BK88PUB4 Table of Content

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TOOL

AND

MANUFACTURING

ENGINEERS

HANDBOOK

DESK EDITION

TMEH Desk Edition

Copyright 1989 Society of Manufacturing Engineers. All rights reserved.


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SOCIETY OF

MANUFACTURING ENGINEERS

O F F IC E R S A N D D IR E C TO R S 1 9 8 8 - 1

989

President

Nathan A. Chiantella, CMfgE

lndustry Consultant

President-Elect

Frank

J.

Riley, Jr., CMfgE, PE

The Bodine Corp.

Second Vice President

Gary

J.

Peterson, CMfgE, PE

H ewlett- Packa rd Co.

Third Vice President

James F. Barcus, Jr.

Retired

Secretary/ Treasurer

Douglas E. Booth, CMfgE, PE

Bond Robotics. lnc.

Executive Directo r

General Manager

Philip Trimble

James M. Beavers, CMfgE

State Wide Aluminum Products, Inc.

John G. Bollinger, PhD, PE

University of Wisconsin-Madison

Arnold C. Brooks, CMfgE

Wardwell Braiding Machine Co.

Barbara A. Burns, PhD

Burns-Jordan Associates, Ltd.

Richard C. Davis, CMfgE

General Motors Corp.

Paul S. Falco, FIAE

Standard Sales Co. Inc.

Donald G. Foster, CMfgE, PE

United Technologies Corp.

Ronald M. Frank, CMfgE

Purdue University-Indianapolis

James M. Hardy

Consultant

Ronald P. Harrelson, CMfgE

Conek S.A. De C.V.

Jamie S. Hassler

Fisher Controls International

William

H.

Heffron, Jr., CMfgE

Pitney Bowes

Robert

E

Krauch

Jr. CMf-gE PE

U.S. Army

John E. Mayer, Jr. PhD, CMfgE

Texas A M University

Gordon A. McAlpine, CMfgE, PE

Dept. of Commerce-Michigan

George E. Munson, CMfgE

Univ. of California-Santa Barbara

Phillip F. Ostwald, PhD, CMfgE, PE

University of Colorado

Louis M. Papp, CMfgE, PE

Windsor-Essex County Dev. Commission

Robert S. Randolph, CMfgE

Consultant

Robert E. Rowe, CMfgE

Rowe Technology, Inc.

Charles A. Templeton, CMfgE, PE

Charles A. Templeton Machine

Frank M. Trcka, CMfgE, PE

Bourns Inc.

Earl E. Walker

Carr Lane Manufacturing Co.

TMEH Desk Edition

Copyright 1989 Society of Manufacturing Engineers All rights reserved


3/17

TOOL AND MANUFACTURING

ENGINEERS

HANDBOOK

DESK

EDITION

From the complete five-volume Fourth dition

William H. Cubberly

Consulting Editor

Ramon Bakerjian

CMfgT

Staff Editor

Produced under the supervision of

the S M E Reference Publications

Committee

in

cooperation

with

the

SME Technical Divisions

Socie ty o f Man ufac tur ing Eng ineers

One SM E Dr i ve

Dearborn Mich igan

TMEH Desk Edition



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TMiH

a esk Edition

ISBN

N O .

0-87263-351-9

Library of Congress Catalog N o . 88-63758

Society of Manufacturing Engineers SME)

Copyright @ 1989 1976 1959 1949 by Society of Manufac turing Engineers, One SM E

Drive,

P.O. ox

930 Dearborn, Michigan 48 I2

All rights reserved, including those of translation. This book, or parts thereof, may not

be reproduced in any form without written permission of the copyright owner. The

Society does not, by publication of dat a in this book, ensure t o anyone the use of such

data against liability of any kind, including infringement of any patent. Publication of

any data in this book does not constitute a recommendation of any patent or

proprietary right that may be involved. The Society of Manufacturing Engineers, as

well as all contr ibut ors and reviewers of informa tion in this volume, disclaim any and

all responsibility for use of the information contained herein by readers and users of this

Handbook.

First edition published 1949 by McGraw-Hill Book

Co.

in cooperation with S ME under

earlier Society name, American Society of Tool Engineers ASTE), and under title Tool

Engineers Ha ndboo k Second edition published 1959 by McGrawHill Book Co. in

cooperation with S ME under earlier Society name, American Society of Tool a nd

Manufacturing Engineers ASTME), and under title

Tool Engineers Ha ndboo k

Third

edition published

1976

by McGraw-Hill

B o o k

Co. in cooperation with SM E under

current Society name and under title Tool and Manufacturing Engineers Handbook

Printed in the United States of America.

TMEH Desk Edition



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PREFACE

This Desk Edition of the Tool and Manufacturing Engineers Ha ndb ook

presents a unique collection of manufacturing information in one convenient

source. In addition to three entirely new chapters robotics, CAD/ CAM and

flexible manufacturing), this book contains selected information from the

five volumes of the Fourth Edition of the TMEH. Those volumes are:

Volume 1, Machining published in 1983

Volume

2,

Forming published in 1984

Volume 3, Materials Finishing and Coa ting published in 1985

Volume 4, Quali ty Control and A ssem bly published in 1987

Volume 5, Manufacturing Management published in 1988.

The scope of this edition is multifaceted-authoritative manufacturing

information for daily use by engineers, managers, consultants, and techni-

cians, yet it also provides coverage of the fundamentals of manufacturing

processes for study by the novice engineer or student. This blend of coverage

has characterized the proven usefulness and reputation of S ME Handbooks

in previous editions dating back to 1949) and continues in this Desk Edition

to provide the basis for acceptance across all segments of manufacturing.

The reference material contained in this volume is the product of

incalculable hours of unselfish contribution by hundreds of individuals and

organizations who provided reference material for the five volumes of the

Handbook. These individuals and organizations are listed at the beginning

of this book. N o written words of appreciation can sufficiently express the

special thanks due to these many forward thinking professionals and their

companies. But more importantly, their contributions will undoubtedly

serve to advance the understanding of manufacturing by management

throughout industry and will certainly help to spur major gains in

competitiveness in the years ahead. It should be noted that company

affiliations listed with each individual contributor are the contributors

affiliation at the time they donated their expertise to the development of the

five volume set.

Further recognition is due to the members of the SME Reference Publica-

tions Committee for their expert guidance and support and recognition is

due to the members of the Publications Development Department a t SM E

for their efforts on this volume.

The Editors

V

TMEH Desk Edition



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CONTRIBUTORS

C H A P T E R 1: Ted J. Egan, Div. of American Financial

Consu lt ing Co., Greenwich Technologies; Alice Greene, Arth ur

D. Lit t le, Inc.

C H A P T E R

2:

Dr. Ma x E. Kanagy, CMfgT, Eastern Michigan

University.

C H A P T E R

3:

Carl M. Jac obson, Computervision.

C H A P T E R 4: Glenn A. Gra ham , Coopers Lybrand.

