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Bonfiglioli Brochure
Citation preview
Products range
Power, controland green solutions
“I must admit that we have made great progress in just fifty years.Our company has seen impressive growth and our products have won recognitionfor their quality worldwide. If I had to do it all again, I’d do it exactly as I did thefirst time round, because I had the full backing of management, my employeesand my family. My wife and my children have always given me their full support,even in the most difficult times.They have always encouraged me to carry on. I have built up their company not justfor my own satisfaction but for the future, for my family and for my employees, andto see our name, our brand, succeeding. So it’s still full speed ahead!”
April 2006 on the occasion of company’s Fiftieth Anniversary
Clementino Bonfiglioli
From the founder
A big ‘hello’ to you all! It is my pleasure to invite you to read on and find outhow the Bonfiglioli Group is changing. We are all aware that the changesoccurring worldwide cannot be stopped. They can only be turned intoopportunities. This was my father’s conviction, and one that he put intopractice with passion and determination throughout his life.
Thanks to his drive and inspiration, the Bonfiglioli group has embraced newtechnologies, found new applications and become a truly global player.We have invested in renewable energy and in the green economy, with theintention of supplying the world not just with products, but with complete,advanced solutions.
Today we can look to the future with confidence. We have the ability to winthe trust of those who do not yet know us, and the justify the fidelity of thosewho have been using our products and supporting our company for years.My gratitude goes out to all of them and to all of you. Thank you!
Sonia Bonfiglioli
Message from the Chairman
Respect Problem solving Multicultural approach Team working spirit
Values
Designing and manufacturing innovative and reliablesolutions for power transmission and control inthe industrial, mobile and renewable energy sectors.Encouraging and promoting sustainable developmentshared worldwide, through a dynamic,responsible, prompt and customer-oriented service.
Mission + Vision
03
04
05
Index
06
07
08
09
10
36
39
Bonfiglioli, one name for a large international group
Bonfiglioli India - The beginning ...
Bonfiglioli Industrial - Innovative solutions for industrial field
Bonfiglioli industrial - Footprints in India
Bonfiglioli Products
Applications
India Contacts
06
Bonfiglioli, one namefor a large international group
It was back in 1956 that Clementino Bonfiglioli established in Bologna, Italy, the company that still bears his name. Now, some fifty years later, the same enthusiasm and dedication is driving Bonfiglioli to become the world's top name in power transmission and control solutions. Through directly controlled subsidiaries and production plants around the world, Bonfiglioli designs, manufactures and distributes a complete range of gearmotors, drive systems and planetary gearboxes, and boasts the most integrated offering on the market today.
This commitment can be seen too in the Group's new trademark, made up of three shapes and colours identifying Bonfiglioli's three main business areas - Power, Control & Green Solutions and symbolising a set of values that includes openness and respect for other cultures.
In a market in which excellent product quality alone is no longer sufficient, Bonfiglioli also provides experience, know-how, an extensive sales network, excellent pre-sales and after-sales service and modern communication tools and systems to create high level solutions for industry, mobile machinery and renewable energy.
wind photovoltaicindustrialmobile
07
Bonfiglioli India - The beginning ...
Bonfiglioli Transmissions Pvt. Ltd., India is a fully-owned subsidiary of Bonfiglioli, Italy having its manufacturing facilities in Chennai, India. The state-of-the-art factories not only caters to the demand of Indian subcontinent but also exports over 20% to the world markets.
We design, manufacture and distribute a complete range of gear motors, drive systems and planetary gearboxes to satisfy the most demanding needs for industrial processes and automation. We offer tailored solutions, whose strength lies in the high technology content of each product and the careful integration of different technologies.
Bonfiglioli India is accredited with ISO 9001:2000 (Vision 2000) Quality Certification by TÜV.
With twin manufacturing facilities of over 45,500 sq. Mts, a skilled workforce of 600+ and a wide-spread dealer network across India alongwith Regional offices, Bonfiglioli India is poised to cater to the complex demands of the Indian manufacturing sector.
08
Innovative solutionsfor industrial field
Bonfiglioli Riduttori today is one of the leadingbrands in the power transmission industry.The company’s success is the result of a businessstrategy that relies on three fundamental factors:know-how, innovation and quality.The complete range of Bonfiglioli gearmotorsoffers excellent technical characteristics andguarantees the highest performance.Substantial investment and technical expertisehave enabled the company to achieve anannual production of 1,600,000 units using fullyautomated processes.
Certification of the company’s Quality Systemby DNV and TÜV is proof of the high qualitystandards achieved.
Centres of excellence around the world allow theBonfiglioli Group to guarantee the high levelsof quality and efficiency needed to compete inindustry today.
Optimised lean manufacturing principles, majorinvestments in research and development tomaintain a high level of innovation, a “local forlocal” service strategy, and a customer servicenetwork that is near to the customer and canrely on a large number of directly controlledsubsidiaries and distributors all over the world,enable the Bonfiglioli group to be flexible andrapid and to stay in close touch with the changingneeds of the markets it serves.
With the acquisition of the Vectron brand,Bonfiglioli established itself as leader in theindustrial automation sector.
Bonfiglioli Vectron supplies products and servicesfor completely integrated inverter solutions.These solutions complement Bonfiglioli’s powertransmission and control offering to the industrialsector.
