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AIRWORTHINESS INSPECTOR‘S HANDBOOK
ORDER 3500
AIRWORTHINESS INSPECTOR’S HANDBOOK
VER. 12.0
MAR 07, 2016
CIVIL AERONAUTICS ADMINISTRATION
TAIWAN R.O.C.
DISTRIBUTION: INITIATED BY:
ALL INSPECTOR PERSONNEL DIRECTOR GENERAL:
CAA
AIRWORTHINESS INSPECTOR‘S HANDBOOK
AIRWORTHINESS INSPECTOR’S HANDBOOK
GENERAL INFORMATION
PURPOSE This order is a Handbook and provides guidance for all inspectors responsible for the
certification, technical administration and surveillance of individuals and
organizations/operators in accordance with ROC Law and Regulations.
DISTRIBUTION This order is distributed to all airworthiness inspector personnel.
AUTHORITY TO REVISE THIS DOCUMENT The Director General, CAA, must approve all changes to this order and its
appendices.
AUTHORITY FOR TEMPORARY REVISIONS The Director of Flight Standards Division has the authority to approve temporary
revisions to this order.
HANDBOOK UTILIZATION
1. This handbook has been designed to serve as a multipurpose document that will
meet the needs of newly hired inspectors as well as experienced principal
inspectors.
2. Suggestions for changes or additions and comments on the content of this order
are invited and will be given careful consideration in keeping the order and its
associated appendices current and valuable to all users. As appropriate, user
comments should be addressed to :
Ministry of Transportation and Communication
Civil Aeronautics Administration
Sung Shan Airport
CAA Building
Taipei Taiwan 105
R.O.C.
Lin, Tyh-Ming
Director General
Civil Aeronautics Administration
Lin, Jiunn-Liang
Director
Flight Standards Division
MAR 07, 2016
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-1
REVISION RECORD
VERSION DATE NOTE
Original~9
10 FEB 05, 2014
11 MAR 02, 2015
12 MAR 07, 2016
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-2
INTENTIONALLY LEFT BLANK
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-3
LIST OF EFFECTIVE PAGES
PAGE DATE VER. PAGE DATE VER.
GENERAL 10-1~10-8 MAR 07, 2016 12
INFORMATION MAR02, 2015 12 11-1~11-5 MAR 07, 2016 12
PERFORMANCE
STANDARDS 1~11 MAR02, 2015 12 12-1~12-2 MAR 07, 2016 12
WORKING HR
1~5 MAR02, 2015 12 12.1-1~12.1-9 MAR 07, 2016 12
VOL I 13-1~13-2 MAR 07, 2016 12
Content 1~4 MAR 07, 2016 12 14-1~14-15 MAR 07, 2016 12
PROCEDURE 1
1~46 MAR 07, 2016 12 15-1~15-7 MAR 07, 2016 12
PROCEDURE 2
1~37 MAR 07, 2016 12 15.1-1~15.1-5 MAR 07, 2016 12
PROCEDURE 3
1~3 MAR 07, 2016 12 15.2-1~15.2-10 MAR 07, 2016 12
PROCEDURE 4
1~19 MAR 07, 2016 12 16--1~16-4 MAR 07, 2016 12
VOL II 17-1~17-2 MAR 07, 2016 12
Content 1~2 MAR02, 2015 12 18-1~18-3 MAR 07, 2016 12
PROCEDURE 1
1~11 MAR 07, 2016 12 19-1~19-6 MAR 07, 2016 12
PROCEDURE 2
1~6 MAR 07, 2016 12 20-1~20-3 MAR 07, 2016 12
VOL III 21-1~21-12 MAR 07, 2016 12
Content 1~4 MAR 07, 2016 12 21.1-1~21.1-7 MAR 07, 2016 12
JOB FUNCTION 23-1~23-5 MAR 07, 2016 12
1-1~1-8 MAR 07, 2016 12 23.1-1~23.1-12 MAR 07, 2016 12
3-1~3-4 MAR 07, 2016 12 24-1~24-11 MAR 07, 2016 12
4-1~4-5 MAR 07, 2016 12 25-1~25-5 MAR 07, 2016 12
5-1~5-6 MAR 07, 2016 12 26-1~26-5 MAR 07, 2016 12
6-1~6-7 MAR 07, 2016 12 27-1~27-9 MAR 07, 2016 12
6.1-1~6.1-20 MAR02, 2015 12 28-1~28-3 MAR 07, 2016 12
7-1~7-10 MAR02, 2015 12 29-1~29-5 MAR 07, 2016 12
8-1~8-12 MAR 07, 2016 12 30-1~30-25 MAR 07, 2016 12
9-1~9-6 MAR 07, 2016 12 30.1-1~30.1-15 MAR 07, 2016 12
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-2
30.2-1~30.2-28 MAR 07, 2016 12 T-1~T-4 MAR 07, 2016 12
31-1~31-7 MAR 07, 2016 12 W-1~W-6 MAR 07, 2016 12
32-1~32-10 MAR 07, 2016 12 X-1~X-2 MAR 07, 2016 12
33-1~33-28 MAR 07, 2016 12 Y-1~Y-10 MAR 07, 2016 12
33.3-1~33.3-3 MAR 07, 2016 12 Z-1~Z-2 MAR 07, 2016 12
34-1~34-5 MAR 07, 2016 12
