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1 Manual Rev 000, May 2011 Blohm + Voss Oil Tools, LLC HYDRAULIC SPINNER 9G-3570HYD Technical Documentation

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Page 1: Blohm + Voss Oil Tools, LLCV Oil Tools Manual... · Blohm + Voss Oil Tools, LLC ... o Ilf eld pRA ct es ANd st ANd Rds. WAys ... 240 ft3/min @100 psi (6.80 m3/min @ 689 kPa) 110 rpm

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Man

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May

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Blohm + Voss Oil Tools, LLCHYDRAULIC SPINNER9G-3570HYD Technical Documentation

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GENERAL INFORMATION

Warnings and Notes

WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.

NOTE: A “Note” indicates that additional information is provided about the current topics.

Intended use of this manual

WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce. It must be studIed befoRe WoRkING WIth the tool.

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information

Manufacturer & Agents World Wide

contained herein. Blohm + Voss Oil Tools, LLC, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, LLC, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property

All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools, LLC

All information contained in this manual is based upon the latest product information available at the time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools, LLC” reserves the right to change the design

and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

Note: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

General remarks

As with all rig equipment, the The GrayChain 3570 must be operated in accordance with accepted rig safety practices and procedures. All operators should be familiar with all safety precautions and recommended installation and operating procedures, including the information provided in this manual and any other safety publications by Blohm+Voss Oil Tools, LLC. Listed on the next page are safety considerations and warnings found throughout this manual:

Limited Warranty

The warranty provided will be void if the The GrayChain 3570 IS:

Repaired or serviced by a service facility which was not authorized by Blohm + Voss Oil Tools, LLC.Replacement parts not manufactured by Blohm + Voss Oil Tools, LLC. are used. Modifications were made to the The GrayChain 3570 which were not approved by Blohm + Voss Oil Tools, LLC.

Blohm + Voss Repair GmbHOil Tool DivisionHermann-Blohm-Straße 220457 Hamburg Germany

Phone: +49(0)40/3119-1826/1162 Fax: +49(0)40/[email protected]

Premier Sea & Land Pte. Ltd.Shaw Centre 1, Scotts Road #19-12228208 SingaporeRepublic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Woodhouse International LLCPO Box 23724DubaiUnited Arab Emirates

Phone: +04-3472300Fax: [email protected]

Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas77063United States of America

Phone: +1-713-952-0266Fax: [email protected] www.blohmvoss-oiltools.com

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Safety issues

WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.

WARNING: the WARNING plAtes, sIGNs ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved.

WARNING: do Not use the tool foR ANy otheR puRpose thAN mAkING up ANd bRAkING out WIthIN Its specIfIcAtIoN.

WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.

WARNING: the tool must oNly be seRvIced by tRAINed b+v peRsoNNel oR by AuthoRIzed peRsoNNel.

WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.

WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, WIRe, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts.

WARNING: keep hANds ANd ARms cleAR of All movING pARts WheN coNNectING, dIscoNNectING oR opeRAtING the uNIt.

WARNING: AlWAys WeAR pRotectIve GeAR foR eyes, heAd, hANds ANd feet.

WARNING: WheN seRvIcING uNIt, be suRe All poWeR Is off ANd supply lINes ARe dIscoNNected ANd INteRNAl pRessuRe Is bled fRom the tool.

WARNING: lubRIcAte uNIt oNly WheN supply lINes ARe dIscoNNected. veRIfy thAt system pRessuRe Is -0- psI.

WARNING: AlWAys use lIftING AppARAtus (slINGs, cAbles, shAckles ANd the lIke) thAt hAve beeN INspected ANd ARe IN Good coNdItIoN ANd ARe pRopeRly sIzed. eNsuRe thAt All RIGGING ANd lIftING pRoceduRes ARe IN AccoRdANce WIth Accepted oIlfIeld pRActIces ANd stANdARds.