09
Bonfiglioli Transmissions Private Limited (BTPL), Chennai is a 100% subsidiary of the Bonfiglioli Riduttori S.p.A. The company started its operations in 1999 and inaugurated state-of-the-art facility in the year 2000 at Chennai where it manufactures; Inline Helical Gear Reducers, Shaft Mounted Gear Boxes, Planetary Gear Units and various Components. This was the first facility outside the European boundaries with indigenous production that caters to domestic as well as export markets. About 55% of the Indian Production is consistently exported worldwide. Bonfiglioli India is accredited with ISO 9001:2000 (Vision 2000) Quality Certification by TÜV. To meet the increasing demand of the India's manufacturing sector, augment the existing production capacity and introduce new Plant, BTPL opened a new facility dedicated to the Industrial Sector at Mannur near Chennai in 2011. Spread across 27,000 sqm the facility reinstates the commitment towards India and makes us the part of the India's growth story.
Bonfiglioli India employees 450 strong workforce directly and 150 indirectly. 85% of raw material is sourced in India to ensure the cost & performance parameters. A strong marketing & sales team spread across 12 major cities supported with 50 plus nation-wide dealer network ensures the superior products are not just available at doorstep but also match best cost/performance ratio. At Bonfiglioli, we are geared to deliver a wide range of solutions – from simple to complex. Bonfiglioli Group, is an ideal partner to enhance the performance and competitiveness of your machines. Experience the world with Bonfiglioli!
Bonfiglioli Industrial -Footprint in India
Bonfiglioliproducts
11
Product offer
Helical gearmotors
Precision gearboxes
Electric motors
AC drives
Helical gear units
Worm gearmotors
Planetary gear units
Bevel gears
12 13141516
AS series
C series
S series
F series
A series
2829
30
LC series
TR / MP series
TQ series
24252627
BE series
BN series
BMD series
BTD/BCR series
3132
3435
33
Synthesis
Agile
Active series
Active cube
VCB series
1920
21
TA series
HDP series
HDO series
1718
VF and W series
W VF_EP series
22 300 series
23 RAN series
Industrial market segmentis covered through thefollowing Product Lines:
Transmission Torque
Mechanical Rating (n = 1400 min )
Gear ratios
Output configurations
Input configurations
25 ... 6800 Nm
Up to 132kW
i = 4.34 ... 202.1
Solid keyed shaft
IEC motor mounting provision
Solid input shaft
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
Applicable AC motors
Main brake features
Main motor options
-1
1
12
AS seriesIn-line helical gearmotors
Performance and Price Effectiveness Alongside TraditionThe dependable and performing solution for all in-line drive applications featuring unsurpassed Quality to Price ratio. Foot or flange mounting are possible in any mounting position, making the installation easier than ever.
Type
AS 16
AS 20
AS 25
AS 30
AS 35
AS 45
AS 55
AS 60
AS 80
AS 90
50
100
200
350
530
800
1350
2300
4200
6800
Torque [Nm]
n
13
C seriesIn-line helical gearmotors
When Customers benefit from the know-how developed over the years.Top torque density, product variety, extremely wide speed choice, great compactness and price effectiveness make the C series the unparalleled line of helical gearmotors and speed reducers.
Torque range
Mechanical rating (n = 1400 min )
Gear ratios
Output
Input
Applicable AC motors
Main brake features
Main motor options
45 ... 12000 Nm
0.08 ... 213 kW
2.6 ... 1481
Foot and flange mountMetric or inch series solid output shaft
IEC and NEMA motor adaptorsMetric or inch series solid input shaft
C11 ... C61
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
ATEX compliance
Type
C 05
C 11
C 21
C 31
C 35
C 41
C 51
C 61
C 70
C 80
C 90
C 100
45
100
200
300
450
600
1000
1600
2300
4000
7200
12000
Torque [Nm]
-1
1
Torque range
Mechanical rating
Output
Input
Applicable AC motors
Main brake features
Main motor options
21 ... 200 Nm
(n = 1400 min )
Gear ratios
0.12 ... 11.6 kW
1.4 ... 13.1
Foot and flange mount
IEC-normalized motor adaptorsSolid input shaft
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
-11
14
S seriesSingle reduction helical gearmotors
Simplicity above all.Simple and yet powerful is the S series, developed for the pump industry as well as the fan and blower application. Foot and flange mounted, with shaft dimensions to the UNEL - MEC standard.
Type
S 10
S 20
S 30
S 40
S 50
21
37
70
125
200
Torque [Nm]
15
F seriesShaft mounted gearmotors
Ruggedness and effectiveness to the state of the art.No better, easier and neater installation than with a shaft mounted unit of the F series. Lightweight and performing, an F unit is the dependable drive for all the material handling applications.
