8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT …bodybuilder.navistar.com/General/Documents/svcmanpdf/S08337b.pdf · 126 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700,

126 3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER8)

8.1. IP/GAUGES, P. 1

Figure 126 IP/Gauges

S08337

3200, 4100, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600, RXT Models BuiltMarch, 2008 and After — ELECTRICAL CIRCUIT DIAGRAMS

127

8.2. WARNING LIGHT LIST, P. 2

Figure 127 Warning Light List

S08337


8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABSCONTROLLER, P. 3

Figure 128 Warning Lights Controlled by Engine, Transmission, ABS Controller

S08337


129

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

Figure 129 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water TempGauge Circuits

S08337


8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE

ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

REVCHK CHANGE

DATE

NAMEREFERENCE

PART NO.RELEASE NO. SHEET

CHAPTER 8IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 005CNA1 20FEB09 ADDED CIRC A73A E 50367B

2

4

5

7

8

9

4

A2816TN

1

A62B18DKBL

A28A18TN

A6218DKBL

A28-G16WH

A72CA18OR

A110C18GY

A110AD18GY

10

10

CLUSTER CONNECTOR(1501)

A72D18OR

E11HEAD LIGHTENABLEHLE

BODY CONTROLLER#J5(1602)

A4118GY

A52C20YL

9


GROUND

BATTERY

DIMR OUT1PANEL LT

DIMR OUT2PANEL LT

IGNITION

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(DIN2)

ZVR

AUX TRLRSOCKET SW

(ZVR)

OUTSIDETEMP

(AIN3)

HEADLIGHTENABLE

A73A18LTGN

LEFT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

FUSE F2-G (1011)

A14P8RD

C3D3

15A

A14PA12RD

*A14 6RD

BATTERYFEED

CH3_01CH3_34

A4

(A13F

C)

FUSE F4-L (1013)B3

A1

3F

C1

2P

K

IGNITION RELAY#1

(1011 / 1013)CH3_05

A3

10A

AUX TRAILERSOCKET SWITCHCONNECTOR(1110)CH10_15

BM110AD18GY

1

TEMP SENSOR(8601)

M4118GY

16 A

2

25

IP / FWD CHASSIS(1700)

PANEL LIGHT FEED(1002) CH9_15

NOTE: CH3_341. * A14 IS 4RD

REAR TURNSPANEL ADAPTER(1625) CH9_15

A11-GS10WH

HVAC(1200) CH2_01

Figure 130 IP/Gauges and Warning Lights — Gauge Cluster

S08337


131

8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

Figure 131 Air Pressure Input Circuit

S08337


8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AXLE TEMPERATURE, GAUGE INPUT CIRCUIT


23AUG0659974G AE08056614 007RAW6 04DEC07 REVISED DESCRIPTION B 61000T

OF CONN 9811 AND 9812

A3218TN

N9

H18

GY

A32A18TN B10

B11 REAR AXLE OIL TEMPAIN12

FRONT AXLE OIL TEMPAIN11

BODYCONTROLLER#J3

(1600)CENTER CHASSIS

/ IP(1701)

44

43

5

N3

21

8T

N

611

N32

A1

8T

N

R918GY

R9C18GY

R9A18GY

REAR RR AXLETEMP SENSOR

(9812)

2

1

FORWARD REAR AXLETEMP SENSOR

(9811)

N9

F1

8G

Y

R32A18TN

R9B

18

GY

R3218TN

CENTER / REAR CHASSIS(9800)

W/ REAR AXLE TEMP

1

2

N916GY

A

F

ISOLATED GROUNDADAPTER(8802)

A918GY

CENTER CHASSIS / IP(1701-13)

A9B18GY

E7 ZVR


Figure 132 Axle Temperature, Gauge Input Circuit

S08337


133

8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FUEL GAUGE CIRCUITRY (SINGLE TANK)

RAW6 04DEC07 REVISED & REDRAWN C 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00K640

07AUG0659974G AE08056614 008

A36B18TN


FUEL SNSRSIGNAL 1

DRAW TANKB8

B9

A36A18TN

29 27

N36A18TN

RIGHT FUELLEVEL SENSOR

DRAW TANK(9101)

RH - HDD RIGHTFUEL LEVEL SENSOR

DRAW TANK(9103)

IP / CENTERCHASSIS(1701)

N9B18GY

N36A18TN

N9R18GY

R3618TN

N9A18GY

N36B18TN

R9D18GY

LEFT FUELLEVEL SENSORSTORAGE TANK

(9100)

AF MOUNTEDLEFT FUEL

LEVEL SENSORSTORAGE TANK

(9100)

REAR / CENTERCHASSIS(9800)

5

10

N36A18TN

FUEL SNSRSIGNAL 2

STORAGE TANK

N9G18GY

B

A

B

A

B

B

A

A

ISOLATED GROUNDADAPTER(8802)

AB

N9

16

GY

C


A918GY

CENTER CHASSIS / IP(1701 - 13)

A9B18GY

E7 ZVR

SENSOR RESISTANCEFULL - 29 TO 37 OHMS

EMPTY - 234 TO 246 OHMS

N9R18GY

Figure 133 Fuel Gauge Circuitry (Single Tank)

S08337


8.9. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

Figure 134 Differential Lock Warning Lamps

S08337


135

8.10. PARK BRAKE SWITCH HYDRAULIC, P. 9A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

PARK BRAKE SWITCH HYDRAULIC

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

27NOV0850367B AE08056614 09ACNA1 20FEB09 INITIAL RELEASE A 50367B

A12

MANUAL PARKBRAKE

(1815)

PARK BRAKESWITCH DIN3

A

ZVR GROUNDADAPTER(1009)

B

A9A

A20

GY

B7 A4DCM CONN(1800)

18

BK

218

BK

A9

V1

8G

Y

18W

HA

44A

16

GY

B4

4B

B1

8G

Y

11

1

B9V

18

GY

E5

BODYCONTROLLER #J5

(1602)

W/ HYDRAULIC BRAKES

BODYCONTROLLER J3

(1600)

ZVR

Figure 135 Park Brake Switch Hydraulic

S08337


8.11. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8AIR PARK BRAKE & MANUAL TRANSMISSIONOIL TEMP GAUGE


08SEP0659974G AE08056614 010

W/ ISM

W/CAT &IBBE & ISM W/CAT

W/I6

W/CAT& IBBE

ENGINE OPTIONS

CNA1 20FEB09 ADDED CIRC K9AAD & D 50367B


MANUALXMSN OILTEMPSENSORAIN8

A9AA18GY B7E5

A3118TNZVR


2IP / ENGINE

(1702) 13EATON XMSN OIL TEMP

(7700K)

*K9AA16GY

K9AB18GY

K31

18

TN

K3

1H

18

TN

K3

1B

18

TN

K31E18TN

K3

1F

18

TN

K9T18GY

K9AAD18GY

**K9AC18GY

K9T18GY

A9E20GY

K9AC18GY

K9AB18TN

XMSN OIL TEMP SENSOR(7700)


XMSN OIL TEMPSENSOR

(7700L)


MERITOR-G XMSN OIL TEMP

(7700C)

MANUAL TRANSMISSION OIL TEMP GAUGE

K31B18TN

K9AC18TN

W/ MERITOR-G& W/ I6 ENGINE

K9E

18

GY

1

2

1

2

1

2

1

2

K31G18VT

K9_A18VT

2

1

2

1

M ZERO VOLTREFERENCE

(6747)

J

W/ MANUALXMSN

W/ 16 ANDV8 ENGINE

A

C

K9AAD18GY

ZVR(6702)

A9V18GY

A12

A4

B44BB18GY

BODY CONTROLLER #J3(1600)

AIR PARKBRAKESWITCHDIN13

A9AA18GY

B9

VD

18G

Y

B9V18GY

A44A16GY

IP / DCM(1800)

D

ZVR

AIR PARK BRAKE


B7

C

E5

PARK BRAKE(1813)

1ZVR GROUND

ADAPTER(1009)

10

W/ MERITOR-G XMSN &ISM 2007 ENGINE

A

B

*B44BB18GY

*BLK118BK

*WHITE18WH

PARKBRAKE

(1815)

11* W/ HYD FULL POWER BRAKE & LEVER PARK

*BLK218WH

1

2

K9AA16GY

FK

31

E1

6T

N

XMSN OIL TEMP SENSOR(7700M)

W/ FREEDOMLINEXMSN & W/ ISMFW/CAT

W/ V8 ENGINEONLY

**K9AAD18GY

* N/ AC** W/ AC

W/ IBBE

W/ CAT

K9T18GY

Figure 136 Air Park Brake and Manual Transmission Oil Temp Gauge

S08337


137

8.12. FREEDOMLINE TRANSMISSION OIL TEMP GAUGE AND SURGE PUMP, P. 10A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8FREEDOMLINE TRANSMISSION OIL TEMP GAUGE & CATPURGE PUMP & CAT AIR RESTRICTION GAUGE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056614 10ACNA1 20FEB09 REMOVED 6650,1602. B 50367B

ADDED F10-D.

FREEDOMLINE XMSNOIL TEMP(7700L)

K9AAB18GY

K31H18TN

2

1

F

ZERO VOLTREFERENCE

(6702)

C

K9AAD18GY

ENGINE / IP(1702)

5

13

AIR RESTRICTIONGAUGE

(6703)

A

K2818TN

B

B7


XMSN OILTEMPSENSOR

A97FZ14RD

PURGE PUMP(6713)

K97FZ14RD

1

2 K10E-G14WH

BATTERY FEEDCH3_01

AK10-GA12WH

E

ENGINE LEFT SIDEGND STUD

42

20A

E4

FUSE F10-D (1019)

F4 A14TB12RD

A1

46

RD

A3118TN

GND ADAPTER(6701)

A14T8RD

Figure 137 Freedomline Transmission Oil Temp Gauge and Surge Pump

S08337


8.13. GAUGES AND WARNING LIGHTS — AMMETER, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


GAUGES & WARNING LIGHTS - AMMETER

CHAPTER 8


31JUL0659974G AE08056614 011

W/CAT

CNA1 20FEB09 REVISED & REDRAWN F 50367B

A26D18TN

7

PAM(4087)

8

11

A5P(-)18GN

A5P(+)18YL

10

32

IP / ENGINE(1702)

33

AMMETER CONN(6333)

BATTERYAMMETER

SENSE

STARTERGROUND

BATTERYNEGATIVE

POST

ENGINE HARNESSAMMETER

SENSE(6332)

A26B18TN

A26A18TN

K26B18TN

K26A18TN

N26B14TN

N26B10TN

K26A10TN

12A11-GPP

18WH

K26B18VT

K26A18VT

A14TA12RD

10A

D4

FUSE F2-H (1011)

C4 A14T8RD

A146RD

BATTERYFEED

CH3_01

A11-GD10WH

GROUNDADAPTER(1006)

4

1

LEFT SIDECAB GROUND


A5D(-)18GN

J1939+

11

A5D(+)18YL

12

J1939-

W/ I6 ENGINE ONLY

W/ V8 ENGINEONLY

6

NEUTRAL SWITCH(7802)

K97J18VT

A

BK97S18VT

W/ IBB ENGINE

A1

1-G

KJ

6W

H

K26A18TN

K26B18TN

Figure 138 Gauges and Warning Lights — Ammeter

S08337


139

8.14. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8

ENGINE OIL TEMP GAUGE W/ CATERPILLAR


07AUG0659974G AE08056614 012CNA1 20FEB09 REVISED & REDRAWN B 50367B

W/ XMSN OIL TEMP

W/ ENGINE OIL TEMP

ENGINE OIL TEMPCAT ENGINE ONLY

AIN7


B6

K9AA16GY

24

2

ENGINE / IP(1702)

2

1A30A18TN

K30A18TN


A9E20GYZVR E5

A9AA18GY

ENGINE OIL TEMP(6650)

A

D

ZERO VOLTREFERENCE

(6702)

K3

0B

18

TN

K30B18TN

Figure 139 Engine Oil Temperature Gauge With Caterpillar

S08337


8.15. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 140 Front Axle Engagement Lamp

S08337


141

8.16. WARNING LIGHTS – RIGHT BANK — OPTIONAL, P. 14

CHAPTER 8WARNING LIGHTS - RIGHT BANK - OPTIONAL


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



23AUG0659974G AE08056614 014CNA1 20FEB09 REVISED & REDRAWN D 50367B

A13B18PK

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)

H

A

A95PF18TN

G

B

EA95-GT

18WH

A95ET18TN

D

C

A92-G18WH

F A92APA18TN

A92RK18TN

A98F18TN

A92-GS18WH

A62B18DKBL

A95-GF18WH

A95-GK18WH

MOBILE MAXDISCRETE(1243-B)


F12

E16

EXHAUST SYSTEMHIGH TEMPINDICATORRD31 (HSD)

PARTICULATETRAP INDICATORRD32 (HSD)

A4A13FC12PK (A13FC)

IGNITIONRELAY#1(1011 / 1013)CH3_05

(1013)A3

A13BH18PK

10A

D3 C3

RETARDER RELAY(1019)CH11_15

IMCTCONNECTOR

QUALCOMMOMNIVISION(1919A-B)

18GND98F18TN

QUALCOMM CONN POWER(2703 - F)

LEFT SIDE DASH MOUNTED

DUAL POST STUD

9

14

GROUNDADAPTER(1003)

11

A1

1-G

E1

2W

H

6TH GEAR

DISABLE

FUSE F4-G (1013)

6TH GEAR DISABLE/

AUTO NEUTAL

EXHAUSTHIGH TEMP

RETARD ON /MESSAGE WAIT

DPFCLOGGED

W/ RT RH

W/ BOTH RH

N/ AUTONEUTRALW/ RETARDER

W/ MOBILEMAX SATELLITE

N/ AUTONEUTRAL W/ RETARDER

LIGHTS/ RPM

G

D62B16DKBL

QUALCOMM CONN POWER(2701 - A)

62QA16LTGN F LIGHT

MCTCONNECTOR

12 MESSAGELIGHT

D62QA16RD

QUALCOMM CONN POWER(2701F - C)

22GN

TMCTCONNECTOR

W/ QUALCOMM SATELLITECOMMUNICATION SYSTEM

1

F16

BODY CONTROLLER # J4(1601)

A92AA18TN

AUTONEUTRALLIGHT RELAY(1019)CH11_17A92-GR

18WH

A13B18PK

QUALCOMM(1902 - F)

A62B18DKBL

Figure 141 Warning Lights – Right Bank — Optional

S08337


8.17. WARNING LIGHTS — LEFT BANK — OPTIONAL, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8WARNING LIGHTS - LEFT BLANK - OPTIONAL (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

27NOV0850367B AE08056614 015OF CONN 9754

CNA1 20FEB09 SWAPPED CAVITY A & B A 50367B

H

AA23M18TN

A23F18TN

LEFT BANK OPTIONALWARNING LIGHTS

(1511)

G

F

C

A13BD18PK

A4216GY

A13BE18PK

B

SNOWVALVE(1107)CH6_04

E

DA13BG18PK

A49A18GY

A4918GY

FUSE F4-G (1013)

A1

3F

C1

2P

K

10A

D3

(A13F

C)

C3A13B18PK

A4

DIFFERENTIALLOCK WARNING

CH8_09

IGNITIONRELAY#1

(1011 / 1013)CH3_05

A

IP / CENTERCHASSIS

(1701-65)

A

B

A

FRONT AXLEENGAGEMENT

SENSOR(9754)

N42-G18WH

N11-GA12WH

D

C


CHASSIS GNDADAPTER(8807)

A

B

CHASSIS GROUNDADAPTER(8806)

N11-GC12WH

N4216GY

A3

SNOWVALVE

FR AXLEDIFF LOCK

FR AXLEENGAGED

RR AXLEDIFF LOCK

Figure 142 Warning Lights — Left Bank — Optional

S08337


143

8.18. LOAD MONITORING, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 8LOAD MONITORING

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056614 016RAW6 04DEC07 REVISED DESCRIPTION A 61000T

OF CONN 8601

AIN

1 (

PR

ES

SU

RE

SE

NS

OR

#1

)-

RE

AR

7 1 2 88

A1

06

18

GY

A6

1B

18

GY A61

18G

Y

A1

10

B18

GY

A1

10

AD

18

GY

56 5755 19 20 25

CLUSTER CONN(1501)


CLUSTER CONN(1500)


N6

1B

18

GY

N1

06

B1

8G

Y

N1

09

B1

8G

Y

M61

18

GY

M1

06

A1

8G

Y

M1

10

AD

18G

Y

B AC

CENTER /REAR CHASSIS

(9775)

R6

1D

18

GY

R6

1C

18

GY

R6

H1

8G

Y

C

A

B

REAR LOADINDICATOR (4X2)

(9830)

B

C

A

FRONT LOADINDICATOR

(8750)

M1

10

AB

18

GY

A1

06

B1

8G

Y

A10

6A

18G

Y

M110AB18GY

ZE

RO

VO

LT

RE

FE

RE

NC

E

5 V

OL

T O

UT

AIN

2 (

PR

ES

SU

RE

SE

NS

OR

#2

)-

FR

ON

T

ZE

RO

VO

LT

RE

FE

RE

NC

E

A1

06

B1

8G

Y

W/ REAR AND FRONTAXLE LOAD INDICATING

W/ REAR AXLELOAD INDICATING

TEMP SENSOR(8601)CH4_04

REAR LOADINDICATOR (6X4)

(9832)

C

B

A

OR

R6J

18G

Y

R9

N1

8G

Y

R9

M1

8G

Y

Figure 143 Load Monitoring

S08337


9. LIGHTS (CHAPTER 9)9.1. BACK-UP LIGHTS N/ ALLISON TRANSMISSION, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - N/ ALLISON TRANSMISSION


29AUG0659974G AE08056615 001

N/ BODY BUILDER

W/ BODY BUILDER

ADDED A71N, A71BA, E 50367B

A71BB, BODY BLDR NOTES.

N7

1A

14O

R

A7

1A

16O

R

N1

0-G

A1

2W

H

R71

14

OR

R1

0-G

12

WH

IP / CENTERCHASSIS

(1701)

A71A16OR

121CENTER / REAR CHASSIS(9800)

A E

STOP,TAIL& TURN(9303)

A71

16

OR

S71C14LTBL

RIGHT TAILLIGHT(72)

A

S10-GC14WH

E

A

E

LEFT TAILLIGHT(71)

6 7

BABACK-UP

LIGHTSWITCH

IP / ENGINE(1702)

K71

16O

R

K7

1A

16

OR

NOTE:W/ I6 ENGINE :(7502M,7500M,7500MA)W/ ISM ENGINE :(7500,7500G,7500W)W/ C11,C13 ENGINE :(7500,7500A)W/ IBB ENGINE :(7500A,7500W)

(SEE NOTE)

K7

1C

16V

T

K7

1D

16

VT

W/ V8 ENGINEONLY

K7

1A

16O

R

K7

1B

16

OR

W/ CAT / ISM /IBB ENGINES

B4FUSE F5-M (1014)

(A13F

A)

10A

BODYCONTROLLER #J5

(1602)CH9_16

A4

GROUND ADAPTERREAR HARNESS

(8803)

A

B

A

B

N11-GA12WH

N10-G14WHCHASSIS GND

ADAPTER(8807)

K

L

J

TURN SIGNALADAPTER

(400)

CH10_13LEFT SIDE

DASH MOUNTEDDUAL POST

GROUND PLATE

BACK-UP LIGHT

W/ I6 ENGINE

EA

16BK

16RD

BACK-UPALARM

(1808)

BACK-UPALARM

(102 dBA)

BACK-UP MONITOR CONNECTION

(9999)CH4_28

A71D180R

W/ LIFT AXLE

MA71N180R

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A71P180R

LIFT AXLEREVERSE RELAY

(1019)CH10_34,37,40,

41,42

A71BB16LTBL

A71A16OR

A71BA16OR

173

A71BB16LTBL

A67H18GY

Figure 144 Back-Up Lights N/ Allison Transmission

S08337


145

9.2. BACK-UP LIGHTS W/ ALLISON TRANSMISSION, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9BACK-UP LIGHT - W/ ALLISON TRANSMISSION


16AUG0659974G AE08056615 002CNA1 20FEB09 REMOVED 6801,9999,1003 E 50367B

W/ BACK-UP LIGHTALLISON

ADDED A71N,A71A,A71BA,A71BB

A7116OR

IP / ENGINE(1702-7)

A92#16518TN


R10-G12WH

N71A14OR

R7114OR

A71BA16OR

A71C18OR

1

12

CENTER CHASSIS /REAR CHASSIS

(9800)

N1

0-G

A1

2W

H

C1

A71

A16

OR

D1D2

C2

S10-GC14WH

S71C14LTBL

RIGHT TAILLIGHT

A

E

CH10_13

STOP TAIL& TURN(9303)

E

A

BACK-UP LAMPRELAY(1010)

86

87

85

30

(71) (72)

A71N18OR

LIFT AXLEREVERSE RELAY(1019) CH10_37

J

L

K

TURN SIGNALADAPTER

(400)


(8803)

B

A N10-G14WH


A

B

N11-GA12WH

CHASSIS GROUNDADAPTER(8807)

B4

10A

(A13FA)


A4

FUSE F5-M (1014)

BACK-UPLIGHT

65K92#165

18TN

I6 & V8 TCM W/ LCT(7151)

I6 & V8 TCM W/ WTEC(7150/7152(IN CAB))

ISM TCM(7150F/7150F2(IN CAB))

CAT TCM(7150/7151(IN CAB))

IBBE TCM(7150)

REVERSEWARNING

87A

BACK-UPALARM

(102 dBA)

BACK-UPALARM

(1808)

16RD

16BK

A E

LIFT AXLEREVERSE RELAY(1019)CH10_34,40,41,42

A71P180R

W/ LIFTAXLE

MA71D18OR

BODYCONTROLLER# J5(1602) CH9_16

A67H18GY

BACK-UPCAMERA(9999) CH4_28

A71BB16LTBL

A71A16OR

A71A16OR

73

1

A

EA71BB

16LTBL

LEFT TAILLIGHT

Figure 145 Back-Up Lights W/ Allison Transmission

S08337


9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS


06SEP0659974G AE08056615 003A57K,A56K

CNA1 20FEB09 ADDED CIRC A71P & RMVD B 50367B

A57A16OR

A57AB16OR

A57A16OR

A57NA18OR

VORAD CPU CONN(1227M)CH4_25

A57D16OR

RIGHT FRONTMARKER & TURN LIGHT (8000) /SNOWPLOW HARNESSCONNECTOR (8102)CH9_04,14

A57BC16LTGN BODY BUILDER TURN / STOP

(4450BM)CH10_13BODY

CONTROLLER#J1(1603)

A56D16OR

LEFT FRONTMARKER & TURN LIGHT (8801) /SNOWPLOW HARNESS CONNECTOR (8102)CH9_04,14

A56BC16YL

A71A16OR

BACK-UP LIGHT SWITCH / BACK-UP LIGHT RELAY (1010)CH9_01,02

A71A16OR

A71BA16OR

A71A16OR

A71BB16LTBL

BODY BUILDER CONNECTION(4460BM)CH10_13

G

BACK-UP MONITOR CONNECTION(9999)CH4_28

TURN SIGNALADAPTER

(400)A

L

C

E

F

G

J

K

B

ARIGHT FRONTTURN SIGNAL10A4


BLEFT FRONTTURN SIGNAL10A3

A56A16OR

N/ VORAD

B C D E FBASE 1

ADAPTER(1623)

A67H18GY

A58DB18BN

A58DA18BN

A58T18BN

A54B16BN

CLEARANCE LIGHT(345) CH9_06

A54D18BN

LEFT & RIGHT FRONT MARKER & TURN LIGHT /SNOWPLOW HARNESS CONNECTOR(8102)CH9_04,14

PASSENGER POWER MIRROR(3003) CH4_09

RADIO(1300)CH4_11

A

A5

81

6B

N

G

PARK MARKERCLEARANCE

IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)

W/ BODYBUILDER

N/ BODY BUILDER

A71P16OR

LIFT AXLE REVERSE RELAY(1019)CH10_34,40,41,42

A58C18BN

IP / AUX ROOF(2021)CH4_33

A68A16BNFTAIL LIGHTS

10A18A68

16BN

W/ VORAD

W/ AIR SHIELD LIGHT

A6816BN

}STOP,TAIL & TURN LIGHTS(9303)CH9_05

DRIVER POWER MIRROR(3000) CH4_09

STOP , TAIL & TURN LIGHTS(9303)CH9_05

BODY BUILDER TURN / STOP(4450BM)CH10_13

W/ TAIL LIGHTSTANDARD

A71N16OR

CHASSIS CONNECTOR(9761)CH10_37

Figure 146 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights

S08337


147

9.4. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOPLIGHTS (CONT.), P. 4

Figure 147 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)

S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)


16AUG0659974G AE08056615 005A71-A71A,ADDED CONN 8803.