WARNING: AlWAys check the uNIt foR loose fAsteNeRs ANd hydRAulIc coNNectIoNs As Well As ANy otheR dAmAGe pRIoR to tuRNING oN the poWeR uNIt.

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TABLE OF CONTENTS

TABLE OF CONTENTS 4INTRODUCTION 6About this manual 7Using the Manual 7Location of I.D. Numbers 7Safety First 8Buying Replacement Parts and Repair 8

SPECIFICATIONS 9INSTALLATION 11Hanging the Spinner 12Attaching to the Mast 12Attaching the fixed line 12Back up cables 13Connecting the hydraulic line 13Balancing Screw 13

OPERATION 14Operation 15Changing Pipe Sizes 15Additional Adjustment 16

MAINTENANCE 17Lubrication Chart 18Lubrication Points 19

ASSEMBLIES 20RIGHT DOOR ASSEMBLY 9G-13035-1 21LEFT DOOR ASSEMBLY 9G-13035-2 23DRIVE ROLLER SUB ASSEMBLY 9G-13023 253 1/2” OD IDLER ROLLER ASSEMBLY 9G1051-ASSY 264” OD OVERSIZED IDLER ROLLER ASSEMBLY 9G1051-2 26IDLER SPROCKET SUB ASSEMBLY 9G-13070 27HYDRAULIC MOTOR / MOUNT ASSEMBLY 9G1084-4 28ARM CYLINDER 9G5001 30CONTROL VALVE ASSEMBLY 9G6005-1 31HYDRAULIC HOSE KIT 9G10000 32HEAVY DUTY DUAL SPRING HANGER ASSEMBLY 9G-50274 36

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SPARE PARTS 37RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE 38

INDEX 39

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INTRODUCTION

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The Gray Chain 3570 Hydraulic offers the ultimate in simplicity and rugged design. Designed to be compact and self contained; the GrayChain 3570 does not require a stand-alone power pack. All the gripping pressure and spinning torque are generated at the drill pipe spinner. In standard rig installations a spring hanger assembly is provided.

Keep in climate controlled environment where possible. The GrayChain 3570 should be palletized and covered to be kept dry and free from moisture. The GrayChain 3570 should be inspected for any rust or corrosion especially after storage and before use. All points of any type of rust or corrosion should be properly maintained or replaced prior to start up. Apply grease to all lubrication points prior to start up. Any parts showing signs of rust or corrosion should be thoroughly inspected prior to operation.

About this manualThe purpose of this manual is to help you get the best value from your GrayChain 3570. It can do so in several ways. It can help you decide what work needs to be done through scheduled maintenance and it offers repair procedures to follow when trouble occurs which will add to the longevity of your tool. This technical documentation contains instructions on safety, installation, operation and maintenance for the tool. It must be studied before working with the tool. This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm+Voss Oil Tools LLC is not liable for errors in this material, or for consequences arising from misuse of this material. Anyone using service procedures or tools, whether or not recommended by Blohm+Voss Oil Tools LLC, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Using the ManualThe manual is divided into chapters. References to the left or the right side of the wrench assume that the operator is standing behind the wrench. The front of the wrench is the position furthest from the operator. The back or the rear is closest to the operator. Even though we have prepared this manual with extreme care, neither the publisher nor the author can accept responsibility for any errors in, or omissions from, the information given.

Location of I.D. Numbers This very important identification number is stamped on a plate and is attached to the top rear of the unit. The plate will list the name and location of the manufacturer and also the identification number of the tool.

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Safety FirstRegardless of how enthusiastic you may be about beginning the job at hand, take the time to ensure that your safety is not jeopardized. A moment’s lack of attention may result in an accident, as can failure to observe certain simple safety precautions. The possibility of an accident will always exist. Be aware of your environment and adhere to your company’s safety guidelines. Above all else, please use common sense.

Buying Replacement Parts and RepairThe phone numbers, fax numbers and addresses can be found on page 2. Should you need replacement parts or repair services, please contact Blohm + Voss Oil Tools, LLC or certified service partners, distributors and agents.

