49
Geared to a higher standard™

A Heritage of Innovation…

  • Upload
    pakuna

  • View
    24

  • Download
    0

Embed Size (px)

DESCRIPTION

A Heritage of Innovation…. STOBER Drives, Inc. – Maysville, KY 1991: SDI opens with the ComTrac product line 1993: MGS series introduced to US market 1998: SPG planetary gearheads arrive 2001: SMS product developed for US market 2005: P/PH 2nd Generation - PowerPoint PPT Presentation

Citation preview

Page 1: A Heritage of Innovation…

Geared to a higher standard™

Page 2: A Heritage of Innovation…

• 1781 Downing Drive

• 1780 Downing Drive

A Heritage of Innovation…STOBER Drives, Inc. – Maysville, KY• 1991: SDI opens with the ComTrac product line• 1993: MGS series introduced to US market• 1998: SPG planetary gearheads arrive• 2001: SMS product developed for US market• 2005: P/PH 2nd Generation• 2007: Integral Servo Gearing• 2008: MT50 & P9• 2008: KS• 2009: MB & more Integral Servo Sizes• 2010: EZ Motors• 2011: EZF / PY Hollow Bore Motors

Page 3: A Heritage of Innovation…

STOBER Servo History• ES : (Electronic Servo) – Released in 1998

1st Generation, Discontinued. Limited Spares, last production order placed in 2011

• ED: (Electronic Dynamic) – Released in 20052nd Generation, still actively sellingEZ will most likely replace by 2015

• EK: (Electronic Kompact) – Released in 20052nd Generation, still actively sellingEZ will most likely replace by 2015

• EZ: (Electronic Zahn (tooth) Wound) – Released in 20103rd Generation EZ: Stand alone motor and with GearingEZF: Hollow bore VersionPY_EZH: Hollow Bore Geared MotorEZS: Ball Screw driving version (2011)EZM: Ball Screw nut driving version (2011)

Page 4: A Heritage of Innovation…

EZ Motor Series• Patented technology• Tooth Winding• Short Length• High Torque

Page 5: A Heritage of Innovation…

Comparison:

EK501 to EZ501 Example:

• P5 Integral• Even Shorter than EK

Series Compact Motors

EZ Servomotors – Even Shorter

Page 6: A Heritage of Innovation…

EZ Motor Data

SizeNominal

Torque (Mn)Peak Torque

(Mmax)Nom. Speed

KE (V/1000 rpm)

Nom. Current

EZ401 2.8 Nm 8.5 Nm 3000 103 2.7 A

EZ402 4.7 Nm 16 Nm 3000 101 4.4 A

EZ404 6.9 Nm 29 Nm 3000 124 5.8 A

EZ501 4.3 Nm 16 Nm 3000 108 3.7 A

EZ502 7.4 Nm 31 Nm 3000 134 5.5 A

EZ503 9.7 Nm 43 Nm 3000 127 6.9 A

EZ505 13.5 Nm 67 Nm 3000 153 8.8 A

EZ701 7.4 Nm 20 Nm 3000 104 7.2 A

EZ702 12 Nm 41 Nm 3000 146 8.2 A

EZ703 16.5 Nm 65 Nm 3000 133 11.4 A

EZ705 21.3 Nm 104 Nm 3000 150 14.2 A

Without ventilation (Ventilation = +35%)

Page 7: A Heritage of Innovation…

EZ Motor Speed & Torque Chart• Flat Torque Curve• Higher Torque available

even with higher speeds• Increase Torque by 35% with Cooling Options

Page 8: A Heritage of Innovation…

Z: Zhan = Teeth

Page 9: A Heritage of Innovation…

EZ / EZF Motors Higher efficiency

• Optimized electrical steel sheet - lowest lamination losses

• Energy-saving – better than IE4 Precise smooth running behavior

• Punched and directly bonded laminated cores – low detent torques

• High stability, low-vibration, low-noise

Enlarged image of an orthocyclically linear-wound motor coil

Page 10: A Heritage of Innovation…

Motor series EZ4, EZ5, and EZ7 with tooth winding – each with 12 teeth and 14 pole

