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7/17/2019 DuPont Easycompact 55-72 SM
http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 1/181
DuPont
Easycompact 55/72
1st Edition October 1992 This manual has Article No 6796 CES/US Part No 671197300-9
7/17/2019 DuPont Easycompact 55-72 SM
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GENERAL INFORMATION
This manual is valid for: DuPont Easycompact 55 from serial No 9224-51 and
DuPont Easycompact 72 from serial No 9225-40.
The serial No is specified on the processor nameplate located on the backside of the machine next to the film
basket.
The manual was written and illustrated using the best possible information available at the time of publication.
Any differences between the manual and the equipment reflect improvements introduced after the publication
of the manual.
Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.
As a part of our policy of continuous improvement, we reserve the right to alter design and specifications
without further notice.
APPROVALS
DIN VDE 0805/05.90
DIN 1988 (DVGW) Part 4EN 60950 German Edition
IEC 950 (1986 - 1st edition, modified)
DIN VDE 0871/b, EN 50081 (FTZ)
FCC Part 15 (US-Norm - RFI)
EN 55011 (EMC Emission)
EN 50082-1 (EMC Immunity)
EN 55022
CAN/CSA - C22.2, No. 950-M89
UL 122 (US-Models only)
IMPORTANT!
It is the responsibility of the owner and operator/s of this machine, that the installation is made in accordance
with local regulations, and by engineers authorized to carry out plumbing and electrical installations.
The manufacturer cannot be held responsible for any damage caused by incorrect installation of this machine.
The installation procedure is described in chapter 2 "INSTALLATION".
SILVER RECOVERY
To avoid any damage (ex. corrosion of the fixer tank heater element) only the DuPont EasyFix 10 recovery
unit must be connected to the processor!
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WARNINGS, CAUTIONS AND NOTES!
Throughout the manual warnings, cautions, and notes are written in italics on a grey background like the
example below:
CAUTION! Fuses should only be changed by authorized personnel.
Explanation:
NOTE!
The operator should observe and/or act according to the information in order to obtain the best possiblefunction of the equipment.
CAUTION!
The operator must observe and/or act according to the information in order to avoid any mechanical or
electrical damage to the equipment.
WARNING!
The operator must observe/and or act according to the information in order to avoid any personnel injury.
AUTHORIZED PERSONNEL
Some notes, cautions and warnings refer to Authorized personnel or Service Technician like the example
below:
NOTE! Authorized personnel only.
NOTE! Call service technician.
Explanation:
Authorized personnel:
Persons inside your company who are familiar with all the processors functions, change in programs and
maintenance.
Service Technician:
Service personnel from your local DuPont dealer, who is trained in servicing the DuPont Easycompact
processors.
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TABLE OF CONTENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE
GENERAL INFORMATION 0/2
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/2
WARNINGS, CAUTIONS AND NOTES! . . . . . . . . . . . . . . . . . . . . . . . . 0/3
AUTHORIZED PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/3
SAFETY INSTRUCTIONS 0/11GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11
MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11
CHEMICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11
ENVIRONMENTAL PROTECTION 0/12
DISPOSAL OF CHEMICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/12
TECHNICAL SPECIFICATIONS 1/1PROCESSING MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/1
INSTALLATION 2/1
PREPARATIONS BEFORE INSTALLATION . . . . . . . . . . . . . . . . . . . . . 2/1
ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
SPACE REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
DRAIN OUTLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
CLEANING FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
POWER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
ASSEMBLING THE STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
LEVELLING OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . 2/3
FEED TABLE/DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . 2/4
"THROUGH-THE-WALL" INSTALLATION . . . . . . . . . . . . . . . . . . . 2/5
WATER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/6
DRAIN CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/6
REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/7EXHAUST INSTALLATION FOR CHEMICAL VAPOURS . . . . . . . . . . . 2/8
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TABLE OF CONTENTS
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ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9
MAIN POWER OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9
MOUNTING A PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9
MODIFICATION FOR TRANSFORMER . . . . . . . . . . . . . . . . . . . . 2/9
MAIN POWER CONNECTION, US-MODELS . . . . . . . . . . . . . . . . . 2/10
TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/11
FUNCTIONAL DESCRIPTION 3/1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1
DEVELOPER/FIXER SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2
WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2
DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2
ECOLOGICAL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3
REPLENISHMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3
TRANSPORT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3
MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/5
ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11
MAINBOARD PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11
DRAWER LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11
STAND-BY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/12
PROCESSING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/12
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/13
ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATING PROCEDURES 4/1
INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/3
SETTING OF THE PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/3
ADJUSTING THE REPLENISHMENT PUMPS . . . . . . . . . . . . . . . . . . . . 4/5