Torque range
Mechanical rating (n = 1400 min )
Gear ratios
Output
Input
Applicable AC motors
Main brake features
Main motor options
140 ... 14000 Nm
0.17 ... 125 kW
6.4 ... 2188
Keyed hollow shaft - two bore options per sizeKeyless shrink disc fittingPlug-in solid output shaft as an option
IEC-normalized motor adaptorsSolid input shaft
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
ATEX complianceF10 ... F60
Type
F 10
F 20
F 25
F 31
F 41
F 51
F 60
F 70
F 80
F 90
140
250
400
600
1100
1800
2900
5000
8000
14000
Torque [Nm]
-11
Torque range
Mechanical rating (n = 1400 min )
ATEX compliance
Main gear options
Applicable AC motors
Main brake features
Main motor options
100 ... 14000 Nm
0.22 ... 150 kW
5.4 ... 1715
Foot and shaft mount - two bore options per sizeKeyless shrink disc fittingMetric or Inch series solid output shaftTaper bushings matching more shaft diametersSplined hollow shaft to DIN 5480
IEC and NEMA motor adaptorsServomotor adaptersMetric or inch series solid input shaft
BackstopReinforced bearings for higher overhung load capacityReduced backlashTorque arm
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
Gear ratios
Output
Input
A10 ... A60
-1
1
16
A seriesHelical-bevel gearmotors
When efficiency and versatility meet each other.The A series is the first product to prove equally good in regard to efficiency and versatility within a highly competitive context, both performance- and price-wise.
Type
A 05
A 10
A 20
A 30
A 35
A 41
A 50
A 55
A 60
A 70
A 80
A 90
100
150
250
410
600
850
1500
2000
2800
5000
8000
14000
Torque [Nm]
VF / VF130 / 250 9200
17
VF & W seriesWorm gears
A smart design enhanced by latest materials technology and advanced manufacturing.Wormgears of the VF and W series are milestones for the industry worldwide. They succeeded in combining uncompromising quality with state-of-the-art technology and renown price effectiveness. Absolute flexibility is given by the wide choice of several mounting options, shaft configurations and motor interfaces, all offered as standard. The helical-worm and the double-worm versions, with or without the torque limiter, also add up, creating a highly versatile drive system.
Torque range
Mechanical rating (n = 1400 min )
Gear ratios
Output
Input
Applicable AC motors
Main brake features
Main motor options
13 ... 9200 Nm
0.04 ... 75 kW
7 ... 10000
Keyed hollow shaftPlug-in solid output shaftTorque limiter as an option
IEC-normalized motor adaptorsSolid input shaft
Integral motors and brake motors - M series / ME seriesIEC-normalized motors and brake motors - BN series / BE seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoder
ATEX complianceVF30 ... VF49W63 ... W110
Type
VF 27
VF 30
VF 44
VF 49
W 63
W 75
W 86
W 110
VF 130
VF 150
VF 185
VF 210
VF 250
13
24
55
88
190
320
440
830
1500
2000
3600
5000
7100
Torque [Nm]
-11
W VF_EP seriesGearmotors for hostileenvironments
18
When multi-purpose products become specific and meet industry requirements.Wormgears and motors are also available in the enhanced protection “EP” configuration, featuring food grade specifications and extra corrosion protection, ensuring risk free operation in hygienic environments, and facilitate effective sanitising. In addition to food processing applications, the EP configuration will also suit the requirements of the chemical and pharmaceutical industry, as well as marine on-board and quayside installations.
Applications
Availability on
Food processing, chemical and pharmaceutical industryMarine on-board and quayside installationsCorrosive and/or highly hygienic environments
Gears : VF 44, VF 49, W 63, W 75, W 86Motors : BN 63 … BN 112 / M1SD … M3LC
Stainless steel hollow shaftStainless steel mounting hardware and tagOil seals loaded with stainless steel springSealed gearcase (unvented)Unused tapped holes closed with button plugsFour draining holes on motor DE and NDE shieldMotor protection IP 56
Epoxy primer + epoxy top coating FDAWashdown duty oil sealsFood grade lubricant, class H1
Foot, flange and shaft mount
Plug-in solid output shaft from stainless steelSafety cover for the hollow output shaftTorque arm
Standard features
Options
Configurations
Accessories
19
TA seriesShaft mounted speed reducers
The sturdy and weather-resistant product for the material handling industry.The TA series has long established itself in the industry until become a best seller for the quarry and mine applications where absolute reliability and low maintenance are key factors. Also appreciated is the backstop option that prevents backdriving in case of incline conveyors.
Torque range
Mechanical rating (n = 1400 min )
Gear ratios
Output
Gearcase
Backstop
180 ... 17000 Nm
1.1 ... 226 kW
5.0 ... 31.5
Keyed hollow shaftUp to three bore options per frame size
Sturdy cast iron housing suitable for outdoor installation
Available on all frame sizes - externally accessible
Type
TA 30
TA 35
TA 40
TA 45
TA 50
TA 60
TA 70
TA 80
TA 100
TA 125
180
420
950
1400
2300
3600
5100
7000
11000
17000
Torque [Nm]
-11
20
Type
HDP 60
HDP 70
HDP 80
HDP 90
HDP 100
HDP 110
HDP 120
HDP 130
HDP 140
HDP 150
HDP 160
HDP 170
5000
6850
12600
17650
25650
28900
37500
63250
79150
106550
133700
176350
Torque [Nm]
HDP 180 194050
Torque range
Mounting
Input
Output
Options
5000 ... 194050 Nm
Gear ratios7.1 ... 534.5
Foot, flange, shaft mounting
Solid shaft, motor adapter
Solid (single and double extension), keyed hollow, shrink disc
Fan cooling, cooling coil, heatersIndependent cooling systemsBackstopNon-contacting sealsForced lubricationTemperature and oil level sensorsDrywellTorque arm
The new benchmark in the parallel shaft category.Torque ratings consistently high, gear ratios in close progression, numerous mounting options along with compact dimensions will ease the engineering of any application. The housing from nodular cast iron ensures robustness even In the harshest environment and the class of precision around gears are machined into helps to produce an extremely quiet and vibration-free operation.
