-O04

M0-O05

M0-O06

M0-O07

M0-O08

M0-O09

M0-O10

M0-O11

M0-O12

M0-O13

M0-O14

M0-O15

M0-O16

CR0-O07

COM(205)

COM

SHT 20M0-O07A COM

6330(2014)

6030(2014)

6050(2014)

6030

6050

6070 6070(2027)

6130 6130(2555)

CR0-O08SHT 20

M0-O08A COM

CR0-I04

SHT 20

M0-I15(2014)

6350(2014)

SHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

BCU DRAWINGSHT 20

6110(120VAC COIL RELAY)

CR0-O09M0-O09A COM

(210)

M0-O02

M0-O03

M0-O04

M0-O05

M0-O06

M0-O07

M0-O08

M0-O09

M0-O10

M0-O11

M0-O12

M0-O13

M0-O14

M0-O15

M0-O16

FV-2152M0-O05A COM+ -

YL-2150M0-O10A COM+ -

CR0-O04M0-O04A COM

(275)

M0-I03

M0-I06

M0-I07

M0-I08

M0-I09

M0-I10

M0-I11

M0-I12

M0-I13

M0-I16

M0-I17COM(2556)

M0-O16A(2556)

M0-I13(2560)

6310 6310(2558)

6130(2026)

M0-I14

M0-I15

VFD DWGSHT 25

VFD DWGSHT 25

XI-21302C #16

XA-21302C #16

FV-21522C #16

YL-21502C #16

HS-2130A2C #16

U2_M0-I11(1525)

U2_6270 U2_6270(1525)

UNIT 1 E-STOP RELAY20839_E-115

INDIV. #16

U2_M0-I11

AS BUILT 6/12/19 RD

NOTE: BMS = BCU

Flush Timer

799

798

797

796

794

795

793

792

791

790

789

788

787

786

784

785

783

782

781

780

779

778

777

776

774

775

773

772

771

770

769

768

767

766

764

765

763

762

761

760

759

758

757

756

754

755

753

752

751

750

749

748

745

747

746

744

743

740

742

741

739

738

735

737

736

734

733

730

731

732

729

728

707

726

727

725

724

723

721

722

720

719

718

712

716

717

715

714

713

711

710

709

708

702

706

705

704

703

701

700

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.29As-built update2...1

4/17/19RD

4/17/19RD


2.020839_E-207257NONE

ANALOG INPUTS AND OUTPUTSModule 0H2-Helga


V200-18-E3XB

CV FLUID TEMPERATUREFROM MOORE CONTROLLER

TE-2120

STACK TEMPERATURETYPE T, TC

TE-2121

O2 TRANSMITTER0-5V SCALE

QT-2100

INFLUENT FLOW TO CV4-20mA

FT-2140

0+

0-

1+

1-

2+

2-

3+

3-

CM

ACM

MODULE 0ANALOG INPUTS

GAS FLOW CONTROLVALVE

ZZ-2100

V200-18-E3XB

COM

AOUT0

AOUT1

AOUT2

AOUT3

0V

V2

MODULE 0ANALOG OUTPUTS

COMBUSTION AIR VFDCOMMAND SPEED

SC-2130

INFLUENT CONTROLVALVE

FV-2142

SPARE.

.

3350(653)

COM(652)

FROM MODULE 0 DIGITAL

**NOTE: POWER TO FV-2142 IS ON UPS, CB355 SHT 3**

TYPE T

(1674)

FU7252A

M0 AI/AO PWR5A

2050(205)

7020

M0-ACM

RD

BKFT2140

RD

BK

(1711)PLX WIDEBAND O2 MODULE


ALL "COMMON" TERMINALS ARE JUMPED TOGETHER, NOT SHOWN TO SIMPLIFY DRAWING2.FUSES ARE PLUG IN STYLE, ON TOP TIER OF WD4P TERMINALS3.3000 SERIES POWER IS SOURCED FROM 24VDC UPS AND WILL REMAIN HOT DURING POWER LOSS4.

