COST CH6 Standard Cost

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    StandardA standard is a benchmark or norm for measuringperformance.

    Standard are widely used in managerial accounting wherethey relate to the quantity & cost of inputs in manufacturing

    goods & providing services.

    Quantity standards specify how much of an input should beused to make a product or provide a service.

    Cost or price standards specify how much should be paid for

    each unit of input.

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    Standard CostA standard cost is a planned or pre-determined cost

    which is calculated from managements standard of

    efficient operation & the relevant necessary expenditure.

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    Standard Costing Standard costing is the preparation of standard costsand applying them to measure the variations from

    actual costs and analyzing the causes of variations

    with a view to maintain maximum efficiency in

    production.

    It can be used as a process of measuring and

    correcting actual performance to ensure that the plans

    are properly set and implemented

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    Purpose of Standard Costing Establishing budgets. Controlling costs, directing and motivating employees

    and measuring efficiencies.

    Promoting possible cost reduction.

    Simplifying costing procedures and expediting costreports.

    Assigning costs to materials, work in process, andfinished goods inventories.

    Forming the basis for establishing bids and contractsand for setting sales prices

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    Procedures of standard costing system

    Set the predetermined standards for sales margin and productioncosts

    Collect the information about the actual performance

    Compare the actual performance with the standards to arrive at

    the variance

    Analyze the variances and ascertaining the causes of variance

    Take corrective action to avoid adverse variance

    Adjust the budget in order to make the standards more realistic

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    Functions of standard costing system

    Valuation

    Assigning the standard cost to the actual output

    Planning

    Use the current standards to estimate future sales

    volume and future costs

    Controlling

    Evaluating performance by determining how efficiently

    the current operations are being carried out

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    Functions of standard costing system

    Motivation

    Notify the staff of the managements expectations

    Setting of selling price

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    Ideal Standard Ideal standards are those that can be attained onlyunder the best circumstances.

    These can be achieved through the best possible

    combination of factors i.e. maximum output atminimum cost.

    Assumption:

    Extremely tight & do not provide

    for waste & inefficient in any

    forms.

    No material is wasted.

    No units are spoiled.

    No idle time.

    Operators work at predeterminedspeed.

    The available capacity is fully

    utilized

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    Practical Standard Practical standards are those standards that are tightbut attainable.

    Assumption:

    Allow for normal machine downtime

    Employee rest period.

    Practical standards are used in

    Using signaling abnormal condition Forecasting cash flows

    Planning inventory

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    Setting Standard Past records of purchase prices and input usage can help insetting standards.

    Setting price and quantity standards requires the combinedexpertise of all persons who have responsibility over input

    prices and over effective use of inputs.

    The standards should be designed to encourage efficient

    future operations, not a repetition of past inefficient

    operations.

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    Setting Standard Standard must be established for a definite period of

    time so that they can be effective in performance

    evaluation, control & analysis of costs.

    Standards are developed for-

    Materials

    Labor

    Overhead

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    Connotation of Standard

    Standard

    Price

    Quantity

    Material

    Price

    Quantity

    Labor

    Rate

    Hour

    Overhead

    Rate

    Hour

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    Object Matrix

    Object

    AP

    SP

    AQ

    AQ*AP

    AQ*SP

    SQ

    --

    SQ*SP

    AQ=Actual QuantityAP=Actual PriceSQ=StandardQuantitySP=Standard Price

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    Factors in Setting Price Standard Purchase Price

    Freight

    Receiving & handling

    Purchase discount

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    Factors in Setting Quantity Standard

    Basic materials input i.e. materials

    requirement as specified in the bill of

    material.Allowance for waste & spoilage

    Allowances for rejecting defective materials

    Evaporation

    Leakage

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    Factors in Setting Rate Standard

    Basic wage rate per hour

    Employment taxes

    Fringe benefit

    Union negotiation

    Experience of the worker

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    Factor in Setting Time(Hour) Standard

    Basic labor time

    Allowance for breaks & personal needs

    Allowance for cleanup & machine downtime

    Allowance for reject

    Allowance for set-up time

    Allowance for fatigue

    Waiting time of operator

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    Variance analysis

    A variance is the difference between the

    standards and the actual performance

    When the actual results are better than the

    expected results, there will be a favorable

    variance (F).

