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s3process.co.uk
Continuously Improving Process Manufacturing
EQUIPMENT 2
PROCESSES 3
CONSULTANCY 4
PROJECT MANAGEMENT 6
EQUIPMENT INSTALLATION 8
COMMISSIONING & VALIDATION 10
AFTER CARE 12
OUR EXPERTS 14
OUR CLIENTS 16
Our experienced team of consultants and project
managers support clients through design, build,
testing, installation and validation to ensure every
piece of process equipment is delivered as part of
a fully integrated solution.
We are committed to the continuous improvement
of process manufacturing, co-operating with clients
to identify process innovations that can deliver
tangible efficiencies. Combining the very best process
equipment with innovative techniques, our clients
see significant improvements in quality, scale-up
and production times, manufacturing costs, personal
safety and overall manufacturing sustainability.
S3 Process supplies
leading process equipment
to pharmaceutical
manufacturers throughout
the UK and Ireland.
s3process.co.uk Continuously Improving Process Manufacturing 1
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Partnering with the leading technology manufacturers,
S3 Process helps identify and deliver the most suitable
equipment for each of your process applications.
Hand-selecting the highest quality process equipment
from all over the world, we provide leading solutions
for weighing and dispensing, mixing and blending,
granulation, drying, compression and coating.
Completing our end-to-end range of process
equipment, we also partner with leading manufacturers
of contained materials handling equipment and valves.
2 EQUIPMENT
EQUIPMENTProviding Leading Process Equipment
Helping clients to improve process manufacturing
is our fundamental purpose. With our consultative
approach, we share the benefit of our experience;
ensuring clients are well informed during design,
build and testing of new process equipment. We
also provide support and training during and after
the installation and validation phases, to help ensure
clients maintain production performance and benefit
from the latest manufacturing techniques.
s3process.co.uk PROCESSES 3
PROCESSESSharing Process Knowledge & Expertise
DISPENSING
MILLING & SIEVING
GRANULATION
DRYING
BLENDING
COMPRESSION
COATING
MATERIALS HANDLING
MIXING & HOMOGENISING
We are passionate about finding the perfect
processing solution for your business, that delivers
functionality, flexibility and maximum efficiencies.
We offer extensive industry expertise, and access
to the most advanced and innovative process
equipment in the world. Our strength is our ability to
devise a bespoke and tailored solution that works
for you now and in the future, and that results in
exceptionally productive processes.
CONSULTANCY4
CONSULTANCYShaping Your Perfect Process Solution
Any plan to increase capacity, adapt an existing
facility, incorporate elements of continuous process
production or introduce a new product, crucially
relies on the selection of the most well-suited and
carefully customised equipment. We are committed
to supplying only the very best equipment, which
adheres to our stringent selection procedure.
Comprehensive and up-to-date product
knowledge feeds into the focussed assistance we
offer at each stage of the procurement process.
We pay attention to every detail within the client’s
specification and facility layouts, customising
solutions that create extra value and efficiency
enhancements. Our in-house design capability
allows accurate layouts to be produced, ensuring
that equipment integrates seamlessly.
Sustainable manufacturing processes
Innovative solutions delivering tangible efficiencies
Improvements in product quality and production times
Energy and cost savings
Design feasibility studies
Equipment trials
Solutions supported with room and equipment layouts
Process equipment selection and specification
Design safety and risk management
Environmental assessment
s3process.co.uk CONSULTANCY 5
“S3 Process are highly knowledgeable in all areas associated with the control and use of pharmaceutical equipment. A significant strength is their understanding of the whole process, allowing an integrated solution to be developed maximising the capability of the equipment. They demonstrate an excellent after sales support service and work together to ensure speedy resolutions.”
Gordon Prudhoe, Manufacturing Manager.
Fusing tried-and-tested management techniques
with industry expertise, a dedicated S3 Process
project manager works as an extension of your project
team. We respect that each team has a different
skill-set and we add value where it’s needed.
Working with many of the leading pharmaceutical
manufacturers, including GSK, AstraZeneca, Pfizer
and Actavis, we have experience of adding value
and delivering tangible benefits for complex and
ambitious projects.