35-1~35-5 MAR 07, 2016 12
36-1~36-14 MAR 07, 2016 12
37-1~37-22 MAR 07, 2016 12
38-1~38-7 MAR 07, 2016 12
39-1~39-8 MAR 07, 2016 12
40-1~40-5 MAR 07, 2016 12
41-1~41-6 MAR 07, 2016 12
42-1~42-6 MAR 07, 2016 12
43-1~43-4 MAR 07, 2016 12
ATTACHMENT
A-1~A-5 MAR 07, 2016 12
B-1~B-5 MAR 07, 2016 12
C-1~C-4 MAR 07, 2016 12
D-1~D-3 MAR 07, 2016 12
E-1~E-22 MAR 07, 2016 12
E.1-1~E.1-2 MAR 07, 2016 12
F-1~F-6 MAR 07, 2016 12
G-1~G-2 MAR 07, 2016 12
H-1~H-12 MAR 07, 2016 12
I-1~I-5 MAR 07, 2016 12
J-1~J-6 MAR 07, 2016 12
K-1~K-6 MAR 07, 2016 12
L-1~L-3 MAR 07, 2016 12
M-1~M-6 MAR 07, 2016 12
N-1~N-3 MAR 07, 2016 12
O-1~O-4 MAR 07, 2016 12
P-1~P-3 MAR 07, 2016 12
S-1~S-18 MAR 07, 2016 12
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-3
INTENTIONALLY LEFT BLANK
AIRWORTHINESS INSPECTOR‘S HANDBOOK
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VER. 12 Content-4
CONTENT
PAGE
COVER
GENERAL INFORMATION
REVISION RECORD .......................................................................................... i-1
LIST OF EFFECTIVE PAGES ........................................................................... ii-1
CONTENT ........................................................................................ iii-1
VOLUME I CERTIFICATION VOL I
VOLUME I CONTENT ........................................................................... Content-1
PROCEDURE 1 CERTIFICATION ON OPERATION SPECIFICATIONS OF
AIR OPERATING CERTIFICATE FOR CIVIL AVIATION
TRANSPORTATION .............................................. 1-1~52
PROCEDURE 2 CERTIFICATION AND OPERATION OF AVIATION
MAINTENANCE TECHNICIAN SCHOOLS ........ 2-1~34
PROCEDURE 3 APPROVAL PROCEDURES FOR SPECIAL
OPERATIONS ........................................................... 3-1~4
PROCEDURE 4 REPAIR STATION CERTIFICATION PROCESS 4-1~26
VOLUME II CURVEILLANCE VOL II
VOLUME IICONTENT ........................................................................... Content-1
PROCEDURE 1 SURVEILLANCE PROCEDURES ........................... 1-1~11
PROCEDURE 2 REPAIR STATION SURVEILLANCE
PROCEDURESSURVEILLANCE PROCEDURES ... 2-1~7
VOLUME III VOL III
VOLUME III CONTENT Content-1
JOB FUNCTION 1 INSPECT OPERATOR’S MAIN BASE FACILITY ............................. C3-1-1
JOB FUNCTION 2 INSPECT OPERATOR’S SUB-BASE FACILITY ............................. C3-2-1
JOB FUNCTION 3 LINE-STATION INSPECTION .......................................................... C3-2G-1
JOB FUNCTION 4 SHOP INSPECTION ........................................................................... C3-3.0-1
JOB FUNCTION 5 SPOT INSPECTION OF OPERATOR’S AIRCRAFT ....................... C3-3.0-1
JOB FUNCTION 6 MANUALS INSPECTIONS .................................................................. C3-4-1
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-5
JOB FUNCTION 5 TRAINING PROGRAM INSPECTIONS .............................................. C3-5-1
JOB FUNCTION 6 CONDUCT RAMP INSPECTION OF OPERATOR’S
AIRCRAF.......................................................................................... C3-6.0-1
6.1 FOREIGN AIRCRAFT RAMP INSPECTION .......................................................... C3-6.1-1
JOB FUNCTION 7 EN-ROUTE (COCKPIT & CABIN)INSPECTION ............................... C3-7-1
7.1 CABIN ENROUTE INSPECTION ............................................................................ C3-6.1-1
JOB FUNCTION 8 MANUAL INSPECTION ..................................................................... C-3-8-1
JOB FUNCTION 9 TRAINING PROGRAM APPROVALS FOR REPAIR
STATIONS/OPERATORS .................................................................. C3-9-1
JOB FUNCTION 10 WEIGHT & BALANCE INSPECTION ............................................. C3-10-1
