ControLinks™ Fuel Air Control System

830 customer.honeywell.com 70-6910

A7999 ControLinks Portable Combustion AnalyzerThe portable Combustion Analyzer (PCA) is a commercial grade, hand held, combustion efficiency analyzer that is designed for continuous (on demand) sampling of light industrial and residential furnaces, appliances, and boilers.• The basic instrument is supplied with a probe, instruction manual,

batteries, and carrying case.

ML7999A Universal Parallel-Positioning ActuatorProvides 100 lb-in. torque, pulse-width-modulating (PWM) control of combustion air dampers, butterfly gas valves, oil modulation valves, and flue gas recirculation systems. The actuator includes a precision feedback potentiometer and integral power supply. The ML7999A Actuator is part of the ControLinks® Fuel Air Control System, and must be used with the R7999 Fuel Air Controller.• Password protected with an eight-digit hexadecimal identification

signal. • Separate wiring compartment between line voltage power wiring and

low voltage control. • Couples directly to a 1/2 in. (13 mm) shaft with no additional parts

required. • Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using

available self-centering shaft reduction accessories. • Shaft coupler assembly available for shafts larger than 1/2 in. • Bracket Accessory Kit available for mounting to Honeywell V51

Butterfly Gas Valves. • NEMA 2. • IP54 with weatherproof kit (see Accessories).

Vibration: 0.0 to 0.5g continuousAmbient Temperature Range: -40 F to +140 F (-40 C to +60 C) Storage Temperature Range: -40 F to +150 F (-40 C to +65 C) Operating Humidity Range (% RH): 5 to 95% RH, non-condensing

Approvals:Canadian Standards Association: CertifiedCE: CertifiedUnderwriters Laboratories Inc. Meets UL873

Product Number DescriptionA7999A1003 Portable combustion Analyzer for ControLinks Fuel Air Control System

Product Number Electrical Ratings Frequency DescriptionML7999A2001 15VA; 100 to 240 Vac 50 Hz; 60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a precision

feedback potentiometer and integral power supply capable of direct line voltage connection. Must be used with a Series 2 R7999.

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ML7999B Universal Direct Coupled ActuatorML7999B Universal Direct Coupled Actuator provides 100 lb-in. torque, 4 to 20 mA control input to control combustion air dampers and modulation valves. The actuator includes precision drive shaft control and integral power supply capable of direct line voltage connection.• Separate wiring compartment between line voltage power wiring and

low voltage control. • Programmable actuator stroke against 4 to 20 mA input.• Couples directly to a 1/2 in. (13 mm) shaft with no additional parts

required. • Couples directly to 5/16 in. (8 mm) and 3/8 in. (9 mm) shafts using

available self-centering shaft reduction accessories. • Shaft coupler assembly available for shafts larger than 1/2 in. • Bracket Accessory Kit available for mounting to Honeywell V51E

Butterfly Gas Valves. • NEMA 2. • IP54 with weatherproof kit (see Accessories).• Visual indication of actuator position.

Vibration: 0.0 to 0.5g continuousAmbient Temperature Range: -40 F to +140 F (-40 C to +60 C) Storage Temperature Range: -40 F to +150 F (-40 C to +65 C) Operating Humidity Range (% RH): 5 to 95% RH, non-condensing

Approvals:Canadian Standards Association: CertifiedCE: CertifiedUnderwriters Laboratories Inc. Meets UL873

Accessories:32002935-001 Weather Proofing kit for ML7999 ControLinks Actuator

(includes (1) Corner stop and (2) gaskets)

ML7999 Accessories

Product Number Electrical Ratings Frequency DescriptionML7999B1002 15VA; 100 to 240 Vac 50 Hz; 60 Hz Universal Parallel-Positioning Actuator. Medium torque electronic actuator with a

precision feedback potentiometer and integral power supply capable of direct line voltage connection.

Product Number Description201391 Shaft Adapter for 3/8 in. round or square valve shaft

32002935-001 Weatherproofing kit for actuator, ML7999 ControLinks

32003396-001 V51E Mounting Kit (1-1/2 & 2 in. valves)

32003396-002 V51E Mounting Kit (2 1/2 in., 3 in. & 4 in. valves)

ControLinks™ Fuel Air Control System

832 customer.honeywell.com 70-6910

R7999A ControLinks Fuel Air Controller

Uses the latest microprocessor-based technology to simultaneously control up to four actuators. When used with the ML7999 Universal Parallel Positioning Actuators, represents a value-added replacement of mechanical cam and linkage assembly controlling the relationship between fuel, airflow and flue gas recirculation (if used) on a power burner. The ControLinks® Fuel Air Control System consists of the R7999 Fuel Air Controller, Q7999 Wiring Subbase, ML7999 Universal Parallel Positioning Actuator and ZM7999 Configuration Software. The R7999, with one communications port, provides communications capabilities similar to those found in the 7800 SERIES controls.

