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CHAPTER 27

FLIGHT CONTROLS

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List of Effective Pages

Chapter / Section

Page No. Date Chapter /

Section Page No. Date

27-00 1 Jul 14, 2011 2 Jul 14, 2011 27-10 8 Jul 14, 2011 3 Jul 14, 2011 9 Jul 14, 2011 4 Jul 14, 2011 10 Jul 14, 2011

27-01 1 Jul 14, 2011 2 Jul 14, 2011 27-20 1 Jul 14, 2011 3 Jul 14, 2011 2 Jul 14, 2011 4 Jul 14, 2011 3 Jul 14, 2011 5 Jul 14, 2011 4 Jul 14, 2011 6 Jul 14, 2011 5 Jul 14, 2011 7 Jul 14, 2011 6 Jul 14, 2011 8 Jul 14, 2011 7 Jul 14, 2011 9 Jul 14, 2011 8 Jul 14, 2011 10 Jul 14, 2011 9 Jul 14, 2011 11 Jul 14, 2011 10 Jul 14, 2011 12 Jul 14, 2011 11 Jul 14, 2011 13 Jul 14, 2011 12 Jul 14, 2011 14 Jul 14, 2011 13 Jul 14, 2011 15 Jul 14, 2011 14 Jul 14, 2011 16 Jul 14, 2011 15 Jul 14, 2011 17 Jul 14, 2011 16 Jul 14, 2011 18 Jul 14, 2011 19 Jul 14, 2011 27-30 1 Jul 14, 2011 20 Jul 14, 2011 2 Jul 14, 2011 3 Jul 14, 2011

27-02 1 Jul 14, 2011 4 Jul 14, 2011 2 Jul 14, 2011 5 Jul 14, 2011 3 Jul 14, 2011 6 Jul 14, 2011 4 Jul 14, 2011 7 Jul 14, 2011 5 Jul 14, 2011 8 Jul 14, 2011 6 Jul 14, 2011 9 Jul 14, 2011 7 Jul 14, 2011 10 Jul 14, 2011 8 Jul 14, 2011 9 Jul 14, 2011 27-40 1 Jul 14, 2011 10 Jul 14, 2011 2 Jul 14, 2011 3 Jul 14, 2011

27-10 1 Jul 14, 2011 4 Jul 14, 2011 2 Jul 14, 2011 5 Jul 14, 2011 3 Jul 14, 2011 6 Jul 14, 2011 4 Jul 14, 2011 7 Jul 14, 2011 5 Jul 14, 2011 8 Jul 14, 2011 6 Jul 14, 2011 9 Jul 14, 2011 7 Jul 14, 2011 10 Jul 14, 2011

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List of Effective Pages Cont’d

Chapter / Section

Page No. Date Chapter /

Section Page No. Date

27-40 11 Jul 14, 2011

12 Jul 14, 2011 13 Jul 14, 2011 14 Jul 14, 2011 15 Jul 14, 2011 16 Jul 14, 2011

27-50 1 Jul 14, 2011 2 Jul 14, 2011 3 Jul 14, 2011 4 Jul 14, 2011 5 Jul 14, 2011 6 Jul 14, 2011 7 Jul 14, 2011 8 Jul 14, 2011 9 Jul 14, 2011 10 Jul 14, 2011

27-51 1 Jul 14, 2011 2 Jul 14, 2011 3 Jul 14, 2011 4 Jul 14, 2011

27-52 1 Jul 14, 2011 2 Jul 14, 2011 3 Jul 14, 2011 4 Jul 14, 2011 5 Jul 14, 2011 6 Jul 14, 2011

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List of Effective Pages Cont’d

Chapter / Section

Page No. Date Chapter /

Section Page No. Date

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

1- -1 -2 -3 -4 -5 -6 -7 -8 -9

-10 -11 -12 -13

-14

-15

-16

-17

-18

C245-1 No Number C245-22 C245-23 C385 AN525-832R6 NAS1096-3-15 AN315-3 AN960-10L MS25228-43 AN525-832R6 MS21042-L08 AN960-8 No Number No Number No Number C252-1 C256-1 No Number

