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COMPANY INTRODUCTION
03.03.2011
Brief History of ÜNTEL
• Established in 1973
• Partnership of Ünlü and Günan families
since then
• 38 years of experience with an extensive
production range for various sectors
Factories
ÜMRANİYE
Factories
DİLOVASI
Factories
ÜMRANİYE• Land
5.000m2 = 54.000 feet2
• Closed space8.000m2 = 86.000 feet2
• Built in 1981
DİLOVASI• Land
42.000m2 = 452.000 feet2
• Closed space (phase 1)18.650m2 = 200.000 feet2
• Finished in 2009
DİLOVASI (phase 2)• Closed space
16.000m2 = 172.000 feet2
• Planned in 2012
Factories
• Active production area in total: 26.650m2 = 286.000 feet2
• Modern, rubber and PVC production lines
• Processed copper: 1.000 metric tons/month
• Flexible production facilities which produces various products with various quantities fast and reliable.
Dilovası Factory
• High-end compound preparation technology
• Latest technology of CV and CCV lines provide high quality and fault proof production of rubber and XLPE cables
• Latest technology of PVC production lines.• LV and MV cables production (up to 65kV)• Copper processing capacity: up to 700
metric tons/month.
Dilovası Factory
Front entrance of factory
Dilovası Factory
CV line extruder room
Dilovası Factory
CV line tube
CCV line tube
Dilovası Factory
Close up viewof the tube
Dilovası Factory
Implementation of planetary strander
Work Force
• Figures:
White collar 28
Blue collar (Ümraniye) 130
Blue collar (Dilovası) 45
Total: 203
• Average employment period is 7,5 years
Organization Chart
Products
• Processed MaterialsUNTEL offers a broad range of materials and capabilities to meet with various applications
– Thermoplastic (PVC, XLPE, …)
– Rubber (EPR, HEPR, EPDM, NEOPREN, …)
– Halogen Free (SHF1, HF XLPE, …)
– Specials (SHF2, SHF MUD – EVA , PUR, ...)
• Production includes shielded, unshielded, armored,
unarmored, braided flat or round
Products
• Properties– Halogen-free– Heat resistant– Flame retardant– Fire resistant,– Mud resistant– Tear resistant– Oil resistant insulation and sheathing
Products
• Types– Standard products for various sectors– Tailor made production for special use
• Sectors served– Marine– Offshore– Mining– Other industries
(Construction, Production, Railway, Airport, etc.)
Products (Rubber Cables)
• UNTEL is able to produce all kinds of rubber insulated and sheathed cables in any quantities to fulfill customers’ requirements both for special projects and regular businesses.– 38 years of experience in rubber technology– Proven perfection in quality– Advantages of having different technologies– EPR, HF EPR, HEPR, HF HEPR, EPDM, NEOPREN,
SHF2, SHF MUD, EVA and many other rubber types– New product: White Neoprene Sheathing for
household appliances (H05-H07BN4F).
Offshore Cables
With our outstanding experience in marine and heavy duty cables we have extended our production range with Offshore Cables as well.
– Offshore cables according to the standards:• NEK 606• VG 95218• IEEE 45
– Approvals for offshore cables:• DNV• RINA• GOST and FIRE CERTIFICATE• TL
Offshore Cables
– Standard properties• Halogen-free (IEC 60754/1-2)• Low smoke density (IEC 61034/1-2, DIN EN 50268/1-2)• Flame retardant (IEC 60332/1-3 cat. A)• Oil resistant
– Advanced properties• Fire resistant (IEC 60331, NEK 606/HCF)• Mud* resistant (NEK 606) * Mud stands for regular mixture of drilling fluid, oil, earth, additives and many
other deleterious materials that may form during drilling
Mining Cables
We have been supplying worlds biggest mines with our Heavy-Duty Mining Cables for decades.
– Mining cables according to the standards;• BS 6708• DIN VDE 0250/812, 0250/813• AS/NZS 1802, 2802• MGM 101, 109, 110, 111, 112, 115, 118• And any other standard, specification or customer
requirements
Market
• Domestic Market– Working directly with all major companies– We are the market leader for certain cable types
• Export Market– 50% of sales are made to overseas– Actively exporting to 55 countries
Intellectual Properties
• Our brand name “UNTEL” is registered in all 84 countries of Madrid Protocol
Quality
• ERP system provides full control and measurability over all processes
• Fully equipped laboratories for quality tests and R&D purposes
• Well educated and experienced technical staff• LRQA ISO 9001:2008, TSE ISO 9001:2008,
IQNet ISO 9001:2008,• ISO 14000, OHSAS 18001• Product approvals
Recent Developments
• We’ve acquired GOST and Fire Certificates for Marine and Offshore products.
• We’ve acquired type approvals for our offshore cables from RINA
• Our offshore cables are tested succesfully by DNV and ABS and their type approvals will be signed soon.
• We upgraded our ISO 9001 certificates to its’ new version of ISO 9001:2008 both by LRQA and TSE.
LRQA ISO 9001:2008
TSE ISO 9001:2008
IQNet ISO 9001:2008
TSE ISO 14000
TSE ISO 18001
THANK YOU