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Demag Cranes and Components (India) Pvt. Ltd. 12, Mahatta Towers, B-Block, Community Centre, Janakpuri, Delhi – 100058 Phone: 011-25525200 Head Office: Demag Centre S 255/2, Pune 411057, India Phone: +91-20-66527777 Fax: +91-20-66527700 Website: www.demagcranes.co.in Larsen & Toubro Limited. Quote Please always indicate in case of further enquiries Project No. 120904800 Date 04-02-2009 Contact Ashwin Gandhi Telephone / Fax 91- 11- 25525200 / 25542455 12/4, Delhi Mathura Road, Near Sarai Khawaja. Faridabad , Harayana-121003 Phone – 09873955786 e-mail: [email protected] E-mail [email protected] Kind Attention: Mr. Murtaza Khan Your Enquiry reference: As per discussion held during my visit to your office. Subject: Your requirement of EOT Cranes for Mumbai Metro Phase -II Dear Sir, We thank you very much for your above enquiry and are pleased to submit our proposal for your subject requirement. Before that, we take this opportunity to briefly update you on our developments: 1. Demag India has set up a state-of-art fabrication and control panel assembly factory in Pune. This includes a submerged arc semi automatic welding machine. This delivers extremely good quality of structural weld. 2. Demag India uses the German data base software to design the structural components. This involves choosing the material, preliminary design inputs and then analyzing the girder over 40+ sections for finite element stress analysis. The flexibility in software enables us to include INDIAN norms such as deflection which per IS i
s L/900 vs. L/750 for DIN. 3. We have been delivering EOT cranes since year 2000. Our strength is in producing cranes for different customer applications in various industries – production & assembly lines, mould handling, granite industry, wind energy, foundry etc. A sample of our prestigious installations includes: -- a. Rico Auto Industries Ltd- 1 no. each 5T, 10T, 25/5T for Die Handling application at their Gurgaon plant. b. Suzuki Metal India Ltd. – 1 no. 25/12.5T for Die Handling application at their Manesar plant. c. Suzuki Motorcycle India Pvt. Ltd. – 1 no. 10/3T for die tilting at their Gurgaon plant. d. Mark Exhaust Systems – 1 no. 10/5T Crane for coil handling at their Binola (Near Manesar) plant e. Kuma Stainless – 1 no. each 10T & 5T for Tube handling at their Manesar plant f. Khanna Paper Mills – 1 no. each 15T & 15/10T for Handling of Paper Rolls at their Amritsar plant g. Honda Motorcycle & Scooter India (P) Ltd. – 1 no. 10/5T Crane for Die Tilting application h. TG Kirloskar Ltd – 25/10 T for their injection moulding shop i. Suzlon, Pondicherry – 28 EOT’s : capacity up to 70T and span up to 37 meters for windmill application j. Madhav Marbles, Thoppur; Pokarna Ltd, Hyderabad –5T & 10T EOTs for granite slabs handling k. Kirloskar Toyoda – 15/10 T for aluminium die casting (30 T EOT de-rated for their specs) l. NEG Micon – 55 T EOT for their generator manufacturing shop at Old Mahabalipuram
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 4. Our Service set up includes a warehouse in Pune where critical spares are stocked, a new After Sales Business (ASB) group to service customer requirements with a centralized set up at Pune with regional support offices all over India. 5. Demag offers Reliability and Safety in Design, Manufacture and support. Requirement No. 1 – 15T/2T x 20m, LT = 210 m Double Girder EOT crane Item Technical Description Qty. Unit Price – Rs Ex-Works, Pune Total Price – Rs Ex-Works, Pune 1 Demag Double Girder Crane ZKKE - SWL 15T Including: Main Hoist: 15T, Aux. Hoist: 2T, Crane Span: 20m, Lift:12 m, LT Rail & DCL Busbar system for a bay length of 200m. 1 No. 89,80,000 89,80,000 2 Supervision of Installation & Commissioning For the above scope L/s 4,20,000 4,20,000 BASIC VALUE (Rs.) 94,00,000 Requirement No. 2 – 10T x 20m, LT = 210 m Double Girder EOT crane Item Technical Description Qty. Unit Price – Rs Ex-Works, Pune Total Price – Rs Ex-Works, Pune
