60072687_A4-P________1.0_EN

8/13/2019 60072687_A4-P________1.0_EN

1/13

Thermocouple DocumentationTEMP-PRO Inc.

Project Name: Yura S A - Yura Cement PlantContract No. 0820208

FLS Equip No: 851.IP851

Attachments:

STW-1217 A48 B20-FLS Sheet 1 Cement Kiln T/C ASM990309 Sheet 1-11 Instruction & Installation Manual

FLSmidth Inc. Document Number: 60072687 Ver. 1.0

8/13/2019 60072687_A4-P________1.0_EN

2/13

8/13/2019 60072687_A4-P________1.0_EN

3/13

TEMP-PRO Inc. 200 Industrial Drive Northampton, MA 01060Telephone: (413) 584-3165 Toll Free: (800) 991-9093 Fax: (413) 586-3625

E-Mail: [email protected] Web Site: www.temp-pro.com

INSTRUCTION AND INSTALLATIONMANUAL

TEMP-PRO Inc. Instruction Manual An ISO 9001 CERTIFIED Company

FLS PO NO.: 4-0820208-263317ACONTRACT NO.: 25-08-20208-910EQUIPMENT NO.: 851.IP851

8/13/2019 60072687_A4-P________1.0_EN

4/13

8/13/2019 60072687_A4-P________1.0_EN

5/13



E-Mail: [email protected] Web Site: www.temp-pro.com2

ELPUOCOMREHTOTSECNARELOTNOITARBILACLAITINI

EPYTELPUOCOMREHT C F

SYOLLAERIW ROLOC

EDOC

ISNAEPYT

LOBMYS

ERUTAREPMETEGNAR

DRADNATSSTIMIL

LAICEPSSTIMIL

ERUTREPMETEGNAR

DRADNATSSTIMIL

LAICEPSSTIMIL

.sv)+(reppoC)-(natnatsnoC

eulBdeR T

056-ot002-031+ot56-

053+ot031+

%5.11%57.0

%8.05.0

%4.0

58-ot033-072+ot58-066+ot072+

%5.18.1%57.0

%8.09.0

%4.0

.sv)+(norI*)-(natnatsnoC

etihWdeR J

582+ot0057+ot582+

2.2%57.0

1.1%4.0

545+ot23+0041+ot545+

4%57.0

2%4.0

lemorhC .sv)+()-(natnatsnoC

wolleYdeR E

071-ot002-052+ot071-043+ot052+

009+ot

043+

%17.17.1

%5.0

11%4.0

%4.0

072-ot033-084+ot072-046+ot084+

0061+ot

046+

%133

%5.0

8.18.1

%4.0

%4.0

lemorhC .sv)+(lemulA* )-(

wolleYdeR K

011-ot002-0ot011-

582+ot00521+ot582+

%22.22.2%57.0

1.1%4.0

561-ot033-23+ot561-

545+ot23+0032+ot545+

%244%57.0

2%4.0

.sv)+(lisorciN)-(lisiN N

582ot00521+ot582+

2.2%57.0

1.1%4.0

545+ot23+0032+ot545+

4%57.0

2%4.0

-munitalP)+(muidohR%01

)-(munitalP.svS

006+ot00541+ot006+

5.1%52.0

6.0%1.0

0111+ot23+0562+ot0111+

7.2%52.0

1.1%1.0


munitalP.svR

006+ot00541+ot006+

5.1%52.0

6.0%1.0

0111+ot23+0562+ot0111+

7.2%52.0

1.1%1.0


-munitalP.sv)-(muidohR%6

B 0071+ot078+ %5.0 %52.0 0013+ot0061+ %5.0 %52.0

.sv)+(netsgnuTnetsgnuT

)-(muinehR%62-RW 0032ot004+ %1 0024+ot008+ %1

-netsgnuT)+(muinehR%3

-netsgnuT.sv)-(muinehR%52

3W 0032ot004+ %1 0024+ot008+ %1

-netsgnuT)+(muinehR%5

-netsgnuT.sv )-(muinehR%62

5W 0032+ot004+ %1 0024+ot008+ %1

* Magnetic Trademark, Hoskins Manufacturing Co.T not ANSI type symbolNOTE: Percent limits apply directly to temperature in degrees Celsius, but for degrees Fahrenheit equivalents are applied to thenumber of degrees Fahrenheit above or below the ice point (+32 degrees Fahrenheit).