Assembly Console Assembly Console Structure Panel Lower Panel Upper Guard Chain Screw Washer Head No. 8 Screw 3/16 Dia. Nut Plain 3/16 Dia. Washer Flat 3/16 Dia. Washer Lock 3/16 Dia. Screw Washer Head No. 8 Nut Self-Locking No. 8 Washer Flat No. 8 Assembly Fwd Roller Support (see Fig. 2) Assembly Aft Roller Support (see Fig. 2) Installation Pulleys Fwd Fuselage (see 27-02 Fig. 1) Assembly Console Bearing (see Fig. 5 & 27-20 Fig. 1) Assembly Control Arm Bearing (see Fig. 2) Installation Trim Drive & Trim Indicator (see 27-40 Fig. 2)

1 1 1 1 45 10 20 20 20 2 2 2 1

1 -

2

1

1

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Figure 1

Console Assembly

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

2- -1 -2

-3 -4 -5 -6 -7 -8 -9

-10 -11 -12 -13 -14 -15 -16 -17

-18 -19 -20 -21 -22 -23 -24 -25 -26 -27

No Number C245-1 No Number No Number C395-1 AA-225-2 AA-397-1 FF-310-1 AN3-16 AN310-3 AN960-10 AN960-10L MS24665-151 AN3-3A MS21083-N3 C335-1 C396 C383 C256-1 C256-2 FF-703-3 AN320-8 AN960-816 MS24665-353 MS20392-2C31 MS24665-153 AN3-60A MS21042-3 AN320-C3

Installation Control Yoke Assembly Console (see Fig. 1) Assembly Control Arm and Yoke (see Fig. 3) Assembly Control Tube (see Fig. 4) Assembly Torque Links Bushing Oilite Bushing Oilite Bushing Flanged Oilite Bolt Hex Head 3/16 Dia. Nut Castellated 3/16 Dia. Washer Flat 3/16 Dia. Washer Flat 3/16 Dia. Pin Cotter Bolt Hex Head 3/16 Dia. Nut Self-Locking 3/16 Dia. Assembly Torque Tube Spacer Tube Sprocket Assembly Control Arm Bearing Housing Bearing Bushing Oilite Nut Castellated 1/2 Dia. Washer Flat 1/2 Dia. Pin Cotter Pin Straight 3/16 Dia. Pin Cotter Bolt Hex Head 3/16 Dia. Nut Self-Locking 3/16 Dia. Nut Castellated 3/16 Dia.

BMR BMR BMR

BMR

1 1

1 1 2 2 2 1 1 4 4 1 2 2 1 1 1 1 1 1 1 1 1 1 3 1 1 2

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Figure 2 (Sheet 1) Control Yoke Installation

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

2- -28 -29 -30 -31 -32 -33 -34 -35

C387 C386 C388 AA-397 C390 C389 C245-20 AN74A-13

Support Roller Aft Support Roller Fwd Roller Bushing Sleeve Oilite Pin Guide Buffer Bolt Hex Head 1/4 Dia.

1 1 6 6 2 2 2 2 4

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Figure 2 (Sheet 2)

Control Yoke Installation

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

3- -1 -2 -3 -4 -5 -6 -7 -8 -9

-10 -11 -12 -13 -14 -15 -16

-17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27

No Number C447-1 C260-1 C262 C446 C449 C448 C340 C271 C357-1 B-1745-N PB-12631ZQ MS35333-125 AN3-13A AN960-10 MS21042-3 BAS T1223 No Number 240-068 MS24665-151 FF-838-1 B-1210 TT-1205 B-1565-N B-1351 AN525-10R10 AN960-10L AN3-30A C333-1