• Fast burner setup via PC or laptop. • Fuel, air, FGR profile download capability. • Two independent fuel profiles with or without FGR. • 7 to 24 point profiles. • Programmable behaviors of all actuators during Purge and Standby. • Programmable behavior of non-selected fuel actuator. • Independent light off and minimum modulation positions. • Wide power voltage input range (100 to 120 Vac, 50/60 Hz). Auto/

Manual input. • Manual mode firing rate input. • Pluggable controller to wiring subbase. • Multipurpose communications port. • Field-configurable device. • Integrated boiler shock protection algorithms: Water temperature low

fire hold. • Stack temperature low fire hold. FGR and low fire hold. • Selectable FGR hold based on stack temperature. • Programmable behavior of FGR actuator during purge. • Maximum modulation limit capability. • Remote reset input. • Automated actuator endpoint seeking process. • CSD-1 and NFPA acceptable.

Dimensions in inches (millimeters)Vibration: 0.0 to 0.5g continuousAmbient Temperature Range: -40 F to +140 F (-40 C to +60 C) Operating Humidity Range (% RH): 90% RH maximum, non-

condensing

Approvals:Underwriters Laboratories Inc. Listed: Report No. MH17367

Replacement Parts:32002515-001 3 pin electrical connector, for R7999

1-15/16(48)

5-3/16(131)

7-3/16(182)

2-13/16(71)

3 (76)INSTALLEDON Q7999

M16548

R7999

Q7999

Product Number Electrical Ratings Frequency DescriptionR7999A1005 100 to 120 Vac 50/60 Hz Fuel Air Ratio Controller, 100 to 120 Vac, 50/60 Hz.

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S7999B ControLinks® System DisplayUp to 99 burner systems connected via Modbus can be monitored with the S7999B. Each burner control, fuel/air ratio control, expanded annunciator other Modbus devices present on the burner system can be viewed individually to determine its status.• Color 3.5 in. x 4.6 in. Touch Screen User Interface.• Flush Mounting.• Allows setup and monitoring of R7999 ControLinks.• Two RS485 communication ports.• Screen saver, contrast control and volume control.• Modbus communication allows monitoring up to 99 different controls.• Allows Programmable Expanded Annunciator terminal naming.• Allows R7999 ControLinks EEPROM backup and restore.

Dimensions in inches (millimeters)

Ambient Temperature Range: 14 F to 122 F (-10 C to 50 C) Storage Temperature Range: -13 F to 155 F (-25 C to 60 C) Operating Humidity Range (% RH): 85% RH continuous, non-

condensing

Approvals:Federal Communications Commission: FCC Part 15, Class A digital

deviceUnderwriters Laboratories Inc. Component Listed

Accessories:S7810M1003 ControlBus™ Module-MODBUS

6-21/32(169)

9-13/32 (239)

5-55/64(149)

1-9/16 (40)

1-1/32 (26)

M27580

Product Number Electrical Ratings Description Used WithS7999B1000 +12 Vdc input, maximum of 500 mA

current drainS7999B System Display for R7999 ControLinks Configuration and System (7800 Series, EA and certain UDC Devices) Monitoring

R7999

ControLinks™ Fuel Air Control System

834 customer.honeywell.com 70-6910

Q7999A ControLinks Fuel Air Control Wiring SubbaseProvides terminals for field wiring for the R7999A ControLinks® Fuel Air Controller. Terminals on the R7999A,B Controller engage the Q7999 contacts to make electrical connections. The Q7999A Subbase is panel-mounted.• Quick-mount wiring subbase for R7999A,B Fuel Air Ratio

Controllers. • Allows wiring of control system before installation of controller. • Panel-mounted. • NEMA 1 enclosure.

Vibration: 0.0 to 0.5g continuousAmbient Temperature Range: -40 F to +140 F (-40 C to +60 C) Storage Temperature Range: -40 F to +150 F (-40 C to +65 C) Operating Humidity Range (% RH): 5 to 95% RH, non-condensing

Weight: 10 oz (0.28 kg) Approvals:Underwriters Laboratories Inc. Listed: Report No. MH17367

ZM7999A ControLinks Fuel Air Control System Configuration SoftwareThe ZM7999 Software Configuration Tool reduces burner setup time by letting you create a burner modulation curve (profile) for the burner that allows for safe and efficient operation at all points along the modulation curve. The software uses a wizard-like process to assist you through the commissioning process. It also lets you save curves in standard PC files so that you can commission similar systems rapidly and safely. Once the burner is commissioned, real-time monitoring of the system can be done via the monitoring tool.• Minimum Hardware Requirements: PC or laptop with a Pentium©

processor.

• Windows™ 95 or Windows 98. • 16 MB of RAM. • 1G hard drive with 100 MB of free memory. • 4X (or higher) CD-ROM drive. • Mouse. • Super VGA color monitor (800 x 600 resolution suggested).

Accessories:QM4520A1004 Isolated RS-232 to RS-485 Converter Module

ControLinks Accessories

Product Number Electrical Ratings Frequency DescriptionQ7999A1006 100 to 120 Vac 50/60 Hz Fuel Air Ratio Controller Wiring Subbase

Product Number Description Used WithZM7999A1006 Configuration Software R7999

Product Number Description Used With32002515-001 3 pin electrical connector, for R7999 R7999

50020034-001 9 pin electrical connector, for S7999B S7999B