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Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Page 1: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Chapter 14

Documenting Your PLC System

Page 2: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Objectives

Explain what is contained in a system documentation package.

Describe why a system documentation package should be developed.

State when the documentation package is usually developed.

Page 3: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Objectives (cont’d.)

List what documentation features the typical PLC software development package offers.

Explain the value of documentation during troubleshooting.

Describe the value of documentation if you have to expand the present system.

Page 4: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Objectives (cont’d.)

Explain what a rung description is.Describe a rung symbol and the

advantage of using symbols.State the value of documentation

during system start-up.Explain the value of

documentation during an outside service person’s service call.

Page 5: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

PLC System Documentation

A documentation package is an orderly collection of information concerning the configuration and operation of your system.

It is typically put together as system is designed.

Page 6: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

PLC System Documentation Usage

Installation Debugging Start-Up Maintenance Modification System duplication

Page 7: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Why Add Documentation to User Program?

Assist installers to install and start up system.

Help maintenance individuals troubleshoot and maintain system.

Provide information to operators who must understand how system works.

Page 8: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Why Add Documentation to User Program? (cont’d.)

Assist in answering system upgrade questions.

Enable outside service people understand system for maintenance, servicing or upgrade.

Allow easy reproduction of system.

Page 9: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

What Should Be Included in Documentation Package?

System overviewDiagram of system configurationI/O address assignmentsInternal coil address assignmentsData table assignments

Page 10: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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What Should Be Included in Documentation Package?

(cont’d.)

Program printoutControl program backupWiring diagrams

Page 11: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Sample Diagram of System Configuration

Page 12: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Typical Wiring for a 120 VAC Input Module

Page 13: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Typical Wiring for a 120 VAC Output Module

Page 14: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Diagram of System Configuration

Page 15: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Seven-Slot Chassis with I/O Modules Assigned

Page 16: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Internal Bit Allocation Table

Page 17: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Timer Address Allocation Table

Page 18: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

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Integer File Allocation Table

Page 19: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Documentation and Software Packages

PLC program development software provides readily available documentation features:Hard copy print out of all data and

ladder filesCross-reference reportsHard copy of ladder rungsMemory usageProcessor configuration data

Page 20: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Software Ladder Rung Documentation

Software packages provide ladder rung documentation as program is developed.

Rung documentation can be added later or modified by maintenance individuals.

Page 21: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

Software Ladder Rung Documentation

(cont’d.)

Software packages ladder rung documentation:Page titlesRung commentsInstruction symbolsInstruction descriptionsInstruction comments

Page 22: Copyright © 2002 Delmar Thomson Learning Chapter 14 Documenting Your PLC System

Copyright © 2002 Delmar Thomson Learning

RSLogix 500 Ladder Documentation