GRUNDFOS KPL & KWMAXIAL AND MIXED FLOW PUMPS

Axial and mixed flow pumps for high volume water handling

Customised solutions!

Engineered to suit your applicationEvery KPL and KWM pump is individually engineered to suit your requirements, ensuring cost-efficient performance. For the best results, contact us during your planning stages – that allows us to consider aspects such as pumping station design, pump selection, future requirements, and the total Life Cycle Costs.

Reliability meets excellent value· Quality products

· Robust, reliable and cost-effective

· Maximum value for money

Minimal, easy service· Simple pump design ensures lasting trouble-free operation

· All pumps are individually tested and registered, so the right spare parts can be supplied very efficiently. Even after many years.

Wide choice· All models available in cast iron or stainless steel

· 50 or 60 Hz

· Special materials (E.g. propeller in aluminium bronze is standard. Stainless steel available on request)

· High voltage (up to 10KV by special request) models available

· Pump and motor size up to 1MW by special request

Grundfos is prepared to offer you a solution in handling large amounts of water from a wide range of submersible axial flow propeller pumps and mixed flow pumps depending on the demands with a motor range from 15 kW up to 1000 kW

Whatever you choose, your pump will be optimised for your specific task.

2

Large flows handled with ease

KPL and KWM pumps are designed for extremely large flows at relatively low head. The range covers:· Flows up to 11,700 l/s · Heads up to 40 m

Features and benefits

1. Reliability

One-piece molded type cable entry with triple compression sealing and anti-wicking block that ensures water-tightness.

2. High Efficiency

Heavy duty, insulation class F (H as an option), air- filled (oil-filled as an option) with IP 68 protection motor ensures efficient and low-cost operation.

3. Customer-oriented

Wear-resistant propellers with adjustable vanes machined precisely to maintain exact tolerances for maximum hydraulic efficiency, and dynami-cally balanced to avoid vibration.

4. Easy to install and maintain

Bumper ring around guide casing secures easy installation and removal. Simple and compact rotation stopper that prevents from tilting and guarantees fast installation.

5. Checks on everything

Pumps are always a part of a bigger picture. By incorporating sensors in the KPL and KWM, we make sure that the pumps perform their part reli-ably - they warn you of potential problems so that you take appropriate measures in due time.

3

Ft M30 10

825

206

515

10

8

2

1

0 5 6 8 10 20 30 40 50 70 100 200 300 500 700 1000

264200150100805025181310852.521.51

M³/MIN

US GPMº Ø10³

5.9

3.3

3

Performance overviewKPL Axial Flow Pumps

CAPACITY

KPL500-800

KPL800-1200

KPL1200-1400KPL1400-1800KPL1800-2200

HEA

D

*Number after model name states the tube diameter (mm).

Material specificationPart Description Material DIN / EN ASTM / AISI BS JISTop cover Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Stator housing Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Pump housing Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Cable entry Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Wear ring Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Propeller hub KPL Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Propeller vane Alu bronze EN-CC333G AB148-78, 958 1400-70, AB2 AIBC3Propeller cap Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Impeller KWM Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200Pump shaft Stainless steel W.-nr 1.4400 410 970-70, 410S21 STS420 J2Bolts and nuts Stainless steel W.-nr 1.4401 304 970-70, 304S15 SUS304O-rings

BearingsHeavy-duty prelubricated ball bearings

Stainless steel

Primary shaft seal SiC/SiCSecondary shaft seal SiC/SiCO-rings in shaft seal Nitril rubber NBRLifting bracket Cast iron EN-JL1040 A48-76, 30 1425-77, 180 FC200

Cable typesPower cable (AA x BB mm²)Sensor cable (AA x BB mm²)