    If the actual results are worse than the expected

    results, there will be an adverse variance (A).

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    Profit variance

    Selling andadministrativeCost variance

    Total productionCost variance

    Sales Variance

    Sales variance basedon turnover Sales Variancebased on Margin

    Materialscostvariance

    LaborCostvariance

    VariableOverheadvariance

    FixedOverheadvariance

    Overhead variance

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    Three types of cost variance

    Material cost variance

    Labor cost variance

    Overheads variance

    Variable overheads variance

    Fixed overheads variance

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    Materials cost variance(AQ*AP SQ*SP)

    Material Price varianceAQ*AP AQ*SP Material Usage VarianceAQ*SP SQ*SP

    Mix Variance Yield Variance

    Actual Units

    Produced*SQ P/U

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    Labor Cost VarianceAH*AR SH*SR

    Rate VarianceAH*AR AH*SR

    Mix Variance Yield Variance

    Idle Time VarianceSR*Hours Lost

    Efficiency VarianceAH*SR SH*SR

    Actual UnitsProduced*SH

    P/U

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    Overhead CostVariance

    Variable OverheadVariance

    Fixed OverheadVariance

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    Variable Overhead variance

    (AH*AR

    SH*SR)

    VOExpenditure/Spending/

    Budget Variance

    AH*AR

    AH*SR

    VO EfficiencyVariance

    AH*SR SH*SR

    Actual Units

    Produced*SVMO P/U

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    Fixed Overhead varianceAOC SH*SFOR

    Fixed O/H Expenditure VarianceAFOH - SFOH

    Fixed O/H Volume variance(AP

    SP)*SFOHR PU

    EfficiencyvarianceCalendervariance CapacityVariance

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    Sales Value Variance(AQS*ASP SQS*SSP)

    Sales Price VarianceASP* AQS SSP*AQS

    Sales Volume VarianceAQS *SSP SQS*SSP

    Sales Mix Variance Sales Quantity Variance

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    Total sales margin variance(Actual Profit Budgeted Profit)

    Sales Margin PriceVariance

    (AMPU

    SSMPU)*AQ

    Sales Margin VolumeVariance

    (AQ

    SQ)*SSMPU

    Sales Margin QuantityVariance

    Sales Margin MixVariance

    (SSPPU

    SCPU)(ASPPU

    SCPU)

    P bl

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    Problem

    Direct Materials

    Direct Labor

    VariableManufacturingO/H

    Total Standard Cost

    Standard

    Quantity OrHour

    Standard

    Price or Rte

    Standard

    Cost

    ZB Company produce a single product. Variablemanufacturing overhead is applied to products on thebasis of direct-labor-hours. The standard costs for one unitof product are as under:

    2.5 Hours Tk. 3 Tk. 7.5

    Tk. 54.50

    2.5 Hours Tk. 14 Tk.35

    3 Pound Tk. 4 Tk.12

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    Direct Materials

    Direct Labor

    VariableManufacturing

    O/H

    Actual QuantityOr Hour

    ActualPrice or

    Rate

    ActualCost

    During June, 2011, 2000 units were produced. The costs associatedwithJunes operations were as under

    5400 Hours Tk. 2.85 Tk.15390

    5400 Hours Tk. 13.75 Tk.74250

    6500 Pound Tk. 3.80 Tk.24700

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    2. Compute & Comment on the Labor variance.3. Compute & Comment on Manufacturing Overhead

    Variance.

    Requirements:1. Compute & Comment on the material variance ifI. All of the material purchased was used during June.II. 5000 units of materials is used during the period of

    to produce 1600 units of products

    Requirement: 01 (i)

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    Material Price Variance = (AP SP)*AQ= (Tk.3.80 Tk.4)*6500 pounds

    = Tk.1300 F

    Requirement: 01 (i)

    Data Derived:Standard Quantity (SQ) = SQ Per Unit * Units Produced

    = 3 Pounds * 2000 Units= 6000 Pounds

    Material Quantity Variance = (AQ SQ)*SP

    = (6500 6000)* Tk.4= Tk.2000 USince actual quantity is more than standard quantity toproduce 2000 units of product, material quantity variance

    is unfavorable.