JOB FUNCTION 11 STRUCTURAL INSPECTION PROGRAM ..................................... C3-11-1
JOB FUNCTION 12 AIRWORTHINESS DIRECTIVES INSPECTION......................... C3-12.0-1
12.1 OPERATOR MAINTENANCE RECORDKEEPING INSPECTION ................... C3-12.1-1
JOB FUNCTION 13 SPECIAL TOOLS/TEST EQUIPMENT INSPECTION .................... C3-13-1
JOB FUNCTION 14 MAINTENANCE/INSPECTION PROGRAM ................................. .C3-14-1
JOB FUNCTION 15 MEL/MMEL INSPECTION ............................................................... C3-15-1
15.1 MEL-EXTENSION INSPECTION .......................................................................... C3-6.1-1
JOB FUNCTION 16 CONTRACT MAINTENANCE FACILITY INSPECTION.............. C3-16-1
JOB FUNCTION 17 MECHANIC/INSPECTOR SURVEILLANCE ................................. C-3-8-1
JOB FUNCTION 18 INSPECTOR RECORDS INSPECTION ........................................... C-3-8-1
JOB FUNCTION 19 FLIGHT/MAINTENANCE LOGBOOK INSPECTION ................... C-3-8-1
JOB FUNCTION 20 REFUELING FACILITY INSPECTION ........................................... C-3-8-1
JOB FUNCTION 21 SELF AUDIT PROGRAM INSPECTION ......................................... C-3-8-1
21.1 SAFETY MANAGEMENT SYSTEM ASSESSMENT .......................................... C3-6.1-1
JOB FUNCTION 22 RELIABILITY PROGRAM INSPECTION ....................................... C-3-8-1
JOB FUNCTION 23 ETOPS APPROVAL PROCESSES ................................................... C-3-8-1
23.1 ACCELERATED ETOPS APPROVAL PROCESSES ........................................... C3-6.1-1
JOB FUNCTION 24 MAJOR REPAIRS AND ALTERATION INSPECTIONS ............... C-3-8-1
JOB FUNCTION 25 GND DEICING/ANTI-ICING INSPECTIONS ................................. C-3-8-1
JOB FUNCTION 26 AIRCRAFT LEASE AGREEMENTS ................................................ C-3-8-1
JOB FUNCTION 27 CAT I/II/III PROGRAM INSPECTION ............................................ C-3-8-1
JOB FUNCTION 28 SHORT TERM ESCALATION INSPECTION ................................. C-3-8-1
JOB FUNCTION 29 SERVICE DIFFICULTY REPORTING SYSTEM. ........................... C-3-8-1
JOB FUNCTION 30 REPAIR STATION POLICIES AND PROCEDURES ..................... C-3-8-1
30.1 REPAIR STATIONS/ SATELLITESCERTIFICATIONS AND SURVEILLANCE.C3-6.1-1
30.2 CERTIFICATION OF FOREIGN REPAIR STATIONS. ....................................... C3-6.1-1
JOB FUNCTION 31 SPECIAL FLIGHT PERMIT FOR FERRY FLIGHT AND CONTINUING
AUTHORIZATION ........................................................................... C-3-8-1
JOB FUNCTION 32 EVALUATE OUTSOURCE/CONTRACT MAINTENANCE
ARRANGEMENTS ........................................................................... C-3-8-1
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-6
JOB FUNCTION 33 CIVIL AIRCRAFT AIRWORTHINESS INSPECTION ................... C-3-8-1
33.3 MANNED FREE BALLOON AIRWORTHINESS INSPECTION. ....................... C3-6.1-1
JOB FUNCTION 34 ASSESSMENT OF AIRLINE VALIDATION (PROVING) FLIGHT FOR
NEW ROUTE、OR CURRENT ROUTE BUT USING DIFFERENT TYPE
OF AIRCRAFT. ................................................................................. C-3-8-1
JOB FUNCTION 35 ENGINE TEST CELL INSPECTION ................................................ C-3-8-1
JOB FUNCTION 36 OPERATOR INDEPTH INSPECTIONS ........................................... C-3-8-1
JOB FUNCTION 37 AMTS CURRICULUM INSTRUCTOR QUALIFICATIONS FACILITY
INSPECTIONS .................................................................................. C-3-8-1
JOB FUNCTION 38 PILOT SCHOOL CERTIFICATION AND INSPECTION ............... C-3-8-1
JOB FUNCTION 39 ADMINISTRATION (EVALUATION) OF DESIGNATED EXAMINERS.