C H A P T E R 5: James Pearse, Levi ton Manufactur ing Co. ;

Henry W. Stoll , Design for Manufacturing, Industrial Tech-

nology Institute.

C H A P T E R 6: Michael Burstein, Center for Social and Eco-

nomic Issues, Industrial Technology Insti tute; Pearson Grah am,

Cons u an ay Bar on, I nd us r a 1 Techno1ogy I ns

u

t e.

C H A P T E R 7: James R. Bingham, Faci l i t ies Locat ion, The

Austin Co.; Dan iel R. Bradley, Coope rs Lybra nd; Will iam L.

Du nca n, Coop ers Lybra nd; W. Dav id Lasa ter, K. W. Tunnell

Co., Inc.; Robert Lasecki, Austin Consult ing; A. Leonard

Schade, Autom at ion and Product iv i ty , The Aust in Co. ; Rob er t

L. Sh um aker , The Aust in C o. ; Wil liam Taylor , The Aust in Co. ;

Ke nne th W. Tunnell, K. W. Tunnell C o., Inc.; William R . Welter,

Austin C onsult ing; Rich ard W. White, K.W. Tunnell Co., Inc.;

Ro ber t A. Will, Technical Services Div., The A ustin Co.; Steven

S. Zagor , EDP Faci l i t ies , The Aust in Co. ; Dale H. Zempel ,

Coopers Lybrand.

C H A P T E R 8: Oliver Wade, Tolerance C har t Services Co., Inc.

C H A P T E R 9: Din o Emanuel l i, Greenf ield Tap and Die, TR W ;

Lowell W. Foster, Lowell W. Foster Associates, Inc.; John W.

Geier, Consultant-Instructor; Gary K. Griffi th, AiResearch

Mfg. Co.; Bil l Janninck, ITW Ill i tron; Stanley

P.

Johnson ,

Johnso n Gage

Co.;

M ax A Kickhofel , Invospline, Inc.; Richard

S.

Marrell i , Mechanical Design Con sultant; George Pru it t ,

Technical D ocuments Consul tants; Rona ld M . P rui t t , Technical

Documents Consul tants; Edward S. Roth, Productivity Serv-

ices, Inc.; Warner Weniger, Rank Precision Industries, Inc.;

Gary Whitmire, Tec/ Trend.

C H A P T E R

1 :

Ro ger W. Berger, Iow a Sta te University;

Richard Copp, Hol ley Automot ive Div. ; Richard B. Stump,

National C omp uter Systems, Inc.; Will iam 0 Winchell , Dep art-

ment of Industrial Engineering, Alfred University.

C H A P T E R 11: Dr. T.H. Chang, Dept. of Industrial and

Systems Enginee ring, Universi ty of Wisconsin-Milwauke e; Dr.

Richard E. DeVor, Dept. of Mechanical and Industrial Engi-

neering, University of Illinois at Urbana-Champaign.

C H A P T E R 12: B. J. Brown, Cont ro l Gaging, Inc. ; Wi l liam E.

Drews, Ran k Precis ion Indust r ies , Inc.; D on M archand, Auto-

f lex , Inc. ; Craig Mc Lan ahan , Mc Lan ahan Co. , Inc. and

Salem S tate College; Will iam C Mullin, Edmunds Gages; Dr.

Walt Pastorius, Diffracto, Ltd.; Will iam Planick, Techwrite;

Richard H. Searle, Bridgeport Machines Co.

C H A P T E R

13:

Ra y Achterberg , Gi lman Engrg. Mfg. Co. , A

Unit of AM CA ; Harold B erger , Indust r ial Qual i ty , Inc. ; Sam

Curr ie, Ardrox, Inc. ; Donald C. Gates, Rel iance Indust r ies;

Allen T. Green, Acoustic Emission Technology Corp.; John

Johnston, Staveley NDT Technologies , Inc. , Sonic Systems

Div.; William J. Lang , Lenox Instrum ent C o., Inc.; W ill iam E.

Mo oz, Met-L-Chek Co.; Jam es Pell icer, Staveley N D T Tech-

nologies, Inc., Nortec Div.; Robert T. Pit lak, Pit lak Corp.;

Mich ael Da vid Stebel, UPA Technology, Inc.; Fred Wiesinger,

Uson Corp.

C H A P T E R

14:

Guy Bellows, Me tcut Rese arch Associates, Inc.;

Dr . Marvin F. DeVries, University of Wisconsin-Madison;

Will iam E. Drews, Rank Precision Industries; Michael Field,

Metcut Research Associates, Inc.; Brian K. Lambert , PhD,

P.E., Depa rtment of Industrial E ngineering, Texas Tech Univer-

si ty; David Nixon, L aSalle Steel Co.; Milton C. Shaw , Arizona

State University; E. J. Weller, CMfgE, P.E., Consultant.

C H A P T E R 15: D. C. Agarwal , Cabot Corp. ; Dr . George

Aggen, Research Center , Al legheny L udlum Steel Corp. ; Jam es

W. Barr, The Aluminum Association, Inc.; Alan M. Bayer,

Teledyne Vasco; John T. Benedict , Consultant; H. M. Butler,

Special Metals Corp. ; Arthur Cohen, Copper Development

Association, Inc.; Calvin Cooley, American Iron and Steel

Institute; V Samuel Hill , Dow Chemical Co.; Will iam B.

Hampshi re, T in Research Inst i tu te, Inc.; Anthony

D.

Ippoli to,

Lead Industries A ssociation, Inc.; Lyle R. Jenkins, Du cti le Iron

Society; Richard L. K ennedy, Teledyne Allvac; Ted Kosa,

Stainless Al loy Research a nd Development Dept . ; Carpenter

Technology Corp.; Dwaine L. Klarstrom, Product Develop-

ment , Cabot Corp. ; Daniel Lea, In ternat ional Magnesium

Association; W. C. Leslie, Dept. of Ma terials and Metallurgical

Engineering, University of Mich igan; L. W. Lherbier, Universal

Cyclops; Roy

W.

Lobenhofer , A merican Foundrymens Society;

Dr. Paul

E.

Manning, Cab ot Corp. ; Paul J. Mikelonis, General

Cast ing Corp. ; Kurt H. Miska, Cl imax Molybdenum Co. of

Michigan; Hug h M orro w 111, Zinc Inst i tu te, Inc. ; Tom O ak-

wood, Wrought Al loy Steel Development , Cl imax Moly-

bdenum, AM AX Inc. ; Phi l Ra nson, Hunt ington Al loys, Inc. ;

Wayne M. Riggle, Castwell Div., Wells Manufa cturing Co.; Dr.

Harry W. Rosenberg, TI ME T; Jo hn Sv obod a, Steel Founders

Society of America; Don ald J. Tillack, Hunting ton Alloys, Inc.;

Charles F. Walton, Specialist in Iro n Castings;

C H A P T E R 16: Ro be rt W. Bainbridge, Bainbridge Consu ltants,

Inc.; Glenn L. Beall , Glenn Beall /Engineering Inc.; John T.