    Requirement: 01 (ii)

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    In this situation material price variance is not computed.This is because it is calculated when materials are

    purchased by purchase manager. Here only quantityvariance will be calculated.

    Requirement: 01 (ii)

    Here AQ = 5000 units

    SQ = 3 pounds * 1600 units = 4800 poundsMaterial Quantity Variance = (AQ SQ)*SP

    = (5000 4800)* Tk.4= Tk.800 U

    Since actual quantity is more than standard quantity toproduce 1600 units of product, material quantity varianceis unfavorable.

    Requirement: 02

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    Labor Rate Variance = (AR SR)*AH= (Tk13.75 Tk.14)*5400 hours

    = Tk.1350 F

    Requirement: 02

    Data Derived:Standard Hour (SH) = SH Per Unit * Units Produced

    = 2.5 hrs * 2000 Units= 5000 Hours

    Labor Efficiency Variance = (AH SH)*SR

    = (5400

    5000)* Tk.14= Tk.5600 USince actual hours is more than standard hours to produce2000 units of product, so material quantity variance is

    unfavorable.

    Requirement: 03

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    Variable O/H Variance = (AR SR)*AH= (Tk.2.85 Tk.3)*5400 hours

    = Tk.810 F

    Requirement: 03

    Data Derived:Standard Hour (SH) = SH Per Unit * Units Produced

    = 2.5 hrs * 2000 Units= 5000 Hours

    Variable O/H Efficiency Variance = (AH SH)*SR= (5400 5000)* Tk.3= Tk.1200 U

    Since actual hours is more than standard hours to produce2000 units of product, so material quantity variance is

    unfavorable.

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    Reasons for variances

    Material price variance

    Price changes in market conditions

    Change in the efficiency of purchasing dept. to obtain

    good terms from suppliers

    Purchase of different grades or wrong types of materials

    Non-availability of quantity discount

    Freight cost changes & changes in purchasing &

    storekeeping costs.

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    Materials usage variance

    More effective use of materials/ wastage arising from

    the efficient production process

    Purchase of different grade or wrong types of materials

    Wastage by the staff

    Change in production methods

    Poor material handling

    Reasons for variances

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    Labor rate variance Non-controllable market changes in the basic wage

    rate

    Use of higher/lower grade of workers

    Unexpected overtime allowance paid

    Labor strike leading to utilization of unskilled help

    Change in labor rate within industry

    Reasons for variances

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    Labor efficiency

    variance Purchase of different grade

    or wrong types ofmaterials

    Breakdown of machinery

    High/low labour turnover

    Changes in production

    method

    Introduction of newmachinery

    Reasons for variances

    Poor working condition

    Assignment wrong type of

    worker to work

    Adequacy of supervision

    Changes in workingcondition

    Change in motivation

    methods

    Poor supervision

    Insufficient training of

    workers

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    Variable overheads expenditure variance

    It may be caused by the non-controllable change in

    the price level of indirect wages or utility rates sincethe predetermined rate is set

    It is meaningless to interpret this kind of variance on

    its own. One should look various components of the

    fixed overheads

    Reasons for variances

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    Variable overheads efficiency variance

    Both the variable overheads and direct

    labor cost vary with the direct labor hours

    worked

    Reasons for variances

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    Fixed overheads expenditure

    It is meaningless to interpret this kind of

    variance on its own.