TYPE T LEAD WIRE

16AWG 1TP SHDFT-2140

16AWG 1TP SHDQT-2100

TE-2121

16AWG 1TP SHDTE-2120

16AWG 1TP SHDZZ-2100

COM(205)

M0-AI0

M0-AI2

M0-AI3

COM(205)

6C, 24AWG, SHIELDEDM0-AI

ALPHAWIRE 45116 OR EQUIVALENT

M0-AO0

(2565)

16AWG 1TP SHDSC-2130

M0-AO1

16AWG 1TP SHDFV-2142

M0-AO2

M0-AO3

6C, 24AWG, SHIELDEDM0-AO

ALPHAWIRE 45116 OR EQUIVALENT*NOTE: GROUND SHIELD ON TB SIDE

*NOTE: GROUND SHIELD ON TB SIDE

FU7052A

FU7102A

FU7202A

ZZ2100

+_

+_

RD

BK

BK

RD

FV2142

+_

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-208258NONE

DI, DO AND AIModule 1H2-Helga


EX-D16A3-RO8

SPARE.

.

SPARE.

.

SPARE.

.

GAS PRESSURE LOWSWITCH

PSL-2101

SPARE.

.

SPARE.

.

DOWN STREAM GAS BLOCK VALVECLOSED

ZSC-2102

32

33

34

35

36

37

38

RG

RG

0V

MODULE 1EX-D16A3-RO8

COMBUSTION AIR VFDFAULT RESET

HS-2130B

GAS CONDENSATE PURGEVALVE

FV-2112

GAS PURGE VALVE.

FV-2113

OUTPUT FROM PLCTO CUT PILOTS

HS-2100

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

O32

O33

O34

O35

O36

O37

O38

O39

CO

MODULE 1DIGITAL OUTPUTSDIGITAL INPUTS

0V

V1

3

4

5

6

7

8

9

13

14

+V

GND

3910

CV LEVEL HIGH SWICHROOF MOUNTED

LSHH-2120

COMBUSTION AIR FANRUN REQUEST

HS-2200

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

40

41

42

43

44

45

46

17

18

19

20

21

22

23

4724 SPARE

.

.

14

12

9

8

7

6

5

4

3

2

1

EX-D16A3-RO8

SPARE.

.

COMBUSTION AIR VFDACTUAL SPEED

ST-2130

SPARE.

.

AI0

AI1

AI2


28

27

26

3400(340)

COM(340)

FU807

FU809

FU811

FU813

FU815

FU817

FU819

FU628

FU630

FU832

FU834

FU836

FU838

FU840

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

2A

M1 DI PWR5A

2050(205)

8020

899

898

897

896

894

895

893

892

891

890

889

888

887

886

884

885

883

882

881

880

879

878

877

876

874

875

873

872

871

870

869

868

867

866

864

865

863

862

861

860

859

858

857

856

854

855

853

852

851

850

849

848

845

847

846

844

843

840

842

841

839

838

835

837

836

834

833

830

831

832

829

828

807

826

827

825

824

823

821

822

820

819

818

812

816

817

815

814

813

811

810

809

808

802

806

805

804

803

801

800

FU8212A

FU8422A

M1-I35(2026)

8130(2026)

BCU DRAWINGSHT 20

CR1-I40

SHT 20

8280 M1-I40

CR0-O35M1-O35A COM

SHT 20

2AM1-O32

2AM1-O33

2AM1-O34

2AM1-O35

2AM1-O36

2AM1-O37

2AM1-O38

2AM1-O39

M1-O32

M1-O33

M1-O34

M1-O35

M1-O36

M1-O37

M1-O38

M1-O39

COM(205)

M1 DO PWR5A

2050(205)

8520

3400(340)

COM(340)

COM

FV-2112M1-O33A+

FV-2113M1-O34A+

8190 M1-I38

8210 M1-I39

M1-AI0

M1-AI1

M1-AI2

M1 AI PWR5A

2050(205)

8770

FU8802A

FU8842A

FU8882A

M1-I35

M1-I34

M1-I32

M1-I33

M1-I36

M1-I37

M1-I38

M1-I39

M1-I40

M1-I41

M1-I42

M1-I43

M1-I44

M1-I45

M1-I46

M1-I47

M1-O32A(2558)