Benedict , Consu ltant; D. M. Bigg, Battel le Columbus Labora-

tor ies; Fran k

D.

Diodato, Engineering Resins Div., Celanese

Corp . ; Chr is topher M . H al l , Plast ics Machinery Div. , Cincin-

nat i Mi lacron Market ing Co. ; Joseph Hansmann, Magna

Internat ional , Inc. , Concord; J ack Hi l l, J. Hill Associates; Roy

S. Klein, American Steri l izer Co.; Jo hn Kova lchuck, Fireland s

College, Bowling Gree n Sta te University; Blaise A. LeW ark, Sr.

Polytech, Ltd . ; Roy L. M anns , Boston Plast ics Gro up, M edical

v i i

TMEH Desk Edition



7/17

El ec t ron i c Independen t P l as ti cs Eng i neer ing Cen t r e , Inc .

MEIPEC); Will iam K. McConnell , Jr . McConnell Co., Inc.;

Travis H. Meister, Consultant-Plastics; Da rio Rama zzott i ,

Ram azzo tt i Design an d Engineering.

C H A P T E R 17: Loren C. Bone, Manufactur ing Mater ials

Devel opm en t , Cat erp i l la r Trac t o r Co . ; Sam uel Bradbury ,

Hoegan aes Co rp.; R. W. Bra tt , Specialty Metals Div., Crucible

Inc., Colt Industries Inc.; Robert Burns, Cincinnati Incorpo-

rated; A.

P.

Crease, Jr. , Drever Co.; Raymond

P.

De San t i s ,

PTX -Pentron ix Inc.; Frank Emley, Applied Me tallurgical Co.;

J o h n

D.

Generous, American Powdered Metals Co.; Myron I.

Jaffe, Sintered Metals Inc.; Peter K. Johnson, Metal Powder

Industries Fed eration; Walter V. Knopp ,

P/

M Engineer ing and

Consult ing; Bruce G. McMordie, Materials Div., SermeTel

Inc. ; Rober t K. Owens, Hoeganaes Corp; Kempton H. Rol l ,

Metal Pow der Indust ries Federat ion; Rich ard J. Smith , Process

Equipment Div., Patterson-Kelley Co.; Milton W. Toaz, Tech-

nology Center, Imperial Clevite Inc.

C H A P T E R 18: Roger L. B aas, Machinery Div. , Pr ince Corp. ;

Wil l iam M. Barron, Waukesha Foundry Div. , Abex Corp. ;

Timothy L. Coghill , Precision Metalsmiths, Inc.; Ronald E.

Greenwood, Unicast Development Corp.; Jeffrey T. Heinen,

Corp orate Research and Development , General Electr ic Co. ;

Leo

J.

LeBlanc, Enterprise Brass Works, Inc.; Raymond W.

Mo nroe , Steel Founders Society of America; Ro dne y L. Naro,

Ashland Chemical Div. , Ashland Oi l, Inc. ; Joh n M . Svo boda,

Steel Founders Society

of

America; Fred E. Weil , SRI

International.

C H A P T E R 19: Guy Bellows, M etcut Re search Associates, Inc.;

Edward J. Berger, Tool and Alloy M etallurgy, Carpente r Tech-

nology Corp.; Richard W. Bratt , Crucible Specialty Metals

Div., Colt Industries; E. J. Buchanan, Pet roleum Products

Research, Texaco Inc.; Dr. Marvin

F.

DeVries, University of

Wisconsin-Madison;

I. R

Dol ich, Quaker Chem ical Corp. ;

Michael Field, Metcut Research Associates, Inc.; Greg Foltz,

Products Div., Cincinnati Milacron; Gerald B. Franklin, E. E

Hou ghton Co. ; Dr . Bernard Ham rock, Tr ibology Branch,

NASA-Lewis Research Center; R. E. Hat to n, M onsa nto Indus-

trial Chemicals Co.; T. V. Hazelton, Hydraulic Fluids, Quaker

Chem ical Corp.; Jose ph Ivaska, Jr., Tower Oil Technology

Co . ; Herber t S. Kal i sh , Adamas Carb i de Corp . ; Wi l l i am

Katzenstein, Michigan Petroleum Co.; Paul J. Kenney, Acheson

Col loids Co. ; Daniel J. Klaphaak, Sandvik, Inc.; Erich W.

Krumrei, Specialty Materials Dept. , General Electric Co.;

Richard C. Ladd, Specialty Materials Dept. , General Electric

Co.; Brian K. La mb ert , Ph D , P.E., Depa rtmen t of Industrial

Engineering, Texas Tech Universi ty; Harold R. Lebrecht,

V R/ Wesson Div., Fansteel , Inc.; Geoffrey L. Ma nna , Ma chin-

ing and Grinding Fluids, Quaker Chemical Corp. ; Nick L.

Matthews, Lubrication Div., Russell Products; Will iam H.

Millett , Fluid Power Produ cts, E. F. Ho ugh ton Co., ret ired);

David Moskowi tz, Ford Mo tor Co. ; Dr . El lio t

S.

Nach t man ,

Tower Oil an d Technology Co.; Ron ald J. Newhouse, Franklin

Oil Co rp.; David Nixon, LaSalle Steel Co.; And rew G. Papay,

Edwin Cooper Div., Ethyl Corp.; Dr. Harold W. Rossmoore,

Wayne Stat e Universi ty; Do nald

J.

Sargen t , E / M Lubr ican t s,

Inc.; Milton C. Shaw, Arizona State Universi ty; Albert F.

Shuster , Kennametal , Inc. ; Kathryn F. Strang, Quaker Chemi-

ca l Corp . ; Herma n F. Weindel, Mobil Oil Corp ., E.

J.

Weller,

CM fgE, P.E., Con sultant; J. George Wills, Mobil Oil Corp.;

Donal d 0 Wood, The Lodge Shipley Co. ; Ma rino Zapico,

Carmet Materials Div., Allegheny Ludlum Industries, Inc.

C H A P T E R

2 :

Tho ma s M. Aust in , Elect ronics Div. , Giddings

Lewis Machiine Tool Co.; John A. Blaeser, Modicon Div.,

Gould Inc.; Vincent F. Bobrowicz, MD SI, a Schlumbe rger Co. ;

Gary Cavano, Systems Div., AllenBradley; Robert M. Ell iott ,

MD SI; Lloyd Fogg, M DS I; Donald R. Fontecchio , Giddings

Lewis Mach ine Tool Co.; Jam es Gilgenbach, Giddings Lewis

Machine Tool Co. ; Hil lary A. Han dwerge r , MDS I; Golden E.

Herr in , Cincinnat i Mi lacron; Jo hn H. Kidd, MD SI; Rober t J.