WAS: CIRC R10-G-R10-GA C 50367B

2 34 1 30 28

IP /CENTER

CHASSIS(1701)

DB CE A

A5

61

4O

R

A5

71

6O

R

A7

1A

16

OR

A5

6J

16O

R

A5

7J

16

OR

A6

81

6B

N

CENTER / REARCHASSIS(9800) 2 4 12

LEFTMODESTY

TURN LAMP

3

N5

61

4O

R

N6

81

4B

N

N5

71

4O

R

N7

1A

14

OR

N5

6J

16O

R

N5

7J

16

OR

B C C B

N1

0-G

C1

6W

H

N1

0-G

D1

6W

H

R1

0-G

12

WH

R5

61

4O

R

R5

714

OR

R6

81

4B

N

R71

14

OR

STOP , TAIL& TURN LIGHTS

(9303)

1

RIGHTMODESTY

TURN LAMP

S57B14LTGN

S68C14BN

A

E

C

E

S71C14LTBL

S10-GC14WH

B

C

A

B

RIGHT TAILLIGHT(72)

LEFT TAILLIGHT(71)

BACK-UP LIGHTTURN / STOPLIGHT

TAIL LIGHT

N10-G14WH

N10-GB14WH

F

N10-GA12WH


(8803)

B

A



N11

-GA

12

WH

B

A

CH9_04

(9315) (9316)

CH9_04

CH9_03


S08337


149



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,TURN & STOP LIGHTS (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 006A11-GS 10 WH

CNA1 20FEB09 CIRC A11-GT 12 WH WAS B 50367B

D5

8B

18

BN

D5

8C

18

BN

B

D5

8-G

E1

8W

H

CLEARANCELIGHT(520)

A B

D5

8-G

C18

WH

CLEARANCELIGHT(524)

CLEARANCELIGHT(521)

D5

8-G

J1

8W

H

A B

D5

8-G

A18

WH

D5

8-G

F18

WH

ACONNECT SUNSHADE (345)

TO MID MARKER LAMP (2004)

D5

8F

18

BN

D5

8D

18

BN

D5

8-G

D1

8W

H

D5

8E

18

BN

CLEARANCELIGHT(522)

A B

D5

8P

18

BN

A

RIGHTMARKER LAMP

(2005)

LEFTCLEARANCE LAMP

(2002)

BA

D5

8M

18

BN

D58Z

18

BN

B

LEFTMARKER LAMP

(2003)

D5

8-G

D18

WH

B

D5

8-G

B18

WH

CLEARANCELIGHT(523)

D5

8L

18

BN

D58

A18

BK

MIDMARKER LAMP

(2004)

D5

8-G

H1

8W

H

ABD

58

-GF

18

WH

D58

R1

8B

N

D5

8N

18

BN

D5

8-G

E1

8W

H

RIGHTCLEARANCE LAMP

(2006)

A63-GA16WH

D5

8-G

C1

8W

H

A58T18BN

D6

3-G

A1

8W

H

2IP / ROOF(2000)

9

D6

3-G

A1

8W

H

W/ SUNSHADE

CAB MOUNTED - N/ SUNSHADE

W/ STANDARD CAB

W/ EXTENDED CAB

D63-GH18WH

REAR DOMELIGHT(2115)CH9_09

D58N18BN

D58-GA18WH

D58-GF18WH

D58L18BN

9

2

ROOF / IP(2000)

A58T18BN

A63-GA16WH

A

A BBABA

BASE 1ADAPTER(1623)

E

BODYCONTROLLER#J2

(1604)

A

G


IDENTIFICATIONLAMP

10A17

A5816BN

A1

1-G

T1

2W

H

LEFT SIDEDASH MOUNTED

DUAL POSTGROUND PLATE

A5

81

6B

N

G

E

BASE 1ADAPTER(1623)A


IDENTIFICATIONLAMP

10A17

BODYCONTROLLER#J2

(1604)

A11-GT12WH




S08337


9.7. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 7

Figure 150 Light Systems — Turn Signal and Stop Switches

S08337


151

9.8. DOME LIGHT, MAP LIGHT, P. 8

CHAPTER 9DOME LIGHT, MAP LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 008CNA1 20FEB09 ADDED A11-GT. D 50367B

REVISED A63-GA

@D

63

E18D

KB

L

**D

63

E18D

KB

L

D1

1-G

F1

6W

H

C63E18DKBL

C

B

@D

63

D18D

KB

L

GROUNDADAPTER(1006)

#C

11

-GF

16

WH

FUSE F2-D (1011)

B B

**D

63

-GA

18

WH

MAPLIGHT

F

#C

63

-GE

18

WH

A6

3A

18D

KB

L

A14TA12RD

D11-GF16WH

C6

3D

18D

KB

L

@D

63

E18D

KB

L

##

D6

3N

18D

KB

L

%D63J18DKBL

A63

-GD

V1

8W

H

6

W/ STANDARD TRIM

B

3

11

*C1

1-G

F1

6W

H

@D63D18DKBL

F



E6

3B

B18D

KB

L

**D63C18DKBL

@D63E18DKBL

A63

-GA

20

WH

DOMELIGHT

E6

3-G

18

WH

10A

A6

3-G

D1

8W

H

DOME / MAP(2117M)

A6

318D

KB

L

A1

4T

8R

D

LEFT SIDECAB GROUND

**D

63

D18D

KB

L

E

E6

3-G

18

WH

C4

J

##D63N18DKBL

A

A63

A18D

KB

L

ROOF /CONSOLE(2502)

DRIVER SIDECOURTESY LIGHT

@D

63

D18D

KB

L

10

A

#C11-GF16WH

C

#C63-GE18WH

**D

63

C18D

KB

L

E

@D

11-G

F16

WH

C

MAPLIGHT

E6

3B

B18D

KB

L

NOTE:* N/ CITIZEN BAND# W/ DUAL CITIZEN BAND@ W/ STANDARD CAB** W/ EXTENDED / TRAVEL CREW CAB% W/ EXTENDED CAB## W/ TRAVEL CREW CAB

REAR DOME LIGHT(2115)CH9_09

W/ PREMIUM TRIM

2

A63DA18DKBL

BODYCONTROLLER#J2

(1604)

A1

1-G

T1

2W

H

F

*C11-GF16WH

F4

CH9_09

A1

46

RD

DOOR / IPCONNECTOR

(3200)

DOOR / IPCONNECTOR(3204)

1

A6

3D

C18D

KB

L

CONSOLE / ROOF(2502)

B

DOME LAMP(2116M)

A

FRONT DOOR CIRCUITRY

E4

(3400)

A1

1-G

F1

6W

H

%D

63

J18D

KB

L

(3400)

A6

3-G

DW

18

WH

A1

1-G

D10

WH

**D

11

-GF

16

WH

CH9_09

D

C63D18DKBL

N/

CO

UR

TE

SY

A6

3D

B18D

KB

L

C6

3E

18D

KB

L

ROOF /CONSOLE(2502)

CABDOME LIGHT

CIRCUIT10A8

PASS SIDECOURTESY LIGHT

W/

CO

UR

TE

SY

IP / ROOF(2000)

B

C

D

A1

1-G

KJ

6W

H

BATTERYFEED

CH3_01CH3_35

W/ CH3_35 -CIRCUIT A14 IS 4RD

A1

1-G

S10

WH

Figure 151 Dome Light, Map Light

S08337


9.9. DOME LIGHT, MAP LIGHT (CONT.), P. 9

Figure 152 Dome Light, Map Light (Cont.)

S08337


153

9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 10

Figure 153 Dome Light, Map Light (Cont.)

S08337


9.11. FOG LIGHT, P. 11

CHAPTER 9LIGHT SYSTEM, FOG LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056615 011EFFECTS

CNA1 21APR08 DELETED WORK LIGHT B 61057F

23

K

F

BODYCONTROLLER#J1

(1603)

A64B16YL

A64A16YL

M6

4A

16

YL

M6

4B

16

YL

22

IP /FORWARDCHASSIS(1700)

ARIGHT FOG

LIGHT(8200)

A B

M64-GA16WH

M64-GA16WH

M64-GB16WH

RIGHT FOG LAMP10A9

LEFT FOG LAMP10A14

LEFT FOGLIGHT

(8201)

B

M6

4-G

B16

WH

A



GROUNDADAPTER#01

(8800)

A F

M1

1-G

12

WH

E

M11-GD12WH

GROUNDADAPTER#02

(8801)

E

AM11-G12WH



GROUNDADAPTER#01

(8800)

W/ RH - HDD

M1

1-G

12

WH

GROUNDADAPTER(8803)



B

AM11-GD

12WH

C

M6

4A

16

YL

M6

4B

16

YL

W/ RH - HDD

Figure 154 Fog Light

S08337


155

9.12. HEADLIGHTS, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9HEADLIGHTS


16AUG0659974G AE08056615 012A53PB, A52PD & A53PA

CNA1 20FEB09 ADDED CIRC A52PC, B 50367B

B K

2

BODYCONTROLLER#J2

(1604)

H

A5

21

4Y

L

A5

31

4Y

L

A5

2P

D1

4Y

L

A5

3B

14

YL

HIGHBEAMLEFT

10A11

3 4

B

M52

14

YL

M53

14

YL

M5

2D

14

YL

M5

3B

14

YL

A5

21

4Y

L

A5

31

4Y

L

A7

A14 E5

A5

2A

20

YL

B1

02A

18

YL

A9

AA

18

GY

HEADLIGHTDIMMERSWITCH

DIN4

A8IP / DCM(1800)

B52

A1

8Y

L

A1

02A

20

YL

B9

V18

GY

B9

S18

GYM11-GB

14WH

A C 4A 73C

DIMMER FTP

C

LOWBEAMLEFT

10A13

HIGHBEAM

RIGHT10A10

LOWBEAM

RIGHT10A12

BODYCONTROLLER#J3

(1600)

BODYCONTROLLER#J5

(1602)

ZVR

A4

A9

V18

GY

A4

M11-GA14WH

B

RIGHT HEADLIGHTTURN / SIGNAL HARNESS

(8000)

1

LEFT HEADLIGHTTURN / SIGNAL HARNESS

(8001)

FTPSWITCHDIN15

TRIPMASTERHEADLIGHT

INPUT RELAY(1019)CH4_18 {

TURN SIGNAL SWITCH(1810)

A5

3A

A1

4Y

L

A5

2A

A1

4Y

L

A52AB18YL

A53AB18YL

A52PC14YL

GROUNDADAPTER#01

(8800)

A



A

B

B

F

GROUNDADAPTER#02

(8801)

M11-G12WH

W/ GUIDEPOST LIGHTS

HEADLIGHTW/ TRIPMASTER& N/ SNOWPLOW

HEADLIGHTSTANDARD

1

ZVR GNDADAPTER(1009)

4

A5

3P

A1

4Y

L

A5

2D

14

YL

M11-GD12WH

A53PB14YL

IP / FORWARDCHASSIS(1700)

HEADLIGHTRELAYS(1018)CH9_13

HEADLIGHTRELAYS(1018)CH9_13

Figure 155 Headlights

S08337


9.13. AUX. HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056615 013ADDED CIRC A11-GKJ

CNA1 21APR08 (4081) WAS RT GND, B 61057F

A9

6-G

A1

8Y

L

J3

F9

A9

6LA

18

YL

E14

RIG

HT

PL

OW

L

IGH

TS

RD

12 (

HS

D)

BODY CONTROLLER#J4

(1601)

LEF

T P

LO

W

LIG

HT

SR

D30

(H

SD

)

G3

J4 H4

A3 C3

A4C4LEFT LOW

BEAM RELAY(1018)

LEFT HIGHBEAM RELAY

(1018)

A96-GB18YL

A9

6L

B1

8Y

L

A5

2B

14

YL

A9

6L

18

YL

G4

A5

21

4Y

L

B4

HIG

H B

EA

M

LE

FT

10A

11

BODY CONTROLLER#J2

(1604)

LOW

BE

AM

L

EF

T1

0A

13

CB KHLO

W B

EA

M

RIG

HT

10

A1

2H

IGH

BE

AM

R

IGH

T1

0A

10

RIGHT LOWBEAM RELAY

(1018)

J1

G2 H2

G1

J2

A5

3P

B1

4Y

L

B2A2

C1A1

RIGHT HIGHBEAM RELAY

(1018)

C2

A5

2P

C1

4Y

L

A9

6R

A1

8Y

L

A5

3P

A1

4Y

L

A96R18YL

A96RB18YL

A9

6-G

D1

8Y

L

A5

3F

14

YL

A5

3B

14

YL

A9

6-G

C1

8Y

L

A5

2E

14

YL

A5

2D

14

YL

A96-GE18YL

CH9_14

A5314YLA53E14YL

A5

2P

D1

4Y

L

A9

6-G

18

YL

87A87

30

85

86

87A87

30

85

86

87A87

30

85

86

87A87

30

85

86

A11-G10WH

1

3

GROUND ADAPTER(1008)

LEFT SIDECAB GROUND

(4081)

1

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

3

A11-GE12WH


A11-GKJ6WH

Figure 156 Aux. Headlights, Snow Plow Lights

S08337


157

9.14. AUX. HEADLIGHTS, SNOW PLOW LIGHTS (CONT), P. 14

CHAPTER 9

AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



16AUG0659974G AE08056615 014CNA1 20FEB09 CIRC M64HI WAS M56HI B 50367B

M54D14BN

#M11-GA14WH

M57C16OR

E

9 2IP / FORWARDCHASSIS(1700)

15

C

A

RIGHT HEADLIGHTTURN SIGNAL

(8000)

B

1110 4

M53B14YL

M52D14YL

114 85 3

A5

6B

16

OR

A5

7B

16O

RA5

4B

16

BN

B#M11-GF

14WH

M5214YL

M56C16OR

M5314YL

LEFT HEADLIGHTTURN SIGNAL

(8001)

M54C14BN

E

A

D

C

SNOWPLOW HARNESSCONNECTOR(8102)ACD FE B

M1

1-G

E1

4W

H

M5

4B

14

BN

M5

6B

16

OR

M6

4L

O1

4Y

LM

53

E1

4Y

L

M5

3F

14

YL

M5

2B

14

YL

M5

2E

14

YL

M5

7B

16

OR

M6

4H

I1

6Y

L

M5

4F

14

BN

M5

7D

16

LT

GN

CH9_13

M5

6D

16

YL

A5

3E

14

YL

A5

3F

14

YL

A5

2B

14

YL

A5

2E

14

YL

A5

2D

14

YL

A5

3B

14

YL

A5

31

4Y

L

A5

21

4Y

L

BASE 1ADAPTER(1623)CH9_03

M11-GB14WH

A5

6D

16

OR

A5

7D

16

OR

D

TURNSIGNAL

ADAPTER(400)

CH9_03

A

B

F

M1

1-G

D1

2W

H

GROUNDADAPTER#02

(8801)



GROUNDADAPTER#01

(8800)

A

B

M11-G12WH

*M11-GA14WH

*M11-G12WH

LEFT SIDE DASH MTDDUAL POST GND PLATE


*M11-GB14WH

*M11-G12WH

* W/ NGV RH - HDD# W/ NGV MD, SS, RH - MRD

Figure 157 Aux. Headlights, Snow Plow Lights (Cont)

S08337


9.15. PANEL LIGHTS, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 9PANEL LIGHTS

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056615 015CAV C OF CONN 1002.

CNA1 16JUN09 ADDED CIRC A62A AT B 61610P

A62BB18DKBL

A62B18DKBL

ENGINE DISPLAYCAT (1556) / ENGINE DISPLAYCUMMINS (1557)CH4_27

A62P18DKBL

A

C

D

E

K

J

H

B

PANEL LIGHT FEED(1002)

SNOWVALVE SWITCH(1107)CH6_04

A62A18LTBL

A62BE18GY

A62BD18DKBL

A62R18DKBL

A62T18DKBL

A62U18DKBL

A62SC18DKBL

A62A18GY

CLUSTER CONNECTOR(1500)CH8_05

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12, 12A

TELEMATICS ALERT SWITCH(9994)CH4_24

SHIFT SELECTOR(1852)CH11_05, 30

MIRROR SWITCH(3000)CH4_09

ROCKER START SWITCH(1105)CH5_08IP MTD ROOF AUXLOAD SWITCH(1106)CH4_16

AUX TRAILER SOCKETSWITCH CONNECTOR(1110)CH10_15

HORN SWITCH(1029)CH4_08

A62DA18DKBL

A62E18DKBL

A6218DKBL

RADIO(1300)CH4_11

L SWTCH PACK(1101)CH4_15

HVAC CONTROL(1200)CH12_01

K

BODY BUILDER(4450M)CH10_13

A62DB18DKBL

M

A56BB16YL

A57BB16LTGN

G

REAR TURNSPANEL ADAPTER

(1625)

C

CLUSTER CONNECTOR(1500)CH8_05

J

SNOWVALVE SWITCH(1107)CH6_4A

A62A18DKBL

W/ IBB ENGINE

Figure 158 Panel Lights

S08337


159

9.16. WORK LIGHT, P. 16

CHAPTER 9LIGHT SYSTEM, WORK LIGHT


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00MEF2

04MAR0861057F AE08056615 016ADDED N65-G (2 PLCS) B 50367B

G

BODYCONTROLLER#J1

(1603)

WORK LIGHT10A5

N6516OR

A6516OR

D N65-G16WH

LEFT SIDE DASHMOUNTED DUALPOST GROUND

PLATE

GWORK LIGHT10A5

WORK BOCCHASSIS(9718A)

A

A

N11-GB12WH


BODYCONTROLLER#J1

(1603)

B

IP / CENTER CHASSIS

(1701-68)

J11-GK16WH

B

AJ65

16BK

WORKLIGHT

(9720)

WORKLIGHT

A6516OR

R6516OR

R11-GK16WH

WORK EOFCHASSIS(9767)

IP / CENTER CHASSIS

(1701-68)


A

WORKCTR/RR

CHASSIS(9766)

D

AN11-GB

12WH

A

BN65-G16WH

B

N6516OR

J65

16

BK

J11

-GK

16W

H

B A

CUSTOMERPROVIDED

WORK LIGHT

WORKLIGHT

(9720)

A71D18OR

F10BACKUP LIGHTSTATEDIN23

BODYCONTROLLER#J5

(1602)

M

J

TURN SIGNALADAPTER

(400)

A71A16OR BACKUP SWITCH/

TCM REVERSECH9_01,02

WORK LIGHTS ON W/BACKUPS

WORK LIGHTS EOF

WORK LIGHTS BOC

LEFT SIDE DASHMOUNTED DUALPOST GROUND

PLATE

N65-G16WH

GROUND ADAPTER(8809)CH10_032

GROUND ADAPTER(8809)CH10_032

N65-G16WH

WORKLIGHT BOC

WORK LIGHTBOC / LIFT GATE

WORK LIGHTEOF / LIFT GATE

WORKLIGHT EOF

Figure 159 Work Light

S08337


10. CHASSIS ACCESSORIES (CHAPTER 10)10.1. ABS — BENDIX AIR, P. 1

CHAPTER 10ABS - BENDIX AIR


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 001CNA1 24JUL08 C 61445M

A14 IS 4RD

ADDED: CH3_35, NOTE 1,

(4950)

N94BN16GY

15

CENTER / REARCHASSIS(9800)

19

E2BATTERY

14

J1587 (B) /J1708 (-)

1

N94BM16GY

A94BH16GY

(9503)

J1587 (A) /J1708 (+)

3

23

A5N(-)18GN

J1939 HIGH

10 N94BH16GY

F2

2

A3BA(-)18GY

A14HE12RD

W/ TRACTIONCONTROL

A5N(+)18YL

LEFT SIDECAB GROUND

(1004)

A94AY12RD

WSS DARIGHT (-)

15

F3

A94BM16GY

ABS#1(1400)

RIGHT REARWHEEL SPEED

SENSOR


R94D16YL

A94BN16GY

R94BE16YL

14

TCV CMN(DA)

1

13

R94C16DKBL

5A

FUSE F8-B (1017)

IGNITION

WSS DARIGHT (+)

TCV (DA)

J1939 LOW

14

A94-GA12WH

A94BF16GY

16

18

BENDIX AUTOTRACTIONCONTROL

GROUND

N94BF16GY

J1708 PUBLICDATALINKCH3_10

30A

BATTERYFEEDCH3_01CH3_35

8

A13FH18PK

A3BA(+)18DKBL

A94V18GY

A14H8RD

*A146RD

16

11

FUSE F1-C (1010)

E3

7

2

24

R94BD16BN

J1939DATA LINKCH3_14

5

A13FF18PK


NOTE: CH3_351. * A14 IS 4RD

1

2

(9523)

R94P16DKBL

R94R16YL

RIGHT WHEELSPEED SENSOR

FRONT REAR AXLE

18BK

2

118BK

18BK

18BK

BENDIX AIRABS 6S/6M

TRAILER ABSECU RELAY

(1017 - G3)

Figure 160 ABS — Bendix Air

S08337


161

10.2. ABS — BENDIX AIR, P. 2


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ABS - BENDIX AIR (CONT)


07AUG0659974G AE08056616 002CIRC A94B

CNA1 20FEB09 COLOR GY WAS TN FOR B 50367B

PMV SALEFT CMN

A94H16GY

A94K16GY

BENDIX LEFTFRONT AIR ABSSPEED SENSOR

31

(8503A)

M94B18GY

6

A94D16GY

2

M94F18GY

35PMV SA

RIGHT CMN

7

(8501)

(8502A)


A94A16GY

WSS SARIGHT (+)

3

C

28

36

29

M94A18GY

M94C18GY

PMV SARIGHT REL

WSS SARIGHT (-)

A94C16GY

A

BENDIX RIGHTFRONT AIR ABSSPEED SENSOR

C

WSS SALEFT (+)

2PMV SA

LEFT REL

A94F16GY

34

1

27

ABS#2(1401)

A9416GY

A94B16GY

(8500)

B

M94E18GY

5

4PMV SARIGHT HLD

1132

M9418GY

BENDIX LEFTABS MODULATOR

WSS SALEFT (-) 8 M94D

18GY

1

A

M94H18GY

A94E16GY

A94J16GY

PMV SALEFT HLD

M94K18GY

BENDIX RIGHTABS MODULATOR

M94J18GY

1

14

30

B

233

C

A

B

A

C

B

Figure 161 ABS — Bendix Air (Cont.)

S08337


10.3. ABS — BENDIX AIR, P. 3

Figure 162 ABS — Bendix Air (Cont.)

S08337


163

10.4. ABS — WABCO AIR, P. 4

ABS - WABCO AIR

CHAPTER 10INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 0043 FOR R/D 9519

CNA1 20FEB09 SWAPPED CAVITIES 2 & C 50367B

N94-G716WH

2

WABCO AUTOTRACTION CONTROL

R94G618GN

1N94WS16GY

22

1

14

A94WR18GY

A94WL18GY


N94-G616WH

25

22

18BK

WABCO LEFT REARAIR ABS MODULATOR

R94WW18BN

2

N94WM16GY

15

13

A94-G716WH

A94WW18GY

W/TRACTION

CONTROL

R94WL18BK

1

N94WW16GY

16

24

2

WABCO RIGHT REARAIR ABS MODULATOR

(9516)

R94WZ18BL

N94WL16GY

14

17

N94WU16GY

A94WM18GY

R94WN18BL

N94WZ18GY

21

18

A94-G616WH

18

2

19

20

A94WZ18GY

N94WN16GY

18BK

R94WR18BN

R94WU18BL

24

23

A94WS18GY

A94WT18GY

R94WX18BN

N94WR16GY

19

17

16

A94WU18GY

A94WN18GY

18BK

R94WM18BN

(9517)

R94WT18BN

N94WX18GY

20

15

A94WX18GY

R94WS18BK

3


N94WT16GY

23

21

1

R94G718GN

18BK

1

3

2

WABCO RIGHTREAR WHEEL

SPEED SENSOR

WABCO LEFT REARWHEEL SPEED SENSOR

(9519)

(4951)

(9518)

2

LEFT REARMOD OUTLET

16

9

WABCO ABS(1421)

RIGHT REARMOD INLET

14

RIGHT REARMOD OUTLET

11

A94-GA16WH


SENSOR18

TRACTIONCONTROL

VALVE (+)

5

8

LEFT REARMOD INLET

TRACTIONCONTROL

VALVE (-)

LEFT REARWHEEL SPEED

SENSOR

17

7

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


SENSOR

LEFT REARWHEEL SPEED

SENSOR

C

A

B

B

C

A

1

2

Figure 163 ABS — Wabco Air

S08337


10.5. ABS — WABCO AIR, P. 5

ABS - WABCO AIR (CONT)

CHAPTER 10INTERNATIONAL TRUCK AND ENGINE CORPORATION

DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 0053 FOR R/D 8508, A94AJ 16 WAS 18

CNA1 20FEB09 SWAPPED CAVITIES 2 & D 50367B

M94AL14BL

29

27

28

34

35

36

M94AB14BN

M94AA14GN

M94AK14BN

M94AH14BL


1

2

3

WABCO LEFTAIR ABSMODULATOR

WABCO RIGHTAIR ABSMODULATOR

18BK

18BK

A94AH18GY

A94AK18GY

A94AA16GY

A94AL18GY

A94AB18GY

(8506)

2

1

(8507)

18BK

18BK

31

M94AF18BK

A94AE18GY

M94AE18BN

30

M94AJ14GN

A94AD18GY

33

A94AJ16GY

M94AD18BK

A94AC18GY

32

A94AF18GY

M94AC18BN

1

2

1

2

3

WABCO LEFTFRONT AIR ABSSPEED SENSOR

WABCO RIGHTFRONT AIR ABSSPEED SENSOR

(8509)

(8508)

3

12

1

10

LEFT FRONTMOD INLET

LEFT FRONTMOD OUTLET

RIGHT FRONTMOD OUTLET

13

RIGHT FRONTMOD INLET

RIGHT FRONTWHL SPEED

SENSOR

15

6

WABCO ABS(1421)

LEFT FRONTWHL SPEED

SENSOR

4

J1939 LOW

10

J1708 DATA LINKCH3_10

ECU GROUND

9

11

A94V18GY

A3BA(-)18GY

GROUND

4

A5N(-)18GN

A94A-G116WH

A5N(+)18YL

A94A-G216WH

1

3

ECU IGNITION

WABCO ABS(1420)


8

J1939 HIGH

J1708 (B)

7

BATTERY

A3BA(+)18DKBL

A94AY14GY

J1708 (A)LEFT SIDE

DASH MOUNTEDDUAL POST

GROUND PLATE

A94-GA16WH

FUSE F1-C (1010)A13FH18PKE35AF3

FUSE F8-B (1017)F2 A14HE

12RDA14H8RD

E2

15A

*A146RD

NOTE: CH3_351. * CIRCUIT A14 IS 4RD

LEFT FRONTWHL SPEED

SENSOR

RIGHT FRONTWHL SPEED

SENSOR

A

B

C

A

B

C


(1017 - G3)IGNITIONRELAY#3(1012 / 1014)CH3_05

A13FF18PK

BATTERY FEEDCH3_01, CH3_35

Figure 164 ABS — Wabco Air (Cont.)