    It may be caused by the change in the price

    levels of rent, rates and other fixed

    expenses

    Reasons for variances

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    Fixed overhead volume variance

    When the level of activity is higher than

    the budgeted level, there is a favourable

    variance

    Reasons for variances

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    Sales margin price variance

    Change in the pricing strategies of the company

    Response to the change of pricing policies of itscompetitors

    Higher profit margin with growing demand for

    the product Lower profit margin for simulating sales

    Reasons for variances

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    Sales margin volume variance

    Change in prices and demand

    Change in the market share of its competitors

    Reasons for variances

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    Responsibility for cost Variance

    MPV Purchasing Agent/Manager

    MQV Plant Superintendent, Departmental Supervisor,

    Production Manager, Machine Operator

    LRV HRD, Departmental Supervisor, Plant Superintendent

    LEV Plant Superintendent, Departmental Supervisor,

    Production Manager, Machine Operator

    OSV

    OVV

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    Balanced Score Card

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    The Balanced Scorecard (BSC) was published in 1992 by

    Robert Kaplan and David Norton.

    A Balanced scorecard consists of an integrated set of

    performance measures that are derived from the

    companys strategy & that support the companys strategy

    throughout the organization.

    The Balanced Scorecard evaluates the firm's efforts for

    future improvement using process, customer, and learning

    and growth metrics.

    Balanced Score Card

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    The term "scorecard" signifies quantified performance

    measures and "balanced" signifies that the system is

    balanced between:

    short-term objectives and long-term objectives

    financial measures and non-financial measures

    lagging indicators and leading indicators

    internal performance and external performance

    perspectives

    Balanced Score Card

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    The Balanced Scorecard is a management system that

    maps an organization's strategic objectives into

    performance metrics in four perspectives:

    financial performance,

    internal processes,

    customers, and

    learning and growth.

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    Balanced Score Card Framework

    Financial Performance

    ObjectivesMeasures

    Targets

    Initiative

    Learning & Growth

    Objectives

    Measures

    Targets

    Initiative

    CustomersObjectives

    Measures

    Targets

    Initiative

    Internal ProcessObjectives

    Measures

    Targets

    Initiative

    Strategy

    Balanced Score Card

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    The financial perspective addresses the question of

    how shareholders view the firm and

    which financial goals are desired from the

    shareholder's perspective.

    The specific goals depend on the company's stage in the

    business life cycle.

    Balanced Score Card

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    The customer perspective addresses the question of

    how the firm is viewed by its customers and

    how well the firm is serving its targeted customers

    in order to meet the financial objectives.

    Generally, customers view the firm in terms of time,

    quality, performance, and cost.

    Balanced Score Card

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    Internal business process objectives address the

    question of

    which processes are most critical for satisfying

    customers and shareholders. These are the processes in which the firm must

    concentrate its efforts to excel.

    Balanced Score Card

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    Learning and growth metrics address the question of

    how the firm must learn, improve, and innovate in

    order to meet its objectives.

    Much of this perspective is employee-centered.

    Balanced Score Card

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    Within each of the Balanced Scorecard financial,customer, internal process, and learning perspectives, thefirm must define the following:

    Strategic objectives - what the strategy is to achieve in

    that perspective.

    Measures - how progress for that particular objective

    will be measured.

    Targets - the target value sought for each measure.

    Initiatives - what will be done to facilitate the reaching

    of the target.

    The Process of Building A Balanced Score Card

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    g

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    Step-one: Assessment

    Assessment of the organizations Mission & Vision,

    challenges (pains), enablers & values.

    Preparing a change management plan for the

    organization & conducing a focused communication

    workshop to identify messages, media outlets, timing, &

    messengers.

    The Process of Building A Balanced Scorecard

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    Step Two: Strategy

    In Step Two, elements of the organizations strategy,

    including Strategic Results, Strategic Themes, and

    Perspectives, are developed by workshop participants to

    focus attention on customer needs and the organizations

    value proposition.

    The Process of Building A Balanced Scorecard

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    Step Three: Objectives In Step Three, the strategic elements developed in Steps

    One and Two are decomposed into Strategic Objectives,

    which are the basic building blocks of strategy and define

    the organization's strategic intent.

    Objectives are first initiated and categorized on the

    Strategic Theme level, categorized by Perspective, linked

    in cause-effect linkages (Strategy Maps) for each StrategicTheme, and then later merged together to produce one set

    of Strategic Objectives for the entire organization.