HDP seriesParallel Shaft Gear Units
21
Type
HDO 100
HDO 110
HDO 120
HDO 130
HDO 140
HDO 150
HDO 160
HDO 170
HDO 180
25650
28900
37500
63250
79150
106550
133700
176350
194050
Torque [Nm]Torque range
Gear ratios
25650 ... 194050 Nm
5.6 ... 400
Foot, flange, shaft mounting
Solid shaft, lantern housing c/w flexible coupling double input shaft (pony drive)
Solid (single and double extension), keyed hollow, shrink disc
Fan cooling, cooling coil, heatersIndependent cooling systemsBackstopNon-contacting sealsForced lubricationTemperature and oil level sensorsDrywell for installations with vertical shaft
Mounting
Input
Output
Options
The heavy-duty product that matches performance and versatility with compactness.The new bevel helical series from Bonfiglioli optimises superior performance with compact dimensions and flexibility. The several options that can be selected from the catalogue facilitate customization to meet specific application requirements. Gear case from nodular cast iron guarantee rigidity in all circumstances while gears, integrally ground finished on their profile, ensure quiet and vibration-free operation even in the harshest conditions.
HDO seriesBevel helical speed reducer
Type
300
301
316
303
317
304
318
305
319
306
321
307
323
309
325
310
311
313
314
1250
2460
138820
2970
208110
3960
280580
5800
476410
10840
655740
15680
890310
23240
1286700
34120
48330
57970
84000
Torque [Nm]
315 105000
Torque range
Mechanical rating (n = 1500 min )
Gear ratios
Gear unit versions
ATEX compliance
Main gear options
Applicable AC motors
Main brake features
Main motor options
1250 ... 12,86,700 Nm
up to 450 kW
3.4 ... 5040
In lineRight angle (with Gleason bevel gear set)Combination of planetary & worm gearCombination of planetary & bevel helical gear
Foot and flange mountedOutput shaft: keyed solid, splined, splined hollow,hollow shaft with shrink disc
IEC and NEMA motor adaptorsSolid input shaft with or without fan cooling - inch or metric dims.Hydraulic motor adaptors
BackstopReinforced bearings for higher overhung load capacityReduced backlashTorque armIndependent cooling system
Compact motors and brake motors M seriesIEC motors and brake motors BN seriesSingle and dual speed motors
DC and AC supplyFaster brake engage/disengage through electronically controlled rectifier
Thermistors and thermostatic sensorsIndependent forced coolingLine driver and push-pull incremental encoder
Output
Input
300 ... 325
Controlled AC/DC rectifier type SB, NB (optional)
-1
1
A powerful solution to heavy duty drive needs.Compact, and yet extremely powerful, are the units of the 300 series. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loadings and impacts are more the rule than the exception. The product configuration is highly versatile, due to largely modular option options as far as the mounting, the gear layout, the output shaft and the motor interface. All features are available for each of the 20 closely spaced frame sizes, spanning over the 1250 - 12,86,700 Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - always.
300 seriesPlanetary drives
22
23
RAN seriesBevel gears
The handy drive when it comes to angled transmissions.The units of the RAN series are designed to fit the purposes of transmissions laid out in right angle setting. Easy to fit and almost maintenance-free, RAN units offer multiple shaft arrangements and a choice of several exact gear ratios, beside the 1:1, that come handy when designing synchronized drive systems. Also available in the version for screw jack duty.
Type
RAN 1
RAN 2
RAN 2R
1350
3000
3000
Torque [Nm]
RAN 8
RAN 15
RAN 18
RAN 20
RAN 24
RAN 25
RAN 28
2.8
13
22
37
120
54
190
RAN 38
RAN 48
380
700
Torque range
Mechanical rating (n = 1400 min )
Shaft arrangement
Input
RAN 1 / RAN 2 / RAN 2R
Input
Gear ratios
Rated thrust capacity
2.8 ... 3000 Nm
0.15 ... 90 kW
1.0 ... 7.7
Single and double shaft projection
Solid input shaft
Solid - single and double projectionOutput shaftKeyed hollow
I = 3
RAN 1 50000 NRAN 2 80000 NRAN 2R 150000 N
Gear ratios
-11
BE seriesIE2 AC motors
Class Ie2 high efficiency AC motors.The IEC-normalized BE motors comply with IEC 60034-30:2008 (efficiency classes) and all the applicable international standards, including the EMC and LV directives. They are available in the 0.75 - 22 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single and multispeed versions are available with generally, two brake options offered, one DC and one AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.