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SPECIFICATIONS

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GrayChain Dim. A Dim. B Dim. C Weight Power Requirements Avg. rpm Avg. Torque

Air26.5 in (67.3 cm)

35 in (88.9 cm)

48 in (121.9 cm)

950 lbs (430 kg)

240 ft3/min @100 psi(6.80 m3/min @ 689 kPa) 110 rpm

1250 ft lbs (1694.75 Nm)

Hydraulic26.5 in (67.3 cm)

35 in (88.9 cm)

48 in (121.9 cm)

850 lbs (385 kg)

25 GPM @ 2,500 psi(94.6 lpm @17,236.8 kPa) 115 rpm

1250 ft lbs (1694.75 Nm)

B

A

C

Figure 1

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INSTALLATION

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Hanging the SpinnerThe GrayChain 3570 should be hung using a wire rope that is ½” or greater and that is in accordance with acceptable practices. Attach the wire rope through the shackle at the top of the spring hanger assembly.

Use of the GrayChain 3570 without the spring hanger assembly will shorten the life of the tool and cause improper operation which may lead to accidents. Disregard if there is a counterbalance in use.

The position of the spinner should be located between the rotary table and drawworks (toward the off-driller side) about four feet back from the center of the rotary table. It should hang four to five feet above the floor as to contact the drill pipe and not the tool joint. The spinner should be easily pulled on and off the drill pipe and be completely out of the way when not in use.

The GrayChain 3570 will rotate drill pipe in both directions and consequently swing in either direction. The GrayChain 3570 must be equipped with two backup lines. These two backup lines or cables need to be attached to derrick legs or a comparable structure. attachment should be made so that the swinging movement of the spinner is restricted to less than one foot in either direction.

Attaching to the MastUsing a ½” hang-off cable attached to the mast (as high as possible) will allow an easy free swing around the wellbore. The higher up the fixed line is, the easier it will be to maneuver The GrayChain 3570 to its desired location.

Attaching the fixed lineUse a cross member to attach the fixed line to position the hang-off cable about two to three feet from the pipe centerline. Across from the driller is where The GrayChain 3570 should be positioned.

WARNING: The use of oNly oNe bAckup lINe cAN cAuse The spINNeR To sWING INTo The opeRAToR oR flooR peRsoNNel ANd WIll cAuse INjuRy. use TWo bAckup cAbles!

WARNING: check All spRING hANGeR Assembly shAckles ANd lock coTTeR pINs foR TIGhTNess.

WARNING: check spRING sAfeTy cAbles foR souNdNess, (TWo RequIRed). The spRING hANGeR Assembly Is NecessARy To AlloW The spINNeR To RIse ANd fAll WITh ThReAded Tool joINT movemeNTs

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Back up cablesThe two lugs at the end of The GrayChain 3570 are to be used with two back up cables. these two cables will have to restrict the rotational movement to one foot in either direction. It is very important that these cables do not cross. Having only one cable would allow the possibility of having The GrayChain 3570 swing into the operator causing injury.

Connecting the hydraulic lineThe hydraulic GrayChain comes complete with (1) 1/2” x 20’ pressure hose and (1) 3/4 x 20’ return hose. Make certain the hydraulic power source pressure side is connected to the 1/2” hose. Quick disconnects are provided at the spinner, 1/2” pressure side and 3/4” return side.

Balancing ScrewThe tool can be leveled by turning the leveling screw atop the stationary hanger. Level the spinner by turning the balance screw.

WARNING: The pRessuRe sIde of The vAlve Is 1/2” ANd The ReTuRN sIde Is 3/4”; INsTAll AccoRdINGly.

figure 2

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OPERATION

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Operation1. With the doors open, swing the GrayChain into position on the drill pipe. Bring the 3570

to the correct height. Approximately 12” above the tool joint, position the 3570 onto the pipe making sure that you do not run the tool on the pipe upset or tool joint.

2. Close the doors, clamping the spinner onto the drill pipe. This is accomplished by pushing the door valve handle in. The door valve is located on the bottom left of the spinner.