Assembly Control Arm & Yoke (2C1/2C2) Assembly Welded Control Arm Assembly Sleeve Control Arm Shaft Control Arm Sprocket Spacer Spacer Chain Single Strand Nut Control Arm Assembly Control Wheel Cap End Assembly Switch PTT Washer Lock Internal Tooth ¼ Dia. Bolt Hex Head 3/16 Dia. Washer Flat 3/16 Dia. Nut Self Locking 3/16 Dia. Lacing Coraseal Leather Wrap Pin Roll Pin Cotter Bearing Flange Oilite Bearng Roller Bearing Thrust Oilite Cap End Cap End Screw Washer Head 3/16 Dia. Washer Flat 3/16 Dia. Bolt Hex Head 3/16 Dia. Assembly Control Tube (see Fig. 4)

SPN

SPN

BMR FAF BMR SPN SPN

1 1 1 1 3 1 2 1 1 1 3 1 1 1 2 4 2 1 3 1 2 2 1 1 1 2 2 1

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Figure 3 (Sheet 1)

Control Arm and Yoke Assembly (2C1/2C2)

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

3- -31 -32 -33 -34 -35 -36 -37 -38 -39 -40 -41 -42 -43 -44 -45 -46 -47 -48 -49 -50 -51 -52

No Number C2447 C2501 C2340 C260-1 C2591 C449 C448 C446 C271 No Number B-1351 FF-838-1 240-068 656-182 B-1210 TT-1205 AN3-27A AN960-10 MS21042-3 AN3-25A AN960-10L AN525-10R10

Assembly Control Arm & Yoke (2C3/2C4) Control Arm (Pilot) Control Arm (Co-Pilot) Chain Assembly Sleeve Control Arm Control Wheel Shaft Assembly Spacer Spacer Sprocket Nut Control Arm Chain Master Link Cap End Bearing Flange Oilite Roll Pin Shim Ring Bearing Roller Bearing Thrust Oilite Bolt Washer Nut Bolt Washer Screw * = As Required

SPN BMR SPN SPN FAF BMR

1 1 2 1 2 2 3 4 2 2 2 4 4 * 2 1 1 1 6 1 5 4

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B

B

C

C

D

31

DETAIL B

DETAIL C

32

33

33

31,32

33

34

35

36

37

38

39

33

38

37

40

41

42

4243

43

44

45

46

44

47,48,49

50,51,49

52,51,49

52,51,49

DETAIL D

Figure 3 (Sheet 2)

Control Arm and Yoke Assembly (2C3/2C4)

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

3- -55 -56 -57 -58 -59 -60 -61 -62 -63 -64 -65 -66 -67 -68 -69 -70 -71 -72 -73 -74 -75 -76 -77 -78 -79

-80 -56 -69 -70 -71 -72 -73 -74 -75

No Number CA60-524080-17 PTT8125C&K-1 CA35-230-61 CA3112 SW2061 SW8125-1 No Number No Number No Number No Number No Number No Number No Number No Number No Number No Number No Number No Number No Number CAH8-32x1/4 No Number AN3-7A AN960-10L MS21042-3 MS21919WCJ4 CA60-524080-17 PTT8125C&K-1 No Number No Number No Number No Number No Number CAH8-32x1/4 No Number

Assembly Control Arm & Yoke (2C3/2C4) Control Wheel Assembly (Pilot) Push0to-Talk Switch Thumb Plate, Found AC Trim Switch Switch, Auto Pilot Disconnect Switch, Control Wheel Steering Trim Button Grab Screw Trim Switch Base Cap Screw, Trim Switch Base Red Button, A/P Disconnect Blue Button, CWS Decorative Nut, A/P Disconnect Decorative Nut, CWS Washer Jam Nun 4-40x.25 Button Head Screw Thumb Plate, Blank Face Plate Screw, Face Plate Black Button, PTT Switch Bolt Washer Nut Cushion Clamp Control Wheel Assembly (Co-Pilot) Push0to-Talk Switch Washer Jam Nun 4-40x.25 Button Head Screw Thumb Plate, Blank Face Plate Screw, Face Plate Black Button, PTT Switch

CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG CYG

CYG CYG CYG CYG CYG CYG CYG CYG CYG

1 1 1 2 1 1 2 6 1 2 1 1 1 1 3 4 4 1 1 2 1 6 12 6 2

1 1 1 2 4 2 1 2 1

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55

PILOT'S CONTROL WHEEL

CO-PILOT'S CONTROL WHEEL

35

56,69,70,75

57

58

59

60

61

62

62

6263

64

6566

67 68

6970

71

71

72

73

74

76,77

77,78

80

73

74

79

71

7271

72

56

6970

77,7879

76,77

Figure 3 (Sheet 3) Control Arm and Yoke Assembly (2C3/2C4)

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

4- -1 -2 -3 -4 -5

-6 -7 -8 -9

-10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27

No Number C328-1 C323-1 C328-7 C324 C325 C503 C505 C507 C509 C511 C327 C405 C328-5 AN507-1032-5240-018 C394-1 C329-1 C333-7 C334 C332 C330 C333-15 C333-9 C333-5 C333-17 AN3-5A AN3-4A MS21069-L3K AN960-10L MS21042-3 MS24694-S53 W-5003

Assembly Control Tube Assembly Torque Tube & Roller Assembly Torque Tube Bearing Cage Roller Bearing Roller (Dia. = 0.375”) Roller (Dia. = 0.376”) Roller (Dia. = 0.378”) Roller (Dia. = 0.380”) Roller (Dia. = 0.382”) Roller (Dia. = 0.384”) Shaft Long Pin Washer Screw Machine Flat Head 3/16 Pin Roll Assembly Bracket Centre Console Assembly Locating Plate Tube Fitting Cable Ball End Stop Control Tube Ring Sleeve Bearing Sleeve Bearing Thrust Clip Bolt Hex Head 3/16 Dia. Bolt Hex Head 3/16 Dia. Nutplate Self-Locking 3/16 Dia. Washer Flat 3/16 Dia. Nut Self Locking 3/16 Dia. Screw Flat Csk Head 3/16 Dia. Washer Nylon 3/16 Dia.

SPN

1 1 1 1 1 1 1 1 1 1 1 4 2 8 2 1 1 1 1 1 1 1 1 1 1 1 2 2 3 4 4 3 3

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Figure 4

Control Tube Assembly

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

5- -1

-2

-3

-4 -5 -6 -7 -8 -9

-7

-10

-7 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26

C500-1 No Number C249-1 No Number C245-1 C257-1 C391-1 FF-1001-2 C301-2 C253-2 C247-1 FF-1001-2 C247-3 C252-1 FF-1001-2 C252-3 C352-1 C352-2 C251 AN3-5A MS21042-3 AN960-10 AN960-10L AN960-1416 NAS6204-16 NAS6204-18 AN4-30A AN24-13A AN960-416 MS21042-4 MS24665-379

Installation Dual Controls Installation Control Arm and Yoke Pilot (see Fig. 2) Assembly Rudder Pedal Quadrant (see 27-20 Fig. 1) Assembly Control Arm and Yoke Co-Pilot (see Fig. 6) Assembly Console (see Fig. 1) Assembly Rudder Pedal Co-Pilot RH Assembly Rudder Pedal Co-Pilot LH Bushing Oilite Shaft Rudder RH Assembly Lever RH Assembly Pillow Block Bushing Oilite Pillow Block Assembly Console Bearing Bushing Oilite Bearing Housing Assembly Pushrod (see 27-20 Fig. 3) Assembly Pushrod (see 27-20 Fig. 3) Retaining Bushing Bolt Hex-Head 3/16 Dia. Nut Self Locking 3/16 Dia. Washer Flat 3/16 Dia. Washer Flat 3/16 Dia. Washer Flat 7/8 Dia. Bolt Hex-Head ¼ Dia. Bolt Hex-Head ¼ Dia. Bolt Hex-Head ¼ Dia. Bolt Clevis ¼ Dia. Washer Flat ¼ Dia. Nut Self Locking ¼ Dia. Pin Cotter