kW rating (4 pole)
Frame sizes
Pole numbers
Mounting options
Operation
Compliance
0.75 ... 22 kW
80B ... 180L
2, 4, 6
Foot IM B3Flange IM B5 and IM B14
50 Hz and 60 Hz
IEC 60034-30:2008 (IE), 640/2009/EC2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter duty
Housing
All frame sizes
Cast aluminium
24
Type
BE 80B
BE 90S
BE 90LA
BE 100LA
BE 100LB
BE 112M
BE 132S
BE 132MA
BE 132MB
BE 160M
BE 160L
BE 180M
0.75
1.1
1.5
2.2
3
4
5.5
7.5
9.2
11
15
18.5
Power [Kw]
BE 180L 22
kW rating (4 pole)
Frame sizes
Pole numbers
Mounting options
Inverter duty
Housing
Main brake features
Main options
0.06 ... 30 kW
56A ... 200L
2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Foot IM B3Flange IM B5 and IM B14
50 Hz and 60 Hz
2006/95/EC (LVD) and 2004/108/EC (EMC)
All frame sizes
Cast aluminium
DC and AC supplyFaster brake engage/disengage through electronicallyControlled AC/DC rectifier type SB, NBR, SBR (options)
Thermistors and thermostates sensorsSeparate supply forced ventilationLine driver and push-pull incremental encoderCSA and UL approved design
Operation
Compliance
25
BN seriesIE1 AC motors
A complete range of AC motors developed for gearmotor duty that will exceedexpectations.The IEC-normalized BN motors comply with all the applicable international standards, including the EMC and LV Directives. They are available in the 0.06 - 30 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single and dual pole versions available with generally, three brake options offered, one DC and two AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.
Type
BN 56A
BN 56B
BN 90LB
BN 63A
BN 100LA
BN 63B
BN 100LB
BN 63C
BN 112M
BN 71A
BN 132S
BN 71B
BN 132MA
BN 71C
BN 132MB
BN 80A
BN 160MR
BN 80B
BN 160M
BN 80C
BN 180M
BN 90S
BN 180L
0.06
0.09
1.85
0.12
2.2
0.18
3
0.25
4
0.25
5.5
0.37
7.5
0.55
9.2
0.55
11
0.75
15
1.1
18.5
1.1
22
Power [Kw]
BN 90LA
BN 200L
1.5
30
26
Type
BMD 65
BMD 82
BMD 102
BMD 118
BMD 145
BMD 170
1.7
3.2
7.2
10.2
16.8
34
Torque [Nm] Stall torque
Power supply
Inertia
Conformity
Electromagnetical Holding Brake (Optional)
Additional flywheel (optional)
Feedback
Degree of protection
Temperature sensor
Certification
1.7 Nm ... 34 Nm
Rated speed-11600; 3000; 4500; 5500; 6000 min
230, 400 Vac
2 -30.04 ... 2.82 (Kgm x 10 )
2006/95/EC (LVD) and 2004/108/EC (EMC)
24 Vdc
-30.05 ... 7.00 (Kgm2 x 10 )
2-poles resolver with excitation frequency8 KHz or 10 KhzAbsolute encoder EnDAT 2.1 (single turn / multiturn) encoder with sincos trackAbsolure encoder Hiperface (single turn / multiturn) encoder with sincos trackSensorless (no feed-back)
Ip65, IP67
PTC, IP67
CE, UL
Bonfiglioli permanent magnet AC synchronous motors series.They are manufactured using the “salient pole” technology. The dimensions of the motor are drastically reduced, with considerable advantages in terms of torque density, overall dimensions and dynamic performance.Thanks to the high quality and performance of the Neodymium iron boron rare-earth magnets maximize performance in terms of very high accelerations and withstand high overloads without risk of demagnetization of the magnets.
BMD seriesPermanent magnet AC servomotors
Type
BTD2 0026
BTD2 0053
BTD5 1870
BTD2 0074
BCR5 2730
BTD2 0095
BTD3 0095
BTD3 0190
BTD3 0325
BTD3 0420
BTD4 0410
BTD4 0630
BTD4 0860
BTD5 1160
0.26
0.53
18.7
0.74
27.3
0.95
0.95
1.9
3.25
4.2
4.1
6.3
8.6
11.6
Torque [Nm]
BTD5 1490 14.9
Type
BCR2 0020
BCR2 0040
BCR5 1050
BCR2 0060
BCR5 1350
BCR2 0080
BCR5 1700
BCR3 0065
BCR5 2200
BCR3 0130
BCR6 1350
BCR3 0250
BCR6 1900
BCR3 0300
BCR6 2200
BCR4 0100
BCR6 2900
BCR4 0260
BCR7 2700
BCR4 0530
BCR7 3200
BCR4 0750
BCR7 4000
0.2
0.4
10.5
0.6
13.5
0.8
17
0.65
22
1.3
13.5
2.5
19
3
22
1
29
2.6
27
5.3
32
7.5
40
Torque [Nm]
BCR5 0660
BCR8 0400
6.6
40BCR8 0680 68BCR8 0930 93BCR8 1150 115
27
Stall torque
Rated speed
Power supply
Inertia
Feedback
Temperature sensor
Certification
0.2 … 115 Nm
2000,3000,4500 rpm
230, 400 Vac
Low from 0.26 Nm … to 1 Nm
2006/95/EC (LVD) and 2004/108/EC (EMC)
24 Vdc
2-poles resolver with excitation frequency8KHz or 10KHzAbsolute encoder EnDAT 2.1 (single turn / multiturn) encoder with sincos trackAbsolute encoder Hiperface (single turn / multiturn) encoder with sincos track
PTC
CE, UL
Conformity
Electromagnetical holding brake (optional)
BTD/BCR seriesCompact AC brushless servomotors
A range of compact servomotors.BTD series servomotors are designed to provide effective solutions for application demanding high efficiency, compact motors.The extremely small size of these motors, achieved by the use of advanced materials and design technology, ensures exceptional dynamics and low temperature operation. Equipped with Ip65 push-pull connectors (Ip67 connectors are optional), in conformity to EMC requirements, and a PTC temperature probe with reinforced insulation, these motors guarantee secure electrical connections under a huge variety of operating conditions.