Surface protection2 layer Epoxy coating. Colour: Grundfos wastewater grey

4

Ft M

Ft M

100

26.421.115.913.210.67.95.32.62.10

0

10

13

16

23

33

49

66

98 30

20

15

10

7

5

4

3

807060504030201080

98

66

49

33

23

16

13

10

0

0 21.1 26.4 31.7 42.3 52.3 58.1 68.7 79.3 95.11 95.7

4003603002600 80 100 120 160 200 220

30

20

15

10

7

5

4

3

M³/MIN

US GPMº Ø10³

M³/MIN

US GPMº Ø10³

KWM Mixed Flow Pumps

Standard On request

Maximum starting frequency* 10 starts/hour 10 starts/hour

Maximum ambient temperature 40°C 40°C

Maximum liquid temperature 40°C 40°C

Storage temperature (-30 to +60°C) (-30 to +60°C)

Maximumm submergence 20m 20m

Voltage version all 50Hz all 50Hz

all 60Hz all 60Hz

High voltage

Insulation class Class F Class H

Mechanical shaft seal SiC/SiC TC/TC

HEA

DH

EAD

800KWM 900 KWM

1000 KWM

1000KWM 1200 KWM 1300

KWM1400 KWM 1600KWM

1800KWM

700KWM600KWM500KWM

*Number before model name states the discharge diameter (mm).

*No. of start is depended on motorsize

CAPACITY

OPERATING CONDITIONS

5

Inside the KPL and KWM ...

Trouble-free junction boxWater-tight enclosed connection chamber with IP 68 protection. Cable inlet with strain-relief, anti-kink device and double seal.

Durable motorTrouble-free, low-cost operation is ensured by the air-filled squirrel-cage induction motor – which includes thermal protection embedded in each phase. From 4 to 18 poles designed for class S1 duty. NEMA Design B, Class F and Class H insulation windings as standard. (Explosion-proof version also available: Class1, Div. 1, Groups C&D).

Oil chamber gives added safetyOil-filled chamber lubricates and cools mechanical seal units – and provides an additional leakage barrier.

KPL propellerThe KPL features a pump bowl equipped with diffuser vanes and an axial propeller. The wear-resistant impellers are precision- machined to ensure exact tolerances for maximum hydraulic efficiency – and dynami-cally balanced to avoid vibration. Adjustable pitch propeller also available.

6

KPL Propeller The KPL version is equipped with an axial flow propeller

Water-tight cable entry Leaks are prevented by this single-piece, moulded cable entry point with triple compression sealing and anti-wicking block.

Sensors maximise protectionDepending on motor size, each pump incorporates sensors for maximum protection at reasonable cost. Your choice includes sensors to monitor winding temperature, seal condition, moisture, water-in-oil, and bearing temperature.

Moisture sensor•

Stator winding temperature sensor•

Upper bearing temperature sensor•

Lower bearing temperature sensor•

Moisture / Seal sensor•

Shaft and bearings for smooth, long-term operationEnjoy smooth, vibration-free operation thanks to the oversized stain-lesssteel shaft and oversized ball-type thrust and radial bearings. The maintenance-free antifriction bearings have built-in permanent-grease lubrication. Minimum 100,000 hours of bearing life (L-10 Life).

Mechanical seals prolong pump lifeThe double mechanical shaft seal, mounted in an oil chamber with an additional lip seal, ensures long life even in the most demanding conditions.

Rotation stopper for easy handlingSimple, compact rotation stopper prevents the pump from tilting and ensures fast installation and removal.

The submersible KPL propeller pumps and KWM mixed flow pumps combine quality elements inside a compact design.

Despite their power, they require little space and are easily installed – allowing you to drastically reduce your construction costs.

KWM impeller The KWM version is equipped with a multi-channelled impeller.

7

Suitable where the liquid is pumped to a tunnel, channel or basin with a water level that is nearly constant so that shut-off devices are not required. This arrangement involves the smallest number of steel components; it consists of a circular concrete tube and a short pipe grouted in place as a base for the pump.Because the top of the tube is placed at a level slightly above the maximum water level in the outlet channel, water cannot run back to the sump when the pump is shut off.

If the pump is to work in combination with a siphon or a discharge line, a pressure-tight discharge elbow must be used. The elbow recommended here permits both fast installation and easy retrieval of the pumps.

