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7/29/2019 Coal Pelletizing for Coal Upgradation
1/12
FOR UTILIZATION OF COAL DUST & FINES
7/29/2019 Coal Pelletizing for Coal Upgradation
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R.A.D.E INITIATIVE 2013 | [email protected]
COAL OF N.E.INDIA
Coal Mining Started in Assam in 1870. N.E. Region constitutes only 0.37% share of Indian
coal reserves.
Coal is located in the States of Assam, Arunachal
Pradesh, Meghalaya & Nagaland.
Is mostly sub-bituminous, semi anthracite Coal with
high calorific value between 6500-7500 k.cal/kg.
Except for Coking units there are no Coal - Value
Addition based Industries in N.E.India.
Coal is extensive
ly used as Fuel by the Cement
Sector, Tea Gardens, Steel Rolling Mills.
7/29/2019 Coal Pelletizing for Coal Upgradation
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R.A.D.E INITIATIVE 2013 | [email protected]
SOME PROBLEMS OF N.E.INDIA
COAL
Diverse qualities from different locations & strata.
Most Coals are very High in Sulphur.
Other Coals are high in Caking index.
Most are unsuitable for Metallurgical applications. Poor Mining practices generates high volume of Coal
Dust, Fines & Slurry.
Inconsistent quality and sizes provides poor economy to
consumers.
Consumers are located far from the mining areas.
7/29/2019 Coal Pelletizing for Coal Upgradation
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R.A.D.E INITIATIVE 2013 | [email protected]
PROBLEMS OF FINE COALS OR COAL
DUST
Difficulty in utilization.
High loss as unburned particles or in stack emission.
Prone to caking.
Poor thermal yield.
High loss during transportation.
Contain high moisture / Difficult to dry.
Fetch lower price than Lump Coal.
Major cause of water and atmospheric pollution.
7/29/2019 Coal Pelletizing for Coal Upgradation
5/12
R.A.D.E INITIATIVE 2013 | [email protected]
INTRODUCING COAL PELLETIZATION
THE COST EFFECTIVE SOLUTION TO MYRIAD PROBLEMS OF COAL DUST.
7/29/2019 Coal Pelletizing for Coal Upgradation
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R.A.D.E INITIATIVE 2013 | [email protected]
BASIC FEATURES OF COAL
PELLETS.
Coal Dust is converted into hard solid lumps.
Higher energy density & thermal yield.
Easy to transport.
Very low moisture < 2%.
Market price at par or higher than Coal Lumps.
Better combustion efficiency.
Can be made from 3-60mm Coal Dust .
Can utilize Coal Slurry in mixture.
7/29/2019 Coal Pelletizing for Coal Upgradation
7/12R.A.D.E INITIATIVE 2013 | [email protected]
Additional Features of Coal Pellets
Pellet size can be changed as per requirement.
Chemistry of the Pellets can be controlled.
High Sulphur Coal can be Pelletized with sorbent.
Higher Calorific Value if blended with Plastic waste.
Coal can also be blended with Biomass like sawdust
to improve energy density.
Coal pellets are resistant to rain & water.
Not prone to spontaneous combustion.
7/29/2019 Coal Pelletizing for Coal Upgradation
8/12R.A.D.E INITIATIVE 2013 | [email protected]
BENEFITS OF COAL PELLETS
Miners: Get better price for Coal Dust.
Boiler Users: Complete Burnout of Coal without un-
burnt lumps or fines falling through the grating.
Tea Gardens: No Coal caking on the Stoker grate.
Sponge Iron Industry: Where Coal fines caking and
pollution is a major problem.
Environment: Reduces Coal Dust, Slurry and BlackSmoke.
7/29/2019 Coal Pelletizing for Coal Upgradation
9/12R.A.D.E INITIATIVE 2013 | [email protected]
MANUFACTURING OF COAL PELLETS
Low Investment in Machinery.
Low Cost of Production.
Low Manpower requirement.
Flexible rate of Production from 5-35 Tons/Hr.
Low Energy Requirement.
Low Conversion Cost.
Electricity can be generated by diesel Generator
running on Coal Gas.
7/29/2019 Coal Pelletizing for Coal Upgradation
10/12R.A.D.E INITIATIVE 2013 | [email protected]
STEPS IN MANUFACTURING COAL
PELLETS
Feeder Feeding of Coal
Screen Large size Coal
Removed
Pelletizer Coal is pressed
into Pellets
Mixer
Dryer
Mixing of Water
& Binder
Pellets
are dried
7/29/2019 Coal Pelletizing for Coal Upgradation
11/12R.A.D.E INITIATIVE 2013 | [email protected]
HOW WE CAN BE OF ASSISTANCE
Techno-Commercial Feasibility Study. Preparation of Complete Project Report.
Government Liaison.
Machinery selection.
Vendor selection.
Complete Technical Assistance till commissioning.
Help in preparing Press releases & Publicity material.
Market Development.
Undertake Turnkey Consultancy Project.
7/29/2019 Coal Pelletizing for Coal Upgradation
12/12R.A.D.E INITIATIVE 2013 | [email protected]
THANK YOU
We Specialize in:
Fuel Handling in Planning
Fuel Emulsification
Diesel Saving
Coal & Biomass Gas
Other Energy Related Services
RA.D.E INITIATIVE, GOA, INDIAContact: RAVI DEKA
Mobile No: +91-9822910300
Email : [email protected]