LC seriesLow backlash gearboxes
Low backlash at a competitive priceThe LC Series of planetary gearboxes is characterised by low backlash, silent running and easy motor coupling.
Torque range
Maximum acceleration torque
Transmission ratios
Output configuration
Input configuration
Maintenance
12 ... 300 Nm
Wide range of coupling configurations to suit most common servomotors
Lubricated for life
20 ... 450 Nm
3 ... 100
Flange mounting
28
Type
LC 050
LC 070
LC 090
LC 120
LC 155
LC 050
LC 070
LC 090
LC 120
LC 155
12
25
43
110
300
Acceleration Torque [Nm]
20
35
80
190
420
Rated Torque [Nm]
Type
Standard
Reduced
1 stage
12
6
2 stages
15
8
Backlash [arcmin]
29
Type
TR 053
TR 060
TR 080
TR 105
TR 130
TR 160
TR 190
20
30
70
170
450
700
1000
Rated Acceleration
30
45
100
250
700
950
1200
MP 053
MP 060
MP 080
MP 105
MP 130
MP 160
MP 190
20
30
70
170
450
700
1000
30
45
100
250
700
950
1200
Torque [Nm]
Type
Rated Acceleration
Torque [Nm]
Type
Standard
Reduced
1 stage
5
3
2 stages 3 stages
75
53
Backlash [arcmin]
Type
Standard
Reduced
1 stage
15
10
2 stages 3 stages
1715
1210
Backlash [arcmin]
Torque range
Maximum acceleration torque
Transmission ratios
Output configuration
Input configuration
Maintenance
20 ... 1000 Nm
Wide range of coupling configurations to suit most common servomotors
Lubricated for life
30 ... 1200 Nm
3 ... 1000
Flange mounting
Maximum precision for highly dynamic applicaions / high precision for optical results.TR planetary drives are landmark for extremely reduced backlash, silent operation and facilitated motor assembly along with top reliability. TR units will match servomotors from most makes.
Reduced backlash, smooth operation, easy motor assembly and numerous product configurations as standard options are some of the many outstanding features of the MP series.
TR / MP seriesLow backlash planetary gearboxes
TQ seriesLow backlash planetary gearboxes
The TQ Series of low backlash planetary gearboxes is designed to deliver the highest possible level of transmission precision. Low backlash combined with a high torsional stiffness guarantees a very competent product, especially in high dynamic and reversing applications. The technical design of this gearbox also allows high axial and radial loads on the output shaft and a very silent operation.
Torque range
Maximum acceleration torque
30 ... 800 Nm
45 ... 1200 Nm
3 ... 100
Square flange mounting
Wide range of coupling configurations to suit most common servomotors
Lubricated for life
Transmission ratios
Output configuration
Input configuration
Maintenance
30
Type
StandardMP 080MP 105
1 stage
3
4
2 stages
5
6
Type
TQ 060
TQ 070
TQ 090
TQ 130
TQ 160
TQ 060
TQ 070
TQ 090
TQ 130
TQ 160
30
70
200
400
800
Acceleration torque [Nm]
Backlash [arcmin]
45
100
300
600
1200
Rated torque [Nm]
31
SynthesisAC Drive
Install and go.The simple use, wide range of controls, integrated EMC filter, IP65 protection level andthe limited size make the SYN10 a sound response to the broadest needs for electronic speed variation, where basic performance and contained costs are matched with robustconstruction and great reliability.
Power range (SYN10 S 220)
Power range (SYN10 T 400)
Type of control
Overload capacity
Switching frequency
Enclosure
EMC filter
Main standard hardware features
Keypad
Main functions
0.2 - 0.75kW 1 - Phase 200 - 240V / 50 - 60Hz (+10, -15%)1.5 - 2.2kW 1 and 3 - Phase 200 - 240V / 50 - 60Hz (+10, -15%)
0.75 - 2.2kW 3 - Phase 380 - 460V / 50 - 60Hz (+10, -15%)
V/f control with Torque Gain and Selectable Patterns
150% for 60s
4-16 kHz
IP20, IP65
Standard Integrated A Class (EN 61800-3)
Integrated braking module (SYN10 S 220/07/09 - SYN10 T 400)DC link connection (SYN10 S 220/07/09 - SYN10 T 400)Inverter temperature monitoring1 Analog Input (V or I selectable)4 Digital Input (programmable multifunction)1 Analog Output (voltage linear)1 Relay output (programmable multifunction)
Integrated standard
I2t Motor temperature monitoringDC braking injectionSelectable Volt on Hz characteristicJOG frequencySelectable Auto-restartSelectable stop methodAutomatic alarm resetAlarm historyMomentary power loss preventionStall preventionOutput Short-Circuit protectionGrounding fault protectionHeat sink overheat protectionCurrent limit
Type
SYN10S-001
SYN10S-003
SYN10S-005
SYN10S-007
SYN10S-009
SYN10S-005
SYN10S-007
SYN10S-009
0.2
0.4
0.75
1.5
2.2
0.75
1.5
2.2
Power kW
32
Type
AGL402-02
AGL402-03
AGL402-05
AGL402-07
AGL402-09
AGL402-11
AGL402-13
AGL402-15
AGL402-18
AGL402-19
AGL402-21
AGL402-22
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
4.0
5.5
7.5
9.2
Power kW
AGL402-23 11.0
Type
AGL202-02
AGL202-03
AGL202-05
AGL202-07
AGL202-09
AGL202-11
AGL202-13
AGL202-15
AGL202-18
AGL202-19
AGL202-21
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
4.0
5.5
7.5
Power kW (3ph)
Type
AGL202-02
AGL202-03
AGL202-05
AGL202-07
AGL202-09
AGL202-11
AGL202-13
AGL202-15
AGL202-18
AGL202-19
AGL202-21
0.12
0.18
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
3.0
Power kW (1ph)
Innovative, eco-friendly, user-friendlyAgile series provide in a sensorless vector inverter innovations able to boost plant efficiency through open loop vector control of brushless motors and MMC memory cards.Agile inverters are easy to install, program and quick to start-up without the needs of specialized resources.