If the water level on the outlet side of the pump varies consider-ably, flap valves can be installed. Normally the pump works against the head in the discharge channel or basin; when the pump is not in operation, the water is prevented from running back to the sump by the automatic closure of the valve. In this way, the pump always operates against the minimum head.

If odors require a closed system, this arrangement can be used with a free discharge, as shown, in order to prevent from water backflash.

Choose the installation set-up that suits youWith the Grundfos KPL and KWM, installation has the same scope for customisation as the pumps themselves. Installed directly in the column pipe, KPL and KWM pumps seriously reduce the need for construction works – so they can even save you money before they prove their efficiency in day-to-day operation.

Choose between different installation types.

Ask us for installation recommendations. We can often help you create a more efficient, more durable system.

In this case the pump is placed in a suspended steel column with a collar that rests on a supporting frame.

8

L.W.L

K

CS

H

ØE

ØD L.W.L

K

CS H

ØE

ØDL.W.L

K

CS

H

ØE

ØD

KPL – 50Hz & 60Hz/Dimensions & weight

Product øE øD H Smin C K Weight

KPL 500 500 403 1000 - 1200 750 - 1200 250 500 350 - 600

KPL 600 600 560 1250 - 1650 1100 - 1400 300 600 600 - 1200

KPL 700 700 670 1765 - 2150 1300 - 1500 350 700 1200 - 2200

KPL 800 800 750 1950 - 2200 1400 - 1900 400 800 2000 - 2500

KPL 900 900 860 2100 - 2500 1500 - 2500 450 900 2200 - 3500

KPL 1000 1000 960 2350 - 3000 1650 - 2800 500 1000 3200 - 4000

KPL 1200 1200 1165 2880 - 3500 2000 - 3400 600 1200 4000 - 5500

KPL 1400 1400 1360 3070 - 4000 2500 - 3800 700 1400 5500 - 7500

KPL 1600 1600 1550 3600 - 4300 3000 - 4200 800 1600 7000 - 10000

KPL 1800 1800 1770 4200 - 4800 4000 - 4600 900 1800 10000 - 13500

KWM – 50Hz & 60Hz/Dimensions & weight

Product øE øD H Smin C K Weight

KWM 500 500 420 1100 - 1300 850 - 1500 250 500 350 - 600

KWM 600 600 570 1400 - 1800 1200 - 1400 300 600 600 - 1200

KWM 700 700 670 1500 - 2500 1500 - 1700 350 700 1200 - 2200

KWM 800 800 785 1700 - 2600 1700 - 1900 400 800 2000 - 2500

KWM 900 900 875 2000 - 2800 1900 - 2200 450 900 2200 - 3500

KWM 1000 1000 970 2200 - 3100 2000 - 2500 500 1000 3200 - 4000

KWM 1200 1200 1165 2880 - 3500 2500 - 2800 600 1200 4000 - 5500

KWM 1300 1300 1250 3000 - 3800 2800 - 3000 650 1300 5000 - 6500

KWM 1400 1400 1360 3200 - 4000 3000 - 3500 700 1400 5500 - 7500

KWM 1600 1500 1600 3400 - 4300 3500 - 4500 800 1600 7000 - 10000

KPLColumn tube 500mm - 1200mm

KPLColumn tube over 1400mm

KWMColumn tube 500mm - 1600mm

9

Applications

Suitable for many different tasks

Built to handle large quantities of raw water, the pumps are ideal for a wide range of

applications.

· Flood and storm water control

· Large-volume drainage and irrigation

· Raw water intake

· Circulation of large quantities of water, e.g. in water parks

· Water-level control in coastal and low-lying areas

· Filling and emptying of dry docks and harbour installations

· Filling or emptying of reservoirs

· Treated sewage

· Cooling water intake in power stations

· Process and discharge water

· - and other low to medium head/high flow applications

Flood control pumping station

Irrigation

Drydocks

Wastewater Teatment Plant

10

GRUNDFOS KPL-KWM ranges in Drydocks World - Dubai

One of the biggest pump installations of marine application in the Middle East

Dubai, United Arab Emirates

Drydocks World – Dubai, is located on the Dubai Waterfront and is one of the largest shipyards in the world. The shipyard employs nearly 10,000 workers and over 1000 subcontrac-tors. More than 5000 vessels and oilrigs have been repaired and maintained at the facility, since it opened in 1983.