Samson, MDSI; Michael K. Savelyev, Modicon Div. , Gould

Inc. ; Arne L. Wat land, Modicon Div. , Gould Inc. ; David R.

Witt , Electronics Div., Giddings Lewis Machine Tool Co .

C H A P T E R

21:

Merlin

D.

Nord, DoALL Co. ; Ted A Slezak,

Armstrong-Blum Mfg. Co.; James E. Wolf, Kaltenbach, Inc.

C H A P T E R

22:

Steven

J.

Hamm , The Oh i o Broach Mach ine

Co. ; Rober t E. Rosel iep , General Broach and Engineer ing Co. ;

Leonard J. Smith, Ty Miles, Inc.; Christopher Van DeMotter,

The Ohio Broach Machine Co.

C H A P T E R

23:

Steve Cole, LeBlond Makino Machine Tool

Co. ; Arthur S. Dinsmore, Seneca Fall s Machine Co. ; Thom as

C. Doud, Hardinge Brothers, Inc.; Frank Ferdinand, Wadell

Equipment Co. Inc.; Geoffrey Y Gill , Muskegon Tool Indus-

t r ies; Theodore W. Judso n, General Moto rs Inst i tu te; Jack S.

Larson, Olofsson Corp. ; Rober t M. Perry, Mo ore Spec ial Tool

Co. Inc. ; Jam es M . Sul l ivan, Cushman Industr ies , Inc.

C H A P T E R 24: Rob er t H . Al len, Char les G . Al len Co. ; Paul D.

Bober , Chicago-Lat robe Div., T RW , Inc.; Sebast ian Ebenhoch,

Wau kesha Cu tt ing Tools, Inc.; Geoffrey

Y

Gill , Muske gon Tool

Industries; DeWitt F. Goodemote, CMfgE, P.E., Aerospace

Div. , Moog Inc. ; Edward G. Hoffman, E. G. Hoffman Co. ;

Michael J. McG inty, Cleveland Twist Dril l Co. Div.

of

Acme-

Cleveland Corp, ; Donald

C

Noble, The Weldon Tool Co.;

Roger

J.

Reddin, Burgmaster Div., Houdail le Industries, Inc.;

A. J. Rei tenbach, Metal lurgical Qual i ty Cont rol , Cleveland

Twist Drill Co.; J. K. Scholz, Cleereman Machine Tool Div.,

Appleton Machine Co. ; Ernest E. Torki l sen, Indust r ial Pro-

ducts Div. , Dumo re Corp. ; Char les J. Trost , C.J.T. Industries,

Inc.; Cyrus T. Wax, Engineering Industrial Tools Div., The

Bendix Co rp. ; How ard Whal ley , The George Whalley Co. ; Jon

A. Wolfe, Corom ant Div. , Sandvik Inc. ; Lo u Yane, Zag ar , Inc.

C H A P T E R 25: Hen ry Gill, Cincinnati M ilacron Inc.; Will iam

R. Jah nke , P.E., Bridgeport Machines Div., Textron Inc.; Ralp h

Lacey, Carboloy Systems Dept . , General Elect r ic Co. ; John

Mitchell , Carboloy Systems Dept . , Gen eral Elect r ic Co. ; David

J. Rivard, Valenite Metals Milling Div., Valeron Corp.

C H A P T E R 26: Jo hn G. Burgess, Brown Sha rpe Mfg. Co. ;

Gerald C. C otter, Industrial Tools Div., Bendix Co rp.; Paul H.

DeRamo, The Hill Acme Co.; Everett W. Emery, Cone-

Blanchard Machine Co.; Dr. Francis T. Farago, CMfgE,

General Mo tors Corp. , ret ired) ; Rob er t M. Gauv reau, Coated

Abrasives Div., Norton Co .; Do n Greenburg, Barnes Dril l Co.;

Rober t

S.

Hah n, DSc. , P.E., CM fgE, Hah n Associates; Edw ard

G. Hoffman, E.G. Hoffman Co. ; Bur ton R. Leathley, Ol iver

V l l l

TMEH Desk Edition

C i h 1989 S i f M f i E i All i h d


8/17

Instrument Co.; Dr. Richard Lindsay, Norton Co.; Robert M.

Perry, Moore Special Tool Co., Inc.; W. D. Pollard, Diamond

Products Branch, Carborundum Co.; Thomas Z. Richards,

Grinding Wheel Operations, Norton Co.; William A. Sluhan,

Master Chemical Corp.; D. M. Syed, Rollway Bearing Inter-

national; Thomas

J.

Turner, AirTronics Div., American Gage

Machine Co., A Katy Industries, Inc., Co.

CHAPTER 27: Judith F. Enden, Sales Engineering Dept.,

Teledyne Landis Machine; Arthur Fitzwater, Reed Rolled

Thread Die Co., Div. of Litton Industries; Alan R. Hails, Morse

Cutting Tools Div., Gulf Western Mfg. Co.; Allan S. Johnson,

Tapmatic Corp.; Spencer I. Kanter, P.E. The Hanson Whitney

Co.; Adolph

V.

Klancnik, Universal-Automatic Corp. ; David L.

Lewis, Universal Engineering Div., Houdaille Industries, Inc.;

Richard J. Miller, H.E.S. Machine Tool, Inc.; Ronald

J.

Sabatos, The Cleveland Twist Drill Co., Div. of Acme-Cleveland

Corp. ; David L. Turner, Pru tto n Corp.; Joseph B. Yuryan, P.E.,

The Cleveland Tapping Machine Co.; Raymond

J.

Zeman,

Normac Inc.

CHAPTER 28: Russel A. Brezler, Jr., Teledyne Landis Machine;

Brian W. Cluff, American Pfa uter Corp. ; Richard B. Goodrum,

Fellows Corp.; Ernest R. Hugenbruch, Gleason Machine Div.,

Gleason Works, retired).

CHAPTER 9: D. G. Anderson, Linde Div., Union Carbide

Corp. ; David A. Belforte, AVCO Everett Metalworking Lasers;

Terry Bryce, Charmilles Corp. of America; R. E. Fromson,

Westinghouse Electric Corp.; Robert N. Harris, Charmilles

Corp. of America; T.

J.

Kujawa, Apollo Lasers Inc.; F. J.

McGee, Vought Corp., LTV, Inc.; Hugh H. Muller, Adcoat,

Inc.; Jill V. Paul, Sonobond Corp; Dean A. Pollack, Hansvedt

Engineering, Inc.; William H. Shiner, Laser Inc., A Subsidiary

of Coherent, Inc.; Israel Weber, Lectrokem Sales Div., Everite

Machine Products Co.

CHAPTER 30: Engineering Dept., The Bullard Co., Div. of

White Consolidated Industries,

Inc.; Arthur S. Dinsmore,

Seneca Falls Machine Co.; Thomas A. Powell, Greenlee,

Manufacturing Systems Div., Ex-Cell-0 Corp.; Larry E.