(2562)

16AWG 1TP SHDST-2130

M1-I38(2033)

8190(2033)

M1-I39(2026)

8210(2026)

BCU DRAWINGSHT 20

(2555)COM

-

-

COM

COM

HS-2130B2C #16

FV-21122C #16

FV-21132C #16

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-209259NONE

ANALOG/TC INPUTSModule 2H2-Helga


IO-ATC8

CV LEVEL LOWER4-20mA

PT-2120

0+

0-

1+

COM

2+

2-

MODULE 2ANALOG/TC INPUTS

999

998

997

996

994

995

993

992

991

990

989

988

987

986

984

985

983

982

981

980

979

978

977

976

974

975

973

972

971

970

969

968

967

966

964

965

963

962

961

960

959

958

957

956

954

955

953

952

951

950

949

948

945

947

946

944

943

940

942

941

939

938

935

937

936

934

933

930

931

932

929

928

907

926

927

925

924

923

921

922

920

919

918

912

916

917

915

914

913

911

910

909

908

902

906

905

904

903

901

900

1-

3+

3-

COM

4+

4-

5+

5-

COM

6+

6-

7+

7-

COM

HEADSPACE PRESSURETRANSMITTER, 4-20mA

PT-2121

.

.

SPARE.

.

CC BURNER TEMPERATURETYPE B, TC

TE-2150

GAS FLOW TRANSMITTER.

FT-2100

COMBUSTION AIR VFDAMP DRAW

IT-2130

INLET AIR TEMPERATURETYPE T, TC

TE-2130

(1620)

M2-AI0

MOORE STA HLPRG

M2-AI1

M2-AI2

M2-AI3

M2-AI5

M2-AI6

RD

BKPT2121

RD

BK

16AWG 1TP SHDPT-2121

+_

M2 AI PWR5A

2050(205)

9020

FU9052A

FU9092A

FU9172A

RD

BK

COM(205)

FU9212A

FU9292A

FU9332A

FU9412A

FU9452A

TYPE B

TYPE B LEAD WIRETE-2150

TE-2150

2-WIRE

TYPE T

TYPE T LEAD WIRETE-2130

TE-2130

(2567)

16AWG 1TP SHDIT-2130

1PR SHLDPT-2120A

PT-2120RE-TRANS TO PLC

RD

BK

RD

BK


+_

2-WIRE

FT2100

AS BUILT 6/12/19 RD

CV LEVEL UPPER4-20mA

PT-2122(1620)

RD

BK

1PR SHLDPT-2122

PT-2122RE-TRANS TO PLC

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2102510NONE

ANALOG/TC INPUTSModule 3H2-Helga


IO-ATC8

COMBUSTION AIR FLOWTRANSMITTER

FT-2130

0+

0-

1+

COM

2+

2-

MODULE 3ANALOG/TC INPUTS

1-

3+

3-

COM

4+

4-

5+

5-

COM

6+

6-

7+

7-

COM

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

SPARE.

.

1099

1098

1097

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1038

1035

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1007

1026

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1025

1024

1023

1021

1022

1020

1019

1018

1012

1016

1017

1015

1014

1013

1011

1010

1009

1008

1002

1006

1005

1004

1003

1001

1000

M3 AI PWR5A

2050(205)

10020

FU10052A

FU10092A

FU10172A

FU10212A

FU10292A

FU10332A

FU10412A

FU10452A

M3-AI0

COM(205)

M3-AI1

M3-AI2

M3-AI3

M3-AI4

M3-AI5

M3-AI6

M3-AI7

RD

BK

RD

BK


+_

2-WIRE

FT2130

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2112511NONE

ANALOG OUTPUTSModule 4H2-Helga


IO-AO6X

COMBUSTION AIR FLOWCONTROL VALVE

FV-2130

+V

V0

I0


1199

1198

1197

1196

1194

1195

1193

1192

1191

1190

1189

1188

1187

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1177

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1130

1131

1132

1129

1128

1107

1126

1127

1125

1124

1123

1121

1122

1120

1119

1118

1112

1116

1117

1115

1114

1113

1111

1110

1109

1108

1102

1106

1105

1104

1103

1101

1100

0V

COM

V1

I1

COM

V2

I2

COM

V3

I3

COM

V4

I4

COM

V5

I5

COM

SPARE.