S08337


165

10.6. WABCO FULL POWER BRAKES, P. 6

CHAPTER 10WABCO FULL POWER BRAKES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



22AUG0659974G AE08056616 006CNA1 20FEB09 ADDED FUSIBLE LINK TO C 50367B

MEGA FUSE DESC.

15

FULL POWERCONNECTOR

(9511)

17

6

3

14

11

10

16 N9012GY

B

30A

MAXI-FUSE(9310) MEGA FUSE / FUSIBLE

LINK(LOCATED NEAR EXTERIORDASH LEFT SIDE)

APUMPMOTOR

2 SUPPLY

J1939(+)

N90F18GY

BRAKELIGHT

SIGNAL

J1939(-)

SOLENOIDVALVE

SUPPLY


N5C(+)18YL

N5C(-)18GN

PARK BRAKESWITCH

REFERENCEGROUND

BRAKESWITCH

N44A18GY

N90K18GY

60

21

20

22

26

N90B18GY

N94L12GY

E14

BRAKESWITCHINPUTAIN5

BODYCONTROLLER#J5

(1602)

A90F18GY

A90-M18GY

A44A18GY

A90B18GY

A94L12GY

HYD POWER PARK SWITCH(1109)

A90-D16GY

A90-D16GY

W/ POWEREDPARK BRAKE

1

CENTER CHASSIS / IP(1701)

A90-K18GY

LEFT SIDE DASH MTDDUAL POST GND STUD

33

M94BF18GY

M90B18GY

34

HYD BRAKELIGHT SWITCH

(4037)

A94BF18GY


A14ND12RD

30A

FUSE F7-F (1016)B2 A2

A14HD12RD

FUSE F11-A (1020)

F1

5A

E1

A14H8RD

**A146RD

NOTE:1. CH3_34 * A14N IS A14P A14W IS A14, 4RD2. CH3_35 ** A14 IS 4RD

*A14N8RD

*A14W6RD

N90K-FL14GY

N90J10RD

N/ POWERED PARK BRAKE

A90F18GY

W/ AIR ACTUATEDPOWER PARK BRAKE

BATTERYFEEDCH3_01* CH3_34** CH3_35

2

2

1

Figure 165 Wabco Full Power Brakes

S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10WABCO FULL POWER BRAKES (CONT)


07AUG0659974G AE08056616 007CNA1 20FEB09 N3C(-) WAS DKBL. C 50367B

ADDED 9550 TO HYD PUMP FEED.

9

N10-GV18WH

L FR WHLSPEED

SENSOR

A

B


M94R(+)18BK

N90A-G12WH

PUMP MOTOR#1(9510)

N90E-G18WH

1

N3C(+)18DKBL

N94L(+)18GY

HYD PUMPBATTERY FEED

A

W/ AIR ACTUATED POWERPARK BRAKE

(8502)

MAXI-FUSEHYD PUMP#1

(9311)

LEFT FRONTHYD ABS

WHEEL SENSOR

A94L(+)18GY

J1708(-)

A3C(-)18GY

17

L FR WHLSPEED

SENSOR

40A

(8503)

N9

0A

-G1

2W

H

31

N90H18GY

32

1

HYD PUMP MOTOR FEED(LOCATED AT ALTPOSITIVE STUD)

31

N94L(-)18GY

A

A10-GV18WH

N90A10WH

30

N10-GV16WH

25

LOWBRAKEFLUID

B

N9

0A

-G12

WH

FULL POWERCONNECTOR

(9511)


2

A94R(-)18GY

J1708(+)

N14KB10RD

N94R(-)18GY

A94R(+)18GY

16

N90B12GY

N10-GV16WH

2

N44B18GY

25

14

MAXI-FUSE(9280)

M94L(+)18BK

GROUND(LOCATED AT LEFT UPPER

EXTERIOR CAB GROUND STUD)

R FR WHLSPEED

SENSOR

SUPPLYVALVE

(9506)

18

N94R(+)18GY

29

N90KA10RD

38

M90H16GY

4

15

23

A3C(+)18DKBL

A90H18GY

B

N90A-GA12WH

N9

0A

-GA

12

WH

2

24

WABCO HYD ABSN/ PWR PARK BRK

W/ HYD ACTUATED POWERPARK BRAKE

N14KA10RD


R FR WHLSPEED

SENSOR

M94L(-)18BN

M10-GV16WH

30

N9

0A

-GA

12

WH

N14H8RD

HYD PUMPBATTERY FEED

(9550)

2

RIGHT FRONTHYD ABS

WHEEL SENSOR

N3C(-)18GY

M94R(-)18BN

36

PARKBRAKEVALVE

N90A12LTBL

WABCO HYD ABSW/ CLEAN PWR

19

BATTERYPOSITIVE

1

35

HYD BRAKEFLUID SENSOR

(4038)

A94L(-)18GY

1

N/ POWER PARK BRAKES

GROUND(LOCATED AT LEFT UPPER


26

30A

Figure 166 Wabco Full Power Brakes

S08337


167


CHAPTER 10

WABCO FULL POWER BRAKES (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00MEF2

07AUG0659974G AE08056616 008CNA1 20FEB09 ADDED 977M, 1602, D 50367B

8807. REVISED CIRC N44N.

18

5

FULL POWER CONNECTOR(9511)

7

28

1 N90E18GY

IGNITION

PARK BRAKETRAVELSENSOR

L RR WHLSPEED

SENSOR

23

L RR WHLSPEED

SENSOR

PARK BRAKEVALVE 2


PUMP MOTOR2 GND

REFERENCEGROUND

22R RR WHL

SPEEDSENSOR

27R RR WHL

SPEEDSENSOR

N94N(+)18GY

N94M(+)18GY

N94N(-)18GY

N94M(-)18GY

N90C18GY

A

SAHR(9777)

C

B

N44C18GY

N90D-G16WH

N90-G12WH

13

CENTER / REAR CHASSIS(9800)

14

15

16

R94M18BK

R94N18BN

R94P18BK

R94R18BN

GROUND(LOCATED ATLEFT LOWER

EXTERIOR CABGROUND STUD)

A44Z18GY

RIGHT REARWHEEL SPEEDSENSOR

LEFT REARWHEEL SPEEDSENSOR

41

FUSE F1-C(1010)

1

2

1

2

(9911)

(9505)

N44D18GY

A

N94-GB12WH

SAAR SOLENOID(9777A)

N/ POWER BRAKEOR W/ AIR ACTUATED POWER PARK BRAKE

N90E16GY

N94-GB12WH

N94-GE18WH

N44N18GY

N90-GA12WH

W/ HYD ACTUATEDPOWER PARK BRAKE

B

W/ HYD ACTUATEDPOWER PARK BRAKE

(A12V)A12D12LTBL

F3 E3

10A


(1017 - G3)

A13FF18PK

N/ POWERPARK BRAKE

19

E

A

SAAR(9777M)

N44-GB18WH

N11-GA12WH LEFT SIDE DASH

MTD DUAL POSTGND PLATE

A44D18GY

IP / CENTERCHASSIS

(1701-58)

N44M18GYF16

W/ AIR ACTUATED POWER PARK BRAKE

SAAR INPUTDIN17

A90E18GY


N90D16GY


24

B3

5A

A3G2

A13FH18PK

ACCESSORYRELAY#1(1013 / 1011)CH3_04

FUSE (F11-E) (1020)

A

C

B

E2

GROUNDADAPTER(8807)

Figure 167 Wabco Full Power Brakes (Cont.)

S08337


10.9. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 9

CHAPTER 10

BODY BUILDER & TRAILER - TURN, MARKERS & STOP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 009CNA1 20FEB09 RVSD CONN 1603 PINS D 50367B

AND CIRC.CONN 1625 WAS 400.

H1 H2

J2

TRAILERLEFT TURNRELAY(1011)

J1

J3

H4

A57-GC18WH

J4

TRAILER RIGHT TURN(1011)

A57T12LTGN

H3

(A57J)

A5

4-G

C18

WH TRAILER MARKER

LIGHT RELAY(1012)

**A5412BN

(A54J)

E3 F3

F4 E4

**A68A12BN

A6

8-G

C18

WH

E1 F1

F2

A56C18OR

A56K16OR

A56T12YL

A70

-GT

18

WH

(A56J)

A57K16OR

A68C18BN

E2

(A68J)

#A68BB14BNA68BB14BN

A68T12BN

TRAILERTAIL LIGHTRELAY(1012)

F13


TRAILERTAIL LIGHTS

RD10 (HSD)

TRAILERRIGHT TURN

SIGNALRD11 (HSD)

TRAILERLEFT TURN

SIGNALRD29 (HSD)

TRAILERMARKERLIGHTS

RD27 (HSD)

E15

A56-GC18WH

A57C18OR

A54C18BN

F14

E10

TRAILER STOP RELAY(1016) , CH10_10

A54BB16BN

#A54BB16BN

A54T12BN

W/ AUX TRAILER COMBINED

BODY BUILDERCONNECTION(4450M / 4460M)CH10_13

30

87

85

86

30

87

85

86

30

87

85

86

30

87

85

86

EOF BODY CIRCUIT(9724)CH10_11,12

IP / CENTERCHASSIS(1701)CH10_11,12

*A54T12BN

*A68T12BN

BODY BUILDERCONNECTION(4450M / 4460M)CH10_13

1

A1

1-G

H1

6W

H

8


LEFT SIDECAB GROUND


IP / CENTER CHASSIS(1701)CH10_11,12

FUSE F2-A (1011)

A14JC12RD

15A

A14J8RD

F1E1

##

A1

46

RD

A14JD12RD

15A

F3E3

FUSE F2-C (1011)

D4C4 A14HA12RD

FUSE F3-D(1012)

20A

C2 D2 A14HB12RD

20A

FUSE F3-B(1012)



A1

4H

8R

D

L FRTURNSIGNAL10A3

H

A56C16OR

ED

REAR TURN SIGNALADAPTER(1625)

BODYCONTROLLER#J1

(1603)

A A57C16OR M

D

R FRTURNSIGNAL10A4

W/ AUXTRLR

COMBINED

W/ AUX TRAILERSEPARATE

BATTERYFEED

CH3_01CH3_35

W/ AUX TRAILER SEPERATE

A11-G10WH

NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET **TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET ## CH3_35 - CIRCUIT A14, 6RD IS 4RD

A1

1-G

KJ

6W

H

Figure 168 Body Builder and Trailer — Turn, Markers and Stop

S08337


169

10.10. BODY BUILDER AND TRAILER — TURN, MARKERS AND STOP, P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER - TURN, MARKERS & STOP(CONT)


07AUG0659974G AE08056616 010RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN F 62118F

G3 J3

J4

TRAILERSTOP RELAY

(1016)

G4

C2

D1

C1

BODY STOPRELAY

(1020)

A70BA14RDD2

A70BF14RD

*#A12Q18LTBL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)

##A72AA12OR

*#A14BA16RD

G1 G2

J2 J1

A7212OR

G3 G4

J4

A70ER18RD

A13-GFF18WH

(A70J)

A13FF18PK

J3

A72J12OR

A94T10GY

A7212OR

TRAILER ABSECU RELAY(1017)

F10


TRAILEROR BODYBUILDER

STOP LIGHT

RD28 (HSD)

ELECTRICTRAILER

BRAKECONTROLLER

INPUTDIN23

TRAILERAUX

CIRCUITRD9 (HSD)

F15A70-GT

18WH

#A70C18OR

##A72E18OR

E11


IGNITION RELAY#3(1012 / 1014)

CH3_05

*#A12BB16LTBL

A7

2B

14

OR

BODYCONTROLLER#J4

(1601)

##A72-GA18WH

*#A12-GR18WH

**A70C14RD

*A70D18OR

A70D18OR

**A

70

CA

18

OR

A70T10RD

A70T10RD

A70BB14RD

A7

0B

D1

4R

D

A70BB14RD

FUSE F1-D(1010)CH10_22

AUX TRAILER SOCKETSWITCH CONNECTOR(1110) CH10_15

##A72K12OR

A94UA12GY

A70E10RD

ETB CONTROLLER(1923)

CH10_24

ACCESSORYRELAY#1

(1013 / 1011)CH3_04

A7

0-G

C1

8W

HTRAILER

TAILLT RLY(1012)

CH10_09

IP / CENTER CHASSIS(1701) CH10_13


87

86 30

85

3086

8785

86

87

30

85

85

87

3086

N/ DRAIN VALVE

FUSE F1-C(1010)

F35A

E3

BENDIX ABS#1,WABCO ABS

(1400),(1420)CH10_01,CH10_05

A9

4V

18

GY

IP / CENTERCHASSIS (1701)

CH10_08A90E18GY

A13FK18PK

N/ ELECTRICTRAILER BRAKE

W/ ELECTRICTRAILER BRAKE

N/ ELECTRICTRAILER BRAKE

A70BA14RD

A70ET10RD

A70ET10RD

FUEL HEATERRELAY (1018)

CH10_23

IP / CENTERCHASSIS(1701)CH10_13

W/DRAINVALVE


E4FUSE F7-D (1016)

F4 A14HC12RD

A14H8RD30A

**A

14

6R

D

E3

20A

A14KD12RD

**A14K8RD

F3FUSE F10-C (1019) **

A1

4W

6R

D

20A OR 25AOR 30A

E2 F2 **A14F8RD

FUSE F7-B (1016)

A14FB12RD

BATTERYFEED

CH3_01CH3_34CH3_35

BATTERYFEED

CH3_01CH3_34CH3_35

FUSE F8-D(1017)

A14P8RD

A14PC12RD

F4

30A

E4

IGNITIONRELAY#3

(1012 / 1014)CH3_05

A13FH18PK

A11-G10WH

11

GROUNDADAPTER(1008)

1LEFT SIDE

CAB GROUND

IP / CENTER CHASSIS(1701) CH10_11,12

NOTE * TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET *# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET # TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET ## SWITCH - AUX TRAILER SEPARATE W/ AUX % N/ IGNITION RELAY#3 ** CH3_34,35 - CIRCUITS: A14 OR A14W IS A14, 4RD; A14K IS A14M; A14F IS A14T

A13-GFK18WH

PARK BRAKERELAY

(1020) CH7_20

A11-GKJ6WH

%A13-GFF18WH

IGN RLY#2 (1012 / 1014)CH3_05

W/ ELECTRICTRAILER BRAKE

%A13FF18PK

IGN RLY#2 (1012 /1014)CH3_05

W/ ELECTRIC TRLR BK

Figure 169 Body Builder and Trailer — Turn, Markers and Stop (Cont.)

S08337


10.11. TRAILER SOCKET — BOC AND EOF, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10TRAILER SOCKET - BOC & EOF


20APR0659974G AE08056616 011- - REVISED BLACKOUT B 50367B

CIRCUITS, CONN 9716 CIRCUITS.

7

6

5N56T10YL

N56E10YL B

#N56T10YL

N57E10LTGN

N57T10LTGN

#N57T10LTGN

C

N54E10BN

N54T10BN

#N54T10BN

A

8N68T10BN

#N68T10BN

N68E10BN

9N70T10RD

#N70T10RD

N70E10RD

10N94T10GY

#N94T10GY

B

A

C

B

C

A

N56F10YL

N57F10LTGN

N54F10BN

R58A10BK

R57A10LTGN

R56A10YL

A

C

TRAILERSOCKET#2(9779F)

B

TRAILERSOCKET#2

(9716)

N70F10RD

N94F10GY

N68F10BN

A

C

B

A

B

C

TRAILERSOCKET#1(9780M)

TRAILERSOCKET#1

(9715)

R70A10RD

R94A10DKBL

R68A10BN

TRAILERSOCKET#2(9779F)

TRAILERSOCKET#1(9780M)


BLACKOUTTRUCK

LIGHTING(9304)

R70H12OR

R54H12BN

EOF BODYCIRCUIT

{

BLACKOUTTRUCK

TRAILER LIGHTING(9719M)

N1

0A

8W

HN

10

B8

WH

N1

0F

8W

H

R70L12RD

R54L12TN

C

B

A

D

A56T12YL

A57T12LTGN

A54T12BN

A68T12BN

A70T10RD

A94T10GY

TRAILERLEFT TURN

RELAY(1011)

CH10_09

TRAILER STOPRELAY

(1016)CH10_10


(1017)CH10_10

TRAILERSOCKET GROUND

TRAILER SOCKET GROUND(LOCATED AT LEFT UPPER


N10D8WH

TRAILERRIGHT TURN

RELAY(1011)

CH10_09

TRAILERMARKER

LIGHT RELAY(1012)

CH10_09

TRAILER TAILLIGHT RELAY

(1012)CH10_09

N94E10GY

A94T10DKBLETB

CONTROLLER(1923)

CH10_24

AUX TRAILER W/ ETB

AUX TRAILER N/ ETB

# W/ TRAILER SOCKET BOC

N1

0C

8W

H

R1

0A

8W

H

{

Figure 170 Trailer Socket — BOC and EOF

S08337


171

10.12. BODY BUILDER AND TRAILER SOCKET — BOC AND EOF, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER & TRAILER SOCKET - BOC & EOF


07AUG0659974G AE08056616 012CNA1 20FEB09 REMOVED 9724. ADDED C 50367B

CIRC N72.

7

6

11

N56T10YLN56T10YL

N57T10LTGN

N57T10LTGN

N54T10BNN54T10BN

N56C10YL

N54C10BN

B

A

C

BLACK AUX TRAILER#2

(9782F)

GREEN ABS TRAILER

SOCKET#2(9779F)

IP / CENTER CHASSIS(1701)

TRAILER SOCKET#2(9716)

5

N54B10BN

N57B10LTGN

N56B10YL

C

A

B

B

C

A

EOF BODYCIRCUIT

R5610YL

R5710LTGN

R5810BN

C

C10

BLACK AUXTRAILER#1

(9781M)

R9410GY

N70B10RD

N70T10RD

N70C10RD

B

9

TRAILER SOCKET#1(9715)

N70T10RD

N68C10BN

N57C10LTGN

N94T10GY

N68B10BN

A

B

A

R7010RD

B

8R68

10BN

N94T10GY

A

GREEN ABS TRAILER SOCKET#1

(9780M)

N68T10BN

R72EB10LTGN

R108WH

R1

0A

8W

HN72

12OR

N10D8WH

N10F8WH

N7210OR

TRAILER AUX

A7212OR

A56T12YL

A54T12BN

A57T12LTGN

A68T12BN

A70T10RD

A94T10GY


(1017)CH10_10

TRAILER LEFTTURN RELAY

(1011) CH10_09

TRAILER MARKERLIGHT RELAY

(1012) CH10_09

TRAILER RIGHTTURN RELAY

(1011) CH10_09

TRAILER TAILLIGHT RELAY

(1012) CH10_09

TRAILER STOPRELAY (1016)

CH10_10


(1017) CH10_10

*TRAILERSOCKET GND

TRAILERGND

*TRAILERSOCKET GND

NOTE* LOCATED AT LEFT UPPER EXTERIOR CAB GROUND STUD

AUX TRAILER W/ ETB

A94T10DKBL

ETBCONTROLLER

(1923)CH10_24

AUX TRAILER N/ ETB

R7210LTGN

TRAILERAUX POWER

}

EOFBODYCIRCUIT}

EOFBODYCIRCUIT

C

N68T10BN

N1

0E

8W

H

*TRAILER GND

Figure 171 Body Builder and Trailer Socket — BOC and EOF

S08337


10.13. BODY BUILDER CONNECTIONS, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10BODY BUILDER CONNECTIONS


22AUG0659974G AE08056616 0134460BF

CNA1 20FEB09 ADDED CONN 4450BF AND B 50367B

63

12

71 N68BB14BN A

N68BB14BN

N56BB16YL

N56BB16YL

B

N57BB16LTGN

N57BB16LTGN

C

74N54BB14BN

N54BB14BN73

N71BB16LTBL

N71BB16LTBL75

N12BB14LTBL

N12BB14LTBL

B

C

A

B

A

C

BODYBUILDERCONNECTION(4460BM)

BODY BUILDERCONNECTION

(4450AM / 4450BF)

R56BB16OR

R57BB16OR

R68BB14BN

BODYBUILDER(4450M)

N11-GBB12WH

IP / CENTER CHASSIS(1701)

F

D

E

R58BB14BN

DD

R71BB16OR

E

E

R12BB14LTBL

FF

R11-GBB12WH

GG

GN11-GD

12WH

N70BB14RD

C

A

C

BB

C

BODYBUILDERTURN / STOP(4450BM)

BODY BUILDERTURN / STOP

(4460AM / 4460BF)

R57BC16OR

R70BB14OR

BODYBUILDERTURN / STOP(4460M)

72

N56BC16YL

A

64

R56BC16OR

42N56BC16YL

A

N57BC16LTGN

N57BC16LTGN

B

N70BB14RD

A71BB16LTBL

A56BC16YL

A57BC16LTGN

TURN SIGNALADAPTER

(400)CH9_03

TURNSIGNAL

ADAPTER(400)

CH9_03

A54BB16BN

TRAILERMARKER

LIGHT RELAY(1012)

CH10_09

A57BB16LTGN

A56BB16YL

A68BB14BN

TRAILER TAILLIGHTRELAY

(1012)CH10_09

A12BB16LTBL

BODY /ACCESSORY

TRAILERAUX RELAY

(1016)CH10_10

A70BB14RD

BODY STOPRELAY

(1020)CH10_10

REAR TURNSPANEL

ADAPTER(1625)CH9_15

N11-GA12WH

F

A

LEFT SIDE DASH MTDDUAL POST GND PLATECHASSIS GND

ADAPTER(8807)

CHASSISGROUND

ADAPTER(8806)

N11-GC12WH

A

B

N11-GA12WH

C

A

CHASSIS GNDADAPTER(8807)LEFT SIDE

DASH MTDDUAL POSTGND PLATE

Figure 172 Body Builder Connections

S08337


173

10.14. REMOTE START / STOP, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE START / STOP


22AUG0659974G AE08056616 014CIRCUIT A14 IS 4RD

CNA1 24JUL08 ADDED: CH3_34, NOTE 1 D 61445M

B+A

A1

04

JB18D

KB

L

A104C16DKBL

30

A2

START RELAYCH5_04 (1010)

A59RE18GY

C4

A1

PUMPMOTOR

A104AA18DKBL

J1

M104CC18DKBL

BODY BUILDER

A1

04

N18D

KB

L

B

J4

A104JD18DKBL

A13F18PK

J3

E16

REMOTE STARTRELAY

(1018)

B

M

B2

REMOTE - STOP RELAY(1018)

A104CC18DKBL

A1

04

B18D

KB

L

A1

04

JC18D

KB

L

86


B

A1

04

CB

18D

KB

L

A5

9C

D1

8G

Y

J2

GROUND

H4


A104D18DKBL

A1

REMOTESTART /

STOPSWITCH

G

S

C1

A104CC18DKBL

A104JA18DKBL

43

G4

HOODSWITCH(8805)

44

KEY SWITCH(1100)

ENGINE STARTRELAY

RD13 (HSD)

A104E18DKBL

N5

9C

A1

6G

Y

B2

PUMPINHIBIT

RELAY(1018)

C2

START RELAY(1010)CH5_03

C3

M104CB18DKBL

F15

A59RA18GY

A59CA16GY

E1

87A

PUMPMOTOR

SOLENOID

A

2

A2

N1

04

CA

16D

KB

L

G1

44

A104J18DKBL

A59RC18GY

A1518RD

A3

A1

04C

A16D

KB

L

43


B1

A104L18DKBL

SWITCH RELAY(1018)

PUMP INHIBITRELAY

RD7 (LSD)

85

AUX DASH CONNECTOR(4305)

REMOTESTART / STOP

(9778)

DIODEASSY

(9915) A1

04

F18D

KB

L

H1

B4

A1

04

H16D

KB

L

PUMP RELAY(1020)

G3

AUX POWER RELAY(1873) CH3_05

87

REMOTE START/STOP SWITCHINPUT RELAY

DIN18

A104J16DKBL


A5

9R

D1

6G

Y

1

85

86 30

87A87

N/ THEFT DETERRENT W/ THEFT DETERRENT

ENGINE STOPRELAY

RD4 (LSD)E2

W/ I6 OR V8 ENGINE

B

BATT

S

A C

IGN ACC

D

OFF

W/ CAT ORCUMMINS ENGINE

5A

F1

A97AA16PL

FUSE F1-A(1010)

E1 A97UA16PL

CRANKINHIBITRELAY(1019)CH11_18

K97H18VT

V8 ENGINE ECM(6020M)

IGN KEYPWR

(1702 - 37)

31

*A1

46

RD

C1

10A

BATTERY FEEDCH3_01CH3_34

D1A14PB12RD

FUSE F3-A (1012)

A1

4P

8R

D

W/ ENGINE ECMI6 / V8

ENGINE ECMW/ I6 & W/ULTRASHIFT

DM3

A59CE18GY

85

8787

A

30

86

85

8787A

3086

85

8787A

3086

G2


Figure 173 Remote Start / Stop

S08337


10.15. AUX TRAILER CIRCUIT, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

AUX TRAILER CIRCUIT


07AUG0659974G AE08056616 0151003 WAS 13.