[i.e., Limit (degrees F) = (Temperature (degrees F) - 32 (degrees F)) * Percentage]

TABLE 1

8/13/2019 60072687_A4-P________1.0_EN

6/13



E-Mail: [email protected] Web Site: www.temp-pro.com 3

4. Resistance Thermometer Detector (RTD) Assembly and TechnicalRequirements

4.1. Outputs and Measurements: The output of RTD is resistance and can be measured with aDigital Multimeter.

4.2. General Information: General Information about different types of RTDs are shown inTable 2 below.

4.3. Temperature vs. Resistance: Temperature vs. Resistance of the most commonly used RTDsare shown in Table 3 on page 5.

4.4. Insulation Resistance of the RTDs: The Insulation Resistance Test of RTD is similar toThermocouple except, use maximum 100 VDC as an applied voltage when using a megohmmeter(see Measuring IR on page 6)

4.5. Maintenance of RTDs , including Platinum RTDs: Normally, RTDs do not requiremaintenance. Should there be any apparent change in response time or drift in signal output,remove sensor from the assembly (or thermowell) and check for any deposits of foreign materialson the tip of the probe, or on the terminal screws inside the enclosure.

4.6. Checking Failure Conditions: If any failure occurred during the operation, check operatingconditions against sensor specifications (verify the output against those in Table 3, on page 5, forthe RTD type).

TABLE 2

GNIDAERTSETECNATSISER

TNEMELE

EPYT

.FEOC.PMET

)RCT(

TASMHO

C

0

TASMHO

C

52)NID(munitalP 58300. 00.001 37.901

munitalP 29300. 00.001 19.901

lekciN 62400. 83.09 11.99

lekciN 027600. 00.021 02.041

reppoC 472400. 40.9 00.01

norI-lekciN 881500. 00.406 00.676

8/13/2019 60072687_A4-P________1.0_EN

7/13




4.8. Bench Test of RTD. Use a Digital Multimeter for resistance measurement and a megohmmeterfor Insulation Resistance Measurement.

4.8.1. Wipe dry external surfaces of sensor.

4.8.2 . Refer to wiring diagram on the drawing and connect Digital Multimeter leads acrossopposite terminals of the platinum resistance winding extension wires. Resistance shouldread approximately 110 ohms at room temperature and 100 ohms in the ice bath. See the

RTD calibration set-up and instruction, Figure 1 on page 4. 4.8.3. Test Insulation Resistance by connecting one megohmmeter lead to wires on terminal(all wires shorted together) and the other to the external sheath (metal protection casing) of the sensor. Resistance reading should exceed 5 megohms unless otherwise specified (appliedvoltage should not exceed 100 VDC). See also Insulation Resistance Test of theThermocouples, Measuring IR, on page 7 of this instruction manual.

Figure 1: RTD Resistance Measurement Calibration Method

4.7. Calibration of RTD: To determine the Resistance vs. Temperature characteristic of an RTD,the unit must be calibrated at a fixed temperature. The most commonly used fixed calibration

environment is the ICE BATH. For instructions and the calibration method, seeFigure 1

below:

8/13/2019 60072687_A4-P________1.0_EN

8/13

An ISO 9001 CERTIFIED Company



SCITSIRETCARAHCECNATSISERERUTAREPMET

ERUTAREPMET

SEERGED

SMHONIECNATSISER

SGNIDNIWMUNITALP SGNIDNIWLEKCIN SGNIDNIWREPPOC

C F 58300.AHPLA* 29300.AHPLA* 62400.AHPLA* 027600.AHPLA* 472400.AHPLA*

031- 202- 39.74 82.74

011- 661- 31.65 25.55

09- 031- 52.46 17.36

07- 49- 92.27 68.17 72.86 01.37

06- 67- 82.67 29.57 91.17 26.97

05- 85- 52.08 69.97 42.47 71.68 01.7

04- 04- 12.48 99.38 93.77 67.29 94.7

03- 22- 71.88 10.88 65.08 14.99 88.7

02- 4- 31.29 20.29 77.38 51.601 62.8

01- 41+ 70.69 20.69 40.78 00.311 56.8

0-+ 23+ 00.001 00.001 83.09 00.021 40.9

01+ 05+ 09.301 79.301 08.39 71.721 24.9

02+ 86+ 97.701 39.701 13.79 25.431 18.9

03+ 68+ 76.111 88.111 19.001 60.241 91.01

04+ 401+ 45.511 28.511 06.401 97.941 85.01

05+ 221+ 04.911 57.911 93.801 47.751 79.01

06+ 041+ 42.321 66.321 82.211 09.561 53.11

07+ 851+ 70.721 65.721 72.611 72.471 47.11

08+ 671+ 98.031 54.131 63.021 58.281 21.21

09+ 491+ 07.431 33.531 55.421 46.191 15.21

001+ 212+ 05.831 02.931 58.821 46.002 09.21

011+ 032+ 82.241 60.341 62.331 68.902 82.31

021+ 842+ 60.641 09.641 87.731 03.912 76.31

031+ 662+ 28.941 37.051 04.241 69.822 60.41

041+ 482+ 75.351 55.451 11.741 58.832 44.41

051+ 203+ 23.751 63.851 19.151 79.842 38.41

061+ 023+ 40.161 61.261 97.651 73.952 22.51

071+ 833+ 67.461 49.561 98.161 29.962 16.51

081+ 653+ 74.861 17.961 31.761 97.082 00.61

091+ 473+ 61.271 74.371 64.271 69.192 93.61

002+ 293+ 48.571 22.771 59.771 64.303 87.61

012+ 014+ 15.971 69.081 55.381 13.513 71.71

022+ 824+ 71.381 96.481 04.981 35.723 65.71

032+ 644+ 28.681 04.881 53.591 41.043 59.71

042+ 464+ 64.091 01.291 55.102 41.353 43.81

052+ 284+ 60.491 08.591 00.802 35.663 37.81062+ 005+ 07.791 74.991 06.412 13.083

082+ 635+ 88.402 08.602 54.822 70.904

003+ 275+ 30.212 70.412 07.242 34.934

023+ 806+ 31.912 03.122

043+ 446+ 81.622 84.822

063+ 086+ 91.332 26.532

083+ 617+ 51.042 07.242

004+ 257+ 60.742 47.942

024+ 887+ 39.352 47.652

044+ 428+ 57.062 86.362

064+ 068+ 25.762 85.072

084+ 698+ 52.472 34.772

005+ 239+ 39.082 42.482

025+ 869+ 75.782 00.192

045+ 4001+ 61.492 17.792

065+ 0401+ 07.003 73.403

085+ 6701+ 02.703 99.013

006+ 2111+ 56.313 65.713

026+ 8411+ 50.023 80.423

046+ 4811+ 14.623 65.033066+ 0221+ 27.233 99.633

086+ 6521+ 99.833 73.343

007+ 2921+ 12.543 07.943

027+ 8231+ 83.153 99.553

047+ 4631+ 15.753 32.263

067+ 0041+ 95.363

087+ 6341+ 26.963

008+ 2741+ 16.573

028+ 8051+ 55.183

048+ 4451+ 54.783

* TCR = Temperature Coefficient of Resistance = Ohm / Ohm / Degree Celsius

TEMP-PRO Inc.TABLE 3

Instruction Manual An ISO 9001 CERTIFIED Company

8/13/2019 60072687_A4-P________1.0_EN

9/13




Insulation Resistance may be performed to test ungrounded thermocouples or RTD's. Measuring IR neednot be of the highest precision, in that low IR should be grounds for rejection. Precision instrumentationis not therefore required, although calibration must be dependable, and any recognized megohmmeter issatisfactory.

To measure IR, you would use an IR tester, which is a portable instrument that's essentially a resistancemeter, or ohmmeter, with a built in hand cranked or line-operated DC generator that develops high DCvoltage. This voltage (usually 500V or more) causes a small current to flow through and over theinsulation's surface. The tester provides a direct reading of IR in ohms or megohms. Test is made withclips connected to the sheath and to all leads tied together. Insulation resistance may be expected to bein excess of 1000 megohms at room temperature and not less than 20 megohms at 200 degrees Celsius.

The above picture shows a typical megohmmeter test instrument hook-up to measure insulation resistance.You can use an IR meter and obtain measurements. A high resistance value would indicate a "good"insulation, while a relatively low resistance value would point to a "poor" insulation. In actualapplications, resistance values can be higher or lower due to the effects of factors such as temperature,humidity, the moisture content of the insulation, and even the person doing the testing. Therefore, theIR reading can be very different for the same wire tested on different days.

Measuring IR

MEASURING

JCT. TIP)SHEATH

T/C TERMINAL HEADTERMINAL POST)

MEGGER INSUL TION TESTER

INDICATING SCALE SHOWSINSULATION RESISTANCE

8/13/2019 60072687_A4-P________1.0_EN

10/13




7

Installation of Thermocouples or RTDs

5. Installation Instruction

5.1. Complete unit: Complete unit may be secured into process location without sensordisassembly, in the case of those with threaded or flanged thermowells or fittings.

5.2. Weld-in Thermowell Assembly: On a weld-in thermowell assembly, the sensor inset must beremoved before welding in place, to prevent possible damage by overheating during welding.