3. Activate the rotation of the drilling by pulling the throttle valve handle out. Rotation of the drill pipe can be changed (spin in, spin out) by reversing the position of the Quick Disconnects located at the motor.

4. Open the Spinner doors by pulling the door valve lever. The 3570 can now be safely swung away from the pipe.

Changing Pipe SizesThe GrayChain 3570 has a unique and easy method to set up the spinner for various drill pipe sizes.

1. Shut off all air to the spinner and bleed off any residual pressure in the door cylinders. This is accomplished be activating the door valve after the source air has been shut completely off.

2. To change the pipe sizes simply release the lynch pin below the chain case. Pull the adjust roller shaft out of the top of the case.

3. Locate the roller and roller shaft in one of the five designated slots for the appropriate drill pipe size.

4. Replace the lynch pin on the lower shaft. Restore the air supply.

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Additional Adjustment1. For 6 5/8” and 7” O.D. pipe, locate the chain on the opposite side of the roller. (Do not run

chain on roller)

2. To adjust chain tension and bite: Loosen the 1” Hex Head Cap Screws on the motor mount, loosen the lock bolt on the Chain Retainer and move the motor toward the rear of the spinner. Reposition chain retainer and retighten lock bolt. This adjustment should be performed if the proper bite is not obtained and it is causing spinner to slip on the drill pipe. If motor is adjusted all the way to the rear and proper bite is still not obtained, replace standard idler roller with 4” spare oversized idler roller located inside the case on left side. This should allow you to operate until a new chain is purchased.

NOTE: Take the time to make sure the back up lines are properly attached and that safety regulations are observed.

NOTE: Always check chain for tightness. Do not allow for slack. Motor capscrews must be tight.

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MAINTENANCE

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PERFORM MAINTENANCE ONLY WHEN SUPPLY LINES ARE DISCONNECTED AND WHEN ALL PRESSURE HAS BEEN RELEASED.

1 CHAIN - 1ea DailyUse a gear and chain lubricant especially prior to periods of extended non-use.

2 REAR ARM PIVOT PINS - 2ea Daily Grease

3 FRONT DRIVE ROLLER PINS - 2ea Daily Do not over grease and burst seals.

4 IDLER ROLLER SHAFTS - 1ea Daily Grease

Oil refers to non-detergent SAE10 pneumatic oil. Grease refers to an extreme pressure, lithium base, high temp, multi-purpose grease.

Lubrication Chart

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Lubrication Points

Figure 3

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ASSEMBLIES

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RIGHT DOOR ASSEMBLY 9G-13035-1

Figure 4

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Item Part number Description Qty.1 9G-13035-1 RIGHT HAND DOOR ASSEMBLY 12 9BV70751 SAFETY HANDLE 13 9BN11130 3/8-16 X 8-1/2 HHCS 14 9BN1133859 3/8 FLAT WASHER 25 9BN1137185 3/8-16 NYLON LOCK NUT 16 9G-B2024-8 ARM BUSHING 27 9G-13064 PIVOT BUSHING 28 9G1030-2 WARNING TAG "HANDS CLEAR" 19 9BN41203 1/8 X 1/4 RIVET 4

RIGHT DOOR ASSEMBLY 9G-13035-1

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LEFT DOOR ASSEMBLY 9G-13035-2

Figure 5

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Item Part number Description Qty.1 9G-13035-2 LEFT HAND DOOR ASSEMBLY 12 9BV70751 SAFETY HANDLE 13 9BN11130 3/8-16 X 8-1/2 HHCS 14 9BN1133859 3/8 FLAT WASHER 25 9BN1137185 3/8-16 NYLON LOCK NUT 16 9G-B2024-8 ARM BUSHING 27 9G-13064 PIVOT BUSHING 28 9G1030-8 DO NOT RUN ON TOOL JOINT TAG 19 9G1030-2 WARNING TAG "HANDS CLEAR" 110 9BN41203 1/8 X 1/4 RIVET 8