Warnock, Machine Tool Div., Brown Sharpe Manufacturing

c o .

CHAPTER 31: John L. Duncan, Mechanical Engineering

Department, McMaster University; C. Howard Hamilton,

Science Center, Rockwell International; Stuart P. Keeler, Great

Lakes Steel Div., National Steel Corp.; Harmon D. Nine,

Physics Dept ., Research Laboratories, General Motors Corp.;

Philip A. Stine, Applied Science and Technology Laboratory,

General Electric Co.; William

L.

Weeks, Sheet Metal Forming

Consultant; Michael L. Wenner, Research Laboratories, Gen-

eral Motors Corp.

CHAPTER 32: Lewis F. Bogart, Tool Chemical Co., Inc.; Peter

B. Hopper, Crucible Specialty Metals Div., Colt Industries;

Herbert S. Kalish, Adamas Carbide Corp.; Russell M. Melvin,

The Budd Co.; Raymond J. Severson, Ampco Metals Div.,

Ampco-Pittsburgh Corp; J. F. Thompson, Universal-Cyclops

Specialty Steel Div., Cyclops Corp.; David C. Vale, Specialty

Produc ts Group, Kennametal Inc.; William H. Wills, AL Tech

Specialty Steel Corp., Zinc Institute Inc., Fraser Industrial

Mall.

CHAPTER 33: Frohman C. Anderson, Anderson Industries,

Inc.; James W. Bowman, Pacific Press Shear Co.; Thomas P.

Conmay, Arrowsmith Industries, Inc.; Sokka M. Doraivelu,

AFWAL/ MLLM, Wright-Patterson Air Force Base; Daniel B.

Dallas, Consultant;

M.

F.

Einecker, Danly Machine Corp.;

Lowell

W.

Foster, Lowell W. Foster Associates, Inc.; Harold L.

Gelgel, AFWAL/ MLLM, Wright-Patt erson Air Force Base;

Jay

S

Gunasekera, AFWAL/ MLLM, Wright-Patterson Air

Force Base; C. Howard Hamilton, Science Center, Rockwell

International; Thomas

E

Hill, Grotnes Metalforming Systems,

Inc.; Harding R. Hugo, Consultant; Kenneth F. James, Manu-

facturing Engineering and Development, Technical Center,

General Motors Corp.; Karl A. Keyes, Consultant; Cor

Langewis, P.E. Langewis Consulting Engineering Inc.; Robert

Charles McFarland, The Cyril Bath Co.; Arthur Joseph Moser,

Consultant; George E. Murray, Aircraft Hydro-Forming, Inc.;

Alvin G. Neumann, Technical Consultants International;

Jerome B. Pfeffer, Quintus Department, ASEA Pressure Sys-

tems Inc.; Richard I. Phillips, Depart ment of Industrial Educa-

tion and Technology, Southwest Missouri State University;

Ralph E. Roper, Wallace Expanding Machines, Inc.; Felix T.

Sasso, Arrowsmith Industries, Inc.; Robert Soman, P.E.,

Consulting Engineer; George Tann, Congress Tool Die, Div.

of Tann Co.;

CHAPTER 34: Henry F. Classe, P.E., J.D., Cupples Products

Div., H. H . Robertson Co.; Eugene

F.

Gorman, P.E., Teledyne

Metal Forming; Timothy A. Gutowski, Contour Roll Co.;

George T. Halmos, Delta Engineering Ltd./ LTEE; Donald R.

Hill, Hill Engineering, Inc.; Richard

0

Pearson, Roll Form

Consultant Services; Donald D. Penick, Kirsch Co.; Charles

Prochaska, Roll Design Services.

CHAPTER

35:

Jeffrey M. Downing, Lake Geneva Spindustries,

Inc.; Gary Gates, Kansas City Div., The Bendix Corp.; Tony

Hudson, Electrologic, Inc.; Burton F. Lewis, BFL Associates.

CHAPTER 36: Rune G. Adolfsson, Technical Dept. HK,

ASEA, AB; Reed Bertolette, Bertolette Machines, Inc.; Jo hn A.

Gillanders, International Piping Systems, Ltd.; David A.

Johnson, Fabricating Manufacturers Association; Norman R.

Judge, Industrial Metal Products Corp.; George M. Kimmel,

Machine Tool Div., Conrac Corp.; Patrick E. Oldenburg, Di-

Acro Div., Houdai lle Industries, Inc.; Dale D. Oliver, Di-Acro

Div., Houdaille Industries, Inc.; Richard I Phillips, Department

of Industrial Education a nd Technology, Southwes t Missouri

State University; Ralph Scroggins, Tower Oil and Technology

Corp.; Richard A. Sprick, Di-Acro Div., Houdaille Industries ,

Inc.; Ronald R. Stange, Tools for Bending, Inc.; Alan

Williamson, Machine Tool Div., Conrac Corp.

CHAPTER 37: Howard Abbott, C. Behrens Machinery Co.,

Inc.; James W. Bowman, Pacific Press and Shear Co.; John

Buta, Paxson Machine Co.; R. L. Butchart, Jr., Wysong and

Miles Co.; Victor Carbone, Strippit Div., Houdaille Industries,

Inc.; John Gehring, Paxson Machine Co.; Jim Mishek, Wilson

Tool; Patrick E. Oldenburg, Di-Arc0 Div., Houdaille Industries,

Inc.; Dale D. Oliver, Di-Arc0 Div., Houdaille Industries, Jnc.;

Gary Pappas, Raskin, Datason Corporation; Robert L. Rachor,

Lynch Machinery Co., Inc.; Jerry Rush, U.S. Amada, Ltd.;

Jack Schneider, Mate Punch and Die Co. ; Richard A. Sprick,

Di-Arc0 Div., Houdaille Ind., Inc.; Richard M. Stein, P.E.,

Strippit Div., Houdaille, Industries, Inc.; Ronald E. Van

i X

TMEH Desk Edition



9/17

Wieringen, Wiedem ann Div., Warner Swasey Co.; Frederic J.

Vezina, Jr., Strippit Div., Houdaille Industries, Inc.; Laurie

Videle, W. A. Whitney Corp.

C H A P T E R

38:

Rober t G. Backus, The Ajax Manufactur ing

Co. ; R. F. Boshold , Mannesmann Demag Wean Co. , Hydraul ic

Machinery Div. ; Tho mas G. Johann isson, ASEA AB; Paul D.

Noble, Tubular and Bar D iv. , Mannesm ann Dema g Wean Co. ,

Engineering Center; Jer om e B. Pfeffer, Qu intus Dept. , AS EA

Pressure System s; Ted A. Schiebold, Imerm an Industries, Inc.;

J.

E. Spea rman , Vaughn Div., Wean United, Inc.

C H A P T E R 39: R . S. Dusseau, CMfgE, Abbey Etna M achine

Co.; Clarence Miller, Abbey Etna Machine Co.