............................................................................................................ C-3-8-1
JOB FUNCTION 40 APPROVAL FOR B-RNAV AND P-RNAV ..................................... C-3-8-1
JOB FUNCTION 41 MONITORING AND ASSESSING MAINTENANCE AND OPERATIONAL
EXPERIENCE ................................................................................... C-3-8-1
JOB FUNCTION 42 AGING AIRPLANE INSPECTION AND RECORDS REVIEW ..... C-3-8-1
ATTACHMENT : ADDITIONAL JOB FUNCTION GUIDANCE
ATTACHMENT A SAMPLE OF COMPLIANCE STATEMENTS .................................... C3-A-1
ATTACHMENT B INSPECTOR CONDUCT ...................................................................... C3-B-1
ATTACHMENT C AIRMAN CERTIFICATION ASSESSMENT ...................................... C3-C-1
ATTACHMENT D SUPERVISORY INSPECTION OF FLIGHT SAFETY ACTIVITIES C3-D-1
ATTACHMENT E AIRCRAFT ACCIDENT, SERIOUS INCIDENT AND INCIDENT
INVESTIGATIONS ............................................................................... C3-E-1
E.1 INDUSTRIAL ACCIDENTS INVESTIGATIONS .................................................. C3-F.1-1
ATTACHMENT F AUDIT OF INVSTIGATION OF FLIGHT SAFETY RELATED EVENTS
AND ENFORCEMENT EVENTS ...................................................... C3-F.0-1
ATTACHMENT G OPERATION CONTROL INSPECTION ............................................. C3-G-1
ATTACHMENT H PROVING FLIGHTS AND VALIDATION TESTS ............................ C3-H-1
ATTACHMENT I GUIDANCE FOR POLAR OPERATION ............................................... C3-I-1
ATTACHMENT J AIRWORTHNESS FUNCTION TEST FLIGHT INSPECTION ............ C3-J-1
ATTACHMENT G SUPERVISORY INSPECTION OF FLIGHT SAFETY ACTIVITIES C3-G-1
ATTACHMENT K REDUCED VERTICAL SEPARATION MINIMUM .......................... C3-H-1
ATTACHMENT L MERGER PROCEDURES ..................................................................... C3-I-1
ATTACHMENT M GLOBAL POSITIONING SYSTEM OPERATIONAL APPROVAL .. C3-J-1
ATTACHMENT N REQUIRED NAVIGATION PERFORMANCE (RNP) OPERATIONAL
APPROVAL ........................................................................................... C3-A-1
ATTACHMENT O RNAV APPROVAL PROCEDURES ................................................... C3-B-1
ATTACHMENT P AVIATION PRODUCT CERTIFICATION PROGRAM INSPECTION C3-C-1
ATTACHMENT Q Reserved
ATTACHMENT R Reserved
ATTACHMENT S SAMPLE OF OPERATIONS SPECIFICATIONS PART D ................. C3-B-1
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-7
ATTACHMENT T EQUIVALENT TEST EQUIPMENT .................................................... C3-C-1
ATTACHMENT U .............................................................................................................. C3-D-1
ATTACHMENT V .............................................................................................................. C3-A-1
ATTACHMENT W ELECTRONIC RECORDKEEPING SYSTEMS ................................. C3-B-1
ATTACHMENT X REVIEW TECHNICAL DATA ............................................................ C3-C-1
ATTACHMENT Y OPERATOR AIRCRAFT STORAGE PROGRAMS ........................... C3-D-1
ATTACHMENT Z OWNER PRODUCED AIRCRAFT PARTS ......................................... C3-C-1
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-8
PERFORMANCE STANDARDS FOR
PRINCIPAL INSPECTOR
(AVIONICS/MAINTENANCE/OPERATIONS)
A. TECHNICAL ADMINISTRATION
Investigations are thoroughly conducted in a timely manner with
an impartial and unbiased approach. Required reports are
factually and accurately completed and submitted through channels
to designated recipients within established time frames.
