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Off.: Plot-36, Shramsafalya, RSC -11, Veer Savarkar Nagar, Thane (W) – 400606 Maharashtra (INDIA).
Tel.: 91- 22 – 2582 8524, 0250-6454728/29 Telefax: 91 – 22 -2583 3896
Website: Email: [email protected]
Pharmatech Engineers Pvt. Ltd.PAAN
Pharmatech Engineers Pvt. Ltd.PAAN
RAPID MIXER GRANULATOR
I. Salient Features for production scale
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Homogeneous binder distribution.
Short batch time and reduce cleaning time.
Maximize CIP effectiveness.
Air purging system for both agitator.
PLC based operating panel for precise control of
process automation.
A high-speed granulator is to assist blending of
powder and to break the product to the granules of required size
All moving parts of the machine are totally
enclosed.
The machine cannot be started unless and until the
mixer cover is properly closed.
All contact parts are made out of SS316.
Geometrically bowl and impeller shall be same so
as to set all mixing parameters as per R&D version.
DESCRIPTIONS
The PAAN'S RMG working principle is based on two decisive factors essential for the mixing systems. Rapid Mixer Granulator was developed in close co-operation with pharmaceutical industry. With the help of RMG wet sifting is generally no longer necessary. After the mixing of the dry components, subsequent wet granulation occurs (without transfer of dry mixture) producing loose granules in RMG.
Better mixing and closed control of granule size leads to faster tableting speeds with improved quality and least rejections. Dry mixing and Wet Granulating in the same bowl in only few minutes. The entire operation including discharge is fully automatic.
Spinning close to the bottom of the mixing bowl.
The impeller sets the entire mixture in a whirling-rising tumbling motion ensuring a quick and even distribution of all dry components, which leads to an even wetting of every granule. The large lumps occurred during wet mixing are broken up, by the strategically located chopping tool rotating at 1440/2880 RPM. The mix can be discharged with the impeller through the outlet flush to the bottom. The mixing tool is easily removed.
II. Salient Features for Lab scale
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Portable self contained unit, Process flexibility.
Quick changeover for all parts without any tools.
Interchangeable bowl facility, speed regulator for
chopper and main anchor.
Optional- I) Solution addition facility, II) Jacketed.
Geometrically well engineered shape and beater.
PLC control system in R&D unit which will be very
easy for scale up the production.(all parameters are well defined at R&D level).
MODEL C-BD 20 C-BD 30
Product inlet DIA 10'’ 12’’
Throut inlet DIA 8’’ 12’’
Product outlet DIA 12’’ 20’’
Screen Round hole type Round hole type
Impeller Standard Standard
Drive 5 kw 1500 rpmmotor with gear
10 hp 1100 rpmmotor with gear
Output (kgs / hrs) 100 -1200 250 - 3000
Discharge Quick release, swing away, collar atdischarge end for easy bag fixing, gridmesh for added safety protection.
Spindle Assembly Sanitary pharmaceutical GMP grade, prelubricated sealed bearing viton O-ring, twoshaft seal & single leap seal in SS 316casing it can be used for Vacuum application.
MOC Contact parts SS 316 & Non contact parts Ss304
Finish Non contact parts -150 Grit (RA 1.06)
Contact parts- 300 Grit (RA 0.53)
TECHNICAL SPECIFICATION FORBOTTOM DRIVEN
Cone Mill is suitable for dry granulation & wet
granulation. To satisfy the need of size reduction,
conical screen mill concept is developed.
The key to the co-mill's superior performance is,
the engineered combination of low velocity
operation and the highly evolved design &
geometry of the conical screen & impeller.(i.e.
milling components)
DESCRIPTIONS
CONEMILL BOTTOM-DRIVEN
BOTTOM DRIVEN HSMG (RMG)?
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F s o b e t n f re a l t s a ro s s e mully cu t miza l o ma y dif e nt pp ica ion nd p ce s tr a s.
p d d i n a l w i h re y t a t n ro cLow s ee es g l o ing for n e ntl gen le c ion o the p du t
s l n i t m a i l ra l rire u ti g n Op imu p rt c e g nu a ty.