CNA1 20FEB09 CAVITY 12 OF CONN B 50367B

AUX TRAILERSOCKET SWITCH

CONNECTOR(1110)

7

2B

9

1

3

4

6

5B

108

GREEN

AMBER

A72B14OR

A72-G18WH

A110C18GY

A72CA18OR

A72D18OR

A62SC18DKBL

9

7

3

2B

33

2B

1

3

8

2B

1

CLUSTERCONNECTOR

AUX TRLRSOCKET SW

(DIN1)

AUX TRLRSOCKET SW

(ZVR)

AUX TRLRSOCKET SW

(DIN2)

9

4

10

(1500)

(1501)

(1500)

A72AA12OR

BODY / ACCESSORYTRAILER

AUX RELAY(1016)

CH10_10

1

12

A11-GE12WH


GROUNDADAPTER(1003)

5

K


A62B18DKBL

A DIMROUT2PANELLT


Figure 174 Aux Trailer Circuit

S08337


175

10.16. TWO SPEED AXLE SWITCH, P. 16

Figure 175 Two Speed Axle Switch

S08337


10.17. AIR SOLENOID, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID


07AUG0659974G AE08056616 017CNA1 20FEB09 ADDED NOTES. D 50367B

A59C18GY

A59D18GY

F10

E12

E13

F4

E9

F5

A59G18GY

A59H18GY

A59J18GY

A59K18GY

32

33

34

36

37

38

39

A59B18GY

AIRSOLENOID#8RD22 (HSD)






N59B18GY

N59C18GY

N59D18GY

**N59G18GY

**N59H18GY

**N59J18GY

**N59K18GY

E12AIR HORN SOLENOID AIR SOLENOID#11A2

N59A-G14WH


**N59F-G14WH

B

C

D

E

AIR SOLENOID 4PACK(9736)

C

E

B

AIR SOLENOID 4PACK(9740)

D

A

CENTER / IP CHASSIS(1701)


D

*N59G18GY

C

*N59X-G14WH

*N59H18GY

E

*N59J18GY

AIR SOLENOID 4PACK(9740C)

*N59K18GY

B

A

A

AIR SOLENOIDGROUND ADAPTER(8805)

C

F

B

N11-GC12WH


N11-GB12WH

A


F

N59E18GY

A59E18GY


F835

A

* SOLENOID AIR, 8PACK 4X2, 4X4

** SOLENOID AIR, 8PACK 6X2, 6X4, 6X6

Figure 176 Air Solenoid

S08337


177

10.18. AIR SOLENOID, P. 18


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR SOLENOID (CONT)


07AUG0659974G AE08056616 018& 16 PACK

CNA1 20FEB09 ADDED AIR SOLENOID 12 D 50367B

F6

F7

F2

F3

E10

E15

F14

F13

A59M18GY

A59N18GY

A59P18GY

A59Q18GY

A59S18GY

A59T18GY

A59V18GY

A59W18GY

CENTER / IP CHASSIS(1701)

46

47

48

49

54

55

56

57 AIR SOLENOID#16RD29 (HSD)

AIR SOLENOID#15RD27 (HSD)







*N59R-G14WH


+N59P18GY

AIR SOLENOID4PACK

(9740B)

C

**N59T18GY

+N59M18GY

+N59Q18GY

**N59V18GY

A

A

**N59W18GY

D

C

+N59N18GY

D

**N59S18GY

E

AIR SOLENOID4PACK

(9740A)

+N59L-G14WH

E

B

B

*N59M18GY

*N59N18GY

*N59P18GY

*N59Q18GY

**N59R-G18WH

* SOLENOID AIR , 12 PACK ** SOLENOID AIR , 16 PACK + SOLENOID AIR , 12 & 16 PACK

D

E

AIR SOLENOIDGROUND ADAPTER(8805)

A

N11-GB12WH

A

CHASSISGROUND

ADAPTER(8809)

N11-GC12WH

F


Figure 177 Air Solenoid (Cont.)

S08337


10.19. REMOTE POWER MODULE — BATTERY BOX MOUNTED, P. 19


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE POWER MODULE - BATTERY BOX MOUNTED


07AUG0659974G AE08056616 019CNA1 02JUL09 REVISED AND REDRAWN C 61817W

6

F3

C

6

J1939(-)DATA LINK

B1939-

C

A14W6RD

6

A5E(+)18YL

E3

A5EB(+)18YL

6

J1939 PRIVATETERMINATING

RESISTOR(1626)

51

2

3

FUSE F8-C (1017)

F5

3

3

120

OH

MS

3

53

4

4

4

2

A14MB12RD

A5ET(-)18GN

1

A2016LTGN

2

GROUND PACK(8809)

BODY CONTROLLER#J5

(1602)

4

A5ET(+)18YL

J1939(+)DATA LINK

B1939+

F6

2

1

1

BATTERYFEEDCH3_01

A

A5EB(-)18GN


1

A14M8RD

10A52

A5E(-)18GN

CENTER CHASSIS /RPM JUMPER(4410D / 4410F)

*FUSIBLELINK

FUSIBLELINK

BATTERYPOSITIVETERMINAL

1ST REMOTEPOWER MODULE

2ND REMOTEPOWER MODULE(4410B)

#N

5E

(-)

18G

N

&N

5E

(-)

18G

N

LEFT SIDEDASH MTD


&N

20

16

LT

GN

*N59F

14G

Y

*N11-G

PM

14W

H

*N1

4W

16R

D

*4RD *N14BE4RD

N14Z4RD

(4410B/4410D)

N11-G

B 1

2W

H

(4410A)

*N5(-

)18G

N

&N

59F

14G

Y

&N

5E

(+)

18Y

L

#N

20

16

LT

GN

&N

5(+

)18Y

L

&N

14

W16R

D

&N

11-G

PM

14W

H

&N

5(-

)18G

N

*N5(+

)18Y

L

#N

5E

(+)

18Y

L

&N10-GR14WH

4RDJ5

J5

J2

J1

J1

J2

A

#N10-GR14WH

* W/ 2ND REMOTE POWER MODULE# W/ LSM BATTERY BOX& W/ RSM BATTERY BOX

(4411A-A)

(4411-A)

Figure 178 Remote Power Module — Battery Box Mounted

S08337


179

10.20. REMOTE POWER MODULE — CAB MOUNTED, P. 19A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE POWER MODULE - CAB MOUNTED

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

03DEC0850367B AE08056616 19ACNA1 02JUL09 REVISED AND REDRAWN B 61817W

J5

&N

10

-GR

14

WH

*&4RD

52

GROUND PACK(8809)

J1939(-)DATA LINK

B1939-

12

0O

HM

SN

11

-GB

12

WH

FUSE F8-C (1017)

A

&N

5E

(+)

18

YL

4

C

&N

4(+

)1

8Y

L

A5ET(-)18GN

BODY CONTROLLER#J5

(1602)

A5EB(-)18GN

A5E(-)18GN

*N1

4W

16

RD

6

A14MB12RD

C

2

E3

3

1

1

LEFT SIDEDASH MTD


#N10-GR14WH

6

CENTER CHASSIS /RPM JUMPER

(4410D / 4410DF)

FUSIBLELINK

1

A5EB(+)18YL

3

A2016LTGN

F6

&N

4(-

)1

8G

N


*N5

(-)

18

GN

6

&N

5E

(-)

18

GN

*N5

(+)

18

YL

J1939(+)DATA LINK

B1939+

6

2

A14W6RD

&N

59

C1

4G

Y

2

43

STARTMOTORBATTERYTERMINAL

J5

51

2

BATTERYFEEDCH3_01

F5

*&14D4RD

4

*N1

1-G

PM

14

WH

*FUSIBLELINK

10A

2ND REMOTEPOWER MODULE(4410B)

J1939 PRIVATETERMINATING RESISTOR

(1626)

*N5

9F

14

GY

F3

3

A5E(+)18YL

1

&N

14

C1

6R

D&

N2

01

6L

TG

N

4

A5ET(+)18YL

A14M8RD

* W/ 2ND REMOTE POWER MODULE# W/ UNDER CAB MTD& W/ INSIDE CAB MTD

*N14H4RD

&4RDN14C4RD

&144RD

#N

5E

(-)

18

GN

#N

20

16

LT

GN

#N

5E

(+)

18

YL

*#4RD

#4RD

M14Z4RD

M144RD

(4410DM / 4410D)

(4410A)

J1

A

J2

J1

J2

53

1ST REMOTEPOWER MODULE

&N10-GR14WH

(4412F-A) (4411M-A)

(4412F-A)

(4411M-A) (4411F-A) (4413F-A)

Figure 179 Remote Power Module — Cab Mounted

S08337


10.21. REMOTE POWER MODULE — END OF FRAME, P. 19B


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE POWER MODULE - END OF FRAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500360070

15MAY0961817W AE08056616 19BCNA1 02JUL09 INITIAL RELEASE. A 61817W

J5 4RD

53

GROUND PACK(8809)

J1939(-)DATA LINK

B1939-

12

0O

HM

S

N1

1-G

B1

2W

H

52

FUSE F8-C (1017)

R1

(+)

18

YL

CA

A5ET(-)18GN

BODY CONTROLLER#J5

(1602)

A5EB(-)18GN

A5E(-)18GN

A14MB12RD

C

E3

LEFT SIDEDASH MTDDUAL POSTGROUND PLATE

*N10-GS14WH

6

FUSIBLELINK

A5EB(+)18YL

3

A2016LTGN

F6

IP / CENTERCHASSIS

(1701)

*N5

E(-

)1

8G

N

J1939(+)DATA LINK

B1939+

2

A14W6RD

51

BATTERYFEEDCH3_01

F5

R144RD

4

10A

END OF FRAMEREMOTE POWER MODULE(4410M)

J1939 PRIVATETERMINATING

RESISTOR(1626)

F3

A5E(+)18YL

*N2

01

6L

TG

N

A5ET(+)18YL

A14M8RD

N14C4RD

1 2 3 4 6

2 4 633

*N5

E(+

)1

8Y

L

#N

20

A1

6L

TG

N

R1

0-G

PM

14

WH

R1

(-)

18

GN

R1

41

6R

D

R5

91

4G

Y

#N

10

-GP

14

WH

#N

5F

(+)

18

YL

#N

5F

(-)

18

GN

6

* W/ END OF FRAME REMOTE POWER MODULE# W/ FWD MTD REMOTE POWER MODULE

START MOTORBATTERY

TERMINAL

CENTER CHASSIS /REAR CHASSIS(4410H / 4410F)

N14Z4RD

REMOTE POWER MODULE

(4410E)

J1

A

J2

J2

1

J1J5

FUSIBLELINK

4R

DN

14Z

4R

D

(4411M-A)

(4411F-A)

(4413F-A)

Figure 180 Remote Power Module — End of Frame

S08337


181

10.22. REMOTE ENGINE SPEED CONTROL MODULE — WITH REMOTE POWERMODULE, P. 19C


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10REMOTE ENGINE SPEED CONTROL MODULE -W/ REMOTE POWER MODULE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500360070

15MAY0961817W AE08056616 19CCNA1 02JUL09 INITIAL RELEASE. A 61817W

N5

9F

14

GY

J1939 PRIVATETERMINATING RESISTOR

(1626)

A5E(+)18YL

N5

(-)

18

GN

53

J1939(-)DATA LINK

B1939-

N5

E(-

)1

8G

N

LEFT SIDEDASH MTDDUAL POSTGROUND PLATE

N5

(-)

18

GN

A5ET(+)18YL

N5

(+)

18

YL

N5

E(+

) 1

8Y

L

A

A5EB(-)18GN

3

41

A14M8RD

J2

GROUND PACK(8809)

J2

F5

A14MB12RD

A5ET(-)18GN

N1

0-G

R 1

4W

H

6

A5E(-)18GN

BATTERYFEEDCH3_01

F6

(4410D)

A14W6RD

6

3

A2016LTGN

10A

N11-GB 12WH

4

A5EB(+)18YL

J1939(+)DATA LINK

B1939+

2

C

2

N1

0-G

PM

14

WH

N2

01

6L

TG

N

BODY CONTROLLER#J5

(1602)

C

52

N5

E(-

) 1

8G

N

F3

3 6


2

N5

E(+

)1

8Y

L

N

20

16

LT

GN

(4410D4410F)

12

0O

HM

S

FUSE F8-C (1017)

(4410B)J1 4

6

A

1

51

J1

6

E3

J2

J1

3 642 61

4 63 621

661 2 3 4

J1

J2

J1

J2J5

N1

4W

16

RD

N1

1-G

PM

14

WH

N5

9F

14

GY

N5

(+)

18

YL

N14

W1

6R

D

REMOTE ENGINESPEED CONTROL

MODULES

W/REMOTE POWER MODULE

MTD ON RIGHT SIDEMTD BATTERY BOX

MTD ON LEFT SIDEMTD BATTERY BOX

ORMTD UNDER CAB

(4410A)

(4410B)

52


5153515352


515352


N5

E(-

)1

8G

N

N2

01

6L

TG

N

N5

E(+

)1

8Y

L

N1

0-G

R 1

4W

H

N10

-GR

14

WH

REMOTE ENGINESPEED CONTROL

MODULES REMOTE ENGINE SPEEDCONTROL MODULES

Figure 181 Remote Engine Speed Control Module — with Remote Power Module

S08337


10.23. BLANK PAGE, P. 20

NAME

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND



DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET

ELECTRICAL CIRCUIT DIAGRAM

DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 20

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

59974G 20APR06

U00K640

INTENTIONALLY

LEFT BLANK

Figure 182 Blank page

S08337


183

10.24. AUX AND POWER SOURCE, P. 21

CHAPTER 10AUX & POWER SOURCE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056616 021CNA1 20FEB09 REMOVED GND ADPTER C 50367B

FROM CUSTOMER CIRCUITS.

M12BD12LTBL

M14WB12RD

M14L10RD

A14WB12RD

CUSTOMER AUX40A CIRCUIT

RD8 (LSD)

12

A12BC18LTBL

E5

B

BLUNT CUT WIREW/ HEAT SHRINKBODY BUILDER

FEED

BATTERY FEED

A

13

IP / FORWARD CHASSIS(1700)


MAXI FUSE(4004)

AUX POWER RELAY(1873)

2

4

5

1

M14L12RD

M103C12LTGN

BATTERY FEED

A B

A103D12LTGN

A103AA18LTGN

E5

13

12A103C

10LTGN

BODYCONTROLLER#J4

(1601)

BLUNT CUT WIREW/ HEAT SHRINK

BODY BUILDERFEED


A12BD12LTBL

M103D12LTGN


4

2

5

A72A12OR

A11-GX18WH

A72-GY12WH

A13X16PK

A72C12OR

AUX POWERCONNECTOR

(1872)


CUSTOMER 30A AUX CIRCUIT

CUSTOMER40A AUX CIRCUIT

AUX POWER SOURCE

MAXI FUSE(4004)

86

85

87

87A

30 1

86

87

85

30

87A

30A

40A

1

87

87A

86

30

285

4

5

3

AUX POWER(1875)

A

B

A

AUX POWER(1874)

B

A

B

D72A12OR

D72-G12WH

D72-G12WH

D72A12OR

3

3

2

1A11-G10WH


LEFT SIDECAB GROUND

A2

A1

4W

6R

D

A14ND12RD

FUSE F7-F (1016)

A14N8RD

B2

30A

BATTERY FEEDCH3_01

10A

G2H2FUSE F5-B (1014)

IGNITIONRELAY#2

(1012 / 1014)CH3_05

(A13FB)

CUSTOMER AUX40A CIRCUIT

RD8 (LSD)

A11-GKJ6WH

A10

3B

A1

6L

TG

N

A14W

C1

4R

D

Figure 183 Aux and Power Source

S08337


10.25. AIR DRYER AND HEATED DRAIN VALVE, P. 22


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10AIR DRYER & HEATED DRAIN VALVE


07AUG0659974G AE08056616 022REMOVED HALDEX NOTE. D 50367B

REVISED CIRC N39B.

A3

9A

16G

Y

31

CENTER CHASSIS /FORWARD CHASSIS

(9300)

A3

91

6G

Y

N39

A18

GY

N3

9B

16

GY

N3

9-G

F1

8W

H

N3

9-G

B1

6W

H


B

AIR DRYER(9900*)

AHEATED DRAIN

VALVE(9001**)

40

AIR DRYER W/ STANDARDDRAIN VALVE

E4

FUSE F1-D(1010)

F4

A7

0B

D1

4R

D

5A

BODY STOP RELAY(1020)

CH10_10

AIR DRYERW/ STANDARDDRAIN VALVE

A3

9B

16G

Y

A B

FUSE F5-K (1014)

20A


(A13FB)B2 A2

A

C

D

GROUND ADAPTERCENTER HARNESS

(8807)


N11-GA12WH

A39A16GY

M39-GB16WH

24

23

B

A

AIR DRYER(9900E)

N39B16GY

M39B16GY

N39-GB16WH

AIR DRYER RIGHTSIDE MTD FORWARDFRONT WHEEL

*NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH

RIGHT - 9900 N39B/16GY N39-GB/16WH

LEFT REAR - 9900C N39B/18GY N39-GB/16WH

RIGHT REAR - 9900D N39B/18GY N39-GB/18WH

LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH

**NOTE CAV A CAV B

LEFT - 9001 N39A/18GY N39-GF/18WH

RIGHT - 9002 N39A/18GY N39-GF/18WH

LEFT BOC - 9003 N39A/18GY N39-GF/18WH

LEFT -HELDEX - 9001A N39A/18GY N39-GF/18WH

LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH

Figure 184 Air Dryer and Heated Drain Valve

S08337


185

10.26. FUEL / WATER SEPARATOR, P. 23


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10FUEL / WATER SEPARATOR


29AUG0659974G AE08056616 023RLY 3.

CNA1 25JUN09 ADDED CIRC FOR N/ IGN G 62118F

A19B16GY

A1916GY

N1

916

GY

A19-GB18WH

A13FK18PK

M1

9A

16

GY

M1

9B

16

GY

F13

6 7


A19V12GY

F3

D4

D4IP / CENTER CHASSIS

(1701-67)

FUELHEATER(9108)

FUELHEATER

WATERPROBE


D4

A1912GY

A19-GB18WH

ENGINE MOUNTEDFUEL FILTERW/ I6 ENGINE

D3

F3

F4

FUEL HEATERRELAY

(1018)

FUEL HEATERRELAY

(1018)

N19-G16WH

A

B

WATER INFILTERDIN20

FUEL WATER /SEPARATOR -FWD CHASSIS

30

87

86

A19

A1

6G

Y

87

86

30

A13FP18PK

A13FJ18PK

ROCKERSTART SWITCH(1105)CH5_08

W/ ROCKER START

(1020-D4)

W/ ROCKERSTART

CHASSIS MOUNTED FUEL FILTERN/ I6 ENGINE

A13FP18PK

A13FJ18PK

ROCKER START SWITCH(1105)CH5_08

PARK BRAKE RELAY(1020) CH7_20

85

85

*A1

91

2G

Y*K

19

16

VT

IP /ENGINE

(1702-34)

A

*K1

9-G

16

VT

B

FUELHEATER(9108)

* W/ V8 ENGINE ONLY% N/ IGNITION RELAY 3ENGINE LEFT SIDE

GROUND STUD

K11-GCA10VT

F

N11-GB12WH

A F



N59-G 12WH

CHASSISGROUND

ADAPTER(8805)

A

CHASSIS GND ADAPTER

(8809)

7

GROUNDADAPTER(1008)

A11-G 10WH

1

LEFT SIDECAB GROUND

LEFT SIDECAB GROUND


1

7

A11-G 10WH

FUSE F6-D (1015) **A

14

F8

RD

A1 A14FA12RD

20A

B1

**A

14

W6

RD

BATTERYFEED

CH3_01CH3_35

A19V12GY

A1 A14FA12RD

**A

14

W6

RD

**A

14

F8

RD

BATTERYFEED

CH3_01CH3_35

FUSE F6-D (1015)

30A

B1K19B12GY

ENGINE / IP(1702-34)ENGINE /

MELROSE(6011 - 9)

E3


(1017)

A13FK18PK

E3

FUSE F1-C(1010)

A13FH18PK

A13FH18PK

FUSE F1-C(1010)

A13FF18PK

IGNITIONRELAY#3(1012 /

1014)CH3_05 G3

FUEL WATER /SEPARATOR

- CENTER CHASSIS


(1017)A13FF18PK

IGNITIONRELAY#3(1012 /

1014)CH3_05

G3

K19BA14GY

A11-GKJ6WH

F4

A11-GKJ6WH

NOTE: CH3_351. ** A14W IS A14, 4RD A14F IS A14T

NOTE: CH3_351. ** A14W IS A14, 4RD A14F IS A14T

D3

FUSE F1-C(1010)

E3

%A13FK18PK

%A13FF18PK G3


(1017) %A13FH18PK

IGN RLY#2(1012 /

1014)CH3_05


(1017)

FUSE F1-C(1010)

%A13FK18PK

G3

%A13FF18PK

%A13FH18PK

E3

% N/ IGNITION RELAY 3

IGN RLY#2(1012 /

1014)CH3_05

Figure 185 Fuel / Water Separator

S08337


10.27. ELECTRIC TRAILER BRAKE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10ELECTRIC TRAILER BRAKE


20APR0659974G AE08056616 024CNA1 20FEB09 REVISED CONN 1923. B 50367B

A70NS16RD

A14NS12BK

A94T10DKBL

A11-GNA16WH

GREEN ABS / TRAILER SOCKET#1(9780M),(9715)CH10_11,12

E2FUSE F10-B (1019)

F2 A70E10RD

15A

A3B3

FUSE F8-G (1017)

A14K8RD

30A

A14KC12RD

A14W6RD

1A11-GE

12WH

LEFT SIDE DASH MOUNTEDDUAL POST GROUND STUD

12


A70ER18RD F10


ELECTRICTRAILERBRAKECONTROLLERINPUTDIN23

ETBCONTROLLER

(1923)

BATTERYFEEDCH3_01

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

ETBCONTROLLER

(1923)

Figure 186 Electric Trailer Brake

S08337


187

10.28. LECTRASHIFT ACCOMMODATION, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LECTRASHIFT ACCOMODATION


22AUG0659974G AE08056616 025CNA1 20FEB09 REMOVED CIRCUIT M14WB D 50367B

A14LP10RD

M1

4L

10

RD

M1

4L

P1

0R

D

A12LC18PK

A11-GX18WH

A11-GC14GY

A14BC14PL

A14LS

C12

WH

K14LSB18RD

K14LSA18BK

BODY BUILDER

LECTRASHIFTPTO

PULL IN COIL

PTO SWITCH

HOLD IN COIL

PTOENGAGEMENTRELAYRD9 (HSD)

E11

BODYCONTROLLER#J4

(1601)

K13A14PK

BATTERY FEED

B

40A

MAXI FUSEHOLDER(4004)

FWD CHASSIS / IP(1700-12)

1 5

4 21

2

IP / ENGINE(1702-42)

K14LS

C1

2W

H

A CB

HOLDINDIACTOR

(9724)

LECTRASHIFTPTO(9913B)

DIODE ASSY(9915)

AUX POWERRELAY

(1873)

A

87A

30

87

85

86

HEAT SHRINK

HEAT SHRINK

W/ CATENGINE

EATON GEN3 TCM CONNECTOR

(7105)

35


1

10

A11-G10WH

LEFT SIDECAB GROUND

W/ I6 ENGINE

2


1A11-G10WH

LEFT SIDECAB GROUND

IGNITION

A11-GKJ6WH

A11-GKJ6WH

Figure 187 Lectrashift Accommodation

S08337


10.29. HOUR METER — PTO, P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10HOUR METER - PTO


07AUG0659974G AE08056616 026WITH R/D 7801

CNA1 20FEB09 CAT ENGINE OPTION WAS D 50367B

A88B16LTGN

K8

81

4L

TG

N

K8

8B

14

LT

GN

PTO(7801)

PTO HOUR

METER(7950)

BODYCONTROLLER#J3

(1600)

B7

W/ CUMMINSENGINES

W/ I6ENGINE

IP / ENGINE(1702-14)

PTOSTATEINPUT

AIN8

HEAT SHRINK

K8

81

6L

TG

N

PTO(7800)

W/ IBB / CAT ENGINE

Figure 188 Hour Meter — PTO

S08337


189

10.30. AUX INPUTS AND DRIVERS, P. 27

Figure 189 Aux Inputs and Drivers

S08337


10.31. FUEL TRANSFER PUMP, P. 28

CHAPTER 10

FUEL TRANSFER PUMP


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 028CNA1 20FEB09 ADDED 9102A, 8809 AND E 50367B

NOTES.