AgileFrequency Inverter
33
Active seriesSolution Drives
Versatility, rating, performances.A full series of flexible solution drives that are versatile and extremely easy to use, featuring control for high performance and unbeatable advantages in their scalability and compact size.
Type
ACT201-05
ACT201-07
ACT401-09
ACT201-09
ACT401-11
ACT201-11
ACT401-12
ACT201-13
ACT401-13
ACT201-15
ACT401-15
ACT201-18
ACT401-18
ACT201-19
ACT401-19
ACT201-21
ACT401-21
ACT201-22
ACT401-22
ACT401-05
ACT401-23
0.55
0.75
1.1
1.1
1.5
1.5
1.85
2.2
2.2
3.0
3.0
4.0
4.0
5.5
5.5
7.5
7.5
9.2
9.2
0.55
11
Power kW*
ACT401-07
ACT401-25ACT401-27
ACT401-29
0.75
15
18.5
22
37
45
55
65
75
90
100
132
30
ACT401-35
ACT401-37
ACT401-39
ACT401-43
ACT401-45
ACT401-47
ACT401-49
ACT401-33
ACT401-31
34
Type
ACU201-01
ACU201-03
ACU401-03
ACU201-05
ACU401-05
ACU201-07
ACU401-07
ACU201-09
ACU401-09
ACT201-11
ACU401-11
ACU201-13
ACU401-12
ACU201-15
ACU401-13
ACU201-18
ACU401-15
ACU201-19
ACU201-2
ACU201-22
ACU401-18
ACU401-21
0.25
0.37
0.37
0.55
0.55
0.75
0.75
1.10
1.10
1.50
1.50
2.20
1.85
3.00
2.20
4.00
3.00
5.50
7.50
9.20
4.00
7.50
Power kW*
ACU401-01
ACU401-22
ACU401-19
0.25
9.20
5.50
ACU401-25
ACU401-27
ACU401-29
ACU401-31
ACU401-33
ACU401-35
ACU401-37
ACU401-39
ACU401-43
ACU401-47
15.00
18.50
22.00
30.00
37.00
45.00
55.00
65.00
75.00
110.00
ACU401-23
ACU401-49
ACU401-45
11.00
132.00
90.00
Versatility, promptness, accuracy.A full series of solution & servo drives, compact and flexible, dedicated both to high demanding industrial automation systems and to motion control architectures, in match with Bonfiglioli servomotors.
Active CubeSolution & Servo Drive
Power range (VCB400)
Type of control
Overload capacity
Switching frequency
Enclosure
Main standard hardware features
Optional expansion modules
Optional communication modules
Optional keypad
Optional PC software
Main software features
132 kW - 800 kW, three-phase 320 V - 506 V, 45 Hz - 66 Hz
Selectable Vector control function:Sensor-less control, sensor-less field oriented control,Field oriented control with encoder
120% / 150% for 60s
1 kHz up to 8 kHz
IP20 up to 355 kW (EN 60529) / IP54 on demand
Three-phase 230 V and three-phase 500 V on demandDC link connection, Plug-in and programmable control terminals8 digital input, 3 analog input2 digital output, 1 analog output1 Relay output (changeover contact)
Motor temperature monitoring, expansion of analog, digital inputs and outputs, additional encoder or resolver input, repetition frequency output, Safety relay in combination with expansion module
RS232, RS485, Profibus-DP, CANopen, LON
Removable keypad KP100
VPlus for Windows operating system with set-up, terminal monitor, actual value window, scope function and teleservice
Programmable reference value channel, Programmable start and stop characteristics, Motor potentiometer, Programmable S curve, 4 data sets, Auto start-up and commissioning, Auto start after power failure, PI controller, Volume flow control, Bump-less torque / speed changeover, Master / Slave function with electronic gear, Dynamic braking and motor chopper, Mechanical brake control free of friction, Intelligent current limits, Power failure regulation, Index and stability control, Comprehensive monitoring and protection capabilities, Function for lift, crane and winch applications
35
VCB seriesFrequency Inverter
Convenient in operation and flexible in application.Reliable, highly compact and a robust choice for any application, this inverter with high-level functions soundly meets the requirements of a constantly evolving market.