DAILY START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/7
PROCESSING FROM THE FEED TABLE . . . . . . . . . . . . . . . . . . . . . . 4/9
PROCESSING CASSETTES FROM THE DAYLIGHT CASSETTE . . . . . . . . . . 4/9
SHELF/FEED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/9
PROCESSING FROM THE DAYLIGHT SLOT . . . . . . . . . . . . . . . . . . . . 4/11
USING THE REWASH SLOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/11
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/13
MAKING ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/13
SHUT-DOWN PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/15
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TABLE OF CONTENTS
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OPERATORS CONTROLS AND INDICATORS 5/1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1
THE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/3
DAYLIGHT AND REWASH LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . 5/4
CLEANING AND MAINTENANCE 6/1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1
DRIP TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1
REMOVING THE WET RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/2
REMOVING THE DRYER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/3
ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5
DAYLIGHT GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5
ANTI-OXIDATION LIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/6
REMOVING THE DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8DAILY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8
WEEKLY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8
MONTHLY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/9
CLEANING OF VALVES IN THE REPLENISHMENT PUMPS . . . . . . . . . 6/9
CLEANING OF CIRCULATION PUMPS . . . . . . . . . . . . . . . . . . . . 6/10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/11
REPLACING AN INPUT SENSOR . . . . . . . . . . . . . . . . . . . . . . . 6/11
REPLACING A HEATER SAFETY FUSE . . . . . . . . . . . . . . . . . . . . 6/12
REPLACING A DAYLIGHT OR REWASH SENSOR . . . . . . . . . . . . . . 6/13
REPLACING A FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/14
REPLACING A RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/14
CHECK OF DEVELOPER REPLENISHMENT . . . . . . . . . . . . . . . . . 6/15
CHECK OF FIXER REPLENISHMENT . . . . . . . . . . . . . . . . . . . . . 6/15
CHECK OF OXIDATION REPLENISHMENT . . . . . . . . . . . . . . . . . . 6/15
TROUBLE SHOOTING 7/1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/1
CONDITIONS BEFORE STARTING TROUBLE SHOOTING . . . . . . . . . . . . . 7/1
PROBLEMS WITH THE PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . 7/2
PROBLEMS WITH PROCESSED MATERIAL . . . . . . . . . . . . . . . . . . . . . 7/6
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TABLE OF CONTENTS
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ORDERING SPAREPARTS FOR EASYCOMPACT 55 8/1
PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1
INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1
SPAREPARTS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/3
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/3
ISOMETRIC DRAWINGS AND SPAREPARTS . . . . . . . . . . . . . . . . . . . . 8/6
ORDERING SPAREPARTS FOR EASYCOMPACT 72 9/1
PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/1
INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/1
SPAREPARTS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/3
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/3
ISOMETRIC DRAWINGS AND SPAREPARTS . . . . . . . . . . . . . . . . . . . . 9/6
SERVICE INFORMATION APPENDIX A
PARAMETER LEVELS, PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . A/1PARAMETERS (EUR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/2
PARAMETERS (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/4
EXPLANATION, PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/6
DISPLAY FORMAT IN NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . A/8
DISPLAY OF REPLENISHMENT VALUES . . . . . . . . . . . . . . . . . . . . . . A/8
TEST-PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10
ENTERING TEST-MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10
DISPLAY FORMAT IN TEST-MODE . . . . . . . . . . . . . . . . . . . . . A/10
LEAVING TEST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10
SERVICE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/11
ADJUSTING OF THE PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . . A/13
LED DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/14CURL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/15
(NOT IN USE) APPENDIX B
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TABLE OF CONTENTS
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POLYESTER PROCESSOR APPENDIX C
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1
IMPORTANT BY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1
PLACEMENT OF ROLLERS IN POLYESTER PROCESSOR . . . . . . . . . . . . C/2
SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/3
ORDERING SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/3
ELECTRICAL DIAGRAM
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SAFETY INSTRUCTIONS
Personnel operating and maintaining the machine
must be familiar with all aspects of its operation and
be proficient in maintenance. Such personnel should
review the following precautions to promote safety
awareness.
GENERAL
Observe all NOTES, CAUTIONS and WARNINGS
(see page 0/3).
Wear safety glasses and gloves when maintaining
or servicing the equipment.
Do not wear a necktie, jewelry, or loose-fitting
clothing while operating the machine.
ELECTRICAL
Disconnect all electrical power before servicing.
If electrical power must be applied for servicing or
trouble shooting, wear insulated gloves and use
extreme caution to prevent injury.
Disconnect the power cable to prevent anyone
from restoring electrical power mistakenly.
Do not defeat or by-pass built-in equipment safety
features.
MECHANICAL
Keep hands, fingers and tools clear of moving
parts.
When removing a wet transport rack, a drip tray
under the rack helps to avoid wet, slippery floors.
Install all panels and covers after servicing.
CHEMICAL
Always refer to first aid recommendations
provided by the chemical manufacturer.