Our focus on the correct specification up-front,
and our ability to expedite equipment delivery,
helps you avoid delays and additional costs. An
in-depth understanding of critical path items and
direct links with our partners allows us to reduce
your risk of downtime.
We can focus on single phases of a project or take
full responsibility for design and installation of a
complete manufacturing line.
We understand that your project needs to deliver
at all levels, satisfy all key stakeholders and achieve
maximum benefit with minimum risk. Working to
tight specifications, within demanding time-frames
and challenging international logistics, can be tough
– our expert project management keeps you on
budget and helps you achieve the best possible
outcome, delivering your objectives better and faster.
PROJECT MANAGEMENT s3process.co.uk6
PROJECT MANAGEMENTSharing Process Knowledge & Expertise
Expert planning, management and leadership
Project scheduling and definition of critical milestones
Clear consistent communication
Factory acceptance testing support
On-site presence during installation and validation
Troubleshooting
“Over the past few years of working with S3 on different projects, I have found their biggest positive to be their ‘business agility’. By that, I mean that they have been very responsive to the changing demands of my company, have used their broad process knowledge to propose several different options to a given request, and have imparted the right level of customer service and support to enable us to drive projects through to fruition.”
Paul Trusty, Senior Technical Director at GSK.
PROJECT MANAGEMENT 7
S3 Process has experience of installing the
most advanced processing solutions for leading
pharmaceutical manufacturers across the UK and
Ireland. During the installation phase, our project
manager will be actively present on-site from the
moment the truck arrives, taking responsibility for
off-loading, mechanical lifting and positioning. We
oversee every element of the installation phase,
including all electrical, water and drain connections
and steam lines, and installing ducts.
EQUIPMENT INSTALLATION8
EQUIPMENT INSTALLATIONSeamlessly Integrated Process Solutions
In addition to risk assessments, we provide detailed
method statements – identifying access routes,
weight of maximum lifts, the type of lifting equipment
needed, maximum radius and any restrictions.
Where equipment is being interfaced, for example
a Post Hoist with a Tablet Press, our detailed
interface layout drawings support a seamless on-site
integration of the different equipment.
Combined with our project management service,
we act as a single point of contact and take full
responsibility – from design, build and testing to
transportation, installation and hook-up. Using our
experience of the equipment and knowledge of
the most competent and relevant contractors, we
ensure planning and installation is as seamless as
possible, saving you time and money.
Effective collaboration with client and suppliers
Experienced onsite single point of contact
Complete turnkey installation service
Competent, experienced contractors
Readily accessible support and advice
Hassle free approach to equipment installation
Reducing our clients internal project management costs
s3process.co.uk EQUIPMENT INSTALLATION 9
“S3 came up with a highly technical, yet practical solution for the critical powder transfer operations, the most hazardous part of the project design. This included significant collaboration with other contractors and Aesica Engineers in the project team.”
Mike Battrum, Head of Engineering at Aesica.
Whether you are adapting a validation plan,
or need assistance to ensure your regulatory
requirements are met at installation and
during operation, S3 Process can work with
you throughout the lifecycle of your project to
achieve best outcomes. We offer support with the
development of User Requirement Specifications
(URS). We work closely with our partners to ensure
that equipment specifications closely match user
requirements. We closely check design information
and test protocols to ensure URS compliance and
we support equipment acceptance testing.
We apply our experience and expertise to work with
all your stakeholders and ensure you move more
quickly into testing and production, whilst remaining
in control of your validation costs. Throughout the
process, we apply GAMP principles, to ensure your
equipment integrates successfully, safely and with
maximum efficiency.
We offer our clients peace-of-mind; a reassurance
that the commissioning and validation process
will be as seamless, risk-free and cost-effective
as possible, resulting in minimal disruption to your
existing facility.