C H A P T E R 4 : Dr. Taylan Altan, Battel le Columbus Labora-

tories; Gene G. Bates, Acme Div., The Hill Acme C o.; Kay H.

Beseler, Girard Associates, Inc.; David A. Dickinson, Girard

Associates, Inc.; Richa rd Edm onson , National Machinery Co.;

Mario Farina, Erie Press Systems; Charles W. Frame, Cham-

bersburg Eng ineering Co.; Dale W. Hutch inson, Metalwo rking

Products Acheson Col loids Co. ; Ot to Knapp, COSA Corp. ;

Joseph Leitersdorf, P.E. Consult ing Engineer; Nick L. Mat-

thews, Lubricant Div., Russell Products; Dr. Charles C.

Reynolds, GES CO Inc. ; Robe r t W. Stansbury, M etalprep

Dept., Pennwalt Corp.

C H A P T E R 41: Gary E. Armour , Sunbeam E quipment Corp. ;

Mary Anton, Leybold-Heraeus Vacuum Systems Inc. ; Steve

Balme, C. I . Hayes Inc.; Alan M . Bayer, Teledyne Vasco; Ro ber t

L. Chane y, Indust r ial Furnace Div. , Wellman Thermal Systems

Corp. ; D. Michael Donovan, Lindberg Corp. ; Char les A.

Divine, AL Tech Specialty Steel Corp.; James R. Easterday,

Kolene Corp.; Antho ny G. Fennell, Fennell Corp.; Dr. Robert

W. Fore ma n, Park Chemical Co. ; Edward

F.

Grady, C. I . Hayes

Inc.; Richard E. Haimbaugh, Induction Heat Treating Corp.;

Ronald C. Hanson, E. B. Systems, Sciaky Bros., Inc., Alleg-

hency International;

V.

Sam Hi l l , Lake Jackson Research

Cente r, Dow Che mical Co.; C.

N

Hub bard, Jr . Domest ic Sales ,

Therm at oo l Corp . ; L. E. Jones, Lindberg Heat Treating Co.;

Gary L aF lam me , Leybold-He raeus Vacuum Systems, Inc.; W.

James Laird, Jr. Upton Industries, Inc.; Will iam A. Leeper,

GH-Thornhi l l Craver ; Q. D. Mehrkam, Ajax Electric Co.; J.

How ard M endenhal l , Olin Brass; Paul J. Mikelonis, General

Casting Corp., Randall A. Oertel , AL Tech Specialty Steel

Corp.; Joh n E. ONeil , Leeds No rthu p Co., A Unit of General

Signal Corp. ; George D. Pfaffman, TO CC O Div. , Park-Ohio

Industries, Inc.; Professor Karl B. Ru ndm an, De pt. , of M etal-

lurgical Engineering, Michigan Tec hnological University; Ha rry

W. Rosenberg, Technical Services, TIM ET ; Michael

J.

Rot h -

ma n, High Temperature Al loys, Cabot W rought Prod ucts Div. ,

Cab ot Corp. ; Ole A. Sandven, Avco Everet t Research Labora-

tory, Inc.; Joh n W. Sm ith, Ho lcroft / Loftus Div., The rmo

Electron Corp.; Ronald W. Sustich, Fennell Corp.; Donald J.

Tillack, Huntington Alloys, Inc.; George P. Welch, Ajax

Magnethermic Corp. ; Daniel S. Zamborsky, Research Div.,

Bendix Corp.; Stanley Zinn, Ferrotherm Inc.

C H A P T E R 42: Fra nk Arsenault , Bosti tch D iv., Textron, Inc.;

Ric har d C. Baubles, Jaco bso n Mfg. Co., Inc.; Wallace Berliner,

Truarc Re taining Rings Div., Waldes Kohino or, Inc.; Joseph J.

Braychak, POP Fasteners Div. , Emhar t Fastener Group;

Lawrence B. Cur t i s , Equipment Div. , Fisher Gauge Ltd . ;

Richard L. Davis, Heli-Coil Pro ducts, D iv. of Mite Corp .; W. E.

Duffey, Driv-Lok, Inc.; Robert S. Eckles, Brainard Rivet Co.;

Rich ard B. Ernest , Penn Engrg Mfg. Corp . ; Dr . Jo hn L.

Frater, Cleve land State Universi ty; Girard

S.

Hav i land, Engi -

neer ing Center , Loct i te Corp. , Indust r ial Group; Donald

Johns t on , GEMCOR Dr i vmat i c Di v . ; Mi chae l M. Joseph ,

Southern Screw Div. Farley Metals, Inc.; Kenneth E. McCul-

lough, SPS Technologies; Dr.

J.

Dean Mi nfo rd , Mi n fo rd

Consul ting; Jo hn Nasiatka, Duo-Fast C orp. ; Michael M. Plu m,

Maxwel l Laborator ies , Inc. ; James F. Sullivan, Acme Pack-

aging, Div. of Interlake, Inc.; Dr. H.

E

Trucks, Consultant; Paul

W. Wallace, Aerospace D iv., SP S Technologies; S tephen M.

Ward, Ramsey Piston Ring Div. , TRW Automot ive Products

Inc.

C H A P T E R 43: Professor Wil l iam Baeslack, Ohio State

Universi ty; Joseph A. Bagley, Beamo Welding; Stephen R.

Baron , M G Industries; Roy E. Beal, Am algam ated Technolgies,

Inc.; Ho wa rd B. Cary, Advanced Welding Systems Div., Hob art

Brother Co. ; Janet Devine, Sonobond Ul t rasonics; David

E.

Ferguson, Duffers Scientific, Inc.; Hans D. Fricke, Orgo-

Thermi t Inc. ; Richard D. Green, MAPP Products; Gregory

Hal l , Unimat ion Inc. ; Roy Hardwick, Explosive Fabr icators ,

Inc.; Tim Hirthe, Lucas-Milhaupt, Inc.; Gene Meyer, Victor

Equipment Co.; Carl B. Miller, U.S. Laser Corp.; Charles C.

Pease, KSM Fastening Systems; Robert L. Peaslee, Wall

Colmonoy Corp. ; C. W. Phi lp , Brazing Products , Handy

Harman; Michael M. Plum, Maxwel l Laborator ies , Inc. ;

Andrew Pocalyko, Detaclad Operat ions, E.I . duPont deNem-

ours Co., ret ired); Dona ld E. Powers, Leybold-Herae us

Vacuum Systems Inc.; Jim Powers, Sciaky Bros., Allegheny

Internat ional ; Terry N. Raymond, Plasma Welding Product

Special i s t , Thermal Dynamics Corp. ; Freder ic D. S e a m a n ,

Materials and Manufacturing Technology, IIT Research Insti-

tu te; Richa rd D. Smi th , The Lincoln Elect ric Co. ; Dietmar E.