BMR

BMR

BMR

1

1

1

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 5 5 2 3 1 3 3 1 3 10 10 1

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Figure 5 (Sheet 1)

Dual Controls Installation

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Figure 5 (Sheet 2)

Dual Controls Installation - Co-Pilot Rudder Pedal Installation

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Figure 5 (Sheet 3) Dual Controls Installation-

Co-Pilot Rudder Pedal Installation

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GROUP Flight Controls MAJOR ASSEMBLY Control Column

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

6- -1 -2 -3 -4 -5 -6 -7 -8 -9

-10 -11 -12 -13 -14 -15 -16

-17 -18 -19 -20 -21 -22 -23 -24

No Number C583 C260-1 C406 C446 C448 C449 C340 C271 C357-1 B-1745-N PB-12631ZQ MS35333-125 AN3-13A AN960-10 MS21042-3 BAS T1223 No Number 240-068 MS24665-132 FF-838-1 B-1351 AN525-10R10 AN960-10L AN3-25A C333-1

Co-Pilot Control Arm and Yoke (2C1/2C2) Control Arm Assembly Sleeve Control Arm Shaft Control Arm Co-Pilot Sprocket Spacer Spacer Chain Single Strand Nut Control Arm Assembly Control Wheel Cap End Assembly Switch PTT Washer Lock Internal Tooth ¼ Dia. Bolt Hex Head 3/16 Dia. Washer Flat 3/16 Dia. Nut Self Locking 3/16 Dia. Lacing Coraseal Leather Wrap Pin Roll Pin Cotter Bearing Flange Oilite Cap End Screw Washer Head 3/16 Dia. Washer Flat 3/16 Dia. Bolt Hex Head 3/16 Dia. Assembly Control Tube (see Fig. 4)

SPN

SPN

BMR SPN

1 1 1 1 1 1 1 1 1 3 1 1 1 1 4 2 1 1 1 2 1 2 3 1

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Figure 6 Co-Pilot Control Arm and Yoke Assembly (2C1/2C2)

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GROUP Flight Controls MAJOR ASSEMBLY Pulleys Installation

Figure And Index Number PART No. DESCRIPTION

Effect. Vendor Ident.

Units Per

Assy

1- -1 -2 -3 -4 -5 -6 -7 -8 -9

-10 -11 -12 -13 -14 -15 -16 -17 -18

No Number MS20220-2 NAS427-K12 AN5-11A MS21042-5 AN960-516 AN5-63A AN3-62A AN3-63A MS21042-3 AN960-10 C245-14 AN5-42A AN3-42A MS20220-1 AN960-10L AN3-4A F487 AN525-832-R8

Installation Pulleys Fwd Fuselage Pulley, Flight Control Pin Pulley Guard Bolt Hex Head 5/16 Dia. Nut Self-Locking 5/16 Dia. Washer Flat 5/16 Dia. Bolt Hex Head 5/16 Dia. Bolt Hex Head 3/16 Dia. Bolt Hex Head 3/16 Dia. Nut Self-Locking 3/16 Dia. Washer Flat 3/16 Dia. Spacer Bolt Hex Head 5/16 Dia. Bolt Hex Head 3/16 Dia. Pulley, Flight Control Washer Flat 3/16 Dia. Bolt Hex Head 3/16 Dia. Cover Screw Washer Head #8.

14 5 8 11 15 1 1 1 8 4 2 2 2 12 4 4 1 2

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Figure 1 (Sheet 1) Pulleys Installation Fwd Fuselage

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Figure 1 (Sheet 2)

Pulleys Installation Fwd Fuselage

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Figure 1 (Sheet 3)

Pulleys Installation Fwd Fuselage