Wear eye protection and special clothing such as
an apron and gloves when handling chemicals.In case of chemical contact with eyes or skin,
immediately flush affected area with plenty of
fresh water for 15 minutes. Wash affected clothing.
In case of ingestion, contact a physician
immediately.
Do not mix chemicals.
Shut off water supply and reduce system pressure
before disconnecting plumbing fixtures.
Provide adequate ventilation; avoid prolonged
breathing of solution vapours.
Avoid splashing and spilling.
Wipe up spills immediately.
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ENVIRONMENTAL PROTECTION
DISPOSAL OF CHEMICALS
Most chemicals used in film processors are strong
pollutants and do not belong in the public sewer
system.
Therefore chemicals must be led to waste containers
in order to protect the environment.
Many countries have strong regulations on chemical
disposal, and disposal of containers with waste
chemicals must be made according to these
regulations. Refer to local authorities for information
regarding disposal of waste chemicals.
Contact your supplier of chemicals if you need
more information about safety and disposal.
DO NOT LEAD CHEMICALS DOWN THEDRAIN!
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CHAPTER 1
TECHNICAL SPECIFICATIONS
PROCESSING MATERIAL
Rali materials.
Imagesetting paper and film.
Camera line exposures on rapid access film.
Contact work on contact film/paper, rapid access
film and daylight film/paper.
Laser scanner positives on rapid access film.
Halftones on rapid access film.
Paper contact work.
SPECIFICATIONS
FILM WIDTHSHEET-MATERIAL:
ECP 55 7.0 - 55.0 cm (2.8" - 21.7")
ECP 72 7.0 - 72.5 cm (2.8" - 28.5")
ROLL-MATERIAL:
ECP 55 10.0 - 55.0 cm (4" - 21.7")
ECP 72 10.0 - 72.5 cm (4" - 28.5")
FILM LENGTH12.0 cm - 30.0 m (4.7" - 1181.1")
FILM THICKNESS0.0762 - 0.1905 mm(0.003" - 0.0075")
DEV. TIME15 - 60 sec.
TRANSPORT SPEED33.0 - 132.0 cm/min. (13 - 52 in/min.)
DRY-TO-DRY TIME60 - 240 sec.
CONVERSION TABLE
Dev. timein sec.
Film speedcm/min.(in/min.)
Dry-to-dryin sec.
60 33 (13.0) 240
55 36 (14.2) 220
50 40 (15.7) 200
45 44 (17,3) 180
40 50 (19,7) 160
35 57 (22.4) 140
30 66 (26,0) 120
25 79 (31.1) 100
20 100 (39.4) 80
15 132 (52.0) 60
TEMPERATURESDev : 20 - 50°C (68 - 122° F)
Fix : 20 - 50°C (68 - 122° F)
Dryer : 20 - 70°C (68 - 158° F)
TANK CAPACITIESECP 55 Dev: 16.0 l (4.2 US gal.)
Fix: 15.0 l (4.0 US gal.)
Wash: 15.0 l (4.0 US gal.)
ECP 72 Dev: 21.0 l (5.5 US gal.)
Fix: 20.0 l (5.3 US gal.)
Wash: 20.0 l (5.3 US gal.)
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HOSE CONNECTIONSWater supply: 12 mm reinforced hose
(3/4" or 1/2" male thread)
Drains:
Dev: 25 mm (1")
Fix: 25 mm (1")
Wash: 25 mm (1")
(Water hose and drain fittings are delivered with
the machine).
Dryer air exhaust: 100 mm (4")
WATER SUPPLYConsumption:
In operate: 1.5 l/min. or (0.4 gal./min.)
3.0 l/min (0.8 gal./min.)
In stand-by: 0.0 l/min (0.0 gal./min.)
Pressure: 1.5 - 4 bar (22 - 60 psi)
Temperature: 5 - 40°C (41°F - 104°F)
POWER SUPPLY
230V AC, single phase + PE, 50-60 Hz
fused by 25 A, or
230V AC, 3 phases + PE, 50-60 Hz,
fused by 20 A, or
3 x 230/400V AC + N + PE, 50-60 Hz,
fused by 16 A.