IP / CENTERCHASSIS

(1701-76)

A3718TN

F11

FUEL TRANSFERPUMP

(9102)

BODYCONTROLLER#J4

(1601)

D1C1

D2 C2

FUEL TRANSFERPUMP RELAY

(1015)

A3

7D

16

TN

A37

-GA

18

WH

*N3

7D

16

TN

N37-G18WH

A37V18TN

FUELTRANSFER

PUMPRD26 (HSD)

A

B

85

86 30

87

4

1A11-G10WH

4

GROUNDADAPTER(1008)

1

F


(8803)

AN10-G14WH


FUSE F6-C (1015)

10A

**A14K8RD

A14KB12RD

A2 B2**A14W

6RD


A1

1-G

KJ

6W

H

NOTE: CH3_34 1. ** A14M, 8RD A14, 4RD

N11-GB12WH

A

A

N37-G18WH

B

IP / CENTERCHASSIS

(1701-76)

B

FUEL TRANSFERPUMP (XMSN MTD)

(9102A)


(8809)



**N37D16TN

#N37D16TN

LEFT SIDECAB GROUND

* DUAL TANKS & W/ XFER PUMP (RSM) & W/ M-NGV-MD

NOTE: RIGHT SIDE MOUNTED OR TRANSMISSION MOUNTED

# DUAL TANKS & W/ XFER PUMP (XMSN MTD) & W/ M-NGV-SS-MRD,M-NGV-RH-MRD, M-NGV-SS-7500 & W/ M-NGV-SS-7600

** DUAL TANKS & W/ XFER PUMP(XMSN MTD) & W/ M-NGV-RH-HDD

Figure 190 Fuel Transfer Pump

S08337


191


NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

59974G 07AUG06 AE08-56616

U00K640

29

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

INTENTIONALLY

LEFT BLANK

Figure 191 Blank Page

S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

INTENTIONALLY

LEFT BLANK


07AUG0659974G AE08056616 030CNA1 20FEB09 REMOVED GEOMETRY B 50367B


S08337


193



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

INTENTIONALLY

LEFT BLANK


20APR0659974G AE08056616 031CNA1 20FEB09 REMOVED GEOMETRY B 50367B


S08337


10.35. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 32

CHAPTER 10POWER SOURCE, CUSTOMER INSTALLED LIFT GATE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 032N65-GD

CNA1 20FEB09 CIRCUIT N65-G WAS C 50367B

RD

TN

LTGN

16OROR

WH 16WH

BODY CONTROLLER J1(1603)

16 T

N

LIFTGATE10A9

16 LTGN

TOLIFT GATE

16

RD

VOLTAGE SENSING

CONTROL CIRCUIT (GROUND)

CONTROL CIRCUIT (POSITIVE)

MODULE FEED

GROUNDING MODULE

A B

14

A2

RD

200 AMPSOLENOID

+- 2 RD

A B

J11

2-G

D1

6W

H

J11

21

8T

N

IP / CHASSISINTERCONNECT

(1701-66)

N1

12

16G

Y

A11216GYJ

C&1BATTERY PRODUCTION

MODULE(C1 300 - LG)

- +

FUSIBLE LINK10 RS

CHASSIS /LIFT GATE

(7803)

LIFT GATE /MODULE(7804)

N1

12

-GD

16

WH

D

N11-GB12WH

A


LEFT SIDEDASH

MOUNTEDDUAL POST

GROUNDPLATE

N1

12

-GD

16

WH

N65-G16WHTO WORK LIGHT

CH9_016

N11-GD16WH

Figure 194 Power Source, Customer Installed Lift Gate

S08337


195

10.36. WHEELCHAIR LIFT INTERLOCK, P. 33


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10WHEELCHAIR LIFT INTERLOCK

CIRCUIT DIAGRAM,U00K640

08SEP0659974G AE08056616 0331600-A3

R/D 1602-F13 WAS B 50367B

A89CA18PL

B

E

A

M11-GW16WH

A89CE18PL

A8

9C

B1

8P

L

45

AIR PARK SOLENOID(4905)

H2

G

A

M89AR18PK

M44W16WH

A4416GY

M44-GW16WH

A9W18GY

IP / FORWARD CHASSIS(1700)

46

IP / CENTER CHASSIS(1701-69)

H

D

F1

A8

9C

C1

8P

L

M92#10118TN

M89CE18PL

DIODE ASSY(1900)

G1

J2

PARK BRAKE SIGNAL BOC(LOCATED IN GROUND SPLICE

CONNECTOR UNDERCAB LEFT RAIL)

E1 A89AR18PL



47

WHEELCHAIR INTERLOCK(4906)

N4416GY

B

M92#10318TN

A44Y16GY

WHEELCHAIRLIFT RELAY

(1019)

J1

F13

G2

WHEELCHAIRDOOR

SWITCHDIN3

WHEELCHAIRLIFT SOLENOID

RD7 (LSD)

PARK BRAKERELAY

RD21 (HSD)

T HANDLE SHIFTER(422F) CH11_03

B

A

86 30

85

8787A

A92B10318TN

49

48

IP / ENGINE(1702)

CH11_05

A92#10318TN

ACCESSORY RELAY#1(1013 / 1011)

CH3_04

FUSE F9-B(1018)

5A

A12V12LTBL

F2

G2

E2

E3 A9Z18GY


A

C

ZVR

ZERO VOLTREFERENCE

(1620)

F

M11-G12WH

A

FM11-GD

12WH

GROUND ADAPTER#02(8801)

GROUND ADAPTER#01(8800)

A


(A12V

)

A13FB12PK

IGNITIONRELAY#2

(1012 / 1014)CH3_05 G1

10A

H1(A13FB)

FUSE F5-A (1014)

G2

ALLISION 3 / 4000W/ WHEELCHAIR LIGHT INTERLOCK

W/ WHEELCHAIRLIFT INTERLOCK

W/ PARK BRAKEINTERLOCK


A92#10118TN

W/ T - HANDLESHIFTER


M44Y16GY

T HANDLE SHIFTER /TCU (422F) /

(7150F/7150F2)CH11_03,08A

Figure 195 Wheelchair Lift Interlock

S08337


10.37. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 34

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



07AUG0659974G AE08056616 034CNA1 20FEB09 REMOVED RD FROM CAB D 50367B

GND.REVISED A13FB AND A71P.

A59T18GY

C1

A59

A1

8G

Y

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1

AXLEUP / DOWNSWITCH #1

(1023A)1

8

10

A59H18GY

1

AXLE ENABLESWITCH(1108)

AXLE UP / DOWNSWITCH #3 (1023C)CH10_41

A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

B1

8W

H

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59S18GY

A59KA18GY

N5

9E

F18

GY

A59L18GY

FIRST PUSHER LIFTAXLE SOLENOID

(9762) CH10_37

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)E3

(A13FB) (1014)

A1


CH3_05

F3

1

A1

1-G

D10

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

A59-GF18WH

AXLE UP / DOWNSWITCH #2 (1023B)CH10_40

A59-GE18WH

AXLE UP / DOWNSWITCH #4 (1023D)CH10_42

A59-GD18WH

G1

A59U18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)

TURN SIGNALADAPTER(400)CH9_01,02,03

A71P180R




A5

9M

B18

GY


A1

1-G

KJ

6W

H

5A (1014)

Figure 196 Lift Axle with Controls for One Lift Axle

S08337


197

10.38. LIFT AXLE (NON-STEERABLE), P. 35


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10LIFT AXLE (NON - STEERABLE)


07AUG0659974G AE08056616 035CNA1 20FEB09 MODIFIED CIRCUIT D 50367B

A13FB

5

8

10

T5

9M

A1

8B

K

2B

8

T59H18BK

10

T59-GB18WH


A59-G16WH

1

AXLEUP / DOWN

SWITCH(1022)

A59J18GY

T59R18BK

T59-G18WH

CHASSISCONNECTOR(1027-A)

A5

9H

18G

Y

T59K18BK

T59J18BK

C

LIFT AXLERELAY

(1021)

T59L18BK

B

T5

9-G

C1

8W

H

A

T5

9S

18

BK

T59T18BK

T59

-GA

18

WH

1

T59M

18

BK

2B

1

T5

9A

18

BK

LIFT AXLECONTROL(1227)

CHASSIS CONNECTOR(9761)

CH10_37, 37A

87A

86 85

30

87

2

4

E3

5A

A1

3F

B1

2P

K

(1014)

(A13FB)


CH3_05

FUSE F11-C (1020)

A13FL12PK

F3

1

A1

1-G

D1

0W

H

12


LEFT SIDECAB GROUND

A1

A1

1-G

KJ

6W

H

G1

(1014)

Figure 197 Lift Axle (Non-Steerable)

S08337


10.39. LIFT AXLE (STEERABLE), P. 36


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLES (STEERABLE)


07AUG0659974G AE08056616 036CNA1 20FEB09 MODIFIED CIRCUIT D 50367B

A13FB

REVERSE CONN

T5

9U

18

BK

T5

9N

B1

8B

K

T59-GB18WH

A

LIFT AXLERELAY

(1021)

T5

9C

18B

K

LIFT AXLECONTROL(1227)

T59K18BK

T5

9S

18B

K

T59KA18BK

C

T59T18BK

3

T5

9-G

E18

WH

T5

9J

18

BK

T59PB18BK

4

A B

T5

9B

18

BK

T5

9-G

18

WH

C

5T59L18BK

T59-GM18WH

10

T71N18BK

A59J18GY

T5

9P

B18

BK

T5

9V

18

BK

8

CHASSISCONN

(1027)

T59MB18BK

LIFT AXLEREVERSE

RELAY(1916)

1

T59H18BK

A59H18GY

T5

9-G

A1

8W

H

2B

B

T59R18BK

T5

9M

B18

BK

T7

1P

18

BK

UP / DOWNSWITCH # 2(1024)

T5

9N

B1

8B

K

AXLEENABLESWITCH(1020)

A59-G16WH

T5

9A

18B

K

T5

9-G

D18

WH

T59-GC18WH

UP / DOWNSWITCH # 1

(1022)

UP / DOWNSWITCH # 3(1025)

W/ 2,3 LIFTAXLE

10

8

2B

8 1

10 2B

18

2B 1

1

10

4

2

5

1

2


CH10_37, 37A

86

87A

87

85

30

87

8586

87A30


CH3_05

F3

(1014) 5A

FUSE F11-C (1020)

A13FB12PK (A13FB)

E3A13FL12PK

G2

A11-GD10WH


LEFT SIDECAB GROUND

12

1

W/ ALL (1,2,3)LIFT AXLE

W/ 3 LIFTAXLE


CH10_37

A11-GKJ6WH

G1

Figure 198 Lift Axle (Steerable)

S08337


199

10.40. LIFT AXLES, P. 37

Figure 199 Lift Axles

S08337


10.41. LIFT AXLES, P. 37A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 10

LIFT AXLE (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08-56616 37AADAPTOR CIRS.

TWA 7NOV08 UPDATED GROUND B 61736A

@N59-GB18WH

@N

59E

D18

GY

%N

59

-GB

18

WH

A

D

B

T59MB18BK

CHASSISCONN

(9761)

T59

MA

18B

K

UP / DOWNSWITCH#1,2,3

(1022 / 1024 / 1025)CH10_36

AXLE UP / DOWNSWITCH(1022)

CH10_35

N11-GC12WH

A

C

CHASSISGROUND

ADAPTER(8806)

LIF

T A

XL

E U

P / D

OW

N

SW

ITC

H#

4 (

102

3D

)C

H1

0_

42

LEFT SIDEDASH MTD

DUAL POSTGND PLATE


E

A

CHASSISGROUND

ADAPTER(8807)

N11-GA12WH


(8806)

W/ 14 RAR &NON STEERABLELIFT AXLE

* W/ STEERABLE PUSHERS@ W/ LIFT AXLES IN CAB CONTROLS% W/ STEERABLE TAG & 2 PUSH# W/ 2 STEERABLE PUSHERS** W/ 3 STEERABLE PUSHERS

THIRD PUSHERAXLE (9764)

N59-GA18WH

FN59-GA

18WH

#N

59

-GB

18

WH

GND ADAPTERCHASSIS HARNESS

(8806)

*N5

9E

C1

8G

Y

A B

@N

59E

C18

GY

AA

XL

E U

P /

DO

WN

S

WIT

CH

# 2

(1

023

B)

CH

10_

40

N5

9-G

E1

8W

H

D E

N5

9-G

D1

8G

Y

SECOND PUSHERLIFT AXLESOLENOID(9763)

B A

FOURTH PUSHERAXLE (9765)

N5

9E

B1

8G

Y

**N

59

-ED

18G

Y

LIF

T A

XL

E U

P /

DO

WN

S

WIT

CH

# 3

(10

23C

)C

H1

0_41

Figure 200 Lift Axles

S08337


201

10.42. ABS — BENDIX AIR 6S/6M, P. 38

Figure 201 ABS — Bendix Air 6S/6M

S08337


10.43. ABS — BENDIX AIR 6S/6M, P. 39

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 10

AE08-56616 39

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

21MAR07

300357

60782A

ABS - BENDIX AIR 6S / 6M (CONT)

13

PMV DALEFT REL

R94W16LTGN

N94BB16GY

19N94BC16GY

23

20

PMV DALEFT CMN

AR94S16BK

R94U16BN

PMV DARIGHT CMN

24


N94BL16GY

PMV DALEFT HLD

R94X16LTBL

10

16

LEFT MODULATORFRONT REAR AXLE

21

21

PMV DARIGHT REL

22

18

17

20


A94BC16GY

PMV DARIGHT HLD

B

B

(9520)

17

12

N94BJ16GY

R94T16RD

C

N94BA16GY

A94BA16GY

ABS#2(1401)

A94BK16GY

9

(9522)

RIGHT MODULATORFRONT REAR AXLE

N94BK16GY

A94BJ16GY

A94BL16GY

25

22

A

A94BB16GY

C

R94V16PL

C

A

B

C

A

B

Figure 202 ABS — Bendix Air 6S/6M

S08337


203

10.44. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 40

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 040A13FB AND A71P.

CNA1 20FEB09 MODIFIED CIRCUIT C 50367B

A59T18GY

C1

A5

9B

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023B)

1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

D18

WH

A5

9R

18G

Y

A1

A5

9J

18G

Y

10

A59K18GY

C2

A59U18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B12

PK

FUSE F11-C (1020)E3

(A13FB)

5A A1


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

A59-GF18WH

A59-GE18WH

A59-GB18WH

(1014)

A59S18GY

A59V18GY

A59W18GY

LIFT AXLEREVERSE

RELAY(1019)


AXLE UP / DOWNSWITCH #1 (1023A)CH10_34

A5

9N

B1

8G

Y

SECOND PUSHER LIFTAXLE SOLENOID

(9763) CH10_37A

N5

9E

C1

8G

Y






A71P180R


A1

1-G

KJ

6W

H

G1

(1014)

Figure 203 Lift Axle with Controls for Two Lift Axles

S08337


10.45. LIFT AXLE WITH CONTROLS FOR THREE LIFT AXLES, P. 41

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 041A13FB AND A71P.

CNA1 20FEB09 MODIFIED CIRCUIT C 50367B

A59T18GY

C1

A5

9C

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023C)1

8

10

A59H18GY

1


A5

9-G

C18

WH

LIFT AXLERELAY

(1019)

A5

9-G

E1

8W

H

A59

R1

8G

Y

A1

A5

9J

18

GY

10

A59K18GY

C2

A59V18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B1

2P

K

FUSE F11-C (1020)E3

(A13FB)

5A G2


CH3_05

F3

1

A1

1-G

D1

0W

H

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

(1014)

LIFT AXLEREVERSE

RELAY(1019)



A59-GF18WH



A59-GB18WH

A59-GD18WH

A5

9P

B1

8G

Y

A59U18GY

N5

9E

D1

8G

Y


A59W18GY



LIFT AXLE SOLENOID(9820) CH10_37, 37A

A59S18GY

A71P180R


A1

1-G

KJ

6W

H

G1

Figure 204 Lift Axle with Controls for Three Lift Axles

S08337


205

10.46. LIFT AXLE WITH CONTROLS FOR FOUR LIFT AXLES, P. 42

CHAPTER 10

LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 042MODIFIED CIRC A13FB AND A71P.

CAVITY 1701-47 WAS 28. C 50367B

A59T18GY

C1

A5

9D

18

GY

8

G1

J2

A59-GA18WH

G2

2B

A59-G16WH

2B

J1


(1023D)1

8

10

A59H18GY

1


A5

9-G

C1

8W

H

LIFT AXLERELAY

(1019)

A5

9-G

F1

8W

H

A5

9R

18

GY

A1

A5

9J

18

GY

10

A59K18GY

C2

A59W18GY

A59KA18GY

A59L18GY

8630

85

8787A

87

85

8630

87A

B2

H2

A13FL12PK

A1

3F

B12

PK

FUSE F11-C (1020)E3

(A13FB)

5A A1


CH3_05

F3

1

A1

1-G

F18

WH

GROUNDADAPTER(1006)

12

LEFT SIDECAB GROUND

A59-GM18WH

(1014)

LIFT AXLEREVERSE

RELAY(1019)

A59-GE18WH



A59-GB18WH



A59V18GY

A59S18GY

A59-GD18WH

A59U18GY



N5

9E

C18

GY

A5

9R

B1

8G

Y


FOURTH PUSHER AXLE(9765) CH10_37A

A71P180R


A1

1-G

KJ

6W

H

G1

(1014)

Figure 205 Lift Axle with Controls for Four Lift Axles

S08337


10.47. ABS ROLL OVER STABILITY, P. 43

CHAPTER 10ABS ROLL OVER STABILITY


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056616 043CNA1 20FEB09 M94ZC WAS M94S2C, R B 50367B

AND N 94S CIRC WERE 945.

BENDIX YAW SENSOR(9514)

A94SCB18GY

N94SM16GY

A94SVC16GY

A94SDB18GY

A94SZC16GY

REAR RSP TRANSDUCER(9510B)

4

11

7

60

M94SJ16GY

A94SK16GY

M94SAB16GY

1

N94SJ16GY

BENDIX TTC(9512)

A94SJ16GY

1

CENTER CHASSIS/ FORWARD CHASSIS

(RSP CONNECTOR)(9524)

A

C

@R94SVC16GY

5

N94SL16GY

42M94SBB

16GY

74

A

N94SAB18GY

N94SK16GY

69

RR CHASSIS /CENTER CHASSIS

(9510)

75B

M94SCB16GY

12

N94SN16GY

8

A94SAB18GY

501

4

2

M94SN16GY

M94SH16GY

M94SDB16GY

C

@R94SH16GY

N94SBB18GY

3

A94SM16GY

M94SM16GY

71

M94SVC16GY

A94SN16GY

10

N94SDB18GY

A94SL16GY

M94SL16GY

NOTE* - W/ 4X2@ - W/ 6X4

72B

9

N94SCB18GY

76

FORWARDCHASSIS / IP

(1700)

A94SBB18GY

M94SZC16GY

9

3

*R94SZC16GY

51

5

6

2

ABS#3(1402)

703M94SK

16GY

ABS#4(1403)CH10_44

A94SH16GY

2

B

A

C

TRAILER MODULATOR(9513)

N94SVC16GY

N94SH16GY

N94SZC16GY

B

A

C

RSP TRANSDUCER(9510A)

*R94SVC16GY

*R94SH16GY

@R94SZC16GY

ABS ESP / RSPADAPTER (1410)CH10_44

ABS#4(1403)

73

12

3

6

Figure 206 ABS Roll Over Stability

S08337


207

10.48. ABS ROLL OVER STABILITY, P. 44

CHAPTER 10

ABS ROLL OVER STABILITY (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300299

31OCT0761000T AE08056616 044CNA1 20FEB09 REMOVED CONN 1700. B 50367B

A94SZC16GY

4

2

B94SB20GY

A94SA20GY

B94SZ18GY

1

ABS PRIMARY AIRTRANSDUCER (1826)

B94SD20GY

C

STEERING WHEELPOSITION SENSOR

(1921)

A94SZD16GY

A

D6

A94SDA18GY

B94SA20GY

D5

5

A94SB20GY

7

ABS ESP / RSPADAPTER(1410)

C

A94SVD16GY

B

A94SZ18GY

A

10

DA94SD20GY

A94SE16GY

ABS SECONDARY AIRTRANSDUCER (1828)

B94SV18GY

A94SC20GY

A

A

B94SVA18GY

F

B94SZA18GY

B94SF18GY

C

CAB HARNESS STEERINGWHEEL SENSOR

(1820)

A94SVC16GY

A94SF16GY

11

ABS# 4(1403)

B94SE18GY

B

8

B94SVB18GY

3

B

A94SAA18GY

A94SV18GY

G

D

B94SC20GY

A94SBA18GY

M

K

1

C3

C

4

B94SZB18GY

J

A94SCA18GY

C10

2

IP / DCM(1800)

RSP TRANSDUCER(9510A / 9510B)CH10_43

E

H

A94SDB18GY

L

A94SAB18GY

A94SBB18GY

B

A94SCB18GY

FWD CHASSIS / IP(1700)

BENDIX YAWSENSOR(9514)

CH10_43

Figure 207 ABS Roll Over Stability

S08337


11. TRANSMISSIONS (CHAPTER 11)11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 1


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



26AUG0659974G AE08056617 001

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSION W/ I6 ANDW/ V8 ENGINE

CNA1 20FEB09 ADDED CIRC A92#145. C 50367B

K92C10318YL


B

*W/ V8 ENGINE ONLY

69

XMSN CONTROL MODULE(7151)

H

I6 ECM(6020) CH7_11

A92#16316TN

K92#16118TN

J1939 (+)

K92#10918GY

V8 ECM (6020M)CH7_14

G3

N92-G10WH

25

ENGINE / IP(1702)CH11_03,05

W/ LCT BODYBUILDER

D

50

3

*K101_B18VT

K92#15018PK


GND

A

*K5C-_D18VT

ECMPOSITIVE(9261-B)

ECM NEGATIVE(9260-B)

10

I6 ECM(6020M) CH7_11

K92#10318YL

K92#14518OR

45

*K125_B18VT

G

T HANDLE SHIFTER (422F)CH11_03

J1939 (-)

K92-G10GY

FUSE F4-C (1013)

N14AZ10RD

*K5C+_D18VT

K92A11018PK

VPWR

1

63

K92#12318LTGN

COLUMN SHIFTER RELAY(1017) CH11_03

G4

I6 ECM (6020M)CH7_09

GND

AK92#110

10PKB

K92#10118LTBL

23

K92#14318LTBL

8

INPUTSIGNALRETURN

IGNITION RLY#1(1011 / 1013)CH3_05

K92B10318YL

*K14118VT

BACK-UP LAMP RELAY (1010)CH9_02

SPEEDOMETER

INPUT 1

VPWR

V8 ECM(6020M) CH7_14

A13FC12PK

+

43

5

K92#14218WH

K47#12518TN

K47B12518TN

REVERSEWARN

TRANS ECU FEED FUSE(9255)

*K101_C18VT

N14BB10RD

K47C12518TN

N14-GA10WH

K92#16318YL

41

K92#10518OR

A

42

C

CLEANBATT FEED

(7104)

N/ BODY BUILDER

10A

N92A10RD

IGNITION

65 K92#16518TN

K5#10818GN

28

NEUTRALSTART

-

ENGINE / IP(1702-12)

H3

*K125_C18VT

10A

ALLISON 3 / 4000VIW A ALLISON

1 / 2000 VIW C(7205M)

K92#14118TN

F

K5#12818YL

B

70

K92#16918GY

W/ BODY BUILDER

BATTERIES

9

(A13FC)A92#16316TN

INPUT 5

K92#10318YL

K92#17018PK

EINPUT 6

OUTPUT 5

ENGINE / IP(1702 - 8)

ALLISON1 / 2000 LCT

W/ T-HANDLESHIFTER ALLISON LCT

W/ COLUMN SHIFTER

INPUT 3

OUTPUT 7

OUTPUT 3

INPUT SIGNALRETURN

INPUT 3

OUTPUT 7

OUTPUT 5

INPUT 6

INPUT 1

OUTPUT 3

SPEEDOMETER

BODY CONTROLLER#J4 (1601)

6TH GEARDISABLE

RD5 (LSD)E4

A92#14518TN

K47#12518TN

EATON AUTOSHIFT 3 ULTRASHIFT SELECTOR(7905) CH11_12

61INPUT 7

ENGINE / IP(1702-6)

K92#14518OR

A92#16118TN

COLUMNSHIFTER RELAY(1017) CH11_03

Figure 208 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine

S08337


209

11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND WITH V8 ENGINE, P. 2

Figure 209 Allison GEN 4 1/2000 Transmission with I6 and with V8 Engine (Cont.)