    The Process of Building A Balanced Scorecard

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    Step Four: Strategy Map

    In Step Four, the cause and effect linkages between the

    enterprise-wide Strategic Objectives are formalized in an

    enterprise-wide Strategy Map.

    The previously constructed theme Strategy Maps are

    merged into an overall enterprise-wide Strategy Map that

    shows how the organization creates value for its customers

    and stakeholders.

    The Process of Building A Balanced Scorecard

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    Step Five: Performance Measures

    In Step Five, Performance Measures are developed for

    each of the enterprise-wide Strategic Objectives.

    Leading and lagging measures are identified, expected

    targets and thresholds are established, and baseline and

    benchmarking data is developed.

    The Process of Building A Balanced Scorecard

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    Step Six: Initiatives

    In Step Six, Strategic Initiatives are developed that support

    the Strategic Objectives.

    To build accountability throughout the organization,

    ownership of Performance Measures and Strategic

    Initiatives is assigned to the appropriate staff and

    documented in data definition tables.

    The Process of Building A Balanced Scorecard

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    Step Seven: Automation In Step Seven, the implementation process begins by

    applying performance measurement software to get the

    right performance information to the right people at the

    right time. Automation adds structure and discipline to implementing

    the Balanced Scorecard system, helps transform disparate

    corporate data into information and knowledge, and helps

    communicate performance information.

    In short, automation helps people make better decisions

    because it offers quick access to actual performance data.

    The Process of Building A Balanced Scorecard

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    Step Eight: Cascade In Step Eight, the enterprise-level scorecard is cascaded

    down into business and support unit scorecards, meaning

    the organizational level scorecard (the first Tier) is

    translated into business unit or support unit scorecards (thesecond Tier) and then later to team and individual

    scorecards (the third Tier). Cascading translates high-level

    strategy into lower-level objectives, measures, and

    operational details. Cascading is the key to organization

    alignment around strategy. Team and individual scorecards

    link day-to-day work with department goals and corporate

    vision.

    The Process of Building A Balanced Scorecard

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    Cascading is the key to organization alignment around

    strategy. Performance measures are developed for all

    objectives at all organization levels.

    As the scorecard management system is cascaded downthrough the organization, objectives become more

    operational and tactical, as do the performance measures.

    Accountability follows the objectives and measures, as

    ownership is defined at each level.

    An emphasis on results and the strategies needed to produce

    results is communicated throughout the organization.

    The Process of Building A Balanced Scorecard

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    Step Nine: Evaluation

    In Step Nine, an Evaluation of the completed scorecard is

    done. During this evaluation, the organization tries to

    answer questions such as, Are our strategies working?,

    Are we measuring the right things?, Has our

    environment changed? and Are we budgeting our money

    strategically?.

    The Process of Building A Balanced Scorecard

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    Benefits of the Balanced Scorecard system

    Translation of strategy into measurable parameters.

    Communication of the strategy to everybody in the firm.

    Alignment of individual goals with the firm's strategicobjectives - the BSC recognizes that the selected

    measures influence the behavior of employees.

    Feedback of implementation results to the strategic

    planning process.

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    Pitfall of the Balanced Scorecard system

    Lack of a well-defined strategy: The Balanced

    Scorecard relies on a well-defined strategy and an

    understanding of the linkages between strategicobjectives and the metrics. Without this foundation,

    the implementation of the Balanced Scorecard is

    unlikely to be successful.

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    Pitfall of the Balanced Scorecard system

    Using only lagging measures: Many managers believe

    that they will reap the benefits of the Balanced

    Scorecard by using a wide range of non-financial

    measures. However, care should be taken to identify

    not only lagging measures that describe past

    performance, but also leading measures that can be

    used to plan for future performance.

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    Use of generic metrics: It usually is not sufficient simply

    to adopt the metrics used by other successful firms. Each

    firm should put forth the effort to identify the measures

    that are appropriate for its own strategy and competitive

    position.

    Pitfall of the Balanced Scorecard system