Coal Pelletizing for Coal Upgradation

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    FOR UTILIZATION OF COAL DUST & FINES

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    R.A.D.E INITIATIVE 2013 | [email protected]

    COAL OF N.E.INDIA

    Coal Mining Started in Assam in 1870. N.E. Region constitutes only 0.37% share of Indian

    coal reserves.

    Coal is located in the States of Assam, Arunachal

    Pradesh, Meghalaya & Nagaland.

    Is mostly sub-bituminous, semi anthracite Coal with

    high calorific value between 6500-7500 k.cal/kg.

    Except for Coking units there are no Coal - Value

    Addition based Industries in N.E.India.

    Coal is extensive

    ly used as Fuel by the Cement

    Sector, Tea Gardens, Steel Rolling Mills.

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    R.A.D.E INITIATIVE 2013 | [email protected]

    SOME PROBLEMS OF N.E.INDIA

    COAL

    Diverse qualities from different locations & strata.

    Most Coals are very High in Sulphur.

    Other Coals are high in Caking index.

    Most are unsuitable for Metallurgical applications. Poor Mining practices generates high volume of Coal

    Dust, Fines & Slurry.

    Inconsistent quality and sizes provides poor economy to

    consumers.

    Consumers are located far from the mining areas.

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    R.A.D.E INITIATIVE 2013 | [email protected]

    PROBLEMS OF FINE COALS OR COAL

    DUST

    Difficulty in utilization.

    High loss as unburned particles or in stack emission.

    Prone to caking.

    Poor thermal yield.

    High loss during transportation.

    Contain high moisture / Difficult to dry.

    Fetch lower price than Lump Coal.

    Major cause of water and atmospheric pollution.

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    R.A.D.E INITIATIVE 2013 | [email protected]

    INTRODUCING COAL PELLETIZATION

    THE COST EFFECTIVE SOLUTION TO MYRIAD PROBLEMS OF COAL DUST.

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    R.A.D.E INITIATIVE 2013 | [email protected]

    BASIC FEATURES OF COAL

    PELLETS.

    Coal Dust is converted into hard solid lumps.

    Higher energy density & thermal yield.

    Easy to transport.

    Very low moisture < 2%.

    Market price at par or higher than Coal Lumps.

    Better combustion efficiency.

    Can be made from 3-60mm Coal Dust .

    Can utilize Coal Slurry in mixture.

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    Additional Features of Coal Pellets

    Pellet size can be changed as per requirement.

    Chemistry of the Pellets can be controlled.

    High Sulphur Coal can be Pelletized with sorbent.

    Higher Calorific Value if blended with Plastic waste.

    Coal can also be blended with Biomass like sawdust

    to improve energy density.

    Coal pellets are resistant to rain & water.

    Not prone to spontaneous combustion.

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    BENEFITS OF COAL PELLETS

    Miners: Get better price for Coal Dust.

    Boiler Users: Complete Burnout of Coal without un-

    burnt lumps or fines falling through the grating.

    Tea Gardens: No Coal caking on the Stoker grate.

    Sponge Iron Industry: Where Coal fines caking and

    pollution is a major problem.

    Environment: Reduces Coal Dust, Slurry and BlackSmoke.

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    MANUFACTURING OF COAL PELLETS

    Low Investment in Machinery.

    Low Cost of Production.

    Low Manpower requirement.

    Flexible rate of Production from 5-35 Tons/Hr.

    Low Energy Requirement.

    Low Conversion Cost.

    Electricity can be generated by diesel Generator

    running on Coal Gas.

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    STEPS IN MANUFACTURING COAL

    PELLETS

    Feeder Feeding of Coal

    Screen Large size Coal

    Removed

    Pelletizer Coal is pressed

    into Pellets

    Mixer

    Dryer

    Mixing of Water

    & Binder

    Pellets

    are dried

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    HOW WE CAN BE OF ASSISTANCE

    Techno-Commercial Feasibility Study. Preparation of Complete Project Report.

    Government Liaison.

    Machinery selection.

    Vendor selection.

    Complete Technical Assistance till commissioning.

    Help in preparing Press releases & Publicity material.

    Market Development.

    Undertake Turnkey Consultancy Project.

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    THANK YOU

    We Specialize in:

    Fuel Handling in Planning

    Fuel Emulsification

    Diesel Saving

    Coal & Biomass Gas

    Other Energy Related Services

    RA.D.E INITIATIVE, GOA, INDIAContact: RAVI DEKA

    Mobile No: +91-9822910300

    Email : [email protected]