S08337


11.3. ALLISON GEN 4 1/2000 TRANSMISSION W/ I6, CAT, ISM ENGINE, P. 3

CHAPTER 11ALLISON GEN 4 1 / 2000 TRANSMISSIONW/ I6, W/ CAT AND W/ ISM ENGINE


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



29AUG0659974G AE08056617 003MODIFIED REFERENCE FOR A92#145

CNA1 20FEB09 CIRC A44J WAS A92AG & C 50367B

A92A16316TN

A92#14218TN

C

A92D18TN

T HANDLE SHIFTER(422F)

A

D A92#10318TN

B

A92A10318TN

A9

2#

10

31

8T

N

A92B10318TN

A92#14218TN

XMSN CONTROLMODULE(7151)

CH11_01

J2A92RD16TN

E

B

LCT SHIFTERPB POSITIONUNLOCKSOLENOIDRD6 (LSD)

86

A92-GG18WH

K92#14218WH

A92FN16TN G2

87

A92A10318TN

G1

21

H1

40

C

F

BODYCONTROLLER#J4

(1601)

A92#16316TN

30

A92A16318TN

IP / ENGINE(1702)CH11_01

D

E3

A9

2B

10

31

8T

N

A92#10318TN

COLUMN MOUNTEDSHIFTER(1828)

87A

E8

A92FBA16TN

J1

A92D18TN

85

19

IP / ENGINE(1702)

A92#10118TN

WHEELCHAIRINTERLOCK

(4906) CH10_33

K92#10318YL

K92B10318YL

A92#10318TN


LCT COLUMNSHIFTERIGNITIONRELAYRD3 (LSD)

WHEELCHAIRINTERLOCK(4906) CH10_33

10A

(A13F

C)

G3

FUSE F4-C(1013)

H3

1

LEFT SIDEDASH MTD

DUAL POSTGND STUD

A11-GE12WH

GROUNDADAPTER(1003)

8

E1F1 A14N8RD

10A

FUSE F8-A (1017)

A14NE12RD

A14W6RD

IGNITIONRELAY#1

(1011 / 1013)CH3_05

BATTERYFEEDCH3_01

G4

I6 XMSN CONTMDL W/ BODYBUILDER

I6 XMSN CONT MDL

XMSNCONTROLMODULE(7151)CH11_01

G

H

A

B

FELSTEDSHIFTER

PARKBRAKE(425)

M44K18GY

A44J18GY

A92-GG18WH

61


62C

M44L18GY

A

BDUMP SOLENOID

(4071)

PRESSURESWITCH(4070)

D

M44J18GY

A44Y16GY

C

A44J18GY

A44L18GY

1

LEFT SIDEDASH MTDDUAL POSTGND STUD

A11-GE12WH

GNDADAPTER(1003)

8

A92FB16TN

47IGN RLY#2

(1012 / 1014)CH3_05

10A

(A13FB)

FUSE F5-A (1014)G1 H1

N/ WHEELCHAIRLIFT INTERLOCK

A44L18GY

A13FB12PK

G2

A1

A1

3F

C1

2P

K

A92#14518TN

COLUMNSHIFTER RELAY

(1017)

Figure 210 Allison GEN 4 1/2000 Transmission W/ I6, CAT, ISM Engines

S08337


211

11.4. TRANSMISSION, ALLISON MD WITH I6 AND WITH V8 ENGINE, P. 4


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD W/ I6 AND W/ V8 ENGINE


29AUG0659974G AE08056617 00418 GY

CNA1 20FEB09 CIRC K92-G 10 GY WAS B 50367B

9

70

10

61

3

5

K92C10918GY

69

K92#17018PK

K92B11018PK

K92B16918GY

24

64

ALLISON 3/4000ALLISON 1/2000(7205M)

ECM NEGATIVE(9260-B)

62

B

A

57

1

TRANSMISSION MODULE (7150)

TRANSMISSION MODULE IN CAB(7152)

K92-G10GY

K92D17010PK

N92-G10WH

N92A10RD

B

N14-GA10WH

N14BB10RD

A

10A

N14A210RD

BATTERY

**K92#12418WH

A

D

F

G

H

C

45

30

42

C

G

ALLISON 3/4000ALLISON 1/2000(7206F)

A

D

F

E

43

K92#16418LTBL

K92#16218YL

K92#15718WH

**K92#10118LTBL

K92#14218WH

K92#13018WH

K92#14518OR

K92#14318LTBL

K92#10518OR

#K92#16118OR

#K92#12418WH

**K92#10318YL

**K92D10318YL

**K92C10318YL

**K92B10318YL

RETARDREQUESTSWITCH(423)CH11_15

- +

*K101_C18VT

*K101_B18VT

* W/ V8 ENGINE**W/ RETARDER XMSN# W/ AUTONEUTRAL W/ GEN4

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905) CH11_12

AUTO NEUTRALRELAY(1017)CH11_17

K92#14518OR

W/ AUTONEUTRAL

N/ AUTONEUTRAL

RETARDER RELAY(1019)CH11_15

GND

GND

BATTERY FEED

INPUT 7

SIGNALRETURN

INPUT 5

INPUT 6

OUTPUT 4

OUTPUT 3

OUTPUT 5

OUTPUT 6

INPUT 9

INPUT 3

OUTPUT 1

BATTERY FEED

XMSN ECU FEEDFUSE (9255)

INPUT 4 22 K92#12218YL

E

BK92#11718LTBL

INPUT 10 17N/ AUTONEUTRAL

HK92#12318LTGN

INPUT 1 23

SIGNALRETURN

INPUT 7

OUTPUT 5

OUTPUT 6

OUTPUT 4

INPUT 9

INPUT 12

INPUT 4

SIGNALRETURN

INPUT 5

INPUT 3

INPUT 10

INPUT 6

INPUT 1

OUTPUT 3

OUTPUT 1

INPUT 12

**K92#16118OR

B

CLEAN BATTERY FEED(7104)

ECM POSITIVE(9261-B)

Figure 211 Transmission, Allison MD with I6 and with V8 Engine

S08337


11.5. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND WITH V8 ENGINE, P. 5


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD 3 / 4000W/ I6 AND W/ V8 ENGINE


29AUG0659974G AE08056617 005CNA1 20FEB09 REMOVED (1)CIRC D 50367B

K92A141.

65

34

63

K92#16518TN

SHIFT SELECTOR(1852)

ENGINE / IP(1702)

TRANSMISSION MODULE(7150)

TRANSMISSION MODULE IN CAB(7152)

K92#13418YL

19

8K92#16318YL

8

15

3

13

12

5

11

A5FA(-)18GN

A5FA(+)18YL

A62BE18GY

A92#13418TN

A92#16316TN

A92A16318TN

A92BT18TN

BACK-UPLAMP RELAY(1010)CH9_02

J1939DATA LINK

CH3_13

21A92#103

18TN*K92#103

18YL

K92B10318YL

WHEELCHAIRLIFT INTERLOCK(4906)CH10_33

W/ I6 ENGINE

*K5C+_D18VT

K5A10818GN


*K5C-_D18VT

8


28 K5A12818YL


8

A11-GE12WH


1

A92-GG18WH

10A

G4H3

FUSE F4-C(1013)(A13F

C)

A13FC12PK


CH3_05

G3

B2

FUSE F8-F (1017)

A2A14P8RD 10A

A14PE12RD

#A146RD

NOTE: CH3_341. # CIRCUIT A14 IS 4RD

REVERSEWARNING

DIRECTIONSIGNAL

IGNITION

J1939 (-)

J1939 (+)

ALLISON3000 /4000 WTW/ WHEELCHAIR

INTERLOCK

W/ AUTONEUTRALW/ RETARDER

WTEC GEN4

XMSN CONTROLMODULE(7151)

CH11_01

K92#14118TN

ECM(6020M)

STARTENABLERELAY

65

AUTONEUTRAL / AUTONEUTRALLIGHT / CRANK INHIBIT RELAY(1017 / 1019)CH11_17

*K14118VT 65

DRIVELINEDISENGAGED

ECM(6020)

**K92A14118TN

41NEUTRAL

START

STANDARDW/ GEN4

* W/ V8 ENGINE ONLY**W/ AUTONEUTRAL

J1939 (+)

J1939 (-)

DIMMER INPUT

BATTERY

IGNITION

DIRECTION SIGNAL

GROUND

A C


5

DIMROUT2PANELLT


A62B18DKBL

BATTERYFEED

CH3_01CH3_34

Figure 212 Transmission, Allison MD 3/4000 with I6 and with V8 Engine

S08337


213

11.6. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE, P. 6

Figure 213 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine

S08337


11.7. TRANSMISSION, ALLISON MD/HD (WTEC) WITH I6 AND WITH V8 ENGINE(CONT.), P. 7


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD / HD (WTEC)W/ I6 AND W/ V8 ENGINE (CONT)


20APR0659974G AE08056617 007K92A180 & K92C158 WAS K92#136

CNA1 20FEB09 CIRCUITS K92#180 WAS B 50367B

15 *K92#11518WH

TRANS BULKHEAD 3000(7250M)

XMSN MODULE (7150)XMSN MODULE IN CAB (7152)

16

11

19

13

14

*K92A13118YL31

*K92#17518OR75

*K92A15818LTGN58

K92#18018OR80

K92C12018LTBL20

K92A12018LTBL

12

TURBINESPEED SENSOR

RETARDERTEMP SENDER(7211)

A

B

RETARDERSOLENOID(7213)

K92#13118YL

TRANSMISSIONBULKHEAD 4000(7251)CH11_06

K92A13118YL

K92C15818LTGN

K92D13118YL

K92A15818LTGN

K92A15818LTGN

K92#18018OR

K92A11218PK

15

9

12

5

2

3

K92C11218PK

K92B11218PK

K92D15818LTGN

K92A11218PK

K92A11218PK TRANSMISSION

BULKHEAD 4000(7251) CH11_06

33

37

52

55

K92#11618LTBL

16K92#11618LTBL

K92#13318YL

K92#13318YL

K92#13718WH

K92#13718WH

K92#15218LTGN

K92#15218LTGN

K92#15518WH

K92#15518WH

K92#17718LTGN

K92#17718LTGN

77

RESISTANCEMODULE OUT(422)CH11_15

20

8

K92#17618YL

K92#17418LTBL

1

6

4

10

18

K92#11118OR

K92#17118YL

K92#15118WH

K92#13618OR

K31#15418TN

K92B15818LTGN

K92B13118YL

RESISTANCEMODULE OUT(422)CH11_15

WTEC MDW/ RETARDER

A

B

(7615)

BA

*W/ I6 ENGINE W/ RETADRDER ONLY

SIGNALRETURN

TURBINESPEED

HIGH

TURBINESPEED

LOW

PRESS CONTSOLENOID 3

(PCS 3)


(PCS 2)

PRESSURESWITCH 1

TRANSBULKHEAD 4000(7251)CH11_06

TRANSMISSIONBULKHEAD 4000(7251) CH11_06





I6 / V8 XMSNMODULE

(7150 / 7152)CH11_06

RETARDSOLENOID

HIGH SIDEDRIVER 3

(HSD 3)

RETARDLAMP

SENSORPOWER

SIGNALRETURN

TORQUECONVERTER

CLUTCH


(PCS 4)

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

I6 / V8 XMSN MODULE(7150 / 7152)

CH11_06

WTEC HDSTANDARD

WTEC MD W/ AUTONTRL

HSD 3

SIGNALRETURN

TURBINESPEED HIGH

TURBINESPEED LOWSENSORPOWER

SIGNALRETURN

PCS3

TCC

PCS2

PCS4

TRANS ID

MAIN MOD

HSD1

HSD2

PCS1

SHIFTSOLENOID 1

SUMP TEMP

PRESSURESWITCH 1

Figure 214 Transmission, Allison MD/HD (WTEC) with I6 and with V8 Engine (Cont.)

S08337


215

11.8. TRANSMISSION, ALLISON MD (WTEC), P. 8


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)


20APR0659974G AE08056617 008CNA1 20FEB09 REMOVED TN CIRCUITS, C 50367B

NOTE AND SYMBOLS.

TCU CONNECTOR(7150F2 (IN CAB))

2

1

4

3

6

8

5

9

10

11

12

13

14

15

16

18

19

20

11K92#111

18OR

55 K92#15518WH

77K92#17718LTGN

36K92#136

18OR

52K92#15218LTGN

71 K92#17118YL

74

33K92#133

18YL

51K92#151

18WH

K92#13118YL

K92B13118YL

37 K92#13718WH

K92#18018OR

K92A12018LTBL

16K92#11618LTBL

31

K92B11218TN

54K31#154

18TN

K92#17618YL76

TCU CONN(7150F/7150F2)

CH11_09

K92A15818LTGN


CH11_10


CH11_09

HSD 1

PRESSURE CONTSOLENOID 4

PRESSURESWITCH 1

HSD 2

MAIN MOD


SHIFTSOLENOID 1

TORQUECONVERTER

CLUTCH

SIGNAL RETURN

SENSOR POWER

SUMP TEMP

TRANS ID



HSD 1

PCS 4

PRESSURESWITCH 1

PCS 1

PRESSURESWITCH 1

PCS 2

HSD 2

MAIN MOD

PCS 3

SS 1

HSD 3

TCC

TURBINESPEED LOW

TURBINESPEED HIGH

SIGNALRETURNSENSORPOWER

SUMP TEMP

TRANS ID

K92#17418LTBL

K92A11218PK

K92A11218PK RESISTANCE

MODULE OUT(422)CH11_15

ENGINE / IP(1702)

TCM BULKHEADCONNECTOR

(7250F)

ANALOGRETURN

56 A92#15618TN

12

41A92#112

18TNK92#156

18PK

Figure 215 Transmission, Allison MD (WTEC)

S08337


11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 08A

N/ AUTO NEUTRAL

CNA1 20FEB09 ADDED WHEEL CHAIR B 50367B

INTERLOCK CIRCUITS.

1

K92C10118LTBLWHEEL CHAIR

INTERLOCK(4906) CH10_33

TCU CONNECTOR(7150F / 7150F2(IN CAB))

A

AUTONEUTRAL RELAY ORLCT COLUMN SHIFTERIGNITION RELAY RD3

17

D

@K92#11718LTBL

30 K92#13018WH

G

42

*K92#14218WH

E

43 K92#14318LTBL

D

45 K92#14518OR

F

C

A92#16118TN

61

F

VIW A(7205M)

G

A

C

39

57 K92#15718WH

24

@K92#12418WH

5

@K92#10518OR

64 K92#16418LTBL

62 K92#16218YL

K92A10318YL

K92B10318YL

3

K92#10318YL

K92C10318YL

RETARD REQUESTSWITCH(423)CH11_15

INPUT 6

INPUT 10

INPUT SIGNALRETURN

INPUT 5

INPUT 7

INPUT 12

OUTPUT 5

INPUT 9

OUTPUT 3

INPUT 3

OUTPUT 4

OUTPUT 6

OUTPUT 1

INPUTSIGNALRETURN

INPUT 3

INPUT 6

OUTPUT 1

INPUT 5

INPUT 10

OUTPUT 3

INPUTSIGNALRETURN

OUTPUT 6

INPUT 7

OUTPUT 5

INPUT 12

OUTPUT 4

NOTE* - N/ IN CAB@ - W/ IN CAB

*K92#11718TN


A92#11718TN

@K92#11718LTBL

B

E3

BODY CONTROLLER# J4(1601)

A92#14518TN

ENGINE / IP(1702-6) COLUMN SHIFTER RLY

(1017) CH11_03AUTO NEUTRAL RLY(1017) CH11_17

ENGINE / IP(1702)

*K92A11718TN

*K92A11718TN

K92#14218WH

*K92#11718TN

W/ AUTO NEUTRAL(13WUA)

N/ AUTO NEUTRAL

W/ AUTO NEUTRAL

K92#14518OR

W/ RETARDER

K92B10318YL

K92A10318YL

K92#10318YL

W/ RETARDER

W/ AUTONEUTRAL

*K92#10518TN

@K92#16118OR

*K92#16118TN

H INPUT 9

@K92#16118OR

A92#12418TN

*K92#12418TN

@K92#12418WH

27

*K92#12418TN

RETARD REQUEST SWITCH(423) CH11_15

RETARDER RELAY(1019) CH11_15

*K92#16118TNW/ RETARDER

W/ AUTONEUTRAL

B


K92#10118LTBL

A92#10118TN

K92B10118LTBL

VIW C(7206F)

K92#10118LTBL

Figure 216 Transmission, Allison MD (WTEC)

S08337


217

11.10. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 9


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)


07AUG0659974G AE08056617 009K92A131 & K92A158 WAS K92#158

CNA1 20FEB09 CIRC K92B131 WAS C 50367B

8K5A108

18GN

TCU CONNECTOR(7150F / 7150F2(IN CAB))

69

BATTERY

AK92#11018PK

N14AZ10RD(10A)

B

N92-G10WH

AK92A17018TN

ECMPOSITIVE(9261-B)

N14-G10WH

K92#17018TN

ECMNEGATIVE(9260-B)

@K92#16918GY

XMSN ECUFEED FUSE

(9255)

K92#10918GY

B

N9210RD

N14BB10RD

CLEANBATTERY FEED

(7104)

K92-G14TN

70

9

10

31

K92B13118YL

**K92#13118YL



K92C13118YL

15

18 K92#11918LTBL

K92#11518WH

58*K92A158

18LTGN

K92C15818LTGN

**K92#15818LTGN

RETARDERSOLENOID(7211)K92#175

18OR75

K92B15818LTGN

28 K5A12818YL

39ALLISON ENGINESPEED SENSOR

K48#13918OR

K48#15918TN59

40 K47#14018LTGN ALLISON OUTPUT

SPEED SENSOR

60 K47#16018YL

65 K92#16518TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

*K92B13118YL

TCM BULKHEADCONNECTOR(7250F)CH11_08


B

A

B

A

B

A

B

A

B

A

+-

(7603M)

(7605M)

RESISTANCEMODULE OUT(422) CH11_15

GND

BATTERY FEED

BATTERY FEED

GND

RETARDLAMP

RETARDSOLENOID

HSD 3

RETARDERACCUM

OUTPUT SPEEDLOW

OUTPUT SPEEDHIGH

ENGINE SPEEDLOW

ENGINE SPEEDHIGH

J1939(+)

J1939(-)

REVERSEWARNING

* W/ AUTO NEUTRAL** W/ RETARDER@ W/ IN CAB XMSN

ANALOGRETURN

K92#16918TN

K92#13118YL

K92A15818LTGN


Figure 217 Transmission, Allison MD (WTEC) (ISM Engine)

S08337


11.11. TRANSMISSION, ALLISON MD (WTEC) (ISM ENGINE), P. 10


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC)W/ ISM ENGINE (CONT)


29APR0659974G AE08056617 010CNA1 20FEB09 COMBINED F4-C CIRCUIT. D 50367B

TCU CONNECTOR(7150F/7150F2(IN CAB))

63

41

34

K92#16318TN

A92#14118TN

K92#13418TN

K92A12018LTBL

@K92#12018LTBL

20

K92#18018OR80

ALLISONTURBINESPEEDSENSOR

8

20

A92#16316TN

B

A

ENGINE / IP (1702)

(7615M)

19A92#134

18TN



15

A14P8RD

10A12

10A

*A146RD

FUSE F4-C(1013)

G3 IGNITION RELAY#1(1011 / 1013)CH3_05

FUSE F8-F (1017)

1

3

G4

5

BATTERY FEEDCH3_01CH3-34

11

(A13FC)

PANEL LIGHT FEED(1002 - C)CH9_15

A5FA(+)18YL

A92A16318TN

A11-GE12WH

8J1939 DATA LINKCH3_13

A2

A92-GG18WH

SHIFT SELECTOR(1852)

13 A14PE12RD

H3 A13FC12PK

A92BT18TN

A62BE18GY

A5FA(-)18GN

B2


8


TURBINESPEED

HIGH

TURBINESPEED

LOW

DIRECTIONSIGNAL

IGNITION

NEUTRALSTART

DIRECTIONSIGNAL

J1939 (+)

J1939 (-)

DIMMERINPUT

BATTERY

IGNITION

GROUND

K92#12018DKBL

K92#18018OR

K92#14118TN

@- W/ GEN4 XMSN IN CAB

TCM BULKHEAD CONNECTOR(7250F) CH11_08

NOTE: CH3-341. * CIRCUIT A14 IS 4RD

Figure 218 Transmission, Allison MD (WTEC) (ISM Engine) (Cont.)

S08337


219

11.12. EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE, P. 11


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE


20APR0659974G AE08056617 011A92YD

CNA1 13MAR08 ADDED CONN 7901 & CKT C 61073L

36

389

35

32

31

28

27

26

25

11

10

4

K11-GAM12WH

ENGINE BLOCKLEFT SIDE GROUND

K14AW12RD

K13D14PK

K17L18PK

K92YB18TN

K92(+)18YL

K92(-)18GN

K17J16PK

K92AE16TN

K3AC(-)18GY

K3AC(+)18DKBL

K17K18PK

A14A12RD

EATON GEN3 TCMCONN

(7105)

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR(7905)CH11_12


8 A13D16PK

START ENABLERELAY(1017)CH5_05

25

K92F18LTGN

20

22

IGNITION

K92H18WH

26

27

K92E18LTBL

21

A92H16TN

A92E16TN

A92F16TN

CRANK INHIBITRELAY(1019)CH11_18

H3

A14PE12RD

A13FC12K

B2 A14P8RD

A146RD

(A13FC)G3 G4

BATTERYFEEDCH3_01

10A

A2

30A


FUSE F8-F (1017)

FUSE F4-C (1013)

ENGINE / IP(1702)

MEIIRCONTACT

MEIIR -

BATTERY +

SHIFTCONTROLPOWER -

J1939 +

J1939 -

MEIIR +

J1708 +

SHIFTCONTROLPOWER +

STARTENABLE

LATCH

J1708 -

STARTENABLE

RELAY -

GROUND

STARTENABLE

RELAY +

K3AA(-)18GY

K3AA(+)18DKBL

INPUT 2 15K92BL16TN

K92YL16TN16INPUT 1

K92BK16TN17COMMON

2

1

3

4

PARK PAWL ACTUATOR

(7901)

K92RD16TN

W/ EATON ULTRASHIFT HV-PARK PAWL XMSN

A92YD16TN

EATON T HANDLESHIFTER(7900) CH11_12A

Figure 219 Eaton Autoshift Transmission W/ I6 Engine

S08337


11.13. EATON AUTOSHIFT TRANSMISSION, P. 12


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT


20APR0659974G AE08056617 012CNA1 13MAR08 ADDED IBBE EFFECTS C 61073L

F1

K9

2Y

B1

8T

N

31

K9

2B

18

TN

J3

*K1

01

_C

18

VT

41

F2

K9

2(-

)1

8G

N

IGNITION

K9

2A

18

TN

EATON GEN 3TCM CONNECTOR

(7105) CH11_16

EATON GEN3 TCM(7105)CH11_11,16

39

K9

2(+

)1

8Y

L

K9

2A

E1

6T

N

*K1

01

_B

18

VT

40

EATON GEN3 TCM(7105)

CH11_11,16

B3

A9

2(-

)1

8G

N

W/ V

8 E

NG

INE

A9

2(+

)1

8Y

L

A6

2P

18D

KB

L

K1

01

_A

18

VT

IP / ENGINE(1702)

A9

2A

E1

6T

N

A9

2Y

B1

6T

N

EATON AUTOSHIFT 3ULTRASHIFT SELECTOR

(7905)

GND1 J1939 - J1939 + VDASH

C1

* W/ V8 ENGINE ONLY

XMSN MODULE(7150) / ALLISON 3 / 4000, 1 / 2000 (7206)XMSN CONTROL MODULE (7151) / ALLISON 3 / 4000 VIW A, 1 / 2000 VIW C (7205M)

CH11_01,04

5

C


A62B18DKBL

A

DIMROUT2PANELLT

CLUSTERCONNECTOR

(1500)

EATON GEN 3TCM CONNECTOR

(7105)CH11_26

K92

ER

18

TN

W/ I6, ISM, CAT ENGINE

K9

2J

18

TN

K9

8G

N1

8G

N

K9

8Y

L1

8Y

L

EATON GEN3 TCM(7105)CH11_26

W/ IBB ENGINE

W/ ULTRASHIFT AUTOSHIFT & PHOENIXSHIFTER W/ CAT ENG

W/ IBB ENGINE

W/ I6, ISM,CAT ENGINE

Figure 220 Eaton Autoshift Transmission

S08337


221

11.14. EATON AUTOSHIFT TRANSMISSION, P. 12A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTOSHIFT (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 12ACNA1 13MAR08 INITIAL RELEASE A 61073L

PARKLOCK

IGNITION

D

EATON T-HANDLESHIFTER(7900)

PARKLOCK

BACKLIGHTINPUT

BACKLIGHT

GND

E8PB POSITION UNLOCK SOLENOIDRD6 (LSD)

BODYCONTROLLER #J4

(1601)

A6

2P

18D

KB

L

C

A9

2Y

E1

8T

N

B

A9

2Y

D1

6T

N

A


C A

GROUNDCONNECTOR

5

DIMROUT2PANELLT

A62B18DKBL

CLUSTERCONNECTOR

(1500)

A6

2-G

P1

8W

H

EATON GEN3 TCMCONN (7105)