LEFT DOOR ASSEMBLY 9G-13035-2

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DRIVE ROLLER SUB ASSEMBLY 9G-13023

Item Part number Description Qty.1 9G-13058 TEFLON SPACER 22 9G-13025 GRAYCHAIN DRIVE ROLLER 23 9G-13048/49 SPROCKET IDLER/ROLLER 14 9G-13078 BEARING SPACER 15 9G-13027 LONG IDLER BUSHING 16 9G-US-175 IDLER/ROLLER SNAP RING 27 9G-17240 OIL SEAL 28 9G-RRT-212 SNAP RING 29 9G-13181 1/4 X 3/4 DOWEL PIN 810 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 411 9G-13074 ROLLER SPACER SLEEVE 2

Figure 6

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4” OD OVERSIZED IDLER ROLLER ASSEMBLY 9G1051-2

3 1/2” OD IDLER ROLLER ASSEMBLY 9G1051-ASSY

Item Reference number Description Qty1 9G1013-4 THRUST WASHER WITH SEAL 22 9G3004-1 IDLER ROLLER BRONZE BEARING 13 9G1051-1 3-1/2” IDLER ROLLER (ROLLER ONLY) 14 9G1051 4” GC IDLER ROLLER (ROLLER ONLY) 1

Figure 12

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IDLER SPROCKET SUB ASSEMBLY 9G-13070

Item Part number Description Qty.1 9G-13058 TEFLON SPACER 22 9G-13048/49 SPROCKET IDLER/ROLLER 13 9G-13078 BEARING SPACER 14 9G-13056 SHORT IDLER BUSHING 15 9G-US-175 IDLER/ROLLER SNAP RING 26 9G-17240 OIL SEAL 27 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 2

Figure 13

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Item Reference number

Description Qty

1 9G1001-3 HYDRAULIC MOTOR 12 9G1037 HYDRAULIC MOTOR SPROCKET SPACER 13 9GC-13050 HYDRAULIC MOTOR SPROCKET 14 9G1047 MOTOR SPROCKET CAP 15 9G1028 MOTOR BASE PLATE 16 9G1044 MOTOR SPROCKET KEY (NOT VISIBLE, UNDER CAP) 17 9G1036 MOTOR MOUNT BLOCK BUSHING (NOT VISIBLE) 48 9BN18915 1/2-20 X 2-1/4 HHCS 49 9BN1133895 1/2 SPLIT LOCKWASHER 510 9BN1137084 1/2 - 20 NYLON LOCK NUT 411 9BN0118910 1/2-20 X 1 HHCS 1

HYDRAULIC MOTOR / MOUNT ASSEMBLY 9G1084-4

Figure 7

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HYDRAULIC MOTOR / MOUNT ASSEMBLY 9G1084-4

Figure 8

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ARM CYLINDER 9G5001

Item Reference number Description Qty1 9G5001 HYDRAULIC ARM CYLINDER 12 9G-13026-1 ROD HEAD F/ 3570 HYDRAULIC 13 9G5002-2 HYDRAULIC CYL CLEVIS PIN 14 9G2440-2 2-3/4 SAFETY PIN 15 9G1041 HYDRAULIC BACK OUTLET GAUGE 0-3000 1

Figure 10

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CONTROL VALVE ASSEMBLY 9G6005-1

Item Reference number Description Qty1 9G6005 VALVE ONLY (SEE 6005-1) 12 9G6005-8 LOCK OUT FOR 9G6005-1 13 9G6005-9 SPACER FOR V20 GRESEN VALVE 2