The situation

As a part of their extensive yard development initiative, which included creating new facilities for new shipbuilding and off-shore modules fabrication, Drydocks World – Dubai (Client) launched the SAFINA PROJECT, a “Hydrolift” ship launching and recovery facility. The Hydrolift facility requires pumping of seawater to raise levels from mean sea level to the impound-ing level of +9.5 m CD within four hours. The Client specified four new pumps with a normal duty of 2.2 m3/sec at 10m head with free passage to allow 40 mm size particles.

Drydocks World – Dubai specified that each pump be supplied with its own power and control cables for termination at the top of each pump’s venting tube. The client would then install a connection box and small console at the top of each vent-ing tube. Four umbilical’s will then run from the four connec-tion boxes to the east abutment and into the control panel. The pumps were specified to be capable of being started (or re-started) and establish symphonic discharge conditions for which the symphonic loop invert level is +10.00, from any level between Highest Astronomical Tide (HAT) and Lowest Astronomical Tide (LAT).

The Grundfos solution

Grundfos was chosen, after series of technical-commercial evaluations, due to low life cycle cost, high level of compe-tence, extensive technical knowledge, short delivery time and continuous support available in the U.A.E.

The flexibility of the Grundfos engineering team and product range were also major advantages that contributed favour-ably in comparison to other interested parties.

Grundfos was commissioned to supply 4 units of KWM Mixed Flow Impeller Pumps with 300kW motors. The pumps were installed in chambers (1200 mm dia.) on the seaward face of the new East Abutment. Mr. Rajesh Kumar, Projects Manager, Grundfos Gulf Distribution, quoted “As per tender design the pumps would have been subjected to cavitations, due to siphoning effect, as the discharge end of the pipe was located below the sea level. Based on Grundfos’ suggestions (accepted by consultant), the client modified the discharge pipe level. Another challenge was that the client had the soft starter installed in their facility and we had to carry out mi-nor cable modifications to suit it. This was successfully ex-ecuted by our Grundfos service team at the site, before the pumps were installed”.

“We are satisfied with the performance of the Grundfos pumps as well as the pre-sales and post-sales support rendered to us continuously by Grundfos engineers. The pumps have been op-erating successfully for almost 3 years now,” said Mr. Murtaza Rampuri, Manager-Yard Development Department, Drydocks World -Dubai.

The client, with the help of Grundfos service department, carry out the scheduled periodic maintenance checks to ensure that the pumps are kept in good condition.

Finally, Drydocks World - Dubai also awarded Grundfos the con-tract for supply of SCUTTLE DEWATERING PUMPS, which are used in the Hydrolift Main Gate ballasting operations.

11

Being responsible is our foundationThinking ahead makes it possible

Innovation is the essence

The name Grundfos, the Grundfos logo, and the payoff Be–Think–Innovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide.

9674

6735

/091

1/91

55-D

&I

GRUNDFOS A/SPoul Due Jensens Vej 7DK-8850 BjerringbroTel: +45 87 50 14 00

www.grundfos.com

SEE THE BIGGER PICTUREGrundfos is a global leader within water handling technology. Our passion is to bring you all the products you require to create and operate pump systems that combine reliability, cost-effi-ciency – and innovation. Our products are for use in water supply and wastewater infrastructure on any scale.

Grundfos has a full line of products and systems for the intake, treatment and distribution of drinking water and for the trans-port and treatment of wastewater. We also offer expertise and industry insight that can increase reliability and reduce lifecycle costs for water utilities.

Key product areas include:

Submersible pumps

Surface pumps

Sewage pumps

Mixers, flowmakers & recirculation pumps

Pumping stations

Monitoring & controls

Dosing & disinfection

Aeration equipment

Our products are the result of decades of engineering expertise. Supported by a worldwide service network. Visit www.grundfos.com/water-utility for more.