1 Demag Double Girder Crane ZKKE - SWL 10T Including: Main Hoist: 10T, Crane Span: 20m, Lift:12 m, LT Rail & DCL Busbar system for a bay length of 200m. 1 No. 82,90,000 82,90,000 2 Supervision of Installation & Commissioning For the above scope L/s 4,20,000 4,20,000 BASIC VALUE (Rs.) 87,10,000
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Requirement No. 3– 5T x 20m, LT = 200 m Double Girder EOT crane Item Technical Description Qty. Unit Price – Rs Ex-Works, Pune Total Price – Rs Ex-Works, Pune 1 Demag Double Girder Crane ZKKE - SWL 5T Including: Main Hoist: 5T, Crane Span: 20m, Lift: 10m, LT Rail & DCL Busbar system for a bay length of 200m. 3 Nos. 58,73,000 1,76,19,000 2 Supervision of Installation & Commissioning For the above scope L/s 9,00,000 9,00,000 BASIC VALUE (Rs.) 1,85,19,000 Requirement No. 4– 1.5T x 3m, LT = 200 m Under slung crane EDKE Item Technical Description Qty. Unit Price – Rs Ex-Works, Pune Total Price – Rs Ex-Works, Pune 1 Demag Single Girder Crane EDKE - SWL 1.5T Including: Main Hoist: 1.5T, Crane Span: 3m, Lift: 10m, DCL Busbar system for a bay length of 200m. 1 No. 35,58,000
35,58,000 2 Supervision of Installation & Commissioning For the above scope L/s 2,20,000 2,20,000 BASIC VALUE (Rs.) 37,78,000 Technical documentation as per Annexure A. Suitable for operation inside a hall under normal ambient conditions and temperature 45 deg C Please note: Request you to confirm that the technical specifications of our offer are in line with your requirements.
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Important Commercial Information Exclusions Refer Annexure Price Basis - Ex-works, Pune - Packing shall be charged extra @ 2%. - Excise Duty shall be extra @ 14% and Edu. CESS @ 3% - CST shall be charged extra @ 2% against Form C otherwise 12.5%. - we have considered Duty free imports of imported consignment based on custom duty exemption certificate to be provided by DMRC. - We shall do transportation of the consignment. Freight charges for the same shall be extra at actual on “To Pay” basis. - You shall arrange transit insurance. We shall advise you dispatch particulars. - Service tax shall be charged extra @ 12% along with Edu Cess @ 3% on Service / E&C charges. Delivery Time Approximately [24-26] weeks after receipt of your order including all clear and mutually agreed commercial and technical details. This delivery is subject to receiving of approved GA Drawing (if applicable) within 3 working days from date of submission. Any delay in approval will directly affect the delivery period. Payment - 40% of the order value advance through demand Draft payable at Pune/New Delhi. - Balance 60% with full taxes, duties etc against proforma invoice prior to dispatch. Basis This offer is without engagement and is based on our general terms of delivery. We attach them for your perusal. Validity Our prices are valid for all clear orders received within 30 days (provided we have agreement on all technical and commercial details) We reserve the right to revise our price in case orders are received beyond stipulated validity Order placement on DEMAG CRANES AND COMPONENTS (I) PRIVATE LIMITED S-255/2, HINJEWADI, PUNE 411 057. This offer is subject to Demag Cranes & Components Conditions of Contract, to be read together with and incorporating the clauses in Annexure Final details of contract will be negotiated before order placement. We hope that our offer meets all your requirements and will be glad to receive your order. For any further solutions to your special technical requirements, we will glad to be at your disposal as a competent partner. Best regards For Demag Cranes and Components (I) Pvt. Ltd.
Delhi Office Ashwin Gandhi (Engineer -Sales) Enclosures: Technical Documentation in Annexure-A Terms & Conditions of Supply
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Annexure A Requirement No. 1 – 15T/2T x 20m, LT = 200 m Double Girder EOT crane Demag Double Girder EOT Crane with Rope Hoist, Indigenous fabricated Girder. Overall Capacity (SWL) of Crane 15000 kg Span 20000 mm Location Indoor Available Lift in Crane 12m (depends upon Gantry level from floor. Please inform the same enabling us to provide the actual lift in the crane) Crane Dead Weight (approx.) 14700 Kg Maximum Wheel Load (approx. w/o impact) 11700 Kg LT Wheel base 3150 mm TECHNICAL DATA OF HOIST Hoist Type Electric wire rope hoist Capacity (SWL) Main / Auxilary 15000kg / 2000 Kg Hook Path Main / Auxilary 12000mm / 10000 mm FEM Rating Main / Auxilary 3m / 4m Reeving Main / Auxilary 4/1 / 4/1 Speeds Main Hoist (Main / Creep) 0.5 – 5 m/min. (14.5 KW) Auxiliary Hoist (Main / Creep)
0.5 / 12.5 m/min. (4.5 KW) Cross Travel (Main/creep) 1.26 – 12.50 m/min. (0.37KW) Long Travel (Main/creep) 0.4 – 20 m/min. (1.1 KW) Power and Controls Input Power 415 V+5%, 3 Phase, 50+2% Hz Control Voltage 110 V AC Control IP 65 protected, Mobile push button pendant independently movable pendant on KBK tracks Power supply to Hoist / CT Festoon cables with DEMAG KBK Tracks Power supply to crane Power supply thru our DCL busbar system
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Bus bar specification Suitable for 1 No. 15T/2T Double Girder EOT crane Pre assembled profiles 200 m long Profile type Enclosed Profile joints Pre assembled connectors Bus bar connection Screw type Fire protection To UL 94 / VO Specs LT Rail specification LT Rail EN-8 bars of size 60 mm x 50mm Line contact between wheel and Rail surface which significantly reduces wheel / rail wear Qty 1 Set for a bay length of 200m (Total length = 400m) Suitable for 1 no. 15/2T Double Girder EOT Crane Special features considered: -
Hoist with single load hook without lifting tackle.
All 3 motions with Creep speed for fine positioning / final placement.
Hoist with Geared Limit Switch
With F class insulation for Hoist motor
With IP 55 enclosure for Hoist, CT and LT motors
Crane with Limit switches on both Cross Travel & Long travel motion.
Radio Remote is considered NOTE: • Site unloading, site protection & storage of ordered material are in your scope. • Any civil or structure work not enlisted above for commissioning of complete equipment at site will be in your scope. • You will provide installed, leveled Gantry with correct span at site. • You will provide power points at 2 ends of DCL (at each end of the bay) for Long travel power supply to crane. • You will provide Electric Power Supply & Water (free of cost) at site for fabrication / installation. • You will provide us load for carrying out Load Test at your site. The crane / crane girder is designed for max. 15T capacity and not for 15+2 = 17T capacity. • The crane selected is on the basis of discussions with yourselves, both the hoists shall not be used to lift a single object simultaneously. No tilting is required. Tandem motion is also not required.
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Requirement No. 3– 5T x 20m, LT = 200 m Double Girder EOT cranes Demag Double Girder EOT Crane with Rope Hoist, Indigenous fabricated Girder. Overall Capacity (SWL) of Crane 5000 kg Span 20000 mm Location Indoor Available Lift in Crane 10m (depends upon Gantry level from floor. Please inform the same enabling us to provide the actual lift in the crane) Crane Dead Weight (approx.) 11200 Kg Maximum Wheel Load (approx. w/o impact) 5500 Kg LT Wheel base 3150 mm TECHNICAL DATA OF HOIST Hoist Type Electric wire rope hoist Capacity (SWL) Main 5000kg Hook Path Main 10000mm FEM Rating Main 2m Reeving Main 4/1 Speeds Main Hoist (Main / Creep) 0.5 – 12.5 m/min. (11.4 KW) Cross Travel (Main/creep) 2-10 m/min. (0.25KW) Long Travel (Main/creep)
4-20 m/min. (0.75 KW) Power and Controls Input Power 415 V+5%, 3 Phase, 50+2% Hz Control Voltage 110 V AC Control IP 65 protected, Mobile push button pendant independently movable pendant on KBK tracks Power supply to Hoist / CT Festoon cables with DEMAG KBK Tracks Power supply to crane Power supply thru our DCL busbar system
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Bus bar specification Suitable for 3 Nos. 5T Double Girder EOT cranes Pre assembled profiles 200 m long Profile type Enclosed Profile joints Pre assembled connectors Bus bar connection Screw type Fire protection To UL 94 / VO Specs LT Rail specification LT Rail EN-8 bars of size 50 mm x 40mm Line contact between wheel and Rail surface which significantly reduces wheel / rail wear Qty 1 Set for a bay length of 200m (Total length = 400m) Suitable for 3 Nos. 5T Double Girder EOT Cranes Special features considered: -
Hoist with single load hook without lifting tackle.
All 3 motions with Creep speed for fine positioning / final placement.
Hoist with Geared Limit Switch
With F class insulation for Hoist motor
With IP 55 enclosure for Hoist, CT and LT motors
Crane with Limit switches on both Cross Travel & Long travel motion.
Revolving Lamp & Siren are considered for LT & CT motions.
Enclosed type Demag DCL busbar system for crane power supply.
Radio Remote is considered NOTE: • Site unloading, site protection & storage of ordered material are in your scope. • Any civil or structure work not enlisted above for commissioning of complete equipment at site will be in your scope. • You will provide installed, leveled Gantry with correct span at site. • You will provide power points at 2 ends of DCL (at each end of the bay) for Long travel power supply to crane. • You will provide Electric Power Supply & Water (free of cost) at site for fabrication / installation. • You will provide us load for carrying out Load Test at your site.
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Requirement No. 4– 1.5T x 3m, LT = 200 m Single Girder Under Slung crane with Rope Hoist- 1No. Demag Single Girder Under Slung Crane with Rope Hoist, Indigenous fabricated Girder. Overall Capacity (SWL) of Crane 1500 kg Span 3000 mm Location Indoor Available Lift in Crane 10 m (depends upon Gantry level from floor. Please inform the same enabling us to provide the actual lift in the crane) Crane Dead Weight (approx.) 2000 Kg Maximum Wheel Load (approx. w/o impact) 1000 Kg LT Wheel base 2000 mm TECHNICAL DATA OF HOIST Hoist Type Electric wire rope hoist Capacity (SWL) Main 1500kg Hook Path Main 10000mm FEM Rating Main 4m Reeving Main 4/1 Speeds Main Hoist (Main / Creep) 1 – 12.5 m/min. (4.5 KW) Cross Travel (Main/creep) 5-30 m/min. (0.37KW) Long Travel (Main/creep) 4-20 m/min. (0.55 KW)
Power and Controls Input Power 415 V+5%, 3 Phase, 50+2% Hz Control Voltage 110 V AC Control IP 65 protected, Mobile push button pendant independently movable pendant on KBK tracks Power supply to Hoist / CT Festoon cables with DEMAG KBK Tracks Power supply to crane Power supply thru our DCL busbar system
Demag Cranes and Components (India) Pvt. Ltd. Project 120904800 Date 04-02-2009 Bus bar specification Suitable for 1 No. 1.5T Singe Girder EDKE crane Pre assembled profiles 200 m long Profile type Enclosed Profile joints Pre assembled connectors Bus bar connection Screw type Fire protection To UL 94 / VO Specs Special features considered: -
Hoist with single load hook without lifting tackle.
All 3 motions with Creep speed for fine positioning / final placement.
Hoist with Geared Limit Switch
With F class insulation for Hoist motor
With IP 55 enclosure for Hoist, CT and LT motors
Crane with Limit switches on both Cross Travel & Long travel motion.
Enclosed type Demag DCL busbar system for crane power supply. NOTE: • Site unloading, site protection & storage of ordered material are in your scope.
• Any civil or structure work not enlisted above for commissioning of complete equipment at site will be in your scope. • You will provide installed, leveled Gantry with correct span at site. • You will provide power points at 2 ends of DCL (at each end of the bay) for Long travel power supply to crane. • You will provide Electric Power Supply & Water (free of cost) at site for fabrication / installation. • You will provide us load for carrying out Load Test at your site.