Example:EZ7 – motor with 4 magnets per pole

EZ Motor with Tooth Winding

Page 11: A Heritage of Innovation…

EZ Motor with Tooth Winding

Optional Water Cooling

Page 12: A Heritage of Innovation…

EZ Motor with Tooth Winding

With inductive absolute multi-turn encoder (Heidenhain EnDat)

Hiperface encoder (Sick-Stegmann)

Page 13: A Heritage of Innovation…

EZ Motor with Tooth Winding

EZ 503 High Dynamic (with low mass of inertia)Rotor Sheet Hollow

Page 14: A Heritage of Innovation…

EZ Motor with Tooth WindingEZ 503 Low Dynamic (with high mass of inertia)

Rotor Sheet Filled with Material

Page 15: A Heritage of Innovation…

EZ Motor with Tooth WindingOptional Permanent Magnet Brake

Page 16: A Heritage of Innovation…

Forced Ventilation Option•Increases Torques up to 35%

•Suitable Voltages For Drive Mains− Single Phase− 230V AC +6%-10%− 50/60 Hz

•Fan can be added in the field

Page 17: A Heritage of Innovation…

Forced Ventilation Option

Fan HousingMounting

Bracket

Keeper Plate

Power Connector

Compete Servo Fan

Page 18: A Heritage of Innovation…

EZ Available Motor Feedbacks• Tamagawa Resolver• Heidenhain EnDat Optical Single and Multi-turn

Encoder - ECN 1113 & EQN 1125• Sick-Stegmann Hiperface-Encoder Single and

Multi-turn – SKS 36 and SKM 36• Sick-Stegmann Programmable Incremental

Encoder – CKS 36

Page 19: A Heritage of Innovation…

Feedback Codes

Page 20: A Heritage of Innovation…

Commissioning Instructions

Page 22: A Heritage of Innovation…

EZF Hollow Bore Motors

Page 23: A Heritage of Innovation…

EZF Hollow Bore Motors

With absolute single-turn encoder

Heidenhain ECI 119

Page 24: A Heritage of Innovation…

PY Hollow with Planetary Gearing

Page 25: A Heritage of Innovation…

PY Hollow with Planetary Gearing

PY5 1-stage PY5 3-stage

Water Cooling Option

Page 26: A Heritage of Innovation…

PY Hollow with Planetary Gearing

Option: Shrink ring

New design – Lubrication with grease

Ratio: 1-stage=3 2-stage=9 3-stage=27

Radial sealing replaced by labyrinth seal

Bearing

Page 27: A Heritage of Innovation…

EZF / PY Absolute Encoder

Heidenhain Absolute Encoder - ECI 119

Page 28: A Heritage of Innovation…

EZ / PY Water Cooling Option

• Water Cooling Jackets available as an option

• Increases torque by approximately 35%

• Water jackets can be used for forced air.

• To prevent condensation the water temperature must be limited to a delta of 10° Kelvin under ambient

Page 29: A Heritage of Innovation…

Pipe Drive Snap Shot

Page 30: A Heritage of Innovation…

Catalogs and Brochures• On Web Site

Page 31: A Heritage of Innovation…

Ball Screw Drives

Page 32: A Heritage of Innovation…

• EZS – driven ballscrew• EZM – driven ball nut

EZS and EZM

Page 33: A Heritage of Innovation…

EZS – Driven Ballscrew• Nominal torque 3.85 Nm to 23.7 Nm• Blind hole shaft• Axial double angular ball bearing• Grease lubricated• Ballscrew shaft extension must match shrink ring bore

size (pilot hole diameter) of 20h6 / 25h6

EZS501 EZS502 EZS503 EZS701 EZS702 EZS703attachable diameter /pitch 25 / 32 25 / 32 25 / 32 32 / 40 32 / 40 32 / 40pilot / hole circle 20 20 20 25 25 25type of bearingadvance Force Fv [N]nominal speed nN [rpm] max. speed of bearing [rpm]axial stiffness [N/µm]

3800 3000500 770

INA ZKLF 3590-2Z INA ZKLF50115-2Zsee chart and diagramm in chapter dimensioning aid