Assigned work program activities are effectively prioritized, planned
and executed within the parameters of CAA office policies.
Technical information provided is accurate and in accordance with
CAA Regulations and policy. Recommended solutions can be
implemented without major revision.
The supervisor is informed of problems and/or anticipated problems
at the earliest possible time.
Deficiencies and/or problems are promptly communicated through
channels to the operator for corrective action. Follow-up action is
initiated to insure correction of the deficiency and/or problem.
Regular contact with the operator(s) results in knowledge of
developments or changes in their method of doing business.
Effective working relationships are established with assigned air
carriers.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-9
B. CERTIFICATION
Certification actions are accomplished and documented in
accordance with applicable standards and within established time
frames.
Deficiencies/problems are promptly communicated through
channels to the air carrier for corrective action.
Certification actions are appropriately coordinated.
All contacts and responses are handled in a courteous and
professional manner.
C. SURVEILLANCE
Monitoring activities correctly indicate compliance/non compliance
with the CAA Regulations.
Deficiencies are promptly communicated through channels to the
appropriate management levels.
Data analysis is continuously performed which detects trends in the
operator's safety of operations.
Safety issues requiring special emphasis are identified and
promptly communicated through channels to the CAA office and
the involved air carrier.
An effective working relationship is maintained with the public,
industry organizations, and governmental agencies. All contacts
and responses are handled in a courteous and professional
manner.
Meetings are arranged with air carriers, airport authorities, and
appropriate CAA officials when conditions warrant to resolve local
safety-related issues.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-10
CIVIL AERONAUTICS
ADMINISTRATION
R.O.C.
FLIGHT STANDARDS
.......
POSITION DESCRIPTION
FOR
PRINCIPAL AIRWORTHINESS INSPECTOR
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-11
PRINCIPAL INSPECTOR(MAINTENANCE/AVIONICS)
AIR CARRIER
POSITION SUMMARY
The principal Inspector (Maintenance/Avionics) functions as the primary
airworthiness interface between assigned air carriers/airmen/designees
and the Civil Aeronautics Administration (CAA). Has program
responsibility to assure that assigned organizations meet CAA
Regulations and Policies with respect to maintenance, preventive
maintenance, and alteration programs. Determines the need for, and then
establishes work programs for surveillance and inspection of assigned
organizations to assure adherence to the applicable regulations.
DUTIES AND RESPONSIBILITIES
A. Technical Administration
Assures on a continuing basis that assigned organizations are properly
and adequately organized, staffed and equipped; have and conduct an
adequate training program, including an acceptable record keeping
system; and have facilities and procedures that meet all regulatory
requirements. Chairs joint CAA-industry meetings; maintains regular
contact with organizations assigned; and coordinates with top
management officials. Requires or directs correction of any
deficiencies/discrepancies and refuses or withdraws approval if they
cannot be resolved.
Develops maintenance program requirements in coordination with
assigned air carriers. Coordinates Minimum Equipment List (MEL)
approvals with the principal operation inspector. Takes appropriate action
in instances of noncompliance with the MEL.
Is responsible for the conduct of non-compliance investigations and
preparation of final reports and recommendations on disposition.
Conducts investigations of public complaints, aircraft incidents, and
accidents.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-12
B. Certification
Has responsibility for initial and ongoing certification of air carriers,
aircraft, and airworthiness personnel. Makes recommendations on the
appointment of designees.
Evaluates and approves/disapproves requests to operate under
conditions not previously specified in the maintenance authorizations of
the air carrier and may provide additional conditions and limitations as
appropriate.
Provides guidance to the assigned air carrier in the development of
required maintenance manuals and record keeping systems.
Approves/disapproves manuals associated with the air carrier's
maintenance programs. Assures that manuals and revisions comply with
regulatory requirements, prescribe safe maintenance practices, and
furnish clear and specific instructions governing maintenance programs.
Evaluates if the air carrier's training program meets the requirements of
the CAA Regulations, is compatible with the maintenance program, is
properly organized, effectively conducted and results in trained and
competent airworthiness personnel.
Determines if the maintenance facilities being established or contract
arrangements entered into by air carriers for the purpose of overhaul
work, major repairs, alterations, and other maintenance are satisfactory.
Reviews changes and negotiates with air carrier management to resolve
problems.
Determines if overhaul and inspection time limitations warrant revision.
Evaluates an operator's proposed reliability programs for compliance with
CAA policies. Advises operator of deficiencies and required changes.