Figure 9

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HYDRAULIC HOSE KIT 9G10000

Item Reference number

Description Qty

1 9HC10000-1 1/2 X 18-3/4" w/ 1/2 FEMALE JIC X 1/2 FEMALE JIC 12 9HC10000-2 1/4 X 9-3/4" w/ 1/4 FEMALE JIC X 1/4 FEMALE JIC 13 9HC10000-3 1/4 X 12-3/4" w/ 1/4 FEMALE JIC X 1/4 FEMALE JIC 14 9HC10000-4 3/8 X 16" w/ 3/8 FEMALE JIC X 3/8 FEMALE JIC 15 9HC10000-5 3/4 X 11" w/ 3/4 FEMALE JIC X 3/4 FEMALE JIC 16 9HC10000-6 1/4 X 11-1/2" w/ 1/4 FEMALE JIC X 1/4 FEMALE JIC 17 9HC10000-7 1/2 X 42" W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT 18 9HC10000-8 1/2 X 44" W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT 19 9HC10000-9 1/2 X 20'-0" W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT

(PRESSURE LINE - INLET)1

10 9HC10000-10 3/4 X 20'-0" W/ 3/4 FEMALE JIC SWIVEL X 3/4 MNPT (RETURN LINE - OUTLET)

1

11 9HC10000-7 3/8 X 28" w 3/8 FEMALE JIC SWIVEL X 3/8 45 45@180 112 9G6011 STERLING RELIEF VALVE & BODY (NOT PART OF KIT) 1

Figure 11

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HYDRAULIC HOSE KIT 9G10000

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HYDRAULIC HOSE KIT 9G10000

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HYDRAULIC HOSE KIT 9G10000

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HEAVY DUTY DUAL SPRING HANGER ASSEMBLY 9G-50274

Item Part number Description Qty1 9G1032 HEAVY DUTY HANGER SPRING 22 9G1034 DUAL BRACKET 23 9G1033-1 3/16 SPRING HANGER SAFETY CABLE 24 9G2450-1 5/16 SHACKLE 45 9G2450-2 5/8 SHACKLE 2

Figure 14

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SPARE PARTS

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RECOMMENDED SPARE PARTS FOR ONE YEAR OF USE

Item Part number Description Quantity1 9G-10S41SL 11/4” FNPT SOCKET 12 9G-10T40 1-1/4 MNPT QD NIPPLE 13 9G-93 93” SILENT CHAIN 14 9G-77AT-RK CHAIN REPAIR KIT 15 9G-J2816 NEEDLE BEARING (IDLER/ROLLER) 66 9G-13025 GRAYCHAIN DRIVE ROLLER 47 9G-B2024-8 ARM BUSHING 48 9G-13064 PIVOT BUSHING 4

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INDEX

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1/2 - 20 NYLON LOCK NUT 281/2-20 X 1 HHCS 281/2-20 X 2-1/4 HHCS 281/2 SPLIT LOCKWASHER 281/2 X 18-3/4” w/ 1/2 FEMALE JIC X 1/2 FEMALE JIC

32

1/2 X 20’-0” W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT (PRESSURE LINE - INLET)

32

1/2 X 42” W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT

32

1/2 X 44” W/ 1/2 FEMALE JIC SWIVEL X 1/2 MNPT

32

1/4 X 3/4 DOWEL PIN 251/4 X 9-3/4” w/ 1/4 FEMALE JIC X 1/4 FE-MALE JIC

32

1/4 X 11-1/2” w/ 1/4 FEMALE JIC X 1/4 FE-MALE JIC

32

1/4 X 12-3/4” w/ 1/4 FEMALE JIC X 1/4 FEMALE JIC

32

1/8 X 1/4 RIVET 22, 242-3/4 SAFETY PIN 303-1/2” IDLER ROLLER (ROLLER ONLY) 263/4 X 11” w/ 3/4 FEMALE JIC X 3/4 FEMALE JIC

32

3/4 X 20’-0” W/ 3/4 FEMALE JIC SWIVEL X 3/4 MNPT (RETURN LINE - OUTLET)