Spindler, Manufacturing Technology Inc.; Richard E Trill-

wood , E. B. Enginee ring, Inc.; Terry L. VanderWert , Laserdyne

Div., Dat a Ca rd C orp .; Bruce R. W illiams, Fusion, Inc.; Cecil

C. Wristen, Advanced R obot ics C orp.

C H A P T E R 44: Steven A. Cousins, DuPo nt Engineering Devel-

opmen t Labora t o ry , E . I . duPo nt deNem ours Co. , Inc. ;

Haro ld R. Marcot te, Defense Systems D iv. , Honeywel l, Inc. ;

Malcolm Mil ls , G M F Robot ics; Art Piet rzyk, Programmab le

Control ler Div. , Indust r ial Com puter G roup, Al lenBradley Co;

Charles K. Watters, Assembly M achines, Inc.

C H A P T E R 45: Walter G. Bainbridge, Roto-Finish Co., Inc.;

Davis L. Baughman, Pangborn Co. , A Sohio Co. ; E. W.

Bendziunas, Lea Manufactur ing

Co.;

Michael C. Burr, Cogsdil l

Tool Products , Inc.; Jame s J. Daly, Metal Improvement Co. ;

Warren B. Depperm an, Cogsdi ll Tool Products , Inc. ; Thomas

R. Dombrowsk i ,

S. S.

White Indust r ial Products , Pennwal t

Corp. ; Mike Ferrara, Ul t ramat ic Equipment Co. ; George A.

Gazan, French Enterprises, Inc.; L. K. Gillespie, Kansas City

Div., Bendix Corporation.*; Richard Gillott , Sales Engineer

Spadone Mach i ne Co . , Inc .; Tom H ank i ns , Sunnen Products

Co.; R. Z. Herr, Airblast Sh ot Peening, Pang born Co., A

Soh i o Co . ; F rank J. Hettes, W eiler Brush Co ., Inc.; J. Bernard

Higne tt , Harp er Co.; Joh n H. Indge, Peter Wolters of Ame rica,

lnc.; William J. Mil ler, Jackso n Buff C o. , A Div. of A M C A

Internationa l C orp .; Roy B. Pleiman , United Technologies

Ell iott ; Law rence

J.

Rhoades , Ex t rude H one Corp . ; R i chard R .

TMEH Desk Edition

C i ht 1989 S i t f M f t i E i All i ht d


10/17

Robin son, Ex-Ce ll-0 Corp., Micromatic Operations; Rob ert C.

Sasena, Anderson Ope rations, Dresser Industries, Inc.; Alfred

F.

Scheider , Osborn M anufactur ing Corp. , A Div. of A MC A

International Corp.; Dr. Will iam J. Westerman, Cogsdill Tool

Products, Inc.

*Op erated for the U.S. D epartm ent of energy by The Bendix

Corporation, Kansas City Div., under Contract No. DE-

AC04-76DP006 13.

C H A P T E R 46: Joh n F. Jum er , Alchemize Corp. and Elect ro

Glo Co. ; Jerome E Miller, Chemtool, Inc.; Daniel E. Duffy,

Automated Chemical Systems; Joseph

V.

Otrhalek, Industrial

Chemical Specialt ies Div., Detrex Chemical Industries, Inc.;

Graham Pendleton, Kleer-Flo Co. ; H. M. Sadwi th , Indust r ial

Washing Machine Corp .; Avery B. Smith, Automated Chemical

S

ys tems.

C H A P T E R

47:

Alan Brooks, Waldes Kohinoor, Inc.; Mike

DAngelo, Metal Finishing, MacDermid, Inc.; Dr. George D.

DiBar i , In ternat ional Nickel , Inc.; M ax DiMarco, Plat ing on

Plastics, MacD ermid, Inc; Dr. Otto Kardos, M T Chemicals,

Inc.; Joe A. Miglionico, Sifco Selective Plating Div., Sifco

Industries, Inc.; Joe C. Norris, Sifco Selective Plating Div.,

Sifco Industries, Inc.; Richard F. Ra pids, Rapid Electroplating

Process, Inc. ; Hal T hrasher , M acD ermid, Inc. ; Phil S tapleton,

Stapleto n Co. Associates.

C H A P T E R 48: C.

H.

Alexander, Technical Enterprises, Inc.;

John Alexander, Eastern Steel Div., Armco, Inc.; Charles

A.

Baer, Charles A. Baer Associates; M irza Baig, Aldoa Co.; Clark

Bergman, Mul t i -Arc Vacuum Systems, Inc. ; Norman E

Cal lahan, Cidona, Inc. ; Manek Dustoor , Powder M etal Pro-

ducts Div., Imperial C levite, Inc.; John H. Eggleston, Lindberg,

A Uni t of G eneral Signal Corp. ; Rob er t D . Fisher , Lindberg, A

lJni t of Gene ral Signal Corp. ; Dau g

H.

Harr is , APS-M ater ial s ,

Inc.; Russell J. Hill , Temescal, Div. of the BOC Group, Inc.;

Frederick C. Ho rnbec k, S outhw all Technologies, Inc.; Dr. B. L.

Kindberg, American Hoechst Corp.; Thomas C. Leister, SPS

Technologies; Lee H. Miller, Eli t ine Corp.; Ken Moyer,

Hoegenaes Co rp.; Ed M eyer, Barrett Centrifugals, Inc.; Dennis

R. Nichols, Thin Film Technology Div., Varian Associates; Dr.

Stefan Reinec k, Leybold-Heraeus Technologies; Gary T Sat ter -

field, American Hot Dip Galvanizers Assn., Inc.; George E.

Stephens, USA , Ltd.; Kenneth E. Steube , Ivadizing Technology,

McD onnell Aircraft Co.; Merle L. Thorp e, TAFA, Inc.; George

Updike, Porcelain Enamel Coatings, Ferro Corp.; Richard

P.

Vento, Bernex Div., Sylvester Co.; Dr. Wesley

H.

Weisen-

berger, I on Im plant Services.

C H A P T E R

49:

George E. F. Brewer, Coa tings Consultan ts; Dr.

John C. Graha m, D ept. of Interdisciplinary Technology, Eastern

Michigan University; Glen L. Muir, Finishing Div., Gra co, Inc.;

Daniel C. Riter, Powder Coatings Dept. , Coatings Div., Ferro

Corp .

C H A P T E R 5 : Lewis H. Bell, Bell an d Asso ciates, Inc.; George

E.

F.

Brewer, Coating Consultants; Benjamin J. Cieslik, Gene ral

Mo tors Corp .; Steven A. Cousins, Du Pon t Engineering Devel-

opment , Labo ratory , E.I . DuPo nt de Nemours Co. , Inc.;

Hi l lman E. De aton , Riley-Beird Co., D iv. of U.S. Riley Corp.;

Eugene J. Dreger , Occupat ional Safety and Heal th Admin-

is t rat ion, U.S. Depar tment of Labor ; Wil l iam E. Gaskin ,

American M etal Stam ping Association; Herb ert

W.