VOLTAGE TOLERANCES
230V +10% / -14%
POWER CONSUMPTIONMax: 5.0 kW
NOISE LEVELIn operate: <70 dB (A)
In stand-by: <70 dB (A)
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DIMENSIONS, PROCESSOR(See fig. 1/1)
ECP 55:
Width (W): 83.0 cm (32.7")
Depth (D1): 122.0 cm (48.0")
incl. film basket
100.0 cm (39.4")
excl. film basket
Depth (D2): Feed table 20.0 cm (7.9")
Daylight cassette 23.0 cm (9.1")
Height (H1): 28.0 cm (11.0")
Height (H2): 77.0 - 79.0 cm (30.3 - 31.1")
incl. adjustable legs
Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")
incl. adjustable legs
ECP 72:
Width (W): 100.5 cm (39.6")
Depth (D1): 122.0 cm (48.0")
incl. film basket
100.0 cm (39.4")
excl. film basketDepth (D2): Feed table 20.0 cm (7.9")
Daylight cassette 23.0 cm (9.1")
Height (H1): 28.0 cm (11.0")
Height (H2): 77.0 - 79.0 cm (30.3 - 31.1")
incl. adjustable legs
Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")
incl. adjustable legs
DIMENSIONS, PTS/IMAGESETTINGCASSETTES
The max. dimensions of the PTS/Imagesetting
cassettes that fit into the daylight cassette (option)
are:
Width: 625 mm (24.6")
Depth: 195 mm ( 7.7")
Height: 195 mm ( 7.7")
WEIGHT*ECP 55: Empty: 108 kg (238 lbs)
Shipping: 158 kg (348 lbs)
ECP 72: Empty: 125 kg (275 lbs)
Shipping: 183 kg (403 lbs)
*) Standard version with closed stand and feed
table.
Fig. 1/1 Dimensions, Processor
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CHAPTER 2
INSTALLATION
PREPARATIONS BEFOREINSTALLATION
To avoid waste of your production time as well as
the time it will take for the engineer to install themachine, make sure that the requirements listed
below are fulfilled before you make the installation.
Installation procedure is described from page 2/3.
ENVIRONMENTAL REQUIREMENTSProvide a heating and ventilating system capable of
maintaining room temperature between 15 and 25 C
(59 - 77 F) and relative humidity (RH) on max. 80%.
SPACE REQUIREMENTSMake sure that free space around the machine at
the installation site will be approx. 1 m (3-4 ft) This
makes servicing possible, and allows you to pull out
the electronics drawer and the trolley.
WATER SUPPLYA water tap should be installed in the darkroom
close to the installation site. Max. distance to themachine should be 2 - 3 m (6 - 10 ft). The water tap
must be 1/2" or 3/4" male threaded. The water hose
is included with the installation kit.
(See also "WATER CONNECTION").
DRAIN OUTLETSThe drain outlet should have a funnel shape to allow
for proper drain line routing.
The recommended distance from the machine to the
drain is 0.5 m - max. 2 m (2 - max. 6 ft).
CAUTION! Copper or brass should not be used
in the drainage system as fixer containing silver
might attack it. Therefore plastic or rubber is
recommended.
(See also "DRAIN CONNECTIONS").
NOTE! If silver recovery is desired the 25 mm
(1") drain hose from the fixer can be led to a
silver recovery unit.
CLEANING FACILITIESFor cleaning purposes it would be convenient to
have easy access to a water tap and a suitable sink,
where racks, rollers and guides can be washed and
chemicals mixed.
POWER CONNECTIONSIf not already there, a main power outlet should be
installed in the room, where the machine will be
situated. Max. recommended distance to the
machine is 2 m (6 ft). The requirements are as
follows:
230V AC, 1 phase + PE, 50-60 Hz,
fused by 25 A, or
230V AC, 3 phases + PE, 50-60 Hz,
fused by 20 A, or
3 x 230/400V AC + N + PE, 50-60 Hz,
fused by 16 A.
Voltage tolerance at 230V:
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MECHANICAL INSTALLATION
UNPACKING
Carefully unpack the machine and check that all
parts are present and in good condition.
The parts are listed in chapter 8 for Easycompact
55, and in chapter 9 for Easycompact 72.
INSTALLATION KIT
An installation kit is included with the processor.
It comprises the different parts that are necessary to
make the installation.
See chapter 8 and 9 for further information.
ASSEMBLING THE STAND
The machine is delivered with a closed stand.
The stand consists of a frame with 4 legs and 4
panels.
Assemble the stand as described in the following.
(See illustration opposite)
Insert the bushings (1) into the horizontal
panels (2) and (3).
Screw the bolts (4) into the bushings but do not
tighten the bolts yet.
When the right panel (2) and left panel (3) are
fitted with bolts they can be assembled with the
legs (5) on the front (6) and rear (7) frame parts.
Tighten the bolts from above (inside the legs) and
through the oval holes (8) by means of a wrench.
Screw the adjustable legs (9) into the frame andlevel out.
Mount the four locking magnets (10) on the legs.
Insert the right (11) and left (12) side panels.
Place the processor on top of the stand, and
make sure that it fits inside the panels of the
stand.
WARNING! Do not remove any part of the stand
while the processor is placed on top of it.
LEVELLING OF THE MACHINENOTE! The machine must be placed on a steady
surface, so that it does not shake and the
chemicals cannot splash from one section to
the other.
Place the machine in its final position. Usa a wrench
to adjust the four legs (9) underneath the stand. Use
a level to make a final level