.

SPARE.

.

ANTI-FOAM PUMPCOMMANDED SPEED

SC-2170

SPARE.

.

SPARE.

.

3450(345)

COM(345)

M4-AO0

COM(205)

M4-AO1

M4-AO2

M4-AO3

M4-AO4

M4-AO5

RD

BKFV

2130BK

16AWG 1TP SHDFV-2130

+_

RD

RD

BKSC

2170BK


+_

RD P-2170 ANTI-FOAM PUMP

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2122512NONE

ANALOG INPUTS AND OUTPUTSModule 5H2-Helga


IO-AI4-AO2

SPARE.

.

+V

V0

I0


0V

COM

V1

I1

COM

SPARE.

.

IO-AI4-AO2

SPARE.

.

V0

I0

COM


V1

I1

COM

V2

I2

COM

V3

I3

COM

SPARE.

.

SPARE.

.

SPARE.

.

1299

1298

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1234

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1214

1213

1211

1210

1209

1208

1202

1206

1205

1204

1203

1201

1200

3500(350)

COM(350)

M5 AI PWR5A

2050(205)

12020

FU12052A

FU12092A

FU12172A

FU12212A

M5-AI0

COM(205)

M5-AI1

M5-AI2

M5-AI3

M4-AO0

COM(205)

M4-AO0

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2152515NONE

(SPARE)E-STOP CIRCUIT

H2-HelgaBeneVap Panels

BeneTerra

THIS DRAWING IS INTENTIONALLY LEFT BLANK.

SEE UNIT 1 E-STOP DRAWING FOR E-STOP SCHEMATIC.DRAWING# 20839_E-115

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.28As-built update2.0...1

4/17/19RD

4/17/19RD


2.020839_E-2162515NONE

RELAYSMOORE PROGRAMMABLE


BeneTerra

NO1 CM1

NO2 CM2

GND

AC/DC

ACC/DCC

TX

+I

+Io Source

-Io Ssource

ANALOG IN

ANALOG OUT

MOORE STA HLPRG

NO1 CM1

NO2 CM2

GND

AC/DC

ACC/DCC

2150(215)

COM(215)

1

2

+Io Source

-Io Ssource

INPUT

ANALOG OUT

MOORE STA TPRG

3

4

TE-2120+

TE-2120-

1699

1698

1697

1696

1694

1695

1693

1692

1691

1690

1689

1688

1687

1686

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1685

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1607

1626

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1622

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1612

1616

1617

1615

1614

1613

1611

1610

1609

1608

1602

1606

1605

1604

1603

1601

1600

16770(2029)

16230(2016)

16250(2016)

CONCENTRATOR VESSEL HIGH AND LOW LEVEL CONCENTRATOR VESSEL TEMPERATURE

M0-I00

M0-I01

GOES TO BCU

2150(215)

COM(215)

TYPE TTE-2120

CV FLUID TEMP

M0-AI0(704)

CONCENTRATOR VESSEL HIGH LEVEL

CONCENTRATOR VESSEL LOW LEVEL

M2-AI0(902)

PSHH-2120

PSLL-2120

PT-1120

RD

BKPT2120

+_

2-WIRE

RD

BK

RE-TRANS TO PLC

TE-2120RE-TRANS TO PLC

1PR SHLDPT-2120

TYPE T LEAD WIRETE-2120

1PR SHLDPT-2120A

20839_E-106LINE 619

TO UNIT 1 16240

AS BUILT 6/12/19 RD

FIELD MOUNTED NEAR O2 SENSOR

FACTORY SUPPLIED

TX

"HEADPHONE PLUG"

FACTORY SUPPLIED

DOOR MOUNTED

AFR GAUGE

PIN 1 & 4

BNYLORBURDBK

BNYLORBURDBK

BELDEN 27084A OR EQUIV

BNWHRDGNBKBU

BNWHRDGNBKBU

FACTORY O2 LEAD

BOSCHO2 SENSOR

BARREL PLUG

NOTE: O2 SENSORS COME WITH CALIBRATIONRESISTOR FACTORY INSTALLED IN THECONNECTOR. DO NOT REMOVE CONNECTOR.