Goetz,

Produ ct Safety, Cincinnati Incorporated ; Susa n Hanke, W ausau

Insurance Companies; Roger P. Harr ison, Rockford Safety

Equipment Co. ; Joseph W. Har t , Loss Prevent ion Depa r tment ,

Liberty Mutual Insurance Co.; Harold R. Mull , Bell and

Associates, Inc.; Frederick W. Lang, General Motors Corp. ;

Ha rry C. Lein, Pyrotro nics; Dou glas E. Morse, Deere Co.;

Cathy Shutway , Safety Health, Forging Industry Association.

x i

TMEH Desk Edition



11/17

The editorial development an d produ ction of this volume involved ma ny sources both

within a nd outside

of

S M E . This gr oup includes:

EDITORIAL

Thomas J . Drozda

Direc tor of Reference

Publ ica t ions

Socie ty of Manu fac tur ing

Engineers

William H . Cubberly

Consul t ing Edi tor

W . H . Cubberly Assoc ia tes

Ram on Bakerjian

Staff Edi tor

Socie ty of Manufac tur ing

Engineers

Kurt Miska

Consu l t i ng Ed i to r

Crea t ive Communica t ions

Frances Kania

Edi tor ia l S ecre ta ry

Socie ty of Manu fac tur ing

Engineers

TYPESETTING GRAPHICS

Gary Price Frank Bania

Typese tte r Assistant Man ager

Graphis

6


Shari L. Smith

Supervisor

Kevin Rinna

Socie ty of Manufac tur ing I l lust ra tor / Keyl iner

Engineers Soc ie ty of Man ufac tur in g

Engineers

Engineers

Ann Dom an

Illustrator/ Keyliner


Engineers

Jill Stevenson

Illustrator/ Keyliner

Socie ty of Man ufac tur ing

Engineers

Special acknowledgements to the staffs of

Art Works

Truzzi Treer

M .

G Advertising

Dearborn , Michigan

Ann Arbo r , Michigan Farm ington Hi l ls ,

Michigan

W .

H .

Cubberly

Associates

A uro ra , O h io

x i i

TMEH Desk Edition



12/17

The Society of Manufacturing Engineers is a professional society dedi-

cated to advancing manufacturing through the continuing education of

manufacturing managers, engineers, technicians, and other manufacturing

professionals. The specific goal of the Society is to advance scientific knowl-

edge in the field of manufacturing and to apply its resources to research,

writing, publishing, and disseminating information. The purpose of SME is

to serve the professional needs of the many types of practitioners that make

up the manufacturing community.. The collective goal of the membership is

the shar ing and advancement of knowledge in the field of manufacturing for

the good of humanity.

The Society was founded in 1932 as the American Society of Tool Engi-

neers ASTE). From 1960 to 1969 it was known as the American Society

of

Tool and Manufacturing Engineers ASTME), and in January 1970 it

became the Society of Manufacturing Engineers. The changes in name

reflect the evolution of the manufacturing engineering profession and the

growth and increasing sophistication of a technical society that has gained a n

international reputation for being the most knowledgeable and progressive

voice in the field.

Associations of SME-The Society provides complete technical services

and membership benefits through a number

of

associations. Each serves a

special interest area. Members may join these associations in addition to

SME. The associations are:

Association for Finishing Processes of SME AF P/ SME)

Computer and Automated Systems Association of SME CASA/ SME)

Machine Vision Association of SM E MVA/ SME)

North American Manufacturing Research Institute of S ME

NAMRI/ SME)

Users Group of SM E MAP /TOP)

Composites Group of SME CoGSME)

Electronics Manufacturing Group of SME EM/ SME)

Members and Chapters he Society and its associations have

80 000

members in 73 countries, most of whom are affiliated with SMEs 300-plus

senior chapters. The Society also has some

8 000

student members and

more t han 150 student chapters a t colleges and universities.

Publications

-The Society is involved in various publication activities

encompassing handbooks, textbooks, videotapes, and magazines. Current

periodicals include:

Manufacturing Engineering

Manufacturing Insights a video magazine)

SME Technical Digest

SM E News

Journal of Manufacturing Systems

...

X l l l

TMEH Desk Edition



13/17

Certification -This SME program formally recognizes manufacturing

managers, engineers, and technologists based on experience and knowledge.

The key certification requirement is successful completion of a two-part

written examination covering

1 )

engineering fundamentals and 2) an area

of manufacturing specialization.

Educational Programs-The Society sponsors a wide range of educa-

tional activities, including conferences, clinics, in-plant courses, expositions,

publications and other educational training media, professional certifica-

tion, and the

S M E

Manufacturing Engineering Educat ion Foundation.

x i v

TMEH Desk Edition



14/17

TMEH Desk Edition



15/17

CONTENTS

D E S K

EDITION

Symbols and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii

Computer-Integrated Manufacturing

............................................

Computer-Aided Design and Manufacturing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flexible Manufacturing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Design for Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Planning and Analysis of Manufacturing Investments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Production Planning and Control .............................................. 7-1

Tolerance Control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

Dimensional Metrology and Geometric Conformance

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1

Quality Management and Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

Statistical Methods For Quality and Productivity Design and Improvement

. . . . . . . . . . . . 11-1

Inspection Equipment and Techniques 12-1

Testingand Balancing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13-1

SurfaceTechnology 14-1

Metals

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15-1

1

2-1

3-1

Introduction to Industrial Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plastics and Composites

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16-1

Powder Metallurgy

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17-1

Casting

....................................................................

18-1

Principles

of

Metalcutting and Machinability

.....................................

19-1

Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1

Sawing

....................................................................

21-1

Broaching. Planing. Shaping and Slotting

. . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . .

22-1

Turningand Boring

..........................................................

23-1

Drilling. Reaming and Related Processes . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . .

24-1

Milling .................................................................... 25-1

Grinding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26-1

Threading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-1

28-1

ear and Spline Production

Search C

TMEH Desk Edition

C i h 1989 S i f M f i E i All i h d


16/17

Nontraditional Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-1

Sheet Metal Formability 31-1

Die and Mold Materials ......................................................

Sheet Metal. Blanking and Forming .............................................

Roll Forming . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . 34-1

Bending and Straightening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-1

Shearing and Punching

.....................................................

37-1

Drawing. Extruding and Upsetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Multifunction Machines 30-1

32-1

33-1

Spinning . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . . .. . . . 35-1

38-1

Swaging

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39-1

Hot Forging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-1

Heat and Surface Treatment of Metals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-1

Fastening and Bonding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-1

Welding. Cutting. Brazing and Soldering 43-1

Automated Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44-1

Mechanical Deburring and Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chemical Cleaning and Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

45-1

46-1

Plating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-1

Inorganic Coatings 48-1

Organic Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-1

50-1

ccupational Safety and Health ................................................

Index 1-1

xv

i

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