3000

Page 34: A Heritage of Innovation…

EZS – Options• Cooling

– Forced Air– Water

• Optional Permanent Magnet holding brake– Optional with additional inertia

(not EZS 501 and EZS 701)• Encoder

– EnDat 2.2, single and multiturn– EnDat 2.1, single and multiturn, optional with Sin-Cos signals– Resolver– Hiperface (in preparation)

Page 35: A Heritage of Innovation…

EZS – Water Cooling

Optional water cooling in ‟A” side flange

Page 36: A Heritage of Innovation…

EZM – Driven Ball Nut• Nominal torque 3.6 Nm to 22.0 Nm• Continous hollow shaft • Axial double angular ball bearing• Grease lubricated • Ball nut mounting dimensions per DIN 69015-5,

Type 0

EZM501 EZM502 EZM503 EZM701 EZM702 EZM703attachable diameter /pitch 25 x 10-25 25 x 10-25 25 x 10-25 32 x 10-32 32 x 10-32 32 x 10-32

pilot / hole circle 40 / 51 40 / 51 40 / 51 50 / 6556 / 71

50 / 6556 / 71

50 / 6556 / 71

type of bearingadvance Force Fv [N]nominal speed nN [rpm] max. speed of bearing [rpm]axial stiffness [N/µm] 500 770

INA ZKLF 3590-2Z INA ZKLF 50115-2Zsee chart and diagramm in chapter dimensioning aid

30003800 3000

Page 37: A Heritage of Innovation…

EZM – Options• Cooling

– Convection cooled – Water cooling

• Option with permanent magnet holding brake• Hollow shaft encoder

– EnDat 2.1– Single-turn resolution 19 Bit– Inductive absolute position encoder – 32 sine-cosine cycles/revolution– Power supply: 5V (+/- 5%)

Page 38: A Heritage of Innovation…

Ball nut perDIN 69051-5 Version 0

Fit of Flange

EZM

Optional Water Cooling in A-side Flange

Page 39: A Heritage of Innovation…

Hollow Servo Motor Encoder• For EZF, EZM, and PY• Currently only the SINGLE-TURN EnDat absolute position

encoder ECI119 is available.– EnDat 2.1– Single-turn resolution 19 Bit– 32 sine and cosine cycles per revolution– Power supply: 5V (+/- 5%)

• Heidenhain announced the MULTI-TURN EnDat absolute position encoder EBI119 to be available in 2014– Battery buffered

Page 40: A Heritage of Innovation…

Model for Trade Shows

Page 41: A Heritage of Innovation…

EZS & EZM Motor with Ball Screw• Ideal for Small and Medium Machine Tools• Availability – Due to ball nut varieties, each size must be

evaluated for fit • Up to 30KN (6700 lbs) Force

Page 42: A Heritage of Innovation…

Linear Speed

Page 43: A Heritage of Innovation…

Ball Screw Study

Page 44: A Heritage of Innovation…

Support• Catalog provided per

application • 30 piece minimum

yearly potential• Brochure on Web Site

Page 45: A Heritage of Innovation…

3rd Party Drives

Page 46: A Heritage of Innovation…

Examples of Modification

• Water Cooling• Tolerance Bore• 42mm Shrink Ring • Roll Drive

Page 47: A Heritage of Innovation…

Selling Brief – EZ MotorOptimized for Gearmotors

– P, PH, KS, K, KL, F, C– Bearings, RPM

Ortho-cyclic Machine Tooth Wound – Wound by STOBER in Europe– 20 years experience

14 poles provides high densityFor use with 3rd party drives:

– Many feedback optionsWater / Forced Air cooling optionVideo and Catalog on Web SiteStatic and Running Sales Demos

Page 48: A Heritage of Innovation…

AdvantagesHighest Torque Density

14 poles provide power and RPM for gearing

Shorter – eliminates right angle

Lower Inertia, more dynamic

Water Cooling

System Sell – harder to break into components

Lower Price (many times)

Page 49: A Heritage of Innovation…

Thank You for Your Attention!