CH11_11

Figure 221 Eaton Autoshift Transmission

S08337


11.15. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 13


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE


29AUG0659974G AE08056617 013CNA1 20FEB09 REMOVED CIRC A13A. C 50367B

15

N14-G10WH

BATTERY

1

TRANS ECUFEED FUSE

(9255)

F

30

A

C

VIW C(7206 / 7206F)

A

TCUCONNECTOR

(7150)CH11_14

10A

8

K92#16918TN

B

K5A12818YL

C

K92#12418TN

K92#10518OR

D

K92#16318TN

14

B

K92#10118LTBL

K92C10318YL

K92-G14WH

61

D

H3

TCM BULKHEAD CONNECTOR(7250)

12

25

J1939DATALINKCH3_17

G

J1939 -

B

24

INPUT 10

FUSE F4-C (1013)

K92#13118YL

K92#11118OR

N14BB10RD


9

G3A92#16316TN

A13FC12PK

K92B10318YL

16

K5A10818GN

E

11

K92A10318YL

K92#15718WH

K92#16418LTBL


CH3_05

11

K92#11218TN

-69

TCU CONNECTOR(7150)

B

(A13FC)

K92#18018TN

1

G

K92#14518OR

57

17

N92-G12WH

ENGINE / IP(1702-8)

K92#11618LTBL

K92#12518TN

70

F

43

K92#10318YL

K92#14318LTBL

13

K92#16218YL

+

K92#12018LTBL

N14AZ10RD

ECMCONNECTOR(6013)CH7_01

G

H

A

45

3

K92#11018PK

K92#11718TN

G4

N9210RD

K92A17014RD


K92#17018PK

TRANSMISSIONCLEAN POWER

(7104F)

5

62

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C(7205 / 7205M)

64

K92#13018WH

10A

ECMPOSITIVE(9261-A)

K92#14218WH

A

42

10

63IGNITION

OUTPUT 1

INPUT 5

INPUT 3

OUPUT 3

INPUTSIGNALRETURN

OUTPUT 4

OUTPUT 5

INPUT 12

INPUT 9

INPUT 6

OUTPUT 6

SPEEDOMETER

GROUND

GROUND

BATTERY +

INPUT 7

ACTUATORSUPPLY

VOLTAGE 1

OIL LEVELSENSORRETURN

OIL LEVELSENSOR PWR

28J1939 +

BATTERY +

OUPUT 3

INPUT 5

INPUTSIGNALRETURN

INPUT 3

INPUT 10

OUTPUT 1

INPUT 6

INPUTSIGNALRETURN

OUTPUT 6

INPUT 9

OUTPUT 5

INPUT 7

INPUT 12

OUTPUT 4

OIL LEVELSENSOR PWR

ACTUATOR SUPPLYVOLTAGE 1

OIL LEVELSENSOR RETURN

TURBINE SPEEDHIGH

TURBINE SPEEDLOW

HSD 3

K92#16118TN ENGINE / IP

(1702-39)K92#161

18TNA92#161

18TNW/ RETARDER

Figure 222 Transmission Allison MD (WTEC) W/ Cat Engine

S08337


223

11.16. TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE, P. 14


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD W/ CAT ENGINE (CONT)


29AUG0659974G AE08056617 014RAW6 04DEC07 ADDED CONN 7151 B 61000T

A

K92#16518TN

K92B15818LTGN

K92#17718TN

58

4

18

52

K92#13618OR

K92#15418TN

71

K92#17618YL

77

**K92#13118YL

15

19

41

K48#13918OR


K47#14018LTGN

K92#13318YL

TCU CONNECTOR(7150 / 7151(IN CAB))

B(7605)

A

74

19

9

51

2

K92#15218LTGN

K9

2C

131

18

YL

6


K47#16018YL

A

20

11

K92#11518WH

RETARDERACCUM

SOLENOID(7212)

12

K92#17518OR B

65

39

BACK-UP LAMP RELAY(1010)CH9_02

A

B

B

K9

2D13

11

8Y

L

*K92#15818LTGN

10

TCC

55

K92#15118WH

K92#17118TN

8

76

3

K92A13118YL

K92#11918LTBL

RETARDERTEMPSENSOR(7211)

60


K92A15818LTGN

**K92#15818LTGN

PCS3

ALLISONOUTPUTSPEEDSENSOR

36

K92#13718TN

K92#15518TN

K92#17418TN

31

*K92#13118YL

75

K92#14118TN

40

ALLISONENGINESPEEDSENSOR

5

54

B

(7603)

TCM BULKHEAD CONNECTOR(7250)CH11_13

**K92#12018DKBL


BALLISONTURBINESPEEDSENSOR

A

*K92#18018TN

K92#15918TN

(7615)

20

*K92#12018LTBL

59

A80 **K92#180

18TN

33

PCS1

SS1

PCS2

SUMP TEMP

PCS4

HSD2

MAIN MOD

TRANS ID

REVERSEWARNING

37

SIGNALRETURN

RETARDTEMP

PS1

NEUTRALSTART

RETARDERACCUM

OUTPUTSPEED

HIGH

HSD3

RETARDSOLENOID

ENGINESPEED LOW

ENGINESPEED

HIGH

TURBINESPEED

HIGH

OUTPUTSPEED LOW

TURBINESPEED LOW

* - W/ ALLISON GEN4 3000 / 3500 XMSN** - W/ ALLISON GEN4 4000 W/ RETARDER

PRESS CONTSOLENOID 3PRESS CONTSOLENOID 1



TORQUE CLUTCHCONVERTERSHIFTSOLENOID 1

SUMP TEMP

HSD2

MAIN MOD

HSD2

TRANS ID

PRESSURESWITCH 1

SIGNALRETURN

HSD3

Figure 223 Transmission Allison MD (WTEC) W/ Cat Engine

S08337


11.17. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSIONHARD WIRED EFFECTS, P. 15


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION RETARDER CONTROLS WIRINGW/ MD XMSN HARD WIRED EFFECTS


20APR0659974G AE08056617 015CNA1 13MAR08 ADDED IBBE EFFECTS C 61073L

RMR INPUT

27

26A92#15818TN

B

RIGHT BANK OPTIONALWARNING LIGHTS

(1510)CH8_14

RESISTANCE MODULE OUT

(422)

K92A11218PK 12

A9

2#

15

61

8T

N

A92RB18TN

D

2

30

FUSE F5-D (1014)

A92

#161

18

TN

A9

2R

E1

8T

N

6

85

K92#16118OR

A92RA18TN

J1

B

56

A92

RJ

18

TN

C

16

A9

2R

H1

8T

N

1

A92#10318TN

5

87A

A92RK18TN

J2

C

RESISTANCEMODULE IN

(421)

4

K92#12418WH

39

A

RETARDERRELAY

(1019)

K92C10318YL

2

G1

A9

2R

F1

8T

N

H2

CAT / ISMTCU CONNECTOR

(7150 / 7151)/(7150F / 7150F2)

CH11_08A, 13

87

21

41

A

K92C11218PK

A9

2#

11

21

8T

N

RESISTANCEMODULE

1

RETARDREQUESTSWITCH(423)

86

K92C15818LTGN

K92#15618PK

31

IP / ENGINE(1702)

I6 / V8XMSN MODULE(7150 / 7152)CH11_07

XMSN BULKHEAD 3000(7250M)

IGNITIONRELAY#3

(1012 / 1014)CH3_05

3

A9

2#

12

41

8T

N

RETARDEROUTPUTSWITCH

(424)

H4(A13FA)

10A

G4

OIL LEVELSENSOR PWR

XMSN MODULE(7150)

XMSN MODULE IN CAB(7152)

SENSORPOWER

A92#12418TN

K92D10318YL

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

A92#16118TN

CAT / ISM TCU CONN / IBBXMSN MODULE(7150 / 7151) /(7150F/7150F2) / (7150)CH11_08A, 13, 27

CAT / ISM / IBBENGINETCU CONNECTOR(7150 / 7151) /(7150F / 7150F2) /(7150)CH11_08A,24,27

CAT / ISM / IBBTCU CONNECTOR(7150/7151) /(7150F/7150F2) / (7150)CH11_09, 24, 28

CAT / ISMTCU CONNECTOR

(7150 / 7151)/(7150F / 7150F2)

CH11_08, 24

K92D15818LTGN

K9

2B

11

21

8T

N

A9

2#

15

61

8T

N CAT / ISMTCU CONNECTOR(7150/7151) /

(7150F / 7150F2)CH11_08, 24

I6 / V8 XMSN MODULE(7150 / 7152) CH11_04

I6 / V8 / IBB XMSN MODULE(7150 / 7152 / 7150) CH11_04, 27

K92B11218PK

W/ IBBENGINE

Figure 224 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects

S08337


225

11.18. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION W/ CAT AND W/ ISMENGINE, P. 16


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSIONW/ CAT AND W/ ISM ENGINE


20APR0659974G AE08056617 016FOR CKT K92B

CNA1 13MAR08 DELETED REF CH8_11 C 61073L

K11-GE12WH

8

K14D12RD

START RELAY(1010),CH5_06

25


A13FC12PK

K92E18TN

XMSN FUSE(8103)

K13A14PK

26

10A

AUX POWER RELAY(1873)CH10_25

ENGINE / IP(1702)

K92H18TN

K17B18PK

K13A14PK

G4

A92H16TN

K5V(+)18YL

ENGINE LEFT SIDE GROUND

27

H3

K92F18TN


W/ LECTRASHIFTACCOMODATION

K92(+)18YL

A13D14PK

4

27

A92E16TN

22

(A13FC)

BATTERY +

K3BC(-)18GY

K92(-)18GN

K92A18TN

G3

2

16

32

25

K92YB18TN

36

26

10

K5V(-)18GN

38

11

K17-GC18WH

3




31

20

EATON GEN3 TCM CONNECTOR

(7105)

21 A92F16TN

FUSE F4-C (1013)

K17C18PK

17

28

K3BC(+)18DKBL

K92AE18TN

K92B18TN

35

MEIIR +

IGNITION

MEIIR -

SHIFT CONTROLPOWER +

MEIIRCONTACT

J1708 +

J1708 -

J1939 -

J1939 +

START ENABLERELAY -

J1939 -

J1939 +

SHIFT CONTROLMANUAL NEUTRAL

SHIFT CONTROLCOMMON NEUTRAL

START ENABLERELAY +

SHIFT CONTROLPOWER -

BATTERY -(GROUND)

START ENABLELATCH

START RELAY(1010),CH5_04,06

J1939 RESISTOR(7110)CH3_15, 17

K3BA(+)18DKBL

K3BA(-)18GY

30A

K14A12RD

BATTERYFEED STUD

K14AB12RD

K14AA12RD

B

K14A12RDFREEDOMLINE XMSN

MAIN CONNECTION(7104)

A


Figure 225 Eaton Auto and Ultrashift Gen 3 Transmission W/ Cat and W/ ISM Engine

S08337


11.19. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 17


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11ALLISON TRANSMISSION 3 / 4000 GEN 4 W/ AUTONEUTRAL


29AUG0659974G AE08056617 017CNA1 20FEB09 REMOVED C11 K9ZA141. C 50367B

A4

25K92#117

18TN

AUTONEUTRALLIGHT RELAY

(1019)

A17QR18PK

K92A11718TN

G3

CRANK INHIBIT RELAY

(1019)

A17B18PK

A92-GR18WH

6

TCM (7150 / 7152)

C4

A92#14118TN

A92#14518TN

K92#14218TN

ALLISON WTECW/ AUTONEUTRAL

J2

A17R18PK


E3

A17S18PK

K92#11718TN

A92-GJ18WH

42

A3

A9

2J

18

TN

20A92BC18TN

J1

J3 H4

K92#14118TN

15

A92JA18TN

G2

J4

H241

A92#11718TN

K92#14518OR

K17B18PK

A1718PK

AUTONEUTRALRELAY

RD3 (LSD)

17

ENGINE / IP(1702)

G1

C3

AUTONEUTRALRELAY(1017)

A17T18PK A92APA

18TN

A17R18PK

W/ CAT ENGINE

W/ I6 OR V8ENGINE

86

30

85

87

87A

86

30

85

87

87A

30

87

87A

8586

G210A

FUSE F5-J (1014)

(A13F

B)

C1A13FB12PK

D1

IGNITIONRELAY#2

(1012 / 1014)CH3_05

A11-GE12WH

A92-GN18WH

% FOR ISM ENGINE* FOR IBB ENGINE

5

GROUNDADAPTER(1003)

9

A17-GRI18WH

1

START RELAY(1010)CH5_03START RELAY

(1010)CH5_03

STARTRELAY

(1010)CH5_04

65START

ENABLERELAY

ECM(6020)

INPUT 10

INPUT 5

NEUTRALSTART

45OUTPUT 3

W/ XMSN SHIFTCONTROLLER

F

C

RIGHT BANKOPTIONAL

WARNING LIGHTS(1510)

AUTONEUTRAL

W/ I6 OR V8ENGINE

W/ IBB ENGINE

XMSN MODULE(7150)

CH11_05

K92A14118TN

K92#14518OR


CH11_08A%K92#145

18ORTCU CONN

(7150 / 7152)CH11_04


*K92#14518OR

TCU CONN(7150)

CH11_27

A1

Figure 226 Allison Transmission 3/4000 Gen 4 With Auto Neutral

S08337


227

11.20. EATON ULTRASHIFT GEN 3 / MERITOR G — MANUAL TRANSMISSION, P. 18


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON ULTRASHIFT GEN 3 / MERITOR G MANUALTRANSMISSION


06SEP0659974G AE08056617 018A13FN

CNA1 20FEB09 ADDED CIRC A13F & C 50367B

K11-G16WH

IGNITIONRELAY#1(1011 / 1013) CH3_05


H4

K92H18WH

A92E16TN

W/ ISM,IBB, C11-132007 ENGINE

10A

G4

(A13

FC

)

K92F18LTGN

22

87A

B425

FUSE F4-C (1013)

K97VA18VT

A13FC12K

MERITOR G POWER(7111)

G3

G4

K97FA18VT

ENGINE / IP(1702-8)

A4A92E16TN

26

10A

30

K97F18VT

ENGINE / IP(1702)

FUSE F4-D (1013)

27

W/ 2007 I6 ENGINE

EATON ULTRASHIFT GEN 3 TRANSMISSION

A97AA16PL

C4

A92H16TN

A97V18PL

A13A16PK

A3

GROUND

87

MERITOR G - MANUAL TRANSMISSION

EATON GEN3 TCM(7105)

CAT ECM(6013)CH7_01

K13A16PK

A92F16TN

ENGINE LEFTSIDE GROUND

ISM ECM(6000)CH7_04

MEIIR -

86

H3

K97F18VT

B

85

CRANK INHIBIT RELAY

(1019)

21

C3

(A13FC)

I6 ECM(6020M)

CH7_08

K92E18LTBL

37

K11-GX16WH

20MEIIR

CONTACT

MEIIR +

AIGNITION

W/ CAT ENGINEW/ IBB ENGINEW/ CUMMINS ENGINEW/ ULTRASHIFT

A13F18PK

FUSE F1-A(1010)

W/ I6 ENGINEW/ ULTRASHIFT

K13A18PK

ENGINESENSOR

INTERFACE(6033)CH7_20

K97F18VT

IBB EIM(6020)CH7_16

24

K92E16TN

K92H16TN

K92F16TN

W/ IBB

A97UA16PL

E1

5A

F1A97AA16PL

A13FN18PK

IGNITIONRELAY #1

(1011 / 1013)CH3_05

KEYSWITCH(1100)CH3_05

Figure 227 Eaton Ultrashift Gen 3 / Meritor G — Manual Transmission

S08337


11.21. EATON HYBRID TRANSMISSION, P. 19

CHAPTER 11EATON HYBRID TRANSMISSION


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

16MAY0760728N AE08056617 019CNA1 20FEB09 REVISED K17J, K, L . B 50367B

RMVD K92F,H. ADDED K5BE.

27

20

36

GND

ECM POSITIVE(9520-A)

B

K17J16PK

25

N92-G10WH

B

K92AE16TN

41SHIFTER PWR

K17K18PK

ECM NEGATIVE(9260)

START ENABLE -

11

HYBRID POWER & GND(7104A)

SHIFTER GND

J1587-

A

SHIFTER CAN-

30A

A92(+)18YL

K3AA(+)18DKBL

K92YB16TN

A

K3AC(+)18DKBL

B

+

+12V BATT

32

N92A10RD

K3AC(-)18GY

A92(-)18GN

K92(+)18YL

N14BB10RD

K3AA(-)18GY

A3AA(+)18DKBL

4

K11-GAM12WH

N14AZ10RD

TRANSMISSION ECU(9255)

40

31

A92AE16TN

N14-GA10WH

K92E18LTBLMEIIR CONTACT

BATTERY

35

28

K92(-)18GN

39

A92YB16TN

K14AW12RD

K5BE(-)18GN

J1587+

K17L18PK

26

EATON GEN3 TCM CONN(7909)

SHIFTER CAN+

-

10

31

38

A92E16TN

25

START ENABLE +

START ENABLELATCH

36

DIAGNOSTICCONN(1650)J1708DATALINK(1660/1661)CH3_09

C1

F1

F2

J3

B3A62P

18DKBL

PANEL LIGHTBUSS BAR (1002-C)

10

25

ECM(6020M)

ENGINE / IP(1702)

A17J16PK

35 K13D14PK

IGNITION8

K3AB(+)18DKBL

K3AB(-)18GY

K3AG(+)18DKBL

K3AG(-)18GY

K3G(-)18GY

K3G(+)18DKBL HCM (7910)

CH11_20

K5E(-)18GN

K5E(+)18YL3

2J1939-

J1939+

HCM (7910)CH11_20


FUSE F4-C (1013)CH3_06

21

19

20

A17K18PK

A17L18PK

A13D14PK

START ENABLE

RELAY(1017) CH5_05

AUTOSHIFTSELECTOR

(7905)

A3AA(-)18GY

K5BE(+)18YL

K5EA(-)18GN

K5EA(+)18YL

CH3_16

Figure 228 Eaton Hybrid Transmission

S08337


229



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600&73/74/7500U00JWA1

17MAY0760728N AE08056617 020REVISED CONN 9755 C 50367B

PINOUTS.

HYBRID POWER & GND(7108B)

IGNITION

A98(+)18YL

ECA

J1587+

(7910)

EATON CAN+

-

GND

EATON CAN+

87A

K17A16WH

}

1B

36

14

J1939-

(9756)

J1939+

35

GND

30

28

K3G(-)18GY

42

B

A

HCM NEGATIVE(9269-A)

(9755)

EATON CAN-

CRANKINGRELAY R2

(1019)

K1718PK

85

K5BE(-)18GN

ENGINE / IP(1702)

86

K3G(+)18DKBL

K13B12PK

A13B12PK

N92B10RD

K92B12RD

EATON CAN-

+12V

K98D(+)18YL

CRANK LATCHA17F16PK

K98C(+)18YL

A

87

A17B16PK

+

38

K17FA16PK

27

K98(+)18YL

SPEED -

9

H

23

A98B(-)18GNJ1587-

A17D16RD

HCM

DIAGNOSTICCONN

(1650)

K98C(-)18GN

G

F

5

K98D(-)18GN

SER-LIGHT

K92YA16TN

B

J3

CRANK RELAY +

A17A16WH

H

27

K98D18BK

26

A98A(+)18YL

IGNITION

CRANK RELAY -

A98A(-)18GN

K98(-)18GN

CH11_21

A98B(+)18YL

N14AW10RD

K92-GD12WH

1C

A

CH11_21

TRANSMISSION ECUFEED FUSE (9256)

G3

G4

K14AX12RD

10

N92-GB10WH

CRANK REQUEST

3

2

4

25

K92-GC12WH

}

26

11

30A

K92-GB10WH

12V BATTERIES

+12V BATT

32

20

K5BE(+)18YL

CH11_19

N14-GB10WH

N14BE10RD

JA98(-)18GN

B

ECM POSITIVE(9266)

SPEED +

K17B18PK

A1718PK

J4

C

}(1701)

CH11_23

K47(+)16WH

K47(-)16BK

N14AX10RD

AB N14BF10RD

N14AX10RD

30A

B

A

KEY SWITCH(1100)

IGN

B C

BATT

A

OFF

EATON ENGINESPEED SENSOR

(7606M)

D

ACCS

2

1

(1014)CH3_07

IGNITIONRELAY #3(1012 / 1014)CH3_08

A13FA12PK

TO STARTRELAY(1010)CH5_05

FUSE F5-L (1014)

18DKBLM104CB

44

43A

DASH CONN(1700)

M104CC

HOOD SWITCH(8805)

18DKBL

A104CB18DKBL

BODYCONTROLLER(1602-F11)

B A9/10418GY

CH11_19

B3

10A

A3

A17E16PK

CH3_28


S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)


18MAY0760728N AE08056617 021CNA1 08JUL09 REMOVED CONN 9738 C 61996P

ADDED CH11-23A REF.

85

87A

N98G18BK

COOLANT PUMPRELAY

(1019-R1)

46

H2

PEC FAN

B

87A

26

A14F12RD

3

HEAT-FAN-RETN

13

25

87A

A92HA18TN

41

B2

32

C

5

A14G12RD

N92YA18TN

2

G1

ECA-IGN

31

HEAT EXCHANGER FAN RELAY(1019-R3)

30

86

A92HG14TN

PEC FAN RELAY(1873)

A1

COOL PMP RETN

86

N98D

18B

K

A92HE18TN

30

A92HH14TN

N92HB18TN

65

C1

A

17

30

N92HE18TN

TRANSMISSION /CHASSIS(9920)

85

86

A

70

N92HA18TN

SER-IGN

35

SER-BAT-PLUS

CH11_20

85

N98E18BK

C2

37

D

87

HCM DIAG(9921)

A92HF18TN

N92HD12TN

47

A92HB18TN

4

G24

87

A92HC12TN

N98F18BK

A2

HEAT-EX-FAN

B

A92HD12TN

87

A92HJ12TN

SER-BAT-MINUS

N92HC12TN

IP / CTR CHASSIS(1701)

A14H16PK

1

J1

COOLANT PUMP

K98D18BKK92YA18TN

HCM(7911)

CH11-23

CH11-23

CH11-23

2

30

1

86

8587A

5

N92AB18TN

APG ENABLE RELAY(9739)

87

4

APG ENABLE 28

76 A92AB16TN

FUSE F6-C(1015)

N10-GL18WH

N10-GN18WH

N92AG18TN

N92AF18TN

N92AE18TN

N10-GM18WH

N92AA18TN

N92AD-G18WH

HYBRID APG(9738)

CH11_23A

BN10-GK

16WH


BATTERY FEEDCH3_01

10A

A1

4N

E12R

D

B2 A2

FUSE F8-E(1017)

A4B4

BATTERY FEEDCH3_01

25A

FUSE F8-H(1017)

A1

4P

D10R

D

A1

4P

E12R

D

10A

FUSE F8-F(1017)

A2

BATTERY FEEDCH3_01

B2

**A14K8RD


**A14W6RD

B2A2

10A

A14KB12RD

J2


S08337


231



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION(CONT)


17MAY0760728N AE08056617 022CNA1 08JUL09 REVISED AND REDRAWN. A 61996P

2

N92PB18TN

(9753)

GROUND STRAP

14

PEC

6

4

VB_V

N98HV(+)18YL

31

2

1

MAIN_PLUS_PLUS

1

REZ_S1

N92RD18TN

N92PG18TN

55

43

9

6

GND_BC

REZ_S3

3 PHASE HV CABLE

N92RA18TN

N92PD18TN

28

2

29

MAIN_MINUS_PLUS

REZ_S2

5

N92RG18TN

N92TB18TN

N98HV(-)18GN

(9753A)

35

HV INVERTER

HV_BAT_CAN_LOW

5

34

51

7

HV_BAT_CAN_HIGH

TM

ELE

CT

RIC

DR

IVE

MO

TO

R

N92PF18TN

38

56

MAIN_MINUS_MINUS

N92PC18TN

37

50

RELAY_OFF

REZ_MINUS

3

48

N92PA18TN

(9761)

N92RC18TN

30

REZ_S4

1

PRECHG_PLUS

19

N92RE18TN

16

REZ_PLUS

53

15

MAIN_PLUS_MINUS

17

N92RB18TN

N92PE18TN

52

11

PRECHG_MINUS

N92RF18TN

TM_GND

N92TA18TN

N92PJ18TN

13

49(9751)

54

36

N92PH18TN

CAN HIGH

PRECHG +

CAN LOW

BCU (+)

BCU (-)

MAIN(-) +

MAIN(+) +

MAIN(+) -

MAIN(-) -

RELAY OFF

PRECHG -

3

4

14 AWG

14

12

N92DC18TN

N92HJ12TN

N92DE18TN

N11-GHE12WH

N11-GHG12WH

DASH GND STUD

CHASSIS / IP(1701)CH11_23

HCM(7911)CH11_23

A

2

B

HIGHVOLTAGE

1

18 AWG

14 AWG

18 AWG

DC -

DC +

INTERLOCK

DC-DCCONV

CH11_23

BATTERY FAN (+)

HV RELAY (-)

BATTERY FAN (-)

HV RELAY (+)

INTERLOCK

HIGH VOLTAGE

A

2

B

1

5 A

WG

118 AWG

2

A

B

HIGHVOLTAGE

INTERLOCK

DC -

DC +

INTERLOCK

INTERLOCK

DC -

DC +

INTERLOCK

18 AWG

5 A

WG


S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11

EATON HYBRID TRANSMISSION (CONT)