Type
VCB400-250
VCB400-300
VCB400-370
VCB400-460
VCB400-570
VCB400-610
132
160
200
250
315
355
Power kW
Slew drive
Bucket wheel drive
36
ApplicationsStacker & reclaimer
Boom drive
Servo drive Servo drive
Feeder table
37
Material handling, sugar mill, ceramic industry
Tile conveyor in ceramic plant Container handling
Baggase carrierApron drive
Sugar mill drive
38
Construction, Mining, Textile & OtherApplications Industries
Blender Plate bending rolls
Cranes & lifts Vertical concrete mixers
Conveyors Bottling machine
Shredding machine Surface aerator
Head Office, Chennai:
Mannur Village, Sriperambudur Taluk,Chennai – 602 105. TamilnaduTel: +91 44 - 6710 3825 Fax: +91 44 - 6710 3999E-mail: [email protected]: www.bonfiglioli.com
Survey No.528/1, Perambakkam Road
Sales Office, Chennai:
Nungambakkam High Road, Nungambakkam,Chennai – 600 034.Mobile: 099403 33361/092824 01131E-mail: [email protected]
Door No. G-2, No. 112, Eldorado Building,
Kolkata:Flat 'F', 5th Floor, Trinity Building, 226/1,AJC Bose Road, Kolkata - 700 020.Tele Fax: +91 33 - 2289 1838.Mobile: 09831171134 / 09831236746.Email: [email protected]
New Delhi:
Nehru Place,New Delhi - 110019Tel: +91 11-4656 7172Fax: +91 11-4163 3554Mobile: 9650120072 / 9650122123Email:
1103-1104, 11th Floor,43, Chiranjiv Tower,
Pune:1, Business Avenue (Opp. Sony World),Sanghvi Nagar, Aundh, Pune - 411 007.Tel: +91 20 - 2588 1985 / 6603 1780.Fax: +91 20 - 6603 1760Mobile: 098224 51744 / 098508 92659. Email: [email protected]
Ahmedabad:A-812, SAFAL PEGASUS, 100, Feet Road,Pralad Nagar, Satellite, Ahmedabad-300 015.Mobile: 092279 07300 Tel No : 079 - 64501578 Fax No: 079 - 3042 0509Email: [email protected]
Bangalore:"VR Towers"" NO 140/1, 2nd Main Road,East To NGEF Layout, Kasturi Nagar,Bangalore - 560 043.Mobile: 09243117890 / 092434 64794.Email: [email protected]
Secunderabad:Flat No 712, 7th Floor, Swapnalok Complex,92/93, S.D Road, Secunderabad - 500 003.Tel: + 91 40 - 6456 6254Fax: +91 40 - 2789 0059Mobile: 092461 89586Email: [email protected]
Mumbai:No. 241, Hallmark Commercial Centre,LBS Marg, Mulund (W), Mumbai - 400 080.Tele Fax: +91 22 - 2590 1437 / 2562 3171Mobile: 098204 23171 / 092256 07302Email: [email protected]
Nagpur:201, Shriyash Heights, 95, East High Court Road, Ramdaspeth,Nagpur - 440 010.Tele Fax: +91 712 - 6645879Mobile: 09225 397675 / 092251 90006Email: [email protected]
Coimbatore:702, 1st Floor, Esteam Complex, Avinashi Road,Coimbatore - 641 018.Tel: +91 422 - 222 3376.Fax: +91 422 - 222 1375.Mobile: +91 092444 33855Email: [email protected]
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Kolkata
Chennai
Delhi
Surat
Raipur
NagpurVadodara
Pune
Ahmedabad
Chandigarh
Indore
Mumbai
Hyderabad
Bangalore
Coimbatore
Indore:M.S.B 209, New Siyaganj, V.I.P. Road,Near Jabalpur Motors, Indore - 452007.Tele Fax: 91 - 731 - 421 44 23 Mobile: 092292 11423.Email: [email protected]
----------------------------------------
Also resident offices at Vadodara (092279 07300), Raipur (092293 81537), Surat (092272 01654)
----------------------------------------Chandigarh:Deepak Towers,Cabin No.306, 3rd Floor, Sco No. 154-155,Sector-17-c, Chandigarh - 160 017.Tel: 0172-4012086Email: [email protected]
Registered Office,Chennai:BONFIGLIOLI TRANSMISSIONS (PVT.) LTD.,Plot No. AC7-AC11, SIDCO Industrial Estate,Thirumudivakkam, Chennai - 600044.Tel: + 91 44 - 24781035 / 36 / 37.Fax: + 91 44 - 2478 0091 / 2478 1904.
India contacts
39
Bonfiglioli Transmissions (Pvt.) Ltd.
REGISTERED OFFICEPlot No. AC 7 - AC 11, SIDCO Industrial Estate, Thirumudivakkam,Chennai - 600 044. Tamil Nadu.Phone : 044 2478 1035 / 36 / 37.Fax : 044 2478 0091 / 1904.
HEAD OFFICE - INDUSTRIAL SOLUTIONSurvey No. 528/1, Perambakkam Road, Mannur Village,Sriperambudur Taluk, Chennai - 602 105. Tamil Nadu.Phone : 044-6710 3825 Fax : 044-6710 3999E-mail : [email protected] : www.bonfiglioli.com
Bonfiglioli has been designing and developing innovativeand reliable power transmission and control solutionsfor industry, mobile machinery and renewable energyapplications since 1956.