Approves/disapproves reliability programs.
Directs or participates in proving flight evaluations to determine
compliance with the CAA Regulations and Policies. Recommends
changes that will be required prior to approval.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-13
C. Surveillance
Directs the inspection and surveillance of the air carrier's continuous
airworthiness maintenance program. Monitors all phases of the air
carrier's maintenance operation, including the following: maintenance,
engineering, quality control, production control, training, and reliability
programs.
Analyzes trends to detect a deterioration in the maintenance program.
Analyzes reports submitted by air carrier to insure compliance with the
maintenance program and assures the air carrier has an effective
continuing analysis and surveillance program to meet the requirements of
the CAA Regulations and Policies.
Is responsible for monitoring the activities of assigned air carriers,
airworthiness personnel, and designees.
SUPERVISION RECEIVED
General technical and administrative supervision is provided by an
assigned supervisor within the CAA office. Is independently responsible
for all regulatory, certification, and/or surveillance activities conducted
within assigned responsibilities.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-14
CIVIL AERONAUTICS
ADMINISTRATION
R.O.C.
FLIGHT STANDARDS
JOB TASK LISTING
PRINCIPAL AIRWORTHINESS INSPECTOR
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-15
PRINCIPAL INSPECTOR(MAINTENANCE/AVIONICS)
AIR CARRIER
JOB TASK LISTING
TECHNICAL ADMINISTRATION
* Evaluate a malfunction or discrepancy report
* Provide Technical Assistance
* Accident Investigations
* Incident Investigations
* Complaint Investigations
* Non-compliance Investigations
CERTIFICATION
* Evaluate Inspection Program for CAA. Registered Aircraft Operated by a Foreign Air
Carrier
* Evaluate an Air Carrier Aircraft/Engine monitoring Program
* Certificate an Airframe ad/or powerplant Mechanic
* Designate/Renew a Mechanic Examiner (DME)
* Designate/Renew an Airworthiness Representative (DAR)
* Evaluate Category II and III Approach Maintenance Programs
* Approve Air Carrier Maintenance authorizations
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-16
* Approve Weight and Balance Control
* Evaluate a Minimum Equipment List (MEL)
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-17
AIRWORTHINESS JOB WORKING HOUR
JOB FUNCTION
WORKING
HOUR
(HR/TIME)
PERIOD
(TIME/YEAR)
1 INSPECT OPERATOR’S MAIN BASE FACILITY 16 1
2 INSPECT OPERATOR’S SUB-BASE FACILITY 8 1
3 LINE-STATION INSPECTION 8 1
4 SHOP INSPECTION 8 4
5 SPOT INSPECTION OF OPERATOR’S AIRCRAFT 3 36
6 CONDUCT RAMP INSPECTION OF OPERATOR’S AIRCRAFT 2 72
7 EN-ROUTE (COCKPIT & CABIN)INSPECTION 3 48
8 MANUAL INSPECTION 6 2
9 TRAINING PROGRAM APPROVALS FOR REPAIR
STATIONS/OPERATORS 4 12
10 WEIGHT & BALANCE INSPECTION 2 1
11 STRUCTURAL INSPECTION PROGRAM 4 2
12 AIRWORTHINESS DIRECTIVES INSPECTION 3 12
12.1 OPERATOR MAINTENANCE RECORDKEEPING
INSPECTION 3 4
13 SPECIAL TOOLS/TEST EQUIPMENT INSPECTION 4 4
14 MAINTENANCE/INSPECTION PROGRAM 4 4
15 MEL/MMEL INSPECTION 3 3
15.1 MEL-EXTENSION INSPECTION 3 1
16 CONTRACT MAINTENANCE FACILITY INSPECTION 8 2
17 MECHANIC/INSPECTOR SURVEILLANCE 2 2
18 INSPECTOR RECORDS INSPECTION 4 2
19 FLIGHT/MAINTENANCE LOGBOOK INSPECTION 4 36
20 REFUELING FACILITY INSPECTION 2 2
21 SELF AUDIT PROGRAM INSPECTION 4 12
22 RELIABILITY PROGRAM INSPECTION 3 12
23 ETOPS APPROVAL PROCESSES 4 2
23.1 ACCELERATED ETOPS APPROVAL
PROCESSES 4 as required
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-18
JOB FUNCTION
WORKING
HOUR
(HR/TIME)
PERIOD
(TIME/YEAR)
24 MAJOR REPAIRS AND ALTERATION INSPECTIONS 6 1
25 GND DEICING/ANTI-ICING INSPECTIONS . 4 1
26 AIRCRAFT LEASE AGREEMENTS 4 as required
27 CAT I/II/III PROGRAM INSPECTION 4 2
28 SHORT TERM ESCALATION INSPECTION 4 1
29 SERVICE DIFFICULTY REPORTING SYSTEM 4 1
30 REPAIR STATION POLICIES AND PROCEDURES 8 as required
30.1 REPAIR STATIONS/ SATELLITESCERTIFICATIONS AND
SURVEILLANCE
as required as required
30.2 CERTIFICATION OF FOREIGN REPAIR STATIONS as required as required
31 SPECIAL PERMIT WITH CONTINUING
AUTHORIZATION TO CONDUCT FERRY FLIGHT 4 1
32 CONTRACT MAINTENANCE AND FOREIGN REPAIR
REQUIREMENTS INSPECTION 6 2
33.1 INITIAL CIVIL AIRCRAFT AIRWORTHINESS INSPECTION 16 as required
33.2 CIVIL AIRCRAFT AIRWORTHINESS RENEWAL INSPECTION 8 14
34 ASSESSMENT OF AIRLINE VALIDATION (PROVING) FLIGHT FOR NEW ROUTE、OR CURRENT ROUTE
BUT USING DIFFERENT TYPE OF AIRCRAFT 4 as required
35 ENGINE TEST CELL INSPECTION as required as required
36 OPERATOR INDEPTH INSPECTIONS as required as required
37 AMTS CURRICULUM INSTRUCTOR QUALIFICATIONS FACILITY
INSPECTIONS
as required
(8)
as required
(4)
38 PILOT SCHOOL CERTIFICATION AND INSPECTION as required as required
39 ADMINISTRATION (EVALUATION) OF DESIGNATED
EXAMINERS
as required as required
40 APPROVAL FOR B-RNAV AND P-RNAV as required as required
41 MONITORING AND ASSESSING MAINTENANCE AND
OPERATIONAL EXPERIENCE
as required as required
E ACCIDENT AND INCIDENT INVESTIGATIONS as required as required
E.1 INDUSTRIAL ACCIDENTS INVESTIGATIONS as required as required
F AUDIT OF INVESTGATION OF FLIGHT SAFETY EVENT as required as required
G OPERATION CONTROL INSPECTION as required as required
H PROVING FLIGHTS AND VALIDATION TESTS as required as required
I GUIDANCE FOR POLAR OPERATION as required as required
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-19
JOB FUNCTION
WORKING
HOUR
(HR/TIME)
PERIOD
(TIME/YEAR)
J AIRWORTHNESS FUNCTION TEST FLIGHT INSPECTION as required as required
K REDUCED VERTICAL SEPARATION MINIMUM as required as required
L MERGER PROCEDURES as required as required
M GLOBAL POSITIONING SYSTEM OPERATIONAL APPROVAL as required as required
N REQUIRED NAVIGATION PERFORMANCE (RNP) OPERATIONAL
APPROVAL
as required as required
O RNAV APPROVAL PROCEDURES as required as required
P AVIATION PRODUCT CERTIFICATION PROGRAM INSPECTION as required as required
Q Reserved
R Reserved
S SAMPLE OF OPERATIONS SPECIFICATIONS PART D、E as required as required
T EQUIVALENT TEST EQUIPMENT as required as required
U OWNER PRODUCED AIRCRAFT PARTS as required as required
V MEL USE DURING PUSH BACK AND PRIOR TO DEPARTURE as required as required
W ELECTRONIC RECORDKEEPING SYSTEMS as required as required
X REVIEW TECHNICAL DATA as required as required
REMARK:Working hours can be adjusted for different working condition.
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-20
Guidelines for Reviewing the Inspection Record
and
Filling Out the Inspection Hours
Basis: Official Letter dated July 5, 2005 (No. 0940007346) from Ministry of
Transportation and Communication, approving the regulations governing flight safety
inspections (auditing) issued by Civil Aeronautics Administration (CAA).
General Description: The guidelines for filling out and reviewing the inspection
report are applicable to all principal and assistant inspectors in the Flight Standards
Division (including Operations, Maintenance--Continuous and Initial Airworthiness,
Avionics and Cabin Safety), all senior principal inspectors (referred to as Group
Leader) and the supervisors of all levels.
All inspectors, Group Leaders, and supervisors shall conduct the inspection of the
facilities and personnel of the inspected company in accordance with the Job Function
or appendices detailed in various inspectors’ handbooks. Prior to any inspections, the
inspectors shall be well prepared, capable of analysis and carrying out effective
communication in writing or orally. They shall also be able to complete the inspection
report based on the result of their inspections. If the inspectors fail to correctly
complete the inspection reports, the flight safety information provided by CAA shall
lack correctness and valuable reference. Inspectors may face legal issues if they make
false documentation.
Instructions on Filling in and Reviewing of Inspection Records: Flight Safety
Management Information System (FSMIS), established by the Flight Standards
Division of CAA, shall be used by the inspectors to filling in the inspection reports,
notifying the inspectors concerned, and submitting for approval by POI/PMI, Group
Leader and higher level supervisor. There is also a handbook for completing the
FSMIS inspection reports on CAA website.
Inspection Record and Inspection Hours:
1. General Inspection:
Inspection items include personnel, location or facilities, manuals or technical
documents. Entries shall be made onto the categories of “Operations/Airworthiness”
and related Job Function. Other information under the inspection record header shall
also be entered, including inspection date, inspected company, inspected object or
personnel, location, inspector(s), inspection time, etc. The header columns vary
according to Job Functions. Inspection results shall be entered according to the
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-21
inspection items required for various tasks. A summary of the inspection and its
attachments with inspection details and results shall be noted in the Remarks column.
When defects are found, entered, categorized, and reported for approval, a corrective
action sheet in a digital file will be automatically generated by the system with a serial
number and forwarded to the inspected company. Should the defects be of a
mandatory nature and require correction within a time limit, a formal letter shall be
initiated by CAA to the inspected company for corrective actions. The inspected
company shall provide corrective actions as a response via the system, along with a
formal reply in writing to CAA for follow-up inspections by the inspectors.
Inspection hours shall include:
1.1 Time for preparation of technical data and documentation review.
1.2 Time for inspecting the personnel, procedures, equipment, facilities and
documents.
1.3 Time for discussion and meeting with the inspected company with regard to
the inspection.
1.4 Time for documenting the inspection results/closing reports.
2. Cockpit/Cabin En-route inspection:
2.1 Cockpit/Cabin En-route inspection time shall include the following inspection
operations:
2.1.1 Safety inspection procedure at passengers check-in counter.
2.1.2 Time for ground service inspection and pre-flight clearance briefing.
2.1.3 Time for taxiing and flight.
2.1.4 Time for post-flight ground service inspection.
2.2 Flight route inspection time
2.2.1 Domestic routes: minimal documented time for each phase of each
route, disregarding the time that exceeds the minimum requirement.
1.5 hours of route inspection for Taipei Songshan Airport to
Tainan / Taitung / Kinmen / Kaohsiung / Matsu (Nangan, Beigan)
/Pingtung/Hengchun, Kaohisung and Taichung to Hualien and
Taichung / Taitung.
1 hour for the other domestic routes.
2.2.2 Refer to paragraph 2.1 for filling out the time required for aircraft test
flight, crew training, flight check or or examination.
2.2.3 International routes: Refer to paragraph 2.1 for filling the time required
because the international routes have complicated operations at each
phase.
3. Document inspection
3.1 Inspection of manuals, technical documents and certification may be carried
AIRWORTHINESS INSPECTOR‘S HANDBOOK
MAR 07, 2016
VER. 12 Content-22
out in the offices according to the applicable Job Function; and the actual time
spent shall be filled out.
4. Inspection of Overseas Out-stations
4.1 No inspection time shall be filled if overseas traveling expense has been
claimed.
4.2 Job Function and inspection time for overseas stations inspection shall still be
recorded except that zero hour shall be filled out for the inspection time.
5. Inspection hours shall exclude any time unrelated to the inspection.
Report Approval Procedure
Inspection reports shall be prepared by the inspector(s) in accordance with the results
of the inspection, and then forwarded to the Group Leader or responsible supervisor
for review and approval.
1 The inspection report represents the results of the inspection, including the
personnel, time, location and inspection items. The inspector shall be accountable
for the report contents.
2 The routine inspection reports with satisfactory results shall be reviewed by the
POI/PMI of the inspected company and approved by the Group Leader of the
Operation/Airworthiness overseeing the inspected company.
3 The inspection report of a general or assigned nature, whose inspection is on a
continuous or special requirement basis, shall be approved by the section chief or
senior specialist for further notification to the other inspectors concerned.
4 The inspection report on a flight safety event, major issue, assigned task or with
concern category or unsatisfactory finding, shall be approved by the Division
Director or Deputy Director for further notification to the other inspectors. If
necessary, it shall be submitted to the Deputy Director General or Director
General for approval.