O2-CABLE B"WEATHER PACK END" OF PLX O2 EXTENSION HARNESS

6-PIN MOLEX

QT-21006C 14AWG

O2-CABLE A"MOLEX END" OF PLX O2 EXTENSION HARNESS

654321

UNIT 2 O2 J-BOX

O2_SIG

BKRD(212)

M0-AI2

PIN 3

COMO2_SIG

O2_PWR

BKRD

(212)12VDC

(212)COM

QT-2100_SIG16AWG 1TP SHD

SM-AFR

SIG+

O2-6O2-5O2-4O2-3O2-2O2-1

COM+12V

PLX

1700

1701

1703

1704

1705

1706

1702

1708

1709

1710

1711

1713

1714

1715

1717

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1707

1728

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1740

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1749

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2172517NONE

.O2 SENSOR


BeneTerra

4 PIN MOLEX

QT-2100

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543


4/17/19RD

4/17/19RD


2.020839_E-2202520NONE

.BCU / BURNER MANAGEMENT


BeneTerra

2049

2048

2045

2047

2046

2044

2043

2040

2042

2041

2039

2038

2035

2037

2036

2034

2033

2030

2031

2032

2029

2028

2007

2026

2027

2025

2024

2023

2021

2022

2020

2019

2018

2012

2016

2017

2015

2014

2013

2011

2010

2009

2008

2002

2006

2005

2004

2003

2001

2000

HONEYWELL

3

G

F

8

4

6 10

L2

9

3 5

RESET MODULE

FAULT RESET

5C

N.O.

CR0-O07

(670)

5

6

TB: UNIT 2 BCU

L2

1200 N

1200(120)

N(120)

20050

20060

6

7

7

CR0-I1411 14

21 24

A1 A2

M0-I14(633)

6330(633)

CR1-I3511 14

21 24

A1 A2

M1-I35(813)

8130(813)

PSL-2101GAS PRESSURE LOW

CR0-I1511 14

21 24

A1 A2

M0-I15(635)

6350(635)

PSH-2102GAS PRESSURE HIGH

CR0-I0011 14

21 24

A1 A2

M0-I00(603)

6030(603)

COM16230(1623)

CR0-I0111 14

21 24

A1 A2

M0-I01(605)

6050(605)

COM16250(1625)

CR0-I0211 14

21 24

A1 A2

M0-I02(607)

6070(607)

COM16770(1677)

PSHH-2120CV LEVEL HIGH

CR0-I0511 14

21 24

A1 A2

M0-I05(613)

6130(613)

COM25570(2557)

PSLL-2120CV LEVEL LOW

TSHH-2120CV TEMPERATURE HIGH

XI-2130COMBUSTION AIR VFD RUNNING

TB: UNIT 2 BCU

5

20

20

CR1-I3811 14

21 24

A1 A2

M1-I38(819)

8190(819)

COM

FS-2130COMBUSTION AIR FLOW

COM

COM

N

ZSC-2102GAS BLOCK VALVE CLOSED

1550(155)

F

G

UV FLAME DETECTOR

BLK BLK

GRN GRN

WHT WHT10

L2

TB: UNIT 2 BCU

L2UNIT 2 IGNITION XFMR

9

L2

MAIN GAS VALVES

C

N.O.