32

3/8-16 NYLON LOCK NUT 22, 243/8-16 X 8-1/2 HHCS 22, 243/8 FLAT WASHER 22, 243/8 X 16” w/ 3/8 FEMALE JIC X 3/8 FEMALE JIC

32

3/8 X 28” w 3/8 FEMALE JIC SWIVEL X 3/8 45 45@180

32

3/16 SPRING HANGER SAFETY CABLE 364” GC IDLER ROLLER (ROLLER ONLY) 26

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5/8 SHACKLE 365/16 SHACKLE 369BN11130 22, 249BN18915 289BN41203 22, 249BN0118910 289BN1133859 22, 249BN1133895 289BN1137084 289BN1137185 22, 249BV70751 22, 249G-10S41SL 389G-77AT-RK 389G-93 389G1001-3 289G1013-4 269G1028 289G1030-2 22, 249G1030-8 249G1032 369G1033-1 369G1036 289G1037 289G1041 309G1044 289G1051 269G1051-1 269G2440-2 309G2450-1 369G2450-2 369G3004-1 269G5001 309G5002-2 309G6005 31

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9G6005-8 319G6005-9 319G6011 329G-13023 259G-13025 25, 389G-13026-1 309G-13027 259G-13035-1 21, 229G-13035-2 23, 249G-13035-4 249G-13036L 23, 249G-13036R 21, 229G-13048/49 25, 279G-13056 279G-13058 25, 279G-13064 22, 249G-13070 279G-13074 259G-13078 25, 279G-13181 259G-17240 25, 279G-50274 369G-B2024-8 22, 24, 389GC-13050 289G-J2816 25, 27, 389G-RRT-212 259G-US-175 25, 279HC10000-1 329HC10000-2 329HC10000-3 329HC10000-4 329HC10000-5 329HC10000-6 329HC10000-7 32

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9HC10000-8 329HC10000-9 329HC10000-10 3211/4” FNPT SOCKET 3893” SILENT CHAIN 38

AARM BUSHING 22, 24, 38

BBEARING 25, 27, 38BEARING SPACER 25, 27BUSHING 22, 24, 25, 27

CCHAIN 18, 38CHAIN REPAIR KIT 38

DDO NOT RUN ON TOOL JOINT TAG 24DOWEL PIN 25DRIVE ROLLER 25, 38DUAL BRACKET 36

EF

FRONT DRIVE ROLLER PINS 18

GGRAYCHAIN DRIVE ROLLER 25, 38

HHEAVY DUTY HANGER SPRING 36HYDRAULIC ARM CYLINDER 30HYDRAULIC BACK OUTLET GAUGE 0-3000 30HYDRAULIC CYL CLEVIS PIN 30HYDRAULIC MOTOR 28, 29

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HYDRAULIC MOTOR MOUNT BLOCK BUSH-ING

28

HYDRAULIC MOTOR SPROCKET 28HYDRAULIC MOTOR SPROCKET SPACER 28

IIDLER ROLLER BRONZE BEARING 26IDLER ROLLER SHAFTS 18IDLER/ROLLER SNAP RING 25, 27

JK

KEY, HYDRAULIC MOTOR SPROCKET 28

LLEFT HAND DOOR ASSEMBLY 24LOCK OUT FOR 9G6005-1 31LONG IDLER BUSHING 25

MMOTOR BASE PLATE 28

NNEEDLE BEARING 25, 27NEEDLE BEARING (IDLER/ROLLER) 25, 27, 38

OOIL SEAL 25, 27

PPIVOT BUSHING 22, 24, 38

QR

REAR ARM PIVOT PINS 18RIGHT HAND DOOR ASSEMBLY 22ROD HEAD F/ 3570 HYDRAULIC 30ROLLER SPACER SLEEVE 25

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SSAFETY HANDLE 22, 24SEAL 25, 27SHACKLE 36SHORT IDLER BUSHING 27SNAP RING 25, 27SPACER FOR V20 GRESEN VALVE 31SPROCKET IDLER/ROLLER 25, 27STERLING RELIEF VALVE & BODY (NOT PART OF KIT)

32

TTEFLON SPACER 25, 27THRUST WASHER WITH SEAL 26

UV

VALVE ONLY (SEE 6005-1) 31

WWARNING TAG “HANDS CLEAR” 22, 24

XYZ

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