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Adoption of Lean Six Sigma
www.ALGIX.com
ALGIX Family of Companies
Algae Production
Fish Production
Bioplastic Compounding International Manufacturing
Antimicrobials 3D Printing Materials Flexible Foams
Foam.
Bloom Holdings, LLC
Footwear Fatigue Mats
Medical Foams Insulation
Sports and Toys Packaging
Applying Lean Six Sigma
• Green belt project on scaling up compounding of flexible foam masterbatch for footwear, and fatigue products • Faster Production Rates, Lower Scrap, More Consistency, Less
IdentifAgglomeration, Cleaner Operating Environment
• Customer Product Development • Identifying CTQ’s for new products • Cross Functional team for developing technical solutions for
customer requests Bloom Holdings, LLC
Foams Flexible Foam
Antimicrobial.
AlgaMetrix, LLC
100% ALGAE Derived 100% Renewable Material
GMO- Free
Can be used in: Foams
Molded Plastics Gels & Pastes
Liquids Coatings
Applying Lean Six Sigma
•Quality assurance for feedstock procurement •Design of Experiments for optimizing extraction process for higher biological activity
• Identifying CTQ’s for new product applications •Cross Functional team for developing technical solutions for customer requests AlgaMetrix, LLC
Foams Antimicrobial
3D Printing. Additive Manufacturing
Functional Materials Renewably sourced
Non-toxic & Compostable >6 Sigma Quality
Applying Lean Six Sigma
• Quality Assurance using SPC, Gage R&R, & Minitab • Design of Experiments for developing optimal formulations
for 3D printing – DURA, OMNI, ALGA, YOGA • Lean Manufacturing – 5S, Kanbans, visual factory, ISO:9001 • Dual green belt commercial project on customer sampling • Identifying CTQ’s for new product applications • Cross Functional team for developing technical solutions
for customer requests
Additive Manufacturing
www.algix3d.com
Production Cost Savings: $612,000 (est) New Product Development: 8 new products Quality Level (SPC): 6-8 sigma Reputation for Quality & Innovation: Priceless
Business Value
www.algix.com
THANK YOU STATISTICS!