6. RTD Spring-Loaded:Removal And Assembly Instructions Into Thermowell

(Refer to Figure 2 on page 8)

6.1. To remove RTD inset, take off connection head cover and loosen the two terminal block retaining screws until they are disengaged from the connection head.

6.2. Withdraw inset from connection head without further disassembly, and place in a safe locationto prevent bending and possible damage.

6.3. With an ohmmeter, check and verify resistance of the unit. A 100 ohm platinum RTD shouldhave a resistance of about 110 ohms at room temperature between red and blue and/or black and

white respectively. There should be no continuity between the leadwires and the sheath of theprobe.

6.4. Screw the RTD connection head and extension into the existing thermowell.

6.5. Replace the RTD inset (reverse of 6.1).

6.6. Connect extension leads to the terminal block. Be careful to observe color coding polarity.

6.7. Tighten terminal block retaining screws in the terminal block. Spring should be compressed about3/16". Spring may be repositioned as required.

8/13/2019 60072687_A4-P________1.0_EN

11/13




Figure 2: Removal and Assembly Instructions into Thermowell

7. Thermocouple Spring-Loaded:Removal and Assembly Instructions into Thermowell

(Refer to Figure 2 above)

7.1. To remove the thermocouple inset, open the cover of the thermocouple connection head andloosen the two terminal block retaining screws, until they are disengaged from the connection head.

7.2. Carefully remove the terminal block and thermocouple inset. Avoid bending or straining thethermocouple bare wires. Close cover.

7.3. Screw the thermocouple head and extension with the extension into the existing thermowell.

7.4. Replace the thermocouple inset.

7.5. Insert the thermocouple block into the head allowing the bare thermocouple wires to passthrough the 5/16" diameter hole in the terminal block. The negative leg of the thermocouple wire iscolor coded red and is to match with the brass post next to the stamped negative sign in the terminalblock.

7.6. Connect extension wires through the head conduit connection port and into the brass post.Close cover.

Figure 3: Thermocouple Inset

Option 3

Option 2

Option 1

Terminal Block

RetainingScrews

8/13/2019 60072687_A4-P________1.0_EN

12/13




8. Screw-In Thermowell Installation

8.1. If necessary, remove sensor assembly from thermowell by unscrewing nipple from well or bybreaking the extension at the union. (Refer to 6 and 7 ). Use care whenever removing or replacingthe sensor element.

8.2. Insert thermowell into process connection and screw in until snug. Apply additional torque untilthe threads are well engaged. The following chart (see Table 4 ) indicates the approximate length of thread engagement of various pipe sizes:

TABLE 4

SSECORP TNEMEGAGNE

TPN"2 / 1 "2 / 1

TPN"4 / 3 "2 / 1

TPN"1 "8 / 5

TPN"4 / 1-1 "8 / 5

TPN"2 / 1-1 "8 / 5

TPN"2 "8 / 5

TPN"2 / 1-2 "4 / 3

TPN"3 "4 / 3

S E NS ORC ONNE C T I ON

P R OC E S SC ONNE C T I ON

U

MAX. DI A.A X . D I A .

M I N . D I A .I N . D I A .

8/13/2019 60072687_A4-P________1.0_EN

13/13




Reg. No. 950 98 0142

PRODUCTSThermocouple's

Sub-Zero up to 5,000 F.Gas Turbine T/CMultipointSpecialsPlastics IndustryPlatinum

RTD'sCopperPlatinum

NickelNi-IronFlat Strip (Stator)ImmersionCustom

ThermistorsAll Applications, Including Compressor

Thermocouple & RTD WireCompensated Terminal BlocksPlugs, Jacks, and FittingsSelector SwitchesReference JunctionsTransmitters/Controllers/Scanners

ThermometersBimetal ThermometersFilled System Thermometers

Hydrogen Activity Probes

ThermowellsIndustrial Glass ThermometersLimited Space ThreadedRaised Face FlangedSanitary ThermowellsSocket-WeldSteam Sampling NozzlesThreadedVan StoneWeld-In

Electrical AccessoriesJunction BoxesTurning Gear BoxesWiring HarnessesCable AssembliesGauge PanelsControl PanelsCircuit BoardsLiquid Level Detectors

Remote Terminal Units (RTU's)

Remote Sensing

Swamping (Averaging) T/C Boards

Logistics ManagementPurchasingWarehousingAssembling/KittingShipping Services

Research & Development in Temperature Sensing Products

Form 990309

Documents

60072687_A4-P________1.0_EN