Hi h c a i s c s s e i h u t d p ug ap cit e on i t nt, h g -q ali y en rod ct
o h e o c l e t re c i n a s n i eL w eat gen rati n, ex e l n for size du t o of he t e sit v
p o u i n u a ar d ct n de se h mid re .
Ca v d s , o c k n a i g o l mn be o er o ed n ho i g & j mm n pr b e .
o i e e , i i uL w no s lev l l d t n i n n a fri n m n m m roow us - e v ro me t l e dly p duct
l so s.
g e p u t te tio c s t p r c nNe ligibl rod c re n n with on isten erfo man e a d
p t yre ea abilit .
E s p ra i n s l a , o i te n , q s ea y for o e t o - ea y c e n l w ma n na ce uick cre n
a vch ngeo er.
l b l y – Ca c t n a i l i tr ti n a a a oSca a i it pa i ies a d p rt c e size d s ibu o re sc l ble t
l rg u ia er n ts.
a g di ete R s 0 h c a aL r e feed am r e ults in to 5 % hig er ap city th n
o v t a i ec n en ion l mach n s.
S f p d t a e / c s n a u a i n a t r izing o ro uc ft r FBD pro es i g wet gr n l t o f e RMG.
l A s e & i p e e m e h g g q y mA l PA N i ves m ell r ar ad i h rade ualit aterial.
b s u ts a t e re n o i i te dFor e t res l g p be we n sc en a d r tor s ma n ne .
FEATURES
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Gr r o u e zi g & si f w anulation of d y powders for s l bl s, si n Uniform zing o et
ulation actugran in tablet manuf ring.
S uci an ng d prize red ng d milli of wet or soake oducts to produce liquid
i h et nde arw t W suspe d p ticulates.
ge & e l nding e is emLump-free homo neous w t b e to pr c e size requir ents.
i , ve e ntReducing d fficult, sticky heat-sensiti agglom rates i o pieces,
m ntinu e ive cru bs or powders of uniform size, co ously without exc ss
at i or scr ahe bu ld-up een block ge.
T P CA A PL CATI S Y I L P I ON
Compliance certificates & DQ, IQ, OQ.
Documents are available to make your
validation process easier.
Documentation
The Bottom-driven PAAN CONEMILL is based on the same
technology as the Top-driven. It has the same capabilities as
the Top-driven PAAN CONEMILL with some additional
benefits.
It has a compact, inline design, which allows for easy
integration into processing environments where head room
is limited.
It is available in three models which are scalable in capacity
up to 1800 kg/hr.
PRODUCT DESCRIPTION
CONEMILL(Innovative Sieving & Milling Technology)
MODEL C-TD 01 C-TD 02 C-TD 03 C-TD 04
Product inlet DIA 10'’ 14'’ 20’’ 15'' x 22'’
Throut inlet DIA 3’’ 6’’ 8’’ 11’’
Product outlet DIA 6’’ 10’’ 14’’ 26’’
Screen Round hole type Round hole type Round hole type Round hole type
Impeller Standard Standard Standard Standard
Drive 2 hp 1440 rpmmotor with timingbelt & pulley
5 hp 1440 rpmmotor with timingbelt & pulley
10 hp 1440 rpmmotor with timingbelt & pulley
20 hp 1440 rpmmotor with timingbelt & pulley
Output (kgs / hrs) 50 – 450 100 – 1000 200- 1800 300 -2000
Discharge Quick release, swing away, collar at discharge end for easy bag fixing,grid mesh for added safety protection.
Spindle Assembly Sanitary pharmaceutical GMP grade, pre lubricated sealed bearing viton O-ring, twoshaft seal & single leap seal in SS 316 casing it can be used for Vacuum application.
MOC Contact parts SS 316 & Non contact parts Ss304
Finish Non contact parts -150 Grit (RA 1.06)
Contact parts- 300 Grit (RA 0.53)
TECHNICAL SPECIFICATION FOR TOP DRIVEN
CONEMILL TOP-DRIVEN
Control Panel is made up of S. S. sheet metal.
It is with special feature DISPLAY SYSTEM and MICROPROCESSOR with member keys.
Display system consists of indicator lamps for compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed / open status of discharge valve.
In case of insufficient compressed air supply pressure switch contained in the panel will prevent the machine from starting.
Limit switch is provided on main bowl lid, and discharge valve, which will de-energies the system when the lid is open.
CONTROL PANEL
TOP DRIVEN HSMG (RMG)
Top driven High shear mixing granulator is most suitable for dry and wet granulation. Main features are easy cleaning & maintenance so user-friendly. Faster processing time with interchangeability bowl facility allows increasing more productivity with consistent quality .
The SS bowl has no seals, blades or crevices and can be
easily cleaned.
The mixing arm and chopper are top mounted and do not
require to be opened for cleaning. Vertical-Shaft Chopper for Improved Granulation.
Small amount of air is required to purge seals located above
the product hence pressure builds up and aeration is minimised.
Space saving.
The mixing and chopper drives use hydraulic motor instead
of electric motors, thereby drastically reducing the HP load and power consumption and do not require VFD.
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ADVANTAGES
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Constant Power Transmission efficiency, Reduced
Power cost: Hydraulics is a very efficient Power transmission system. We use the unique power matching design; in such a system the torque delivery varies with different Anchor speed, hence optimizing the installed power, subsequently, a huge saving in power cost.
Hydraulic transmission is low noise.
Hydraulic Transmission is shock absorbing; this
reduces maintenance.
Hydraulic drive is a direct drive system, such a power
train eliminates gearbox, pulleys/v belts, sprocket/chain,
and this feature reduces a huge maintenance concern.
The Power to weight ratio of Hydraulics is excellent,
this reduces the typical machine weight.
Hydraulic component: a) Average life expectancy,
particularly in this application is as high as 10 to 15 years.
b) Changing is very easy. c) Are reasonably priced and
most components commonly available in the open market.
SPECIFIC ADVANTAGES OF USING HYDRAULIC DRIVE OVER ELECTRIC DRIVE
The Top-driven PAAN CONEMILL is used for a wide range of
products and applications. It can be used for mixing and
dispersing, size reducing, separating and reclaiming, and
bulk density adjustment in pharmaceutical, food and
chemical industry.
The typical particle size distribution (PSD) is tightly contained
with the 125 micron to 1000 micron range (120 mesh to
18 mesh), depending on the screen and impeller
choices. Traditional milling technologies do
not have the same control over the PSD
resulting in more fines and a flatter curve
and less control over quality and
repeatability.
PRODUCT DESCRIPTION
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Portable self contained unit for R&D.
Quick changeover for all parts without any tools.
Process flexibility. Interchangeable bowl facility, Mixer
and Chopper blade speed is well defined.
Integrated Storage Area for spares for R&D models.
Optional- I) Solution addition facility, II) jacketed facility.
Geometrically well engineered bowl and beater shape.
PLC control system can be offered in R&D unit which
will be very easy for scale up the production (all parameters are well defined at R&D level) Multiple end-point detection parameters:a.) Mixer Powerb.) Granulation Timec.) Solution Amount Delivered
Homogeneous binder distributiona.
Short batch time and reduce cleaning time. Maximize CIP
effectiveness.
The seal housing and drive shaft may be flushed with
cleaning water, which is then drained away from the machine through built in drain tubes.
All moving parts of the machine are totally enclosed.
The machine cannot be started unless and until the
mixer cover is properly
Contact parts are made out of Ss316. All internal contact
parts are polished to the mirror finish.
Flush wall type discharge valve eliminates pockets at
the port of discharge valve.
Geometrically bowl and impeller shall be same so as to
set all mixing parameters as per R&D equipment.
SALIENT FEATURES
PLC CONTROL SYSTEM
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Multiple End-Point Detection Parameters
Mixer Power
Granulation Time
Solution Amount Delivered
Data Collection Port to PC or Printer (Optionalz