COMMISSIONING & VALIDATION s3process.co.uk10
COMMISSIONING & VALIDATIONWorking With You From Concept To Completion
Support with URS development
Equipment specification to match user requirements
Reviews of drawings, documentation & qualification documents
Assistance with regulatory and legislative issues
Factory acceptance testing support
On-site presence during installation and validation
Project specific validation plans and test activities
In-house validation services for simple systems reducing cost
COMMISSIONING & VALIDATION 11
“I would have no hesitation in recommending the S3 team as part of a solid dose or potent investment of this scale. They worked effectively with our subject matter experts and were part of the team and the success in receiving the ISPE Facility of the Year recognition.”
Mark Dean-Netscher, Chief Operating Officer at Penn.
AFTER CARE12
AFTER CARE
We support our clients throughout the lifecycle of
their equipment, making sure equipment is well-
maintained, carrying out preventative and cost-
effective maintenance, and ultimately maximising
uptime and improving efficiencies.
Hands-On Support Throughout The Whole Process
s3process.co.uk AFTER CARE 13
Frontline technical support and repair service
Regular servicing and maintenance
Full spare parts support service
Identify replacement spares and expedite delivery
A crucial part of our support involves regular
servicing of equipment. Our expert staff can carry
out these vital services, often avoiding the costs
associated with overseas engineers.
Part of our commitment to making sure your
equipment works at the highest level involves us
passing on our knowledge. Our training courses
guarantee users maximum benefit from their state-
of-the-art processing equipment. We work with
maintenance and equipment engineers ensuring
they can identify critical components and are fully
competent to inspect and replace parts. A member
of our team who is familiar with your equipment is
always just a phone call or email away.
By arrangement, critical spare parts can be held in
stock at our UK facility. We will also source and fast
track replacement parts from our manufacturers to
prevent equipment downtime.
S3 Process offer unparalleled knowledge of the
pharmaceutical industry, matched with strategic
business awareness and a detailed understanding
of equipment and manufacturing processes.
OUR EXPERTS14
OUR EXPERTSDedicated To Helping You Target Excellence
DUNCAN BETTELEYDIRECTOR
STEVE BOSWELL DIRECTOR
Previously heading up an international technical sales
team at GEA, while personally handling the accounts
of the UK’s largest pharmaceutical companies –
Duncan became a partner of S3 Process in 2010
and now utilises his pharmaceutical application
experience to develop individual and innovative
solutions that deliver measurable results.
A Chartered Director with extensive pharmaceutical
expertise, strategic business development
and project management experience – Steve
established S3 Process in 2009 to build a strong
team with a solid reputation for successfully
delivering and implementing the world’s very best
process equipment.
s3process.co.uk OUR EXPERTS 15
Dedicated To Helping You Target Excellence
16
Working with many of the leading pharmaceutical
manufacturers, including GSK, AstraZeneca, Pfizer
and Actavis, S3 Process has helped deliver some of
the most technically advanced process equipment
in the UK and Ireland. Recent installations
have included some of the UK’s first continuous
granulation, tableting and coating lines, as well
as much of the equipment in one of Europe’s
most advanced contained manufacturing and
development facilities.
Compression Suite within the new Contained Manufacturing Facility (CMF) at Penn Pharmaceutical Services Limited
OUR CLIENTSDelivering Innovative Process Solutions
OUR CLIENTS
CLIENTS INCLUDE:
ABBVIE
ACTAVIS
AESICA
ALMAC
ASTRAZENECA
CUSTOM
DECHRA
ELI LILLY
GILEAD
GSK
KELLOGGS
MACFARLAN SMITH
MUNDIPHARMA
NAPP
PATHEON
PENN
PFIZER
PIRAMAL
TEVA
UNILEVER
s3process.co.uk OUR CLIENTS 17
CONTACT US
+ 44 (0) 845 5053530T
E
Catton Road, Walton-on-Trent, Derbyshire, DE12 8LL, UK
© S3 Process Limited Registered in England & Wales: 06864748
S3 Process Limited, East Cartshed Barn, Borough Hill Farm,
[email protected] s3process.co.uk
Talk with us today to see how the combination of our
expertise and the world’s leading process technologies
can help drive efficiencies and improve your process.