CNA1 08JUL09 REVISED AND REDRAWN. C 61996PCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500U00JWA1

18MAY0760728N AE08056617 023

2

N98(+)18YL

A

N92DC18TN

N92DF18TN

N98A(-)18GN

ENABLE

N11-GHC18WH

-

B

5

N10-GHH2WH

48

4

13

2

B

N98B(+)18YL

INV ENABLE

EATON_CAN_PLUS

47

N92DA18TN

+

1

15

2

N92HG14TN

N98A(+)18YL

HIGH VOLTAGE

N11-GHK14WH

N98B(-)18GN

49

N11-GHF18WH

1

N11-GHJ14WH

N92DB18TN

2

N98(-)18GN

* W/ EPTO VERSION ONLY

CUBEFUSE

43

N92DE18TN

N92HH14TN

3

N11-GHB18WH

N11-GHA18WH

G2

EATON_CAN_MINUS

HEATEXCHANGER

(9760)

12V-

N11-GHG12WH

DC-DC FDBK 19

A

HV RELAY +

11

33

N92HJ12TN

COOLANTPUMP

(9758)

HV INVERTER(9761)

G11

3

DC-DC THERM

44

RELAY_OFF_GND

4

27

N11-GHD14WH

HV RELAY -

CHASSIS / IPCONNECTOR

(1701)

66

N11-GHH12WH

A98B(+)18YL

A98B(-)18GN

A92HH14TN

A92HJ12TN

A92HG14TN

N92HT12TN

N92HS12TN

CH11_21

BUS TERMINATING

RESISTOR(9759)

CH11_20

N98K(-)18GN

N98K(+)18YL

DASH GND STUD

120OHMS

C

A

(9752)APG

(9738)CH11_23A

HCM(7911)

12V+

BATTERIES

14 AWG

14 AWG

18 AWG

18 AWG

PEC(9751)

CH11_22

PECCH11_22

*DC-DC CONVERTER

N14HA2RD

150A


S08337


233

11.26. EATON HYBRID TRANSMISSION, P. 23A


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11EATON HYBRID TRANSMISSION (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500310698

04JUN0961996P AE08056617 23ACNA1 08JUL09 INITIAL RELEASE. A 61996P

6

8

1

2

7

4

HYBRID APG

APG ENABLE

3

5

N10-GN18WH

N92AF18TN

N10-GL18WH

N92AE18TN

N10-GM18WH

N92AG18TN

N98K(+)18YL

N98K(-)18GN

BUS TERMINATING

RESISTOR(9759)

CH11_23

APG ENABLERELAY

(9739)CH11_21

EATON CAN LOW

APG ENABLE

APG ENABLE

VEHICLE CHASSIS GROUND

16 AWG

GROUNDADAPTER

(8809)CH11_21

UNIT IDENTIFIER 1

VEHICLE CHASSIS GROUND

EATON CAN HIGH

VEHICLECHASSIS GROUND

GROUND STUD

CHASSISGROUND

1

3

6

2

4

5

NEUTRAL 2

PHASE 1

120V AC12 AWG

120V AC12 AWG

NEUTRAL 3

2

AC VOLTAGE

2

3

4

3

120V AC12 AWG

NEUTRAL 1

POWER PANEL(120V AC)

4

11

120V AC12 AWG

6

5

E

120V AC12 AWG

E

CHASSISGROUND

120V AC12 AWG

5

CHASSISGROUND(SHIELD)

PHASE 3PHASE 3

PHASE 2

6

CHASSISGROUND

(SHIELD)

NEUTRAL 1

NEUTRAL 3

120V AC12 AWG

NEUTRAL 2

PHASE 1

PHASE 3

PHASE 2

OUTLET PANELON SIGNAL

HVDC (+)1

2

10 AWG

16 AWG

INTERLOCK18 AWG 2

16 AWG

GROUNDSTUD

OUTLETPANELGROUND

GFCI

POWER ELECTRONICCARRIER

2

1

1

HVDC

1

CHASSISGROUND

HVDC (+)

ON SIGNAL

3

HVDC (-)

INTERLOCK

4

GROUND(SHIELD)

10 AWG4

5 518 AWG

HVDC (-)

GROUND

ON / OFFSWITCH

2

3 18 AWGINTERLOCK

INTERLOCK

LOW VOLTAGECONN #3

LOW VOLTAGECONN #2

(9738)

LOW VOLTAGECONN #1

UNIT IDENTIFIER 2

UNIT IDENTIFIER 3

GROUND(SHIELD)


S08337


11.27. TRANSMISSION ALLISON MD (WTEC) WITH CAT ENGINE, P. 24


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11TRANSMISSION ALLISON MD (WTEC) W/ CAT ENGINE

RAW6 04DEC07 INITIAL RELEASE A 61000TCIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300371

31OCT0761000T AE08056617 024

RESISTANCE MODULE OUT(422) CH11_15

BATTERY

OUTPUT 4F

A A

10A

K92#16918TN

K92#10518TN

B

K92-G14WH


12

B

N14BB10RD

9

*K92#11218TN

-69

TCU CONNECTORXMSN IN CAB (7151)

*K92B11218TN

70

+

N14AZ10RD

K92#11018PK

N9210RD

K92A17014RD

K92#17018TN

TRANSMISSIONCLEAN POWER

(7104F)

5

16

ECMNEGATIVE(9260-A)

K92#10918GY

VIW C (7205)

ECMPOSITIVE(9261-A)

10

OUTPUT 4

GROUND

GROUND

BATTERY +

ACTUATORSUPPLY

VOLTAGE 1

BATTERY +

ACTUATOR SUPPLYVOLTAGE 1

N92-G12WH

N14-G10WH

*K92A11218TN

TRANS ECUFEED FUSE

(9255)

*K92A15818LTGN58

*K92B15818LTGN

19

75B

RETARDTEMP

*K92C15818LTGN

*K92#15818LTGN

*K92#17518OR


RETARDERTEMP

SENSOR(7211)

*K92#15818LTGN

SIGNALRETURN SIGNAL RETURN

A

25K92#117

18TN

* W/ RETARDER

27

24 *K92#12418TN

*A92#12418TN

17 A92#11718TN

RETARDER RELAY(1019) CH11_15

56

10A

E3

K92#15618TN

K92#14518OR

G4

31

AUTO NEUTRALRELAYRD3

H3

6

A92#16318TN

8

45

(A13FC)G3

A92#15618TN

A13FC12PK

COLUMN SHIFTER RELAY(1017) CH11_03

63

FUSE F4-C (1013) IGN RELAY#1(1011 / 1013)CH3_05

K92#16318TN

ENGINE / IP(1702)


A92#14518TN

BACK-UP LAMP RELAY(1010) CH9_02, CH4_28

A92#16518TN

7K92#165

18TN65

25 K92#12518TN

K92A12518TN

ECM CONNECTOR(6010) CH7_01


Figure 234 Transmission Allison MD (WTEC) with Cat Engine

S08337


235

11.28. FREEDOMLINE TRANSMISSION WITH CAT AND ISM ENGINE, P. 25


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 11FREEDOMLINE XMSN W/ CAT AND W/ ISM ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300344

31OCT0761000T AE08056617 025RAW6 04DEC07 INITIAL RELEASE A 61000T

ENGINE BLOCK GROUND

A71160R

A17K18PK

A K13A16PK

10A

TRANMISSION FUSE(8103) CH11_16

K14AA12RD

K3BA(-)18GY

ENGINE BLOCK GROUND

FUSE F4-C(1013)

E

K17-GC16WH

J

(A13FA)

K14AB12RD

8

K3BA(+)18DKBL

B4

C

K71-G16WH

K10-GHB12WH

FREEDOMLINE XMSNMAIN CONNECTION

(7104)

A13A16PK

19

IGNITION RELAY# 3(1012/1014) CH3_05

DIAGNOSTIC CONN(1650)J1708 DATALINK(1660/1661) CH3_09

H3

START RELAY(1010) CH5_06

F

G

K3BC(-)16GY

ENGINE/IP(1702)

FUSE F5-M(1014)

H

K10-GHA12WH

6

10A

B

D

K3BC(+)16DKBL

G3

A4

A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

G4(A13FC)

Figure 235 Freedomline Transmission with Cat and ISM Engine

S08337


11.29. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,P. 26


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


EATON AUTO & ULTRASHIFT GEN 3 TRANSMISSION W/ IBB ENGINE

CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 026CNA1 13MAR08 INITIAL RELEASE A 61073L

MEIIR +

4

22

EATON GEN3 TCMCONN

(7105)

STARTENABLE

RELAY +

J1939 +

11

38

STARTENABLE

RELAY -

BATTERY +

35

26START

ENABLELATCH

MEIIRCONTACT

28

10

GROUND

IGNITION

32

J1939 -

20

21

SHIFTCONTROLPOWER -

36

25

J1708 +

J1708 -

27

MEIIR -

SHIFTCONTROLPOWER +

31

K14D12RD

B

K14A12RD

BATTERY FEEDMEGA FUSE

XMSN FUSE(8103)

A

A92H16TN

K92F18TN

K13A14PK

10A

26

8FUSE F4-C (1013)

(A13FC)

A92E16TN


A13FC12PK

27

A13D14PK

G3

A92F16TN

K92E16TN

G4

ENGINE / IP(1702)


H3

K92H18TN

A17K18PK

K98GN18GN

K92ER18TN

K98YL18YL EATON AUTOSHIFT 3

ULTRASHIFT SELECTOR(7905)CH11_12

K3BC(+)18DKBL

J1708DATA LINKCH3_09K3BA(+)

18DKBL

K3BC(-)18GY

K3BA(-)18GY

3K5V(+)

18YL

J1939 -K5V(-)

18GN2

J1939 +


K10-GE12WH

LOCATED AT LEFT SIDE ENGINE BLOCK GROUND

20

21

19

ENGINE / IP(1702)

K17C16PK

K17-GC18PK

K17B18PK

START ENABLE RELAY (1017) CH5_06

A17J16PK

A17L18PK

K92J18TN

Figure 236 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine

S08337


237

11.30. TRANSMISSION ALLISON WITH IBB ENGINE, P. 27


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 027

CHAPTER 11

CNA1 16JUN09 REVISED AND REDRAWN B 61610P

57

23

1

TCU CONNECTOR(7150)

5

61

3

62

25

43

28 J1939DATA LINKCH3_33

30

64

8

EIM CONNECTOR 4(6021)

42

VIW C(7206)

C

H

G

A

D

B

E

17

K92#10118LTBL

AUTONEUTRAL RLY OR LCT COLUMN SHFT IGN RLY RD3

A92#11718TN


E3

*K92#14518OR

K92#13018WH

*K9211718TN

K92#14318 LTBL

**K92#12318LTBL

A92#14518TN

AUTO NEUTRAL RLY (1017)CH11_17


K92A10318YL

**K92#10518YL

*K92#10318YL

K92C10318YL

C

A

G

VIW A(7205)

F

D

B

E

RETARD REQUEST SWITCH(423) CH11_15**K92#161

18TN

K92A10318YL

K92B10318YL

K92B10318YL

K92#10518TN

K92#16418LTBL

K92#12218YL

*K92#16118TN

K92#15718WH

*K92#12418TN

24

**K92#12418TN


A92#12418TN

RETARDER RLY(1019) CH11_15

10

K5B10818GN

K5B12818YL

K92#12518TN

ENGINE / IP(1702-6)

INPUT 9 INPUT 9

INPUT 7

OUTPUT 6

OUTPUT 1

INPUT 5INPUT 5

OUTPUT 3

INPUTSIGNALRETURN

INPUT 7

INPUT 10

INPUT 3

INPUT 6

OUTPUT 5

INPUT 3

INPUT 12

OUTPUT 3

OUTPUT 4

INPUT 10

INPUT 12

INPUT 6

OUTPUT 5

INPUTSIGNALRETURN

OUTPUT 6

INPUT SIGNALRETURN

OUTPUT 4

OUTPUT 1

J1939(+)

J1939(-)

* W/ ALLISON GEN4 3000 / 3500, 4000 / 4500 XMSN** W/ ALLISON GEN4 XMSN W/ RETARDER

SPEEDOMETER

F

**K92#14518OR

**K92#11718TN

45

K92#16218YL

22

**K92#11718TN

K92#14218WH

K92#14218WH

H

Figure 237 Transmission Allison with IBB Engine

S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 028

CHAPTER 11

CNA1 13MAR08 INITIAL RELEASE A 61073L

K92#17018TN

A10

CLEANBATTERY FEED

(7104)69

70

K92A17014RD

K92#11018PK

K92#10918GY9

B

K92#16918TN

K92-G14WH

TCU CONNECTOR(7150)

31

K48#15918TN

BACK-UP LAMPRELAY(1010)CH9_02,CH4_28

A

58

(7605)

RETARDERACCUMULATORSOLENOID(7212)

B

ALLISON OUTPUTSPEED SENSOR

39

40

TCM BULKHEADCONNECTOR(7250)CH11_29

K92A15818LTGN

19

K92C13118YL

A

K92C15818LTGN

*K92#13118YL

BK92B15818LTGN

K48#13918OR

K92#16518TN

K92#17518OR

B

K92#11518WH A

RESISTANCEMODULE OUT(422) CH11_15

RETARDERTEMPSOLENOID(7211)

TCM BULKHEADCONNECTOR(7250)CH11_29

60

K92B13118YL

59

15

B

*K92#15818LTGN

A

75

(7603)

ALLISON ENGINESPEED SENSOR

65


K47#16018YL

K47#14018LTGN

K92#11918LTBL

B

**K92#15818LTGN

**K92#13118YL

A

K92A13118YL

+

XMSN ECUFEED FUSE

(9255)

B

N92-G10WH

(10A)

ECMNEGATIVE(9260-B)

N14AZ10RD

-

BATTERY

N14-G10WH

N14BB10RD

A

ECMPOSITIVE(9261-B)

N9210RD

RETARDLAMP

ENGINE SPEEDHIGH

OUTPUT SPEEDHIGH

GND

ANALOGRETURN

RETARDERACCUM

REVERSEWARNING

RETARDSOLENOID

BATTERY FEED

ENGINE SPEEDLOW

GND

BATTERY FEED

OUTPUT SPEEDLOW

HSD 3



S08337


239



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT)

CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 029CNA1 13MAR08 INITIAL RELEASE A 61073L

54

TCU CONNECTOR(7150)

76

16

K92A11218TN

37

16

TCM BULKHEADCONNECTOR

(7250)

11 1K92#111

18OR

2K92#15518TN55

3K92#17718LTGN77

4K92#136

18OR36

5K92#15218LTGN52

6K92#171

18TN71

8K92#17418TN74

9K92#13318YL33

10

K92#11618LTBL

51

K92#13118YL

K92A13118YL

TCU CONNECTOR(7150)

CH11_28

11

12

ENGINE / IP(1702)

*K92#11218TN

A92#11218TN

41RESISTANCEMODULE OUT(422)CH11_15

A92#15618TN

31

K92#15118WH

K92A15818LTGN

K92#13718TN

K92#15418TN

18

15

13

{

12

K92#17618YL

TCU CONNECTOR(7150) CH11_30

K92#12018LTBL

K92#18018TN{

K92#15818LTGNTCU CONNECTOR

(7150) CH11_28

20

19

14

56 K92#15618TN

**K

92

B1

12

18

TN

SIGNAL RETURN

SHIFTSOLENOID 1


HSD 2

MAIN MOD

TRANS ID

PRESSURESWITCH 1

SENSOR POWER

HSD 1

TORQUECONVERTER

CLUTCH



SUMP TEMP


RETARDER MODULATION

REQUEST


**K92#11218TN


S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


TRANSMISSION ALLISON W/ IBB ENGINE (CONT) CHAPTER 11

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300230

07FEB0861073L AE08056617 030CNA1 24JUL08 ADDED: CH3_34, NOTE 1, B 61445M

CIRCUIT A14 IS 4RD


10A

J1939 (-)

B

A14PE12RD

FUSE F8-F (1017)

K92#12018DKBL

10A

A13FC12PK

A5FA(-)18GN

34

NOTE: CH3_341. CIRCUIT A14 IS 4RD

TCM BULKHEAD CONNECTOR(7250) CH11_29

FUSE F4-C (1013)G48


FUSE F4-C(1013)

12

BATTERY

ENGINE / IP (1702)

A14P8RD

K92#14118TN


A92#14118TN

(A13FC)

G3

K92#18018OR

8J1939 (+)

A92#16316TN

13

IGNITION RELAY#1(1011 / 1013)CH3_05

GROUND

19

H3

A13FC12PK

A62BE18GY

41

5

1


K92#12018LTBL

A5FA(+)18YL

15

ALLISONTURBINESPEEDSENSOR

A2*A146RD

DIMMERINPUT

IGNITION

K92#18018TN


B2

K92#16318TN

11

A92#13418TN

TCU CONNECTOR(7150)

(A13FC)H3

20

10A

A92A16318TN

DIRECTIONSIGNAL

20

SHIFT SELECTOR(1852A)

G3

A

A92BT18TN

A11-GE12WH

63

G4

(7615)


8

K92#13418TN

3

A92-GG18WH

80

TURBINESPEED

LOW

TURBINESPEED

HIGH

NEUTRALSTART

IGNITION

DIRECTIONSIGNAL

PANEL LIGHTFEED

(1002)DIMROUT2

PANELLT

A62B18DKBL

C

A

CLUSTERCONNECTOR

(1500)

5

BATTERY FEEDCH3_01CH3_34


S08337


241

12. AIR CONDITIONING (CHAPTER 12)12.1. AIR CONDITIONING, P. 1

CHAPTER 12AIR CONDITIONING


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056618 001CNA1 20FEB09 ADDED CIRCUIT A28A C 50367B

A73A18LTGN

A9

A12

GROUND B6

A1

DIAGNOSTICS

PANEL DIM I/P

BATTERY

A/C REQUEST OUTPUT

HVAC CONTROL(1200)

SW IGN

A2

A4

A75D18LTGN

A7720LTGN

A75C20LTGN

A62DA18DKBL

A74-G18WH

A2

A3

A/C REQUESTDIN2

A/CDIAGNOSTICSDIN3

A16IGN SWITCHINPUTDIN5

A1318PK


REAR TURNSPANEL ADAPTER

(1625)

A11-GS10WH

LEFT SIDE DASHMOUNTED DUAL POST

GROUND PLATE

FUSE F1-B (1010)

A14JA12RD

A14J8RD

*A146RD


F2 E2

5A

10A

CLUSTER(1500) CH8_05

G4

FUSE F4-L (1013)

A3B3(A13FC)

A28A18TN

(A13FC)

10A

IGN RELAY#1(1011 / 1013)

CH3_05 G4

FUSE F4-M(1013)

A4 B4

J


DIMR OUT1PANEL LT 4

A6218DKBL

K


A13FC12PK

IGN RELAY#1(1011 / 1013)CH3_05

Figure 241 Air Conditioning

S08337


12.2. AIR CONDITIONING, P. 2

CHAPTER 12AIR CONDITIONING (CONT)


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE



31AUG0659974G AE08056618 002CNA1 20FEB09 ADDED CIRCUIT A13 C 50367B

HVAC CONTROL(1200)

B9A74

18LTGN

A1318PK

IGN RELAY # 1(1011 / 1013)

CH3_05

MODE DOORMOTOR +

A B

MODEACTUATOR

A

H

HVAC UNIT(1210)

B

A11

A74D18LTGN

HVAC RECIRCMOTOR

(4017)

B12

B1

TEMP SENMOTOR 1 +

TEMP SENMOTOR -

B2

A74C18LTGN

BLOWER FAN CNTRL

RECIRC MOTOR -

A74B18LTGN

RECIRC MOTOR +

B11

A74E18LTGN

A75A18LTGN

G

F

E

D

C

A75-G12WH

A7512LTGN

B10A74A

18LTGNMODE DOOR

MOTOR -

B

A

TEMPACTUATOR

BLOWERMOTOR

B

3

LPM

A

1

4

2

C

A

D

B

A14JE12RD

A4B4


FUSE F6-A (1015)

30A

A14J8RD

*A1

46

RD

BODYCONTROLLER #J3(1600) CH12_01

A

F

FUSE F4-M (1013)

10AA4 B4

G4(A13FC)

BATTERYFEED

CH3_01CH3_35

A75B18LTGN

RIGHT SIDE DASH MOUNTEDDUAL POST GROUND PLATE

Figure 242 Air Conditioning (Cont.)

S08337


243

12.3. HVAC SYSTEM, P. 3


DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12HVAC SYSTEM


31AUG0659974G AE08056618 003CNA1 20FEB09 ADDED AIR RESTRICTION C 50367B

TO NOTES.

2

B

**K9AB18GY

C

B

K9A18GY

(8602)ENGINE / IP

(1702)

4

3A6A

20GY

A

A77B20LTGN

(6201)

**K9AAA18GY

A

*K9AA18GY

K6DB18GY

K77B18LTGN

C

3

4

ENGINE / IP(1702)

E5

E6

ZVR

+5VOUTPUTSSOUT

B12

A/C PRESSURETRANSDUCERSIGNALAIN13


A77B20LTGN

A6A20GY

A9E20GY

A9AA18GY


W/ ISM , IBB & CAT ENGINE

W/ I6 ENGINE

K6A18GY

K77B18LTGN

ZERO VOLTREFERENCE

(6702)

**K9AA16GY

* W/ A/C & N/ XMSNOIL TEMP GAUGE OR AIR RESTRICTION ** W/ A/C & W/ XMSNOIL TEMP GAUGE OR AIR RESTRICTION

A

B

A/C PRESSURETRANSDUCER

L

2

ZERO VOLTREFERENCE

(6747)

A9E20GY ZVR

A9AA18GY

E5

JK9E18GY

A/C PRESSURETRANSDUCER

B12A/C PRESSURETRANSDUCERSIGNAL


E6+5VOUTPUTSSOUT


W/ ISM & IBB

W/ CAT

Figure 243 HVAC System

S08337




DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12HVAC SYSTEM (CONT)


13SEP0659974G AE08056618 004CNA1 20FEB09 REVISED IBB NOTE. D 50367B

A/C ACCUMULATORTHERMISTOR OUTLET

(4019)

A/C ACCUMULATORTHERMISTOR INLET

(4018)

B13

A9AC20GY

A9AB20GY

A/C ACCUMULATOROUTLET SENSORAIN14


A77E20LTGN

A77D20LTGN

B

A

B

A

B5A/C ACCUMULATORINLET SENSORAIN6

A

B

CAT ENGINE W/ AC

K77-G16WH

A

ENGINE LEFT SIDEGROUND STUD

B

K10-GA12WH

GND ADAPTER(6701)


C

GND ADAPTER(6704M)

B

K10-GB14WH

C

W/ ISM ENGINE W/ I6 ENGINE

K77A16LTGN

K7716LTGN

A/CCOMPRESSOR10A1

C

W/ I6 ENGINE

A77A16LTGN



E3

D

ZVRA9Z

18GY


ZERO VOLTREFERENCE

(1620)

A

A9F20GY

K77-G16WH

CA

GROUND ADAPTER(6704A)

K10-GA10WH

K1

0-G

B10

WH

K7

7-G

16

WH

FREONCOMPRESSOR

(6200)

HARNESSGROUND

(LOCATED AT LEFT SIDE ENGINE

BLOCK GROUND)

W/ IBB ENGINE

K77-G18WH

W/ IBB / CAT / ISM ENGINE

Figure 244 HVAC System (Cont.)

S08337


245



DRAWNDATE




REVCHK CHANGE

DATE

NAMEREFERENCE


CHAPTER 12HVAC SYSTEM (CONT)

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500300357

21MAR0760782A AE08056618 005CNA1 20FEB09 K9 WAS K9-A AND K9-B. A 50367B

A77B20LTGN

K77G_A16VT

K77G_B16VT

B CA77A16LTGN

A/CCOMPRESSOR10A1

E6

B12

K77A_A16VT


A

K7720VT


(8602)

A6A20GY


ZVR

4

A/C CLUTCH 2(6407M)

K11-GCA10VT

+5VOUTPUTSSOUT

K920VT

C

K620VT

A

W/ V8 ENGINE

A9AA18GY

ENGINE / IP(1702)


E5B 3

K77A_C16VT

A/C PRESSURETRANSDUCERSIGNALAIN13

B

A

A/C (FREON)PRESSURE

TRANSDUCER


A/C CLUTCH 1(6406M)

K77A_B16VT

A9E20GY

2

Figure 245 HVAC System (Cont.)

S08337


12.6. AUTOTHERM SYSTEM, P. 6

NAME




DATE

REFERENCE

RELEASE NO.

CHANGE

SHEET


DRAWN

PART NO.

DATE


REVCHK

CHAPTER 12AUTOTHERM SYSTEM

42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS

AE08-56618 06

300357

21MAR0760782A

87

86

30

85

87A

BATTERY

REFERENCE AUTOTHERM WIRING

HVAC(1210)

HVAC CONTROL HEAD(1200)

10 9

A7

3A

18

LT

GN

A75B18LTGN

A73A18LTGN A1

H

1

P4

P6

K1

A3G4

B3

A13FC12PK

(A13FC)

FU

SE

F4-L

(1

01

3)

IGN RELAY#1(1011/1013)

CH3_0510

A

Figure 246 Autotherm System

S08337