CR0-O08

(672)

20400

20410

L2

CR0-I04(611)20220 N

BCU ALARM

120VAC

CR1-I3911 14

21 24

A1 A2

M1-I39(821)

8210(821)

LSHH-2120CV LEVEL HIGH (ROOF MOUNTED)

COM

22 22

L2

CR1-I40(828)20250 N

COMBUSTION AIR FAN RUN REQUEST

L2

FV-2101

FV-2102

20290 N

3

8

4

PILOT GAS VALVES

L2FV-2110

FV-2111

20340 N

20290A

CR1-I35(863)

PILOT VALVE CUT OFF

BCU2-6A(1523)

BCU2-6(1523)TO UNIT 1 E-STOP RELAY

BCU2-6BCU2-6A

BCU2-6B BCU2-6C BCU2-6D BCU2-6E

BCU2-6E BCU2-6F BCU2-6H BCU2-6I

BCU ENABLE

BCU RESET

BL-21002C #16

BL-2100A

FS-21302C #16

PSH-21022C #16

PSL-21012C #16

LSHH-21202C #16 FV-2111

2C #16

FV-21102C #16

N

FV-21022C #16

N

FV-21012C #16

ZSC-21022C #16

YT-21002C #16

XI-21302C #16

DWG. 20839_E-115

INDIV. #16

BCU2-6G

20260

20300

AS BUILT 6/12/19 RD

F

F

4

7

A B

6

5

C D E

3

2

1

A B C D E

4

G H J K L

7

6

5

G H J

3

2

K L

1





JACKSON, TN. 731.664.8574

DWG. NO. REV.

REV

ISIO

NS


DRAWING STATUS:

DRAWN:

DESIGNED:

CHECKED:

DATE:

DATE:

APPROVED:

DATE:

DATE:SHT. OF

SCALE:

DWG. REFERENCES:

CAD FILE:


76543

JZ2019.12.31As-built update2...1.1

4/17/19RD

4/17/19RD


2.020839_E-2252525NONE

.COMBUSTION AIR VFD-2130


BeneTerra

2599

2598

2597

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2516

2517

2515

2514

2513

2511

2510

2509

2508

2502

2506

2505

2504

2503

2501

2500

AB POWERFLEX 400 SERIES

05

R2

R1

R5

R4

RUNNING

FAULT

RUN/STOP

RESET

13

14 16

14

RD

BK(940)

M2-AI6

RD

BK(764)

M0-AO1

6310

6130

(631)

(613)

25570

M0-I13(631)

(2029)

+24VDC

+24VDC

COM(688)

COM

M0-O16A(688)

M1-O32A(857)

UNIT 2 COMBUSTION AIR VFD-2130

NOTE: NEED TO PROGRAM DRIVE DI1 (05) FOR FAULT RESET

15

14

RD

BK(884)

M1-AI1 FREQUENCY

AMPS

NOTE: SET DIP SWITCH TO "SINK"

04

02

NOTE: SET AI1 DIP SWITCH TO "20MA"

AI1


16AWG 1TP SHDST-2130

16AWG 1TP SHDIT-2130

AS BUILT 6/12/19 RD

20839_200_Drawing Index 2.0.pdf (p.1)20839_201_H2 Drawing Index 2.0.pdf (p.2)20839_202_Panel Layout 2.0.pdf (p.3)20839_E-201_120VAC Power Distribution 2.0.pdf (p.4)20839_E-202_24VDC Power Distribution 2.0.pdf (p.5)20839_E-203_24VDC UPS Power Distribution 2.0.pdf (p.6)20839_E-206_Module 0_DIGITAL 2.0.pdf (p.7)20839_E-207_Module 0_ANALOG 2.0.pdf (p.8)20839_E-208_Module 1_2.0.pdf (p.9)20839_E-209_Module 2_2.1.pdf (p.10)20839_E-210_Module 3_2.0.pdf (p.11)20839_E-211_Module 4_2.0.pdf (p.12)20839_E-212_Module 5_2.0.pdf (p.13)20839_E-215_E-STOP 2.0.pdf (p.14)20839_E-216_MOORE CONTROLLERS 2.0.pdf (p.15)20839_E-217_O2 SENSOR 2.0.pdf (p.16)20839_E-220_BCU 2.0.pdf (p.17)20839_E-225_VFD 2.0.pdf (p.18)

Documents

5(9,6,216 - BeneTerra LLC · 2020. 2. 21. · +24vdc (200) quint-ps/1ac/24dc/20 n-com (200) gas block valve closed limit zsc-2101 1200 5l2 g bcu n 1250 n i