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DIAMULATOR

DIAMULATOR presentation (May 2015)

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Page 1: DIAMULATOR presentation (May 2015)

DIAMULATOR™

Page 2: DIAMULATOR presentation (May 2015)
Page 3: DIAMULATOR presentation (May 2015)

DIAMULATOR™ IS AN INDUSTRIAL VALVE MANAGEMENT SYSTEM FOR LIQUID SERVICE VALVE’S THAT INCLUDES: DIAMULATOR™

-VALVE SIZING, CAVITATION SIGMA VALUE, PIPE, AND VALVE VELOCITY CALCULATOR.-CALCULATION AND DATA SHEETS.-VENDOR MANAGEMENT, EVALUATION SHEETS C/W SUMMARY AND MUCH MORE.

Page 4: DIAMULATOR presentation (May 2015)

HOW MUCH IS REAL TIME, ACCURACY AND THE PROPER SELECTION OF CONTROL VALVES IN LIQUID SERVICE WORTH?

DIAMULATOR™

• REAL TIME IS SIGNIFICANT TIME ! • COST OR BENEFIT? IS WHAT IS SPENT ON THE SIZING AND SELECTION OF

LIQUID CONTROL VALVES ?

Page 5: DIAMULATOR presentation (May 2015)

DESIGN THRU SPECIFICATION

DIAMULATOR™• Design and specification:

• Budgeting for liquid control valves for either lump sum or feed projects is not without risk.• Size and body type• Material• Trim selection • Exit valve velocity• Pipe velocity

Page 6: DIAMULATOR presentation (May 2015)

VALVE SIZE AND BODY STYLE CHANGE

DIAMULATOR™

• An increase in body size is a direct increase in cost. • Possible line size change• Squad check• Data sheet & P&ID revision and reissue.

• Body style change requirements is increased cost. • Angle body• Expanded outlet valve bodies• Piping design• Data Sheet& P&ID revision and reissue

Page 7: DIAMULATOR presentation (May 2015)

BODY MATERIAL CHANGE DIAMULATOR™

• Significant cost is associated with improper body ANSI pressure, temperature rating and body material selection.• Not meeting Process requirements• Not meeting the design criteria based on the DBM or line designation table

ie: maximum design temperatures and pressures and it’s adverse affect on the proper valve specification

• Flashing service

Page 8: DIAMULATOR presentation (May 2015)

TRIM TYPE, MATERIAL AND SELECTION

DIAMULATOR™

• Trim type change can increase cost substantially due to:• Cavitation severity• Flashing service• Velocity

Page 9: DIAMULATOR presentation (May 2015)

DIAMULATOR™

Page 10: DIAMULATOR presentation (May 2015)

DIAMULATOR™

Page 11: DIAMULATOR presentation (May 2015)

PIPE VELOCITYDIAMULATOR™

• Miscalculation can increase cost due to:• Valve size• Line size change • Squad check• Data sheet & P&Id changes

• Line size and line numbers• Revise and reissue

Page 12: DIAMULATOR presentation (May 2015)

REAL TIME PREFORMANCE DIAMULATOR™

• Controllability, stability and process performance, keeping in mind that the control valve is the final element within the process design criteria :• Trim damage • Unscheduled down time• Production performance, real time, real performance and associated cost

Page 13: DIAMULATOR presentation (May 2015)

DIAMULATOR™

Page 14: DIAMULATOR presentation (May 2015)

HOW CAN MARGIN OF ERROR ASSOCIATED WITH REAL TIME AND RISK BE ELIMINATED?

DIAMULATOR™

• With the use of a user friendly sizing, specification and selection application specific management system.

• A system that is safe, secure and not downloadable.• DIAMULATOR™ is always with you if you have access to the World Wide Web

anywhere, anytime.• No lose paper to loose, confuse, mix up and printable on the spot.• No IT cost associated with DIAMULATOR™.• Training and support available.

Page 15: DIAMULATOR presentation (May 2015)
Page 16: DIAMULATOR presentation (May 2015)

USERS

DIAMULATOR™

• Process, Instrumentation engineers and technologists.• Plant engineers, technologists, field maintenance.• Project Managers.• Estimators.

Page 17: DIAMULATOR presentation (May 2015)

DIAMULATOR™