Apprenticeship Training Standard Powered Lift Truck

This document is the property of the apprentice named inside and represents the official record of his/her training.

Apprenticeship Training Standard

Powered Lift Truck Technician

Trade Code: 282E

Development Date: 2002

POWERED LIFT TRUCK TECHNICIAN

CONTENTS PAGE Preface .............................................................................................................................................. 1

Important Directions to Employers/Sponsors and Trainers ............................................................... 2

Important Directions to the Apprentice ............................................................................................. 3

Notice/Declaration for Collection of Personal Information .............................................................. 4

Apprentice Record .......................................................................................................................... 5-7

Apprentice Completion Form ............................................................................................................ 8

Skill Sets Completion Form .............................................................................................................. 9

SKILL SETS NUMBER TITLE U5860.0 Occupational Health and Safety Procedures .............................................................. 10-12 U5861.0 Manufacturer’s Specification Plate ........................................................................... 13-14 U5862.0 Electrical Systems – (Internal Combustion) - Starting and Charging....................... 15-19 U5863.0 Engine Systems .......................................................................................................... 20-25 U5864.0 Fuel Systems .............................................................................................................. 26-34 U5865.0 Engine Management Systems .................................................................................... 35-39 U5866.0 Clutches and Transmissions ...................................................................................... 40-47 U5867.0 Drive Axle and Final Drive Assemblies .................................................................... 48-49 U5868.0 Steering Systems ........................................................................................................ 50-54 U5869.0 Braking Systems ........................................................................................................ 55-59 U5870.0 Air Supply and Auxiliary Air Systems ...................................................................... 60-61 U5871.0 Suspension Systems ................................................................................................... 62-63 U5872.0 Batteries ..................................................................................................................... 64-65 U5873.0 Electric Motor Systems ............................................................................................. 66-68 U5874.0 Drive Unit- Electric Vehicles .................................................................................... 69-70 U5875.0 Control Systems - Electric Vehicles .......................................................................... 71-77 U5876.0 Hydraulic System ....................................................................................................... 78-81 U5877.0 Lifting Systems .......................................................................................................... 82-83 U5878.0 Heating, Ventilation and Air-Conditioning Systems……………………………… 84-86 U5879.0 Frame and Cab Systems…………………………………………………………… 87-89 U5880.0 Pneumatic Tires and Wheels………………………………………………………. 90-91 U5881.0 Solid Tires and Wheels ............................................................................................. 92-93


1 © Ontario College of Trades

PREFACE This training document was developed by the Workplace Training Branch of the Ministry of Training, Colleges and Universities (MTCU) in consultation with representatives from the industry. These Training Standards are intended to be used by the apprentice, trainers and employers/sponsors as a "blueprint" for training or as a prerequisite for government accreditation/ certification. The care and maintenance of this book is the joint responsibility of the apprentice and the employer/sponsor. The Training Standards were developed specifically for documenting the apprentice's acquisition of skills. The book becomes the only record of an apprentice's training.



IMPORTANT DIRECTIONS TO EMPLOYERS/SPONSORS AND TRAINERS The Training Standards identify skills required for this occupation and its related training program. These Training Standards have been written in concise statements which describe how well an apprentice must perform each skill in order to become competent. Competence means being able to do the performance to the required standard on request. In using these Training Standards, trainers will be able to ensure that the apprentice is developing skills detailed for the occupation. Trainers and apprentices are required to sign off and date the skills following each successful acquisition. Employers/Sponsors participating in this training program will be designated as the Signing Authority and are required to attest to successful achievement by signing the appropriate box included at the end of each skill set. Please Note: Apprenticeship Training and Curriculum Standards were developed by the Ministry of Training, Colleges and Universities (MTCU). As of April 8th, 2013, the Ontario College of Trades (College) has become responsible for the development and maintenance of these standards. The College is carrying over existing standards without any changes. However, because the Apprenticeship Training and Curriculum Standards documents were developed under either the Trades Qualification and Apprenticeship Act (TQAA) or the Apprenticeship and Certification Act, 1998 (ACA), the definitions contained in these documents may no longer be accurate and may not be reflective of the Ontario College of Trades and Apprenticeship Act, 2009 (OCTAA) as the new trades legislation in the province. The College will update these definitions in the future. Meanwhile, please refer to the College’s website (www.collegeoftrades.ca) for the most accurate and up-to-date information about the College. For information on OCTAA and its regulations, please visit: www.collegeoftrades.ca/about/legislation-and-regulations.

http://www.collegeoftrades.ca/

http://www.collegeoftrades.ca/about/legislation-and-regulations



IMPORTANT DIRECTIONS TO THE APPRENTICE 1. All hours working for each employer/sponsor(s) should be recorded in the Employer/Sponsor

Information section. All Performance Objectives and skills completed while working for each Employer/Sponsor(s) should be recorded.

2. The "Summary of Training" should be completed, signed and dated by both the apprentice and employer/sponsor when either all terms of the training agreement have been completed or the apprentice leaves the employer/sponsor. 3. It is the responsibility of the apprentice to inform the local Apprenticeship Client Services

office regarding the following changes:

• change of employer/sponsor address;

• change of apprentice name or address;

• transfer to a new employer/sponsor. 4. At the fulfilment of all terms of the Training Agreement, the Apprentice Completion Form

must be completed and signed by the current employer/sponsor. Present these completed and authorized Training Standards and the Apprentice Completion Form to your local Apprenticeship Client Services office.



NOTICE/DECLARATION FOR COLLECTION OF PERSONAL INFORMATION

1. At any time during your apprenticeship training, you may be required to show this training standard to the Ministry of Training, Colleges and Universities (the Ministry). You will be required to disclose the signed Apprenticeship Completion form to the Ministry in order to complete your program. The Ministry will use your personal information to administer and finance Ontario’s apprenticeship training system, including confirming your completion and issuing your certificate of apprenticeship.

2. The Ministry will disclose information about your program completion and your certificate

of apprenticeship to the Ontario College of Trades, as it is necessary for the College to carry out its responsibilities.

3. Your personal information is collected, used and disclosed by the Ministry under the

authority of the Ontario College of Trades and Apprenticeship Act, 2009.

4. Questions about the collection, use and disclosure of your personal information by the Ministry may be addressed to the:

Manager, Employment Ontario Contact Centre Ministry of Training, Colleges and Universities 33 Bloor St. E, 2nd floor, Toronto, Ontario M7A 2S3 Toll-free: 1-800-387-5656; Toronto: 416-326-5656 TTY: 1-866-533-6339 or 416-325-4084.



APPRENTICE RECORD Apprentice Name: ____________________________________ EMPLOYER/SPONSOR INFORMATION Training Agreement Number: ________________________________ Name: _____________________________________________________________ Address: _____________________________________________________________ _____________________________________________________________ Telephone: _____________________________________________________________ Summary of Training: Dates of Employment: ______________________ ___________________________ From To Performance Objectives signed off: _________________ _________________

_________________

_________________

__________ Employer/Sponsor Signature Date Apprentice Signature Date



You will be required to disclose this signed form to the Ministry of Training, Colleges and Universities in order to complete your program. The Ministry will use your personal information to administer and finance Ontario’s apprenticeship training system. For further information please see the notice/declaration for collection of personal information that is referenced in the table of contents of this training standard. APPRENTICE RECORD Apprentice Name: ____________________________________________ EMPLOYER/SPONSOR INFORMATION Training Agreement Number: ___________________________________ Name: ____________________________________________________________ Address: ____________________________________________________________ ____________________________________________________________ Telephone ____________________________________________________________ Summary of Training: Dates of Employment: _______________________ ________________________ From To

Performance Objectives signed off: _________________

_________________ _________________

_________________




APPRENTICE RECORD Apprentice Name: ____________________________________________ EMPLOYER/SPONSOR INFORMATION Training Agreement Number: ___________________________________ Name: _________________________________________________________________ Address: ____________________________________________________________ ____________________________________________________________ Telephone: ____________________________________________________________ Summary of Training: Dates of Employment: _______________________ _________________________ From To Performance Objectives signed off: ______________________

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APPRENTICE COMPLETION FORM Apprentice Name: ______________________________________ Print ______________________________________ Signature Social Insurance Number: ______________________________________ Training units when completed should be signed off by Trainer/Supervisor on the following page and presented with this completion form to your local Apprenticeship Client Services Office. Any supporting documentation should also be attached. In-School Completed: Yes ( ) No ( ) Not Applicable ( ) (proof to be provided) Hours completed as per Training Agreement: Yes ( ) No ( ) Not Applicable ( ) Employer/Sponsor Name: ___________________________________________ Address: ___________________________________________ Telephone: ___________________________________________ ___________________________________________ Signature MTCU USE ONLY: Recommended for Exam: Yes ( ) No ( ) _______________________________ _______________________________ Signature Consultant/ Office Code



SKILL SETS COMPLETION FORM SKILL SETS TITLE SIGNING AUTHORITY U5860.0 Occupational Health and Safety Procedures U5861.0 Manufacturer’s Specification Plate U5862.0 Electrical Systems – (Internal Combustion) - Starting and Charging U5863.0 Engine Systems U5864.0 Fuel Systems U5865.0 Engine Management Systems U5866.0 Clutches and Transmissions U5867.0 Drive Axle and Final Drive Assemblies U5868.0 Steering Systems U5869.0 Braking Systems U5870.0 Air Supply and Auxiliary Air Systems U5871.0 Suspension Systems U5872.0 Batteries U5873.0 Electric Motor Systems U5874.0 Drive Unit - Electric Vehicles U5875.0 Control Systems - Electric Vehicles U5876.0 Hydraulic System U5877.0 Lifting Systems U5878.0 Heating, Ventilation, and Air-Conditioning Systems U5879.0 Frame and Cab Systems U5880.0 Pneumatic Tires and Wheels U5881.0 Solid Tires and Wheels SPECIAL INSTRUCTIONS:

NOTE ON SHADED PERFORMANCE OBJECTIVES AND SKILLS:

Shaded performance objectives and skills are optional, that is, they do not have to be completed or signed off for the apprentice to complete his or her apprenticeship.



5860.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES

GENERAL PERFORMANCE OBJECTIVE

Comply with occupational health and safety procedures by: identifying and taking corrective action against potential workplace health and safety hazards; handling, storing and disposing of hazardous workplace materials; wearing and maintaining personal protective equipment; complying with workplace-related legislation relating to highway traffic safety, parts, warranties, occupational health/safety, environmental protection, business and trade practices; interpreting and applying service-related information; practicing good housekeeping in the workplace; complying with Workplace Hazardous Materials Information System (WHMIS) guidelines; according to Occupational Health and Safety Act, Elevating Devices Act, government regulations, company policy and manufacturer’s recommendations.

PERFORMANCE OBJECTIVES SKILLS 5860.01 Identify and take corrective action against potential workplace health and

safety hazards, including: excessive exhaust and/or explosive fumes, dust, sound levels, electrical and mechanical hazards (i.e., damaged or faulty air lines and/or inadequate ventilation); so that the potential for personal injury, damage to equipment, vehicles, and the environment are minimized; according to government regulations and company policy.

Date Completed Trainer Signature Apprentice Signature ___________________

5860.02 Handle, store and dispose of hazardous workplace materials, including:

cleaning solvents, anti-freeze, new and used lubricants and fluids, brake dust, battery acid, refrigerants, and gases; using personal protective equipment and specified handling and storage equipment; so that individuals are protected from injury, the environment from contamination and safety procedures are followed; according to government regulations and company policy.




5860.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont’d 5860.03 Wear and maintain personal protective equipment, including: eye, ear, hand,

respiratory, body, and foot protection; ensuring that correct fit and optimum protection is provided to the wearer for the specific task performed; according to government regulations, manufacturer’s specifications, and company policy.


5860.04 Comply with workplace-related legislation relating to highway traffic safety,

parts, warranties, occupational health/safety, environmental protection, business and trade practices, including: Occupational Health and Safety Act, Highway Traffic Act, Environmental Protection Act, Underwriters Laboratories (UL) Canadian (ULC) Standards, American National Standards Institute (ANSI), Canadian Standards Association (CSA) and International Standards Organization (ISO); by identifying the personal and legal liabilities of technicians, and vehicle owners, when performing and/or conducting vehicle safety inspections, emissions tests, and repairing and/or replacing defective parts; according to government regulations.

Date Completed Trainer Signature Apprentice Signature

___________________ 5860.05 Interpret and apply service-related information, including: service bulletins,

manuals and parts catalogues, by locating and identifying vehicle identification number (VIN); accessing microfiche and computerized service information systems, so that service/repair is performed; according to manufacturer’s specifications, recommendations, and company policy.


5860.06 Practice good housekeeping in the workplace, by: applying fire hazard

prevention methods, including maintaining a clean and orderly work area; identifying, removing and disposing of potential fire hazards, cleaning up grease, oil spills and/or fluids, ensuring work area is free of obstructions and safely storing tools and shop equipment, to minimize accident or injury to self and others; according to government regulations and company policy.




5860.0 OCCUPATIONAL HEALTH AND SAFETY PROCEDURES - Cont’d 5860.07 Comply with Workplace Hazardous Materials Information System (WHMIS)

guidelines, including: reading and interpreting labels and Material Safety Data Sheets (MSDS), ensuring receipt of training in WHMIS regulations and practices; according to Occupational Health and Safety Act.


Employer/Sponsor Name Employer/Sponsor Signature

____________________



5861.0 MANUFACTURER’S SPECIFICATION PLATE GENERAL PERFORMANCE OBJECTIVE Diagnose and repair manufacturer’s specification plate, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of manufacturer’s specification plate; according to manufacturer’s recommendations and specification plate, safety requirements, and company policy.

PERFORMANCE OBJECTIVES SKILLS 5861.01 Perform visual inspection, identifying systems type and applications, by

checking for: worn, legible, correct fastening, loose, damaged or missing component and data, truck model and serial plate numbers, mast assembly models and serial plate numbers, attachment models and serial plate numbers, minimum/maximum battery ratings and sizes, truck weights with and without battery, voltage, forward and backward tilt angles, tire sizes and pressures, tread width, load capacities at specific heights; according to manufacturer’s recommendations, specifications, safety requirements, and company policy.


5861.02 Diagnose and troubleshoot manufacturer’s specification plate, including: truck

model and serial plate numbers, mast assembly models and serial plate numbers, attachment models and serial plate numbers; checking for conformity between truck and specifications plate, minimum/maximum battery ratings and sizes, truck weights with and without battery, voltage, forward and backward tilt angles, tire sizes and pressures, tread width, load capacities at specific heights; by visually inspecting, testing and analysing performance and function; using hand, power, precision and specialized tools, non destructive testing equipment, and lifting, rigging, and blocking devices; according to manufacturer’s recommendations and specification plate, safety requirements, and company policy.




5861.0 MANUFACTURER’S SPECIFICATION PLATE – Cont’d 5861.03 Repair manufacturer’s specification plate, including: truck model and serial

plate numbers, mast assembly models and serial plate numbers, attachment models and serial plate numbers; by exchanging, servicing, adjusting, and calibrating; using precision and specialized tools, non destructive testing equipment, lifting, rigging, and blocking devices, so that the truck conforms to the information on the specifications plate; according to manufacturer’s recommendations and specification plate, safety requirements, and company policy.


5861.04 Verify repair of manufacturer’s specification plate, including: truck model and

serial plate numbers, mast assembly models and serial plate numbers, attachment models and serial plate numbers; by visually inspecting, testing and analysing performance and function; using hand, power, precision and specialized tools, non destructive testing equipment, and lifting, rigging, and blocking devices; according to manufacturer’s recommendations and specification plate, safety requirements, and company policy.


___________________ Employer/Sponsor Name Employer/Sponsor Signature

____________________



5862.0 ELECTRICAL SYSTEMS – (INTERNAL COMBUSTION) - STARTING AND CHARGING


Diagnose and repair electrical systems – (internal combustion) - starting and charging, by: performing a visual inspection; diagnosing and troubleshooting batteries; servicing and boosting/charging batteries; diagnosing and troubleshooting, repairing and verifying starting systems and components; charging systems and components, electrical and electronically-controlled systems and components; according to manufacturer’s recommendations, specifications, safety requirements Underwriters Laboratories (UL) and International Standards Organization (ISO) specifications.

PERFORMANCE OBJECTIVES SKILLS 5862.01 Perform visual inspection, identifying systems type and applications, by:

checking for worn, damaged, missing, corroded, loose, or defective components; including starters, motors, actuators, warning devices, lighting/illumination, security devices, terminal boards/blocks, systems monitors, circuit protection devices, regulators, gauges, alternating/direct current generators, drive mechanisms, batteries, cables, connectors, switches, relays, solenoids, sensors, modules, wiring harnesses, fastening and mounting devices; according to manufacturer's recommendations, specifications, safety requirements, Underwriters Laboratories (UL), International Standards Organization (ISO) specifications, and other regulatory standards.


5862.02 Diagnose and troubleshoot batteries, by visually inspecting, testing, and

analyzing performance and function; checking for: wear, state of charge, cranking capacity, voltage drop, opens/shorts/grounds, fluid level, fractures, leaks, hold down, contamination, loose terminals, corrosion, distortion; using hand, power, specialized, precision and electronic service tools, amperage voltage resistance meter (AVR), load testers, chargers, hydrometers; according to manufacturer's recommendations, specifications, safety requirements, Underwriters Laboratories (UL), International Standards Organization (ISO) specifications and other regulatory standards.




5862.0 ELECTRICAL SYSTEMS – (INTERNAL COMBUSTION) - STARTING

AND CHARGING – Cont’d 5862.03 Service and boost/charge batteries, including: single and multi battery group; by

removing, charging, and/or replacing; using hand tools, booster cables, booster packs, chargers, electrolyte, approved battery water, pullers, cleaning tools, hydrometers, spectro-analyzers; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5862.04 Diagnose and troubleshoot starting systems and components, including: starting

motors and drive mechanisms, circuit protection devices, neutral (safety) devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/ shorts/grounds, routing of wires, noise/vibration, odour, corrosion, fractures, distortion, contamination, temperature, and alignment; using hand, power load testers, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5862.05 Repair starting systems and components, including: starting motors and drive mechanisms, circuit protection devices, neutral (safety) devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power load testers, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


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5862.0 ELECTRICAL SYSTEMS – (INTERNAL COMBUSTION) - STARTING AND CHARGING – Cont’d

5862.06 Verify repair of starting systems and components, including: starting motors

and drive mechanisms, circuit protection devices, neutral (safety) devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power load testers, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________ 5862.07 Diagnose and troubleshoot charging systems and components, including:

alternating/direct current generators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, system voltage and amperage, opens/grounds/shorts, routing of wires, vibration/noise, odour, corrosion, fractures, distortion, contamination, temperature, and alignment; using amperage voltage resistance (AVR) testers, specialized, precision, and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________ 5862.08 Repair charging systems and components, including: alternating/direct current

generators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.





5862.09 Verify repair of charging systems and components, including: alternating/direct

current generators, drive mechanisms, voltage regulators, warning devices, circuit protection devices, batteries, cables, connectors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5862.10 Diagnose and troubleshoot electrical and electronically-controlled systems and

components, including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, analysing performance, function and programming, checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, temperature, corrosion, fractures, distortion, cleanliness, vibration/noise, colour, and odour; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________ 5862.11 Repair electrical and electronically-controlled systems and components,

including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing or reprogramming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.





5862.12 Verify repair of electrical and electronically-controlled systems and

components, including: terminal boards/blocks, display panels, data links, warning devices, lighting/illumination, circuit protection and electrical accessory devices, batteries, cables, connectors, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements (UL) specifications.



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5863.0 ENGINE SYSTEMS

GENERAL PERFORMANCE OBJECTIVE Diagnose and repair engines, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of cooling system and components; engine lubricating system and components; cylinder head and components; engine block and components; according to manufacturer’s recommendations, specifications, and safety requirements.

PERFORMANCE OBJECTIVES

SKILLS 5863.01 Perform visual inspection, identifying systems type and applications, by:

checking for worn, loose, damaged, missing or defective components, and leakage; including radiators and reservoirs, pressure caps, shutters and controls, surge tanks, fans and hubs, coolant pumps, controls and actuators, heat exchangers, o-rings, temperature control devices, drive mechanisms, auxiliary devices, compressors, pressure monitoring devices, cylinder heads, retainers, rotators, actuating camshafts, engine blocks, piston assemblies, counter-balancers, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts, follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, connecting rods, injector tubes, housings, lubrication jets, fluids, lubricants, belts, pipes, valves, lines, hoses, fittings, filters, gaskets, seats, guides, springs, expansion plugs, bearings, liners, seals, relays, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements .


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5863.0 ENGINE SYSTEMS - Cont’d 5863.02 Diagnose and troubleshoot cooling systems and components, including:

radiators and reservoirs, pressure caps, shutters and controls, surge tanks, coolant, lubricants, fans and hubs, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, lubrication, leaks, odour, temperature, distortion, corrosion, contamination, colour, vibration/noise, coolant type, flow and level; using hand, power, specialized, precision and electronic service tools, coolant system analysis kit, and lifting, rigging, and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


5863.03 Repair cooling systems and components, including: radiators and reservoirs,

pressure caps, shutters and controls, surge tanks, coolant, lubricants, fans and hubs, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, relays, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using, hand, power, specialized, precision and electronic service tools, soldering equipment, coolant system analysis kit, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


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5863.0 ENGINE SYSTEMS - Cont’d 5863.04 Verify repair of cooling systems and components, including: radiators and

reservoirs, pressure caps, shutters and controls, surge tanks, coolant, lubricants, fans and hubs, coolant pumps, controls and actuators, belts, lines, hoses, fittings, heat exchangers, gaskets, o-rings, seals, pipes, valves, temperature control devices, drive mechanisms, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, coolant system analysis kit, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5863.05 Diagnose and troubleshoot engine lubricating systems and components,

including: pumps, filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, compressors, pressure monitoring devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, oil quantity, lubricant flow, leaks, odour, temperature, corrosion, distortion, contamination, colour, vibration/noise, and pressure; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, oil analysis kit, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5863.06 Repair engine lubricating systems and components, including: pumps, filters

and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, compressors, pressure monitoring devices, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


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5863.0 ENGINE SYSTEMS - Cont’d 5863.07 Verify repair of engine lubricating systems and components, including: pumps,

filters and housings, lines, hoses, fittings, seals, oil, lubrication jets, gaskets, o-rings, heat exchangers, bypass valves and auxiliary devices, compressors, pressure monitoring devices, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power, specialized, precision and electronic service tools, coolant analysis kit, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


5863.08 Diagnose and troubleshoot cylinder head and components, including: cylinder

heads, retainers, rotators, valves, actuating and drive mechanisms, camshafts, injector tubes, seats, guides, springs, expansion plugs, seals, gaskets, fluids, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; checking for wear, temperature, lubrication, corrosion, distortion, erosion, vibration/noise, carbon build-up, fractures, leaks, and pressure; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


5863.09 Repair cylinder head and components, including: cylinder heads, retainers,

rotators, valves, actuating and drive mechanisms, camshafts, injector tubes, seats, guides, springs, expansion plugs, seals, gaskets, fluids, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; by exchanging, reconditioning, or servicing; using hand, power, electronic service, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.




5863.0 ENGINE SYSTEMS - Cont’d 5863.10 Verify repair of cylinder head and components, including: cylinder heads,

retainers, rotators, valves, actuating and drive mechanisms, camshafts, injector tubes, seats, guides, springs, expansion plugs, seals, gaskets, fluids, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5863.11 Diagnose and troubleshoot engine block and components, including: engine

blocks, piston assemblies, connecting rods, bearings, seals, fluids, liners, counter-balancers, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts, follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, temperature, pressure, corrosion, distortion, contamination, fractures, erosion, vibration/noise, carbon build-up, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5863.12 Repair engine block and components, including: engine blocks, piston

assemblies, connecting rods, bearings, seals, liners, counter-balancers, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.




5863.0 ENGINE SYSTEMS - Cont’d 5863.13 Verify repair of engine block and components, including: engine blocks, piston

assemblies, connecting rods, bearings, seals, liners, counter-balancers, crankshafts, flywheel assemblies, balance shafts, gear trains, camshafts and follower assemblies, harmonic balancers, pulleys, auxiliary drives, oil pans, expansion plugs, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements. Date Completed Trainer Signature Apprentice Signature ___________________


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5864.0 FUEL SYSTEMS


Diagnose and repair fuel delivery systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of gasoline fuel systems and components; liquefied petroleum gas (LPG) systems and components; compressed natural gas (CNG) systems and components; dual fuel (gasoline and LPG) systems and components; mechanically-controlled diesel fuel systems and components; electronically-controlled diesel fuel systems and components; according to Technical Standards and Safety Authority (TSSA) requirements, manufacturer’s recommendations, specifications, and safety requirements.

PERFORMANCE OBJECTIVES SKILLS 5864.01 Perform visual inspection, identifying systems type and applications, by:

checking for fuel condition, worn, loose, damaged, missing, or defective components; including pumps, carburetors, regulators, vaporizers, tanks/cylinders, mixers, injectors, heaters, coolers, fuel caps, couplers, lines, hoses, fittings, gauges, filters, vents, valves, sensors, mechanical controls modules, warning devices, switches, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5864.02 Diagnose and troubleshoot gasoline fuel systems and components, including:

fuel, carburetors, regulators, vacuum and pressure switches, tanks, fuel caps, lines, hoses, fittings, gauges, sending units, injectors, throttle bodies, pumps, filters, actuators, interfaces, mechanical linkages, governors, warning devices, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, odour, temperature, diagnostic codes, corrosion, contamination, colour, pressure, flow and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.




5864.0 FUEL SYSTEMS – Cont’d 5864.03 Repair gasoline fuel systems and components, including: fuel, carburetors,

regulators, vacuum and pressure switches, tanks, fuel caps, lines, hoses, fittings, gauges, sending units, injectors, throttle bodies, pumps, filters, actuators, interfaces, mechanical linkages, governors, warning devices, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5864.04 Verify repair of gasoline fuel systems and components, including: fuel,

carburetors, regulators, vacuum and pressure switches, tanks, fuel caps, lines, hoses, fittings, gauges, sending units, injectors, throttle bodies, pumps, filters, actuators, interfaces, mechanical linkages, governors, warning devices, data links, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming, and pressure and flow testing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


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5864.0 FUEL SYSTEMS – Cont’d 5864.05 Diagnose and troubleshoot liquefied petroleum gas (LPG) systems and

components, including: carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, couplers, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, odour, temperature, distortion, corrosion, contamination, pressure and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


5864.06 Repair liquefied petroleum gas (LPG) systems and components, including:

carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, couplers, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5864.0 FUEL SYSTEMS – Cont’d 5864.07 Verify repair liquefied petroleum gas (LPG) systems and components,

including: carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, couplers, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements. Date Completed Trainer Signature Apprentice Signature

___________________ 5864.08 Diagnose and troubleshoot compressed natural gas (CNG) systems and

components, including: carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, quick fill, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, fractures, temperature, corrosion, contamination, distortion, pressure, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5864.0 FUEL SYSTEMS – Cont’d 5864.09 Repair compressed natural gas (CNG) systems and components, including:

carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, quick fill, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5864.10 Verify repair of compressed natural gas (CNG) systems and components,

including: carburetors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, quick fill, lines, hoses, fittings, gauges, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.




5864.0 ENGINE SYSTEMS - Cont’d 5864.11 Diagnose and troubleshoot dual fuel (gasoline and LPG) systems and

components, including: carburetors, pumps, injectors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, fuel fill caps, lines, hoses, fittings, gauges, sending units, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, temperature, corrosion, contamination, distortion, fractures, pressure, and leaks; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5864.12 Repair dual fuel (gasoline and LPG) systems and components, including:

carburetors, pumps, injectors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, fuel fill caps, lines, hoses, fittings, gauges, sending units, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5864.0 ENGINE SYSTEMS - Cont’d 5864.13 Verify repair of dual fuel (gasoline and LPG) systems and components,

including: carburetors, pumps, injectors, regulators, vaporizers, mixers, pressure relief and lock-off valves, vacuum and pressure switches, tanks/cylinders, fuel fill caps, lines, hoses, fittings, gauges, sending units, throttle bodies, filters, actuators, interfaces, mechanical linkages, cables, governors, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to Technical Standards and Safety Authority (TSSA) requirements, government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5864.14 Diagnose and troubleshoot mechanically-controlled diesel fuel systems and

components, including: fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, data links, warning devices, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, temperature, exhaust gas condition, odour, corrosion, contamination, distortion, pressure, and leaks; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


5864.15 Repair mechanically-controlled diesel fuel systems and components, including:

fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, data links, warning devices, solenoids, relays, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.

. Date Completed Trainer Signature Apprentice Signature ___________________



5864.0 FUEL SYSTEMS – Cont’d 5864.16 Verify repair of mechanically-controlled diesel fuel systems and components,

including: fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, data links, warning devices, solenoids, relays, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.

Date Completed Trainer Signature Apprentices Signature

___________________ 5864.17 Diagnose and troubleshoot electronically-controlled diesel fuel systems and

components, including: fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, interfaces, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses, temperature, exhaust gas condition, colour, odour, corrosion, contamination, distortion, fractures, pressure, and leaks; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


5864.18 Repair troubleshoot electronically-controlled diesel fuel systems and

components, including: fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, interfaces, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


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5864.0 FUEL SYSTEMS – Cont’d 5864.19 Verify repair of troubleshoot electronically-controlled diesel fuel systems and

components, including: fuel, pre-heaters, injectors, governors and mechanical linkages, cables, lines, hoses, fittings, gauges, sending units, pumps, filters, tanks, fuel fill caps, valves, coolers, water separators, actuators, interfaces, data links, warning devices, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


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5865.0 ENGINE MANAGEMENT SYSTEMS


Diagnose and repair engine management systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of gasoline, liquefied petroleum gas (LPG), compressed natural gas (CNG) and dual fuel ignition systems and components; electronically-controlled ignition systems and components; electronically-controlled diesel engine systems and components; gasoline, liquefied petroleum gas (LPG), compressed natural gas (CNG) and dual fuel engine tune-ups; diesel engine tune-ups; electronically-controlled diesel engine tune-ups; according to manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, missing or defective components; including fuel, malfunction indicator lights, distributor components, high tension wires, injectors, pumps, actuators, interfaces, coils, resistors, data links, warning devices, circuit protection devices, data links, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


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5865.02 Diagnose and troubleshoot gasoline, liquefied petroleum gas (LPG),

compressed natural gas (CNG) and dual fuel ignition systems and components, including: distributor components, coils, resistors, control systems, high tension wires, spark plugs, data links, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, system voltage, ignition timing, spark advance, temperature, leakage, corrosion and vibration/ noise; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


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5865.0 ENGINE MANAGEMENT SYSTEMS - Cont’d 5865.03 Repair gasoline, liquefied petroleum gas (LPG), compressed natural gas

(CNG) and dual fuel ignition systems and components, including: distributor components, coils, resistors, control systems, high tension wires, spark plugs, data links, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


___________________ 5865.04 Verify repair of gasoline, liquefied petroleum gas (LPG), compressed natural

gas (CNG) and dual fuel ignition systems and components, including: distributor components, coils, resistors, control systems, high tension wires, spark plugs, data links, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


5865.05 Diagnose and troubleshoot electronically-controlled ignition systems and

components, including: circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, system voltage, temperature, corrosion, and vibration/noise; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.




5865.0 ENGINE MANAGEMENT SYSTEMS - Cont’d 5865.06 Repair electronically-controlled ignition systems and components, including:

circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer’s recommendations, specifications, and safety requirements.


5865.07 Verify repair of electronically-controlled ignition systems and components,

including: circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications and safety requirements.


___________________ 5865.08 Diagnose and troubleshoot electronically-controlled diesel engine systems and

components, including: circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, system voltage, routing of wires, temperature, corrosion, and vibration/noise; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements


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5865.0 ENGINE MANAGEMENT SYSTEMS - Cont’d 5865.09 Repair electronically controlled-diesel systems and components, including:

circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5865.10 Verify repair of electronically-controlled diesel engine systems and components,

including: circuit protection devices, drivers, data links, actuators, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using specialized, precision and electronic service tools; according to manufacturer's recommendations, specifications, and safety requirements


5865.11 Perform gasoline, liquefied petroleum gas (LPG), compressed natural gas

(CNG) and dual fuel engine tune-ups, including: testing fuel, compression and crankcase pressure, checking vacuum, intake and exhaust systems, and/or replacing spark plugs, high-tension wires, coils, resistors, distributor components, air filters, fuel filters, fuel venting systems, checking and/or adjusting ignition timing, valves, timing, governors, idle speed, emission control devices, sensors, modules, wiring harnesses, fasteners and mounting devices; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.




5865.0 ENGINE MANAGEMENT SYSTEMS - Cont’d 5865.12 Perform diesel engine tune-ups, including: testing fuel, compression and

crankcase pressure; checking and/or replacing fuel and air filters, water separators, fuel venting systems, intake systems, exhaust systems, manifold boost pressure and controls, valve adjustment, injection pump timing, set-up governors, shut down systems, testing and reconditioning injectors, injection pumps, primary fuel supply systems, glow plugs, pre-heat systems, and ether injection systems; using hand, power, specialized, precision, and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


___________________ 5865.13 Perform electronically-controlled diesel engine tune-ups, including: testing fuel,

compression and crankcase pressure, checking and/or replacing fuel filters, water separators, venting systems, air filter and intake systems, exhaust systems, manifold boost pressure, valve adjustment, modules, sensors, resistors, diagnostic codes, electronic unit injectors (EUI), electronic unit pumps (EUP); checking and/or adjusting injection timing, governors, engine speed, shut down systems, emission control devices, glow plugs, pre-heat systems and ether injection systems, wiring harnesses, fasteners and mounting devices; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS


Diagnose and repair clutch systems and transmissions; by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of clutch systems and components; manual transmissions and components; automatic transmissions and components; electrically and electronically-controlled automatic transmission systems and components; hydrostatic transmissions and components; according to government regulations, manufacturer’s recommendations, specifications, company policy and safety requirements.



checking for worn, loose, damaged, missing, leaking, or defective components; including housings, reservoirs, air/hydraulic cylinders, clutch discs and plates, flywheel and ring gear assembly, release mechanisms, park lock and shift mechanisms, synchronizers, actuators, accumulators, heat exchangers, transfer cases, torque converter, pilot/release bearings, shafts, atmospheric vents, lubrication systems, lines, hoses, fittings, pumps, lubricants, fluids, valves, seals, gauges, cables, linkages, springs, bearings, filters, interface and data links, warning devices, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.02 Diagnose and troubleshoot clutch systems and components, including:

housings, reservoirs, air/hydraulic cylinders, clutch discs and plates, flywheel and ring gear assembly, release mechanisms, park lock mechanisms, pilot/release bearings, input shafts, cables, linkages, lines, hoses, fittings, gauges, fluids, lubricants, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of wires, opens/shorts/grounds, odour, temperature, corrosion, fractures, contamination, vibration/noise, colour, lubrication, fluid level, leaks, pressure, free play, alignment, internal adjustments, slippage, and disengagement; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5866.03 Repair clutch systems and components, including: housings, reservoirs,

air/hydraulic cylinders, clutch discs and plates, flywheel and ring gear assembly, release mechanisms, park lock mechanisms, pilot/release bearings, input shafts, cables, linkages, lines, hoses, fittings, gauges, fluids, lubricants, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.04 Verify repair of clutch systems and components, including: housings, reservoirs,

air/hydraulic cylinders, clutch discs and plates, flywheel and ring gear assembly, release mechanisms, park lock mechanisms, pilot/release bearings, input shafts, cables, linkages, lines, hoses, fittings, gauges, fluids, lubricants, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5866.05 Diagnose and troubleshoot manual transmissions and components, including:

transfer cases, housings, pump drive mechanisms, gears, shafts, synchronizers, park lock and shift mechanisms, gaskets, bearings, seals, lubricants, fluids, filters, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, odour, lubrication, oil levels, leaks, contamination, temperature, corrosion, distortion, fractures, colour, vibration/noise, gear backlash, and alignment; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements. Date Completed Trainer Signature Apprentice Signature

___________________ 5866.06 Repair manual transmissions and components, including: transfer cases,

housings, pump drive mechanisms, gears, shafts, synchronizers, park lock and shift mechanisms, gaskets, bearings, seals, lubricants, fluids, filters, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.07 Verify repair of manual transmissions and components, including: transfer

cases, housings, pump drive mechanisms, gears, shafts, synchronizers, park lock and shift mechanisms, gaskets, bearings, seals, lubricants, fluids, filters, switches, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5866.08 Diagnose and troubleshoot automatic transmissions and components,

including: transfer cases, torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, gaskets, bearings, seals, filters, pumps, fluids, lubrication systems, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, odour, oil levels, leaks, pressures, contamination, temperature, corrosion, fractures, distortion, colour, vibration/noise, alignment, and clearances; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, oil analysis, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.




5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.09 Repair automatic transmissions and components, including: transfer cases,

torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, gaskets, bearings, seals, filters, pumps, fluids, lubrication systems, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


5866.10 Verify repair of automatic transmissions and components, including: transfer

cases, torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, gaskets, bearings, seals, filters, pumps, fluids, lubrication systems, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements. Date Completed Trainer Signature Apprentice Signature

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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.11 Diagnose and troubleshoot electrically and electronically-controlled automatic

transmission systems and components, including: transfer cases, torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, bearings, seals, filters, pumps, fluids, lubrication systems, actuators, systems monitoring devices panels, warning devices, interface and data links, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function, and programming; checking for: wear, opens/shorts/grounds, diagnostic codes, routing of wires, parameters, system voltage and amperage, odour, oil levels, leaks, pressures, contamination, temperature, corrosion, fractures, distortion, colour, vibration/noise, alignment and clearances; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


5866.12 Repair electrically and electronically-controlled automatic transmission

systems and components, including: transfer cases, torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, bearings, seals, filters, pumps, fluids, lubrication systems, actuators, systems monitoring devices panels, warning devices, interface and data links, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d 5866.13 Verify repair of electrically and electronically-controlled automatic

transmission systems and components, including: transfer cases, torque converter, housings, lines, hoses, fittings, pump drive mechanisms, shafts, clutch packs, springs, gears, planetary gear sets, inching pedal, valves, accumulators, heat exchangers, park lock and shift mechanisms, actuators, bearings, seals, filters, pumps, fluids, lubrication systems, actuators, systems monitoring devices panels, warning devices, interface and data links, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5866.14 Diagnose and troubleshoot hydrostatic transmissions and components,

including: transfer cases, housings, lines, hoses, fittings, pump drive mechanisms, shafts, valves, accumulators, heat exchangers, park lock and shift mechanisms, bearings, seals, filters, pumps, fluids, lubrication systems, reservoirs, atmospheric vents, actuators, systems monitoring devices panels, interface and data links, warning devices, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, odour, oil levels, leaks, pressures, contamination, fractures, temperature, corrosion, distortion, colour, vibration/noise, pressures, alignment and clearances, routing of lines and hoses; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, oil analysis, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5866.0 CLUTCHES AND TRANSMISSIONS – Cont’d

5866.15 Repair hydrostatic transmissions and components, including: transfer cases, housings, lines, hoses, fittings, pump drive mechanisms, shafts, valves, accumulators, heat exchangers, park lock and shift mechanisms, bearings, seals, filters, pumps, fluids, lubrication systems, reservoirs, atmospheric vents, actuators, systems monitoring devices panels, interface and data links, warning devices, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


5866.16 Verify repair of hydrostatic transmissions and components, including: transfer

cases, housings, lines, hoses, fittings, pump drive mechanisms, shafts, valves, accumulators, heat exchangers, park lock and shift mechanisms, bearings, seals, filters, pumps, fluids, lubrication systems, reservoirs, atmospheric vents, actuators, systems monitoring devices panels, interface and data links, warning devices, controls, switches, solenoids, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, gauges, flow devices, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5867.0 DRIVE AXLE AND FINAL DRIVE ASSEMBLIES


Diagnose and repair drive shafts, drive axles, and differential assemblies, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of: drive shafts, drive axles, and differential assemblies and components; according to manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, missing, leaking, or defective components; including drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, housings, vents, lines, fittings, carriers, axle shaft, gear sets, clutch packs, bearings, seals, wheel end assemblies, lubrication systems, lubricants, actuators, controls, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, and safety requirements.


5867.02 Diagnose and troubleshoot drive shafts, drive axles, and differential

assemblies and components, including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, housings, vents, lines, fittings, carriers, axle shaft, gear sets, clutch packs, bearings, seals, wheel end assemblies, lubrication systems, lubricants, actuators, controls, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, and function; checking for wear, routing of wires, temperature, colour, tolerances, vibration/noise, lubrication, leaks, corrosion, contamination, distortion, fractures, phasing, and alignment; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.




5867.0 DRIVE AXLE AND FINAL DRIVE ASSEMBLIES – Cont’d 5867.03 Repair drive shafts, drive axles, and differential assemblies and components,

including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, housings, vents, lines, fittings, carriers, axle shaft, gear sets, clutch packs, bearings, seals, wheel end assemblies, lubrication systems, lubricants, actuators, controls, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing or adjusting; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


5867.04 Verify repair of drive shafts, drive axles, and differential assemblies and

components, including: drive shafts, universal joint assemblies, hanger bearings, flanges, yokes, housings, vents, lines, fittings, carriers, axle shaft, gear sets, clutch packs, bearings, seals, wheel end assemblies, lubrication systems, lubricants, actuators, controls, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.



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5868.0 STEERING SYSTEMS


Diagnose and repair steering system, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of: manual and power steering systems and components; electrical and electronically-controlled steering systems and components; automated vehicle guidance steering systems and components; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.



checking for worn, loose, damaged, or defective components; including pumps and drive mechanisms, chains, cables, sprockets, housings, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, housings, steering units, racks, hydraulic motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal and articulating joints, steering units, accumulators, warning devices, line drivers, guidance wire, receivers, switches, sensors, fasteners and mounting devices; according to manufacturer's recommendations, specifications, company policy, and safety requirements.


___________________ 5868.02 Diagnose and troubleshoot manual and power steering systems and

components, including: pumps and drive mechanisms, chains, cables, sprockets, housings, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, steering units, racks, hydraulic motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal and articulating joints, accumulators, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of wires, lines and hoses, temperature, fluid level, lubrication, leaks, contamination, pressure, flow, colour, tolerances, vibration/noise, alignment, stability, corrosion, distortion and fractures; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.




5868.0 STEERING SYSTEMS – Cont’d 5868.03 Repair manual and power steering systems and components, including: pumps

and drive mechanisms, chains, cables, sprockets, housings, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, steering units, racks, hydraulic motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal and articulating joints, accumulators, fasteners and mounting devices; by exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.


___________________ 5868.04 Verify repair of manual and power steering systems and components,

including: pumps and drive mechanisms, chains, cables, sprockets, housings, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, steering units, racks, hydraulic motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal and articulating joints, accumulators, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.


___________________ 5868.05 Diagnose and troubleshoot electrical and electronically-controlled steering

systems and components, including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, housings, controls, lubricants, lines, hoses, fittings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, motor controllers, accumulators, transistors, contactors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, current, diagnostic codes, routing of wires, lines and hoses, temperature, lubrication, leaks, calibration, contamination, pressure, flow, colour, tolerances, vibration/noise, alignment, stability, corrosion, distortion and fractures; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements. Date Completed Trainer Signature Apprentice Signature

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5868.0 STEERING SYSTEMS – Cont’d 5868.06 Repair electrical and electronically-controlled steering systems and

components, including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, housings, controls, lubricants, lines, hoses, fittings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, motor controllers, accumulators, transistors, contactors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.


___________________ 5868.07 Verify repair of electrical and electronically-controlled steering systems and

components, including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, housings, controls, lubricants, lines, hoses, fittings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, motor controllers, accumulators, transistors, contactors, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, company policy, and safety requirements.




5868.0 STEERING SYSTEMS – Cont’d 5868.08 Diagnose and troubleshoot automated vehicle guidance steering systems and

components, including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, housings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, accumulators, contactors, motor controllers, warning devices, line drivers, guidance wire, receivers, solid state devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, current, calibration, diagnostic codes, routing of wires, lines and hoses, temperature, lubrication, leaks, contamination, pressure, flow, colour, tolerances, vibration/noise, alignment, stability, corrosion, and distortion; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


___________________ 5868.09 Repair automated vehicle guidance steering systems and components,

including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, housings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, accumulators, contactors, motor controllers, warning devices, line drivers, guidance wire, receivers, solid state devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.




5868.0 STEERING SYSTEMS – Cont’d 5868.10 Verify repair of automated vehicle guidance steering systems and components,

including: pumps and drive mechanisms, chains, cables, sprockets, cylinders, reservoirs, valves, controls, lubricants, lines, hoses, fittings, housings, steering units, racks, motors, linkages, columns, ball joints, king pin assemblies, steering and articulating stops, universal joints, articulating joints, accumulators, contactors, motor controllers, warning devices, line drivers, guidance wire, receivers, solid state devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.



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5869.0 BRAKING SYSTEMS


Diagnose and repair braking systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of mechanical braking systems and components; hydraulic braking systems and components; pneumatic braking systems and components; according to government regulations, manufacturer’s recommendations, company policy, specifications, and safety requirements.



checking for worn, loose, damaged, defective, or missing components; including drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, dust shields, lines, hoses, fittings, accumulators, fluids, pumps, valves, reservoirs, lubricants, cylinders, actuators, warning devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer's recommendations, company policy, specifications, and safety requirements.


5869.02 Diagnose and troubleshoot mechanical braking systems and components,

including: drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, clevis joints, pins, cams, dust shields, lubricants, pedals, handles, control arms, switches, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, temperature, lubrication, fluid level, contamination, tolerances, vibration/noise, alignment, corrosion, distortion and fractures; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer’s recommendations, company policy, specifications, and safety requirements.




5869.0 BRAKING SYSTEMS – Cont’d 5869.03 Repair mechanical braking systems and components, including: drums, friction

materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, clevis joints, pins, cams, dust shields, lubricants, pedals, handles, control arms, switches, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, adjusting, or servicing; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


5869.04 Verify repair of mechanical braking systems and components, including:

drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, clevis joints, pins, cams, dust shields, lubricants, pedals, handles, control arms, switches, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5869.05 Diagnose and troubleshoot hydraulic braking systems and components,

including: drums, friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, pedals, levers, dust shields, lines, hoses, fittings, valves, accumulators, fluids, seals, gaskets, reservoirs, lubricants, vacuum boosters, hydraulic pumps, cylinders, actuators, warning devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, temperature, lubrication, fluid level, leaks, contamination, pressure, flow, colour, tolerances, vibration/noise, alignment, corrosion, distortion and fractures; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________



5869.0 BRAKING SYSTEMS – Cont’d 5869.06 Repair hydraulic braking systems and components, including: drums, friction

materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, pedals, levers, dust shields, lines, hoses, fittings, valves, accumulators, fluids, seals, gaskets, reservoirs, lubricants, vacuum boosters, hydraulic pumps, cylinders, actuators, warning devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, adjusting, or servicing; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, heating, cutting and welding equipment, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


___________________ 5869.07 Verify repair of hydraulic braking systems and components, including: drums,

friction materials, cables, calipers, discs, rotors, bands, backing plates, springs, adjusting mechanisms, linkages, pedals, levers, dust shields, lines, hoses, fittings, valves, accumulators, fluids, seals, gaskets, reservoirs, lubricants, vacuum boosters, hydraulic pumps, cylinders, actuators, warning devices, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


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5869.0 BRAKING SYSTEMS – Cont’d 5869.08 Diagnose and troubleshoot pneumatic braking systems and components,

including: drums, air brake chambers, calipers, rotors, backing plates, dust shields, spiders, friction materials, pumps, lines, hoses, fittings, S-cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, noise/ vibration, pressure, distortion, corrosion, fractures, odour, colour, contamination and temperature; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.


5869.09 Repair pneumatic braking systems and components, including: drums, air brake

chambers, calipers, rotors, backing plates, dust shields, spiders, friction materials, pumps, hoses, lines, fittings, S-cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing, or adjusting; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, heating, cutting and welding equipment, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.




5869.0 BRAKING SYSTEMS – Cont’d 5869.10 Verify repair of pneumatic braking systems and components, including: drums,

air brake chambers, calipers, rotors, backing plates, dust shields, spiders, friction materials, pumps, hoses, lines, fittings, S-cams and shafts, bushings, slack adjusters, valves, actuators, warning devices, switches, solenoids, relays, sensors, electronic control modules (ECM), wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, lifting, rigging and blocking devices, and personal protective and environmental control equipment; according to government regulations, manufacturer's recommendations, specifications, and safety requirements.



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5870.0 AIR SUPPLY AND AUXILIARY AIR SYSTEMS


Diagnose and repair air supply and auxiliary air systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of air supply and auxiliary air systems and components; according to manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, missing, leaking, restricted, or defective components; including compressors, drive mechanisms, governors, cooling and lubrication systems, air filters, air manifolds, pre-heaters and aftercoolers, reservoirs, lines, hoses, fittings, seals, valves, actuators, gauges, unloaders, dryers, methyl hydrate injectors, systems monitors, warning devices, circuit protection devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, and safety requirements.


5870.02 Diagnose and troubleshoot air supply and auxiliary air systems and

components, including: compressors, drive mechanisms, governors, cooling and lubrication systems, air filters, air manifolds, preheaters and aftercoolers, reservoirs, lines, hoses, fittings, seals, valves, actuators, gauges, unloaders, dryers, methyl hydrate injectors, systems monitors, warning devices, circuit protection devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, temperature, fluid level, lubrication, leaks, contamination, pressure, flow/velocity, tolerances, vibration/noise, corrosion, erosion, and distortion; using hand, power, specialized, precision and electronic service tools; according to manufacturer’s recommendations, specifications, and safety requirements.


___________________



5870.0 AIR SUPPLY AND AUXILIARY AIR SYSTEMS – Cont’d 5870.03 Repair air supply and auxiliary air systems and components, including:

compressors, drive mechanisms, governors, cooling and lubrication systems, air filters, air manifolds, preheaters and aftercoolers, reservoirs, lines, hoses, fittings, seals, valves, actuators, gauges, unloaders, dryers, methyl hydrate injectors, systems monitors, warning devices, circuit protection devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, servicing, or calibrating; using hand, power, specialized, precision and electronic service tools; according to manufacturer’s recommendations, specifications, and safety requirements.


5870.04 Verify repair of air supply and auxiliary air systems and components,

including: compressors, drive mechanisms, governors, cooling and lubrication systems, air filters, air manifolds, preheaters and aftercoolers, reservoirs, lines, hoses, fittings, seals, valves, actuators, gauges, unloaders, dryers, methyl hydrate injectors, systems monitors, warning devices, circuit protection devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, specialized, precision and electronic service tools; according to manufacturer’s recommendations, specifications, and safety requirements.



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5871.0 SUSPENSION SYSTEMS GENERAL PERFORMANCE OBJECTIVE

Diagnose and repair suspension systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of suspension systems and components; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, leaking, missing, or defective components; including springs, shackles, bushings, articulation plates, caster assemblies, bearings, rubber block, hangers, lines, cylinders, electronic controls, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


5871.02 Diagnose and troubleshoot suspension systems and components, including:

springs, shackles, bushings, articulation plates, caster assemblies, bearings, rubber block, hangers, lines, cylinders, electronic controls, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, routing of wires and lines, opens/shorts/grounds, lubrication, leaks, pressure, tolerances, vibration/noise, alignment, stability, corrosion, distortion and fractures; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.

. Date Completed Trainer Signature Apprentice Signature

___________________



5871.0 SUSPENSION SYSTEMS - Cont’d 5871.03 Repair suspension systems and components, including: springs, shackles,

bushings, articulation plates, caster assemblies, bearings, rubber block, hangers, lines, cylinders, electronic controls, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, aligning, or servicing; using hand, power, specialized, precision and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.


5871.04 Verify repair of suspension systems and components, including: springs,

shackles, bushings, articulation plates, caster assemblies, bearings, rubber block, hangers, lines, cylinders, electronic controls, switches, solenoids, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function, and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.

. Date Completed Trainer Signature Apprentice Signature

___________________


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5872.0 BATTERIES

GENERAL PERFORMANCE OBJECTIVE Diagnose and repair batteries, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of batteries; according to manufacturer’s recommendations, company policies, specifications, safety requirements, Underwriters Laboratories (UL), and International Standards Organization (ISO) specifications.



checking for worn, loose, damaged, missing or defective components, and leakage; including battery cases, cells, terminals, cell connectors, cell caps, automatic watering systems, approved battery water, electrolyte, wires, cables, battery connectors, data acquisition and battery discharge devices, fasteners and mounting devices; according to manufacturer’s recommendations, company policies, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.

. Date Completed Trainer Signature Apprentice Signature ___________________

5872.02 Diagnose and troubleshoot batteries, including: battery cases, cells, terminals,

cell connectors, cell caps, automatic watering systems, approved battery water, electrolyte, wires, cables, battery connectors, data acquisition and battery discharge devices, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of wires, equalization, opens/shorts/grounds, cracks, fluid level, leaks, odours, distortion, corrosion, contamination, temperature, specific gravity, voltage and amperage; using hand, power, specialized, precision and electronic service tools, hydrometers, spectro-analyzers, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, company policies, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.




5872.0 BATTERIES – Cont’d 5872.03 Repair batteries, including: battery cases, cells, terminals, cell connectors, cell

caps, automatic watering systems, approved battery water, electrolyte, wires, cables, battery connectors, data acquisition and battery discharge devices, fasteners and mounting devices; by exchanging, reconditioning and servicing; using hand, power, specialized, precision and electronic service tools, battery chargers, wash systems, welding and soldering equipment, hydrometers, spectro-analyzers, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, company policies, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5872.04 Verify repair of batteries, including: battery cases, cells, terminals, cell

connectors, cell caps, automatic watering systems, approved battery water, electrolyte, wires, cables, battery connectors, data acquisition and battery discharge devices, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, hydrometers, spectro-analyzers, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, company policies, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.



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5873.0 ELECTRIC MOTOR SYSTEMS

GENERAL PERFORMANCE OBJECTIVE Diagnose and repair electric motor systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of direct current (DC) electric motors and components; alternating current (AC) electric motors and components; according to manufacturer’s recommendations, specifications, safety requirements, Underwriters Laboratories (UL) specifications.



checking for worn, loose, damaged, missing or defective components; including terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, commutators, drive mechanisms, rotors, bearings, bushings, seals, gaskets, covers, field windings, pole shoes, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5873.02 Diagnose and troubleshoot direct current (DC) electric motors and

components, including: terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, commutators, bearings, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, cracks, leaks, odours, distortion, corrosion, contamination, temperature, voltage and amperage; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.




5873.0 ELECTRIC MOTOR SYSTEMS – Cont’d 5873.03 Repair direct current (DC) electric motors and components, including:

terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, commutators, bearings, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning and servicing; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________ 5873.04 Verify repair of direct current (DC) electric motors and components,

including: terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, commutators, bearings, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________ 5873.05 Diagnose and troubleshoot alternating current (AC) electric motors and

components, including: terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, rotor, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, cracks, leaks, odours, distortion, corrosion, contamination, temperature, voltage and amperage; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.




5873.0 ELECTRIC MOTOR SYSTEMS – Cont’d 5873.06 Repair alternating current (AC) electric motors and components, including:

terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, rotor, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning and servicing; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5873.07 Verify repair of alternating current (AC) electric motors and components,

including: terminals, insulators, wires, cables, connectors, frame, brush assemblies, armature assemblies, field assemblies, rotor, bushings, seals, gaskets, covers, field windings, pole shoes, drive mechanisms, display panels, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, meters, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.



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5874.0 DRIVE UNIT – ELECTRIC VEHICLES


Diagnose and repair drive unit- electric vehicles, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of drive unit-electric motors and components; according to manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, missing, leaking, or defective components; including drive axles, shafts, flanges, yokes, housings, vents, lines, fittings, carriers, gear sets, locking devices, bearings, seals, gaskets, chains, belts, sprockets, lubrication systems, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, and safety requirements.


5874.02 Diagnose and troubleshoot drive unit – electric vehicles and components,

including: drive axles, shafts, flanges, yokes, housings, vents, lines, fittings, carriers, gear sets, locking devices, bearings, seals, gaskets, chains, belts, sprockets, lubrication systems, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing of lines, temperature, colour, tolerances, vibration/noise, lubrication, leaks, corrosion, distortion, fractures, contamination, and alignment; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.




5874.0 DRIVE UNIT – ELECTRIC VEHICLES – Cont’d 5874.03 Repair drive unit – electric vehicles and components, including: drive axles,

shafts, flanges, yokes, housings, vents, lines, fittings, carriers, gear sets, locking devices, bearings, seals, gaskets, chains, belts, sprockets, lubrication systems, fasteners and mounting devices; by exchanging, reconditioning, servicing or adjusting; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.


___________________ 5874.04 Verify repair of drive unit – electric vehicles and components, including: drive

axles, shafts, flanges, yokes, housings, vents, lines, fittings, carriers, gear sets, locking devices, bearings, seals, gaskets, chains, belts, sprockets, lubrication systems, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, oil analysis, and lifting, rigging and blocking devices; according to manufacturer’s recommendations, specifications, and safety requirements.



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5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES GENERAL PERFORMANCE OBJECTIVE

Diagnose and repair control systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of: resistor systems and components; silicone controlled rectifier (SCR) systems and components; transistor systems and components; alternating current (A/C) power systems and components; according to manufacturer’s recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.



checking for worn, damaged, missing, corroded, loose, or defective components; including servos, accumulators, master cylinders, terminal boards/blocks, control and power wiring, transformers, coils, contactors, timers, diodes, suppressors, resistors, transistors, inductors, rectifiers, potentiometers, insulators, capacitors, control modules, hall effect inductors, D/C to A/C invertors, D/C to D/C converters, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, temperature, speed and current sensors, sensors, wiring harnesses, fasteners and mounting devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.




5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.02 Diagnose and troubleshoot resistor systems and components, including: servos,

accumulators, master cylinders, terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, resistors, inductors, rectifiers, potentiometers, temperature, insulators, capacitors, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, speed and current sensors, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, routing, opens/shorts/grounds, temperature, corrosion, distortion, contamination, cleanliness, colour, and odour; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.03 Repair resistor systems and components, including: servos, accumulators, master

cylinders, terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, resistors, inductors, rectifiers, potentiometers, temperature, insulators, capacitors, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, speed and current sensors, sensors, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.




5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.04 Verify repair of resistor systems and components, including: servos,

accumulators, master cylinders, terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, resistors, inductors, rectifiers, potentiometers, temperature, insulators, capacitors, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, speed and current sensors, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.05 Diagnose and troubleshoot silicone controlled rectifier (SCR) systems and

components, including: terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, hall effect transistor, resistors, inductors, rectifiers, potentiometers, temperature, speed and current sensors, insulators, capacitors, inductors, transformers, circuit protection devices, control modules, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, opens/shorts/grounds, routing of wires, temperature, corrosion, distortion, contamination, colour, and odour; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.




5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.06 Repair silicone controlled rectifier (SCR) systems and components, including:

terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, hall effect transistor, resistors, inductors, rectifiers, potentiometers, temperature, speed and current sensors, insulators, capacitors, inductors, transformers, circuit protection devices, control modules, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, company policies, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.07 Verify repair of silicone controlled rectifier (SCR) systems and components,

including: terminal boards/blocks, control and power wiring, coils, contactors, timers, diodes, suppressors, hall effect transistor, resistors, inductors, rectifiers, potentiometers, temperature, speed and current sensors, insulators, capacitors, inductors, transformers, circuit protection devices, control modules, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, checking, testing, and analyzing performance, function and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.




5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.08 Diagnose and troubleshoot transistor systems and components, including:

terminal boards/blocks, control and power wiring, coils, contactors, timers, suppressors, hall effect transistor, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, control modules, circuit protection devices, transformers, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, routing of wires, opens/shorts/grounds, diagnostic codes, temperature, corrosion, distortion, fractures, contamination, cleanliness, colour, and odour; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.09 Repair transistor systems and components, including: terminal boards/blocks,

control and power wiring, coils, contactors, timers, suppressors, hall effect transistor, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, control modules, circuit protection devices, transformers, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


___________________



5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.10 Verify repair of transistor systems and components, including: terminal

boards/blocks, control and power wiring, coils, contactors, timers, suppressors, hall effect transistor, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, control modules, circuit protection devices, transformers, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function, and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.11 Diagnose and troubleshoot alternating current (A/C) power systems and

components, including: terminal boards/blocks, control and power wiring, coils, contactors, timers, suppressors, hall effect inductors, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, transformers, D/C to A/C invertors, D/C to D/C converters, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, routing of wires, opens/shorts/grounds, diagnostic codes, temperature, corrosion, distortion, contamination, cleanliness, colour, odour; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.




5875.0 CONTROL SYSTEMS – ELECTRIC VEHICLES – Cont’d 5875.12 Repair alternating current (A/C) power systems and components, including:

terminal boards/blocks, control and power wiring, coils, contactors, timers, suppressors, hall effect inductors, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, transformers, D/C to A/C invertors, D/C to D/C converters, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) specifications.


5875.13 Verify repair of alternating current (A/C) power systems and components, including: terminal boards/blocks, control and power wiring, coils, contactors, timers, suppressors, hall effect inductors, transistors, resistors, capacitors, diodes, rectifiers, potentiometers, temperature, speed and current sensors, insulators, transformers, D/C to A/C invertors, D/C to D/C converters, control modules, circuit protection devices, batteries, cables, connectors, switches, solenoids, relays, sensors, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance, function, and programming; using hand, power, specialized, precision and electronic service tools, and lifting, rigging and blocking devices; according to manufacturer's recommendations, specifications, safety requirements, and Underwriters Laboratories (UL) and specifications.



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5876.0 HYDRAULIC SYSTEMS

GENERAL PERFORMANCE OBJECTIVE Diagnose and repair hydraulic systems by: performing a visual inspection; diagnosing and trouble shooting, repairing, and verifying the repair of mechanically and electrically-controlled hydraulic systems and components; electronically- controlled hydraulic systems and components; according to government regulations manufacturer’s recommendations, specifications, company policy and safety requirements.



checking for worn, loose, damaged, missing, or defective components, oil level and condition; including pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, atmospheric venting devices, controls, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, oil, seals, gaskets, mechanical and electrical controls, potentiometers, hall effects transistors, light emitting diodes, speed control devices, low battery and circuit protection devices, static control devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; according to government regulations manufacturer’s recommendations, specifications, company policy, and safety requirements. Date Completed Trainer Signature Apprentice Signature ___________________



5876.0 HYDRAULIC SYSTEM – Cont’d 5876.02 Diagnose and trouble shoot mechanically and electrically-controlled hydraulic

systems and components, including: pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, low battery and circuit protection devices, switches, solenoids, relays sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, fluid level, leaks, odour, colour, distortion, corrosion, cavitation, contamination, fractures, pressure, flow, temperature, and noise/vibration; using hand, power, specialized, precision and electronic service tools, measuring tools, sight glasses, oil analysis, and lifting, rigging and blocking devices; according to government regulations manufacturer’s recommendations, specifications, company policy, and safety requirements. Date Completed Trainer Signature Apprentice Signature

___________________ 5876.03 Repair mechanically and electrically-controlled hydraulic systems and

components, including: pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, low battery and circuit protection devices, switches, solenoids, relays sensors, modules, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning or servicing; using hand, power, specialized, precision and electronic service tools, measuring tools, sight glasses, oil analysis, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.




5876.0 HYDRAULIC SYSTEM – Cont’d 5876.04 Verify repair of mechanically and electrically-controlled hydraulic systems

and components, including: pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, low battery and circuit protection devices, switches, solenoids, relays sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, specialized, precision and electronic service tools, measuring tools, sight glasses, oil analysis, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5876.05 Diagnose and troubleshoot electronically-controlled hydraulic systems and

components, including: pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, potentiometers, hall effects transistors, light emitting diodes, speed control devices, low battery and circuit protection devices, static control devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance, function and programming; checking for wear, opens/shorts/grounds, diagnostic codes, routing of wires, lines and hoses fluid level, odour, colour, corrosion, cavitation, distortion, contamination, fractures, pressure, flow, temperature, and noise/vibration; using hand, power, specialized precision measuring and electronic service tools, oil analysis, sight glasses, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.




5876.0 HYDRAULIC SYSTEM – Cont’d 5876.06 Repair electronically controlled hydraulic systems and components, including:

pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, potentiometers, hall effects transistors, light emitting diodes, speed control devices, low battery and circuit protection devices, static control devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning or servicing; using hand, power, specialized precision measuring and electronic service tools, oil analysis, sight glasses, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements


5876.07 Verify repair of electronically-controlled hydraulic systems and components,

including: pumps, valves, actuators, motors, cylinders, accumulators, reservoirs, display panels, screens, filters, heat exchangers, drive mechanisms, lines, hoses, fittings, atmospheric venting devices, oil, seals, gaskets, mechanical and electrical controls, potentiometers, hall effects transistors, light emitting diodes, speed control devices, low battery and circuit protection devices, static control devices, switches, solenoids, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance, function and programming; using hand, power, specialized precision measuring and electronic service tools, gauges, flow meters, sight glasses, thermometer, stethoscopes, and lifting, rigging and blocking devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


Employer/Sponsor Name Employer Sponsor Signature

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5877.0 LIFTING SYSTEMS


Diagnose and repair lifting systems by: performing a visual inspection; diagnosing and trouble shooting, repairing, and verifying the repair of lifting systems and components; according to government regulations manufacturer’s recommendations, specifications, company policy, and safety requirements.



checking for worn, loose, damaged missing or defective components, lubrication, and manufacturer’s specification plate, including mainframe, telescopic channels, base legs, load wheels, bearings, axles, fixed carriage, roller bearings, chains, pivots, bushings, auxiliary attachments, safety interlocks, wiring harnesses, fasteners and mounting devices; according to manufacturer’s recommendations, specifications, company policy, government regulations, and safety requirements.


5877.02 Diagnose and troubleshoot lifting systems and components, including:

mainframe, telescopic channels, base legs, load wheels, bearings, axles, fixed carriage, roller bearings, chains, pivots, bushings, auxiliary attachments, safety interlocks, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; checking for chain wear, mast roller wear, pattern mast sway and backlash, phasing, lubrication, noise/vibration, fractures, metal shavings, corrosion and distortion; using hand, power, precision and specialized tools, non destructive testing equipment, and lifting, rigging, and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.




5877.0 LIFTING SYSTEMS – Cont’d 5877.03 Repair lifting systems and components, including: mainframe, telescopic

channels, base legs, load wheels, bearings, axles, fixed carriage, roller bearings, chains, pivots, bushings, auxiliary attachments, safety interlocks, wiring harnesses, fasteners and mounting devices; by exchanging, reconditioning, shimming, and servicing; using hand, power, precision and specialized tools, heating, cutting and welding equipment, and lifting, rigging, and blocking devices; according to government regulations, manufacturer’s recommendations, specifications, company policy, and safety requirements.


5877.04 Verify repair of lifting systems and components, including: mainframe, telescopic

channels, base legs, load wheels, bearings, axles, fixed carriage, roller bearings, chains, pivots, bushings, auxiliary attachments, safety interlocks, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, precision and specialized tools, non destructive testing equipment, and lifting, rigging, and blocking devices; according to government regulations, manufacturer’s recommendations and specification plate, safety requirements, and company policy.



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5878.0 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEMS


Diagnose and repair heating, ventilation, and air-conditioning systems, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of heating and ventilation systems and components; air-conditioning systems and components; according to government regulations, manufacturer’s recommendations, specifications, and safety requirements.



checking for worn, loose, damaged, leaking, missing, or defective components; including controls, actuators, valves, fuses, resistors, drive mechanisms, motors, pumps, fans, compressors, evaporators, receivers/dryers, accumulators, filters, heat exchangers, ducting, fluids, lines, hoses, fittings, seals, gaskets, circuit protection devices, warning devices, cables, switches, relays, sensors, modules, wiring harnesses, fastening and mounting devices; according to government regulations, manufacturer's recommendations, specifications, and safety requirements,.


5878.02 Diagnose and troubleshoot heating and ventilation systems and components,

including: controls, actuators, valves, fuses, resistors, drive mechanisms, motors, pumps, filters, heat exchangers, ducting, fluids, lubricants, lines, hoses, fittings, seals, gaskets, warning devices, cables, switches, relays, sensors, modules, wiring harnesses, fastening and mounting devices; by visually inspecting, testing, and analyzing performance and function; checking for wear, opens/shorts/grounds, routing of wires, lines and hoses, odour, colour, corrosion, distortion, fractures, temperature, contamination, vibration/noise, lubrication, fluid levels, pressure, and leaks; using hand, power, specialized and electronic service tools, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5878.0 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEMS –

Cont’d



5878.03 Repair heating and ventilation systems and components, including: controls,

actuators, valves, fuses, resistors, drive mechanisms, motors, pumps, filters, heat exchangers, ducting, fluids, lines, hoses, fittings, seals, gaskets, warning devices, cables, switches, relays, sensors, modules, wiring harnesses, fastening and mounting devices; by exchanging, replacing, or servicing; using hand, power, specialized and electronic service tools, soldering equipment, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5878.04 Verify repair of heating and ventilation systems and components, including:

controls, actuators, valves, fuses, resistors, drive mechanisms, motors, pumps, filters, heat exchangers, ducting, fluids, lines, hoses, fittings, seals, gaskets, warning devices, cables, switches, relays, sensors, modules, wiring harnesses, fastening and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized and electronic service tools, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5878.05 Diagnose and troubleshoot air-conditioning systems and components,

including: controls, actuators, valves, compressors, drive mechanisms, motors, pumps, filters, heat exchangers, receiver/dryers, accumulators, condensers, evaporators, liquids, lubricants, ducting, lines, hoses, fittings, seals, gaskets, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; checking for wear, routing of wires, lines and hoses, opens/shorts/grounds, diagnostic codes, refrigerant quantity, type and condition, odour, colour, corrosion, temperature, contamination, distortion, fractures, vibration/noise, pressure and leaks; using hand, power, specialized, precision and electronic service tools, refrigerant recovery and recharging equipment, manifold gauge sets, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5878.0 HEATING, VENTILATION AND AIR-CONDITIONING SYSTEMS – Cont’d



5878.06 Repair air-conditioning systems and components, including: controls, actuators, valves, compressors, drive mechanisms, motors, pumps, filters, heat exchangers, receiver/dryers, accumulators, condensers, evaporators, liquids, lubricants, ducting, lines, hoses, fittings, seals, gaskets, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by reprogramming, exchanging, reconditioning, or servicing; using hand, power, specialized, precision and electronic service tools, refrigerant recovery and recharging equipment, manifold gauge sets, soldering equipment, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.


5878.07 Verify repair of air-conditioning systems and components, including: controls,

actuators, valves, compressors, drive mechanisms, motors, pumps, filters, heat exchangers, receiver/dryers, accumulators, condensers, evaporators, liquids, lubricants, ducting, lines, hoses, fittings, seals, gaskets, cables, switches, relays, sensors, modules, wiring harnesses, fasteners and mounting devices; by visually inspecting, testing, and analysing performance, function and programming; using hand, power, specialized, precision and electronic service tools, refrigerant recovery and recharging equipment, manifold gauge sets, and leak-detection devices; according to government regulations, manufacturer's recommendations, specifications, company policy, and safety requirements.



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5879.0 FRAME AND CAB SYSTEMS

GENERAL PERFORMANCE OBJECTIVE Diagnose and repair frame and cab systems and components, by: performing a

visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of frame and cab systems and components; according to government regulations, manufacturer’s recommendations and specifications, Underwriters Laboratories (UL) specifications, American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI), company policy, and safety requirements.


SKILLS 5879.01 Perform visual inspection, identifying systems type and components, by:

checking for worn, loose, damaged, or missing components; including overhead guards, counter weighting, main frame, exterior body panels and trim, weather-stripping, locks, hinges, latches, window regulator channels, windshield wipers, hood supports, bumpers, hitches and anchoring devices, glass, lenses, housings, mirrors, adhesives, sound suppression paneling, theft deterrent devices, operator lock-out devices, panels, upholstery, roof lining, seats, flooring, hoods, fenders, doors, reinforced bars, occupant restraint systems, warning and information decals, driver information pouches, fire suppression devices, fasteners and mounting devices; according to government regulations, manufacturer’s recommendations and specifications, Underwriters Laboratories (UL) specifications, American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI), company policy, and safety requirements.




5879.0 FRAMES AND CAB SYSTEMS - Cont’d 5879.02 Diagnose and troubleshoot frame and cab systems and components, including:

overhead guards, counter weighting, main frame, exterior body panels and trim, weather-stripping, locks, hinges, latches, window regulator channels, windshield wipers, hood supports, bumpers, hitches and anchoring devices, glass, lenses, housings, mirrors, adhesives, sound suppression paneling, theft deterrent devices, operator lock-out devices, panels, upholstery, roof lining, seats, flooring, hoods, fenders, doors, reinforced bars, occupant restraint systems, warning and information decals, driver information pouches, fire suppression devices, fasteners and mounting devices; by visually inspecting, testing, and analyzing performance and function; checking for wear, vibration/noise, temperature, corrosion, distortion, alignment, pressure, leaks, and fractures; using hand, power, specialized, precision and electronic service tools, non-destructive testing equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations and specifications, Underwriters Laboratories (UL) specifications, American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI), company policy, and safety requirements. Date Completed Trainer Signature Apprentice Signature ___________________

5879.03 Repair frame and cab systems and components, including: overhead guards,

counter weighting, main frame, exterior body panels and trim, weatherstripping, locks, hinges, latches, window regulator channels, windshield wipers, hood supports, bumpers, hitches and anchoring devices, glass, lenses, housings, mirrors, adhesives, sound suppression paneling, theft deterrant devices, operator lock-out devices, panels, upholstery, roof lining, seats, flooring, hoods, fenders, doors, reinforced bars, occupant restraint systems, warning and information decals, driver information pouches, fire suppression devices, fasteners and mounting devices; by exchanging, replacing, or servicing; using hand, power, specialized, precision and electronic service tools, heating, cutting and welding equipment, and lifting, rigging and blocking devices; according to government regulations, manufacturer’s recommendations and specifications, Underwriters Laboratories (UL) specifications, American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI), company policy, and safety requirements.




5879.0 FRAME AND CAB SYSTEMS - Cont’d 5879.04 Verify repair of frame and cab systems and components, including: overhead

guards, counter weighting, main frame, exterior body panels and trim, weatherstripping, locks, hinges, latches, window regulator channels, windshield wipers, hood supports, bumpers, hitches and anchoring devices, glass, lenses, housings, mirrors, adhesives, sound suppression paneling, theft deterrant devices, operator lock-out devices, panels, upholstery, roof lining, seats, flooring, hoods, fenders, doors, reinforced bars, occupant restraint systems, warning and information decals, driver information pouches, fire suppression devices, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; using hand, power, specialized, precision and electronic service tools, non destructive testing equipment, and lifting, rigging, and blocking devices; according to government regulations, manufacturer’s recommendations and specifications, Underwriters Laboratories (UL) specifications, American Society of Mechanical Engineers (ASME)/American National Standards Institute (ANSI), company policy, and safety requirements.



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5880.0 PNEUMATIC TIRES AND WHEELS


Diagnose and repair pneumatic tires and wheels, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of pneumatic tires and wheels and components; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.



checking for worn, loose, damaged, missing, overheated, or defective components, chunking and leaks, including tires, rims, hubs, valves, caps, mounting arrangement and hardware, spacers, tire ballast, fasteners and mounting devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.


5880.02 Diagnose and troubleshoot tires, wheels and components, including: tires, tubes,

flaps, rims, hubs, valves, caps, mounting arrangement and hardware, spacers, tire ballast, foam filling, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, tire matching and condition, chunking, corrosion, contamination, pressure, leaks, temperature, noise/vibration, and distortion; using hand, power, specialized and precision service tools, torque wrenches, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.

Date Completed Trainer Signature Apprentice Signature __________________________ ___________________



5880.0 PNEUMATIC TIRES AND WHEELS – Cont’d 5880.03 Repair tires, wheels and components, including: tires, tubes, flaps, rims, hubs,

valves, caps, mounting arrangement and hardware, spacers, tire ballast, foam filling, fasteners and mounting devices; by exchanging, reconditioning, servicing, or calibrating; using hand, power, specialized and precision service tools, torque wrenches, safety cages, patches, plugs, adhesives, lubricants, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.


5880.04 Verify repair of tires, wheels and components, including: tires, tubes, flaps, rims,

hubs, valves, caps, mounting arrangement and hardware, spacers, tire ballast, foam filling, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, specialized and precision service tools, torque wrenches, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.



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5881.0 SOLID TIRES AND WHEELS


Diagnose and replace solid tires and wheels and components, by: performing a visual inspection; diagnosing and troubleshooting, repairing, and verifying the repair of solid tires and wheels and components; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.



checking for worn, loose, damaged, missing, overheated, separated, chunking, or defective tires and wheels and components; including tires, rims, hubs, bearings, mounting arrangement/pressing and hardware, spacers, fasteners and mounting devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.


5881.02 Diagnose and troubleshoot solid tires, wheels and components, including: tires,

rims, hubs, bearings, mounting arrangement/pressing and hardware, spacers, fasteners and mounting devices; by visually inspecting, testing, and analysing performance and function; checking for wear, separation, chunking, tire matching and condition, corrosion, contamination, temperature, noise/vibration, distortion and fractures; using hand, power, specialized and precision service tools, torque wrenches, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.

Date Completed Trainer Signature Apprentice Signature _______________________



5881.0 SOLID TIRES AND WHEELS – Cont’d 5881.03 Repair solid tires, wheels and components, including: tires, rims, hubs, bearings,

mounting arrangement/pressing and hardware, spacers, fasteners and mounting devices; by exchanging, and servicing; using hand, power, specialized and precision service tools, torque wrenches, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.


___________________ 5881.04 Verify repair of solid tires, wheels and components, including: tires, rims, hubs,

bearings, mounting arrangement/pressing and hardware, spacers, fasteners and mounting devices; by visually inspecting, testing and analysing performance and function; using hand, power, specialized and precision service tools, torque wrenches, and lifting, rigging and blocking devices; according to tire/equipment manufacturer's recommendations, specifications, company policy, and safety requirements.



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Apprenticeship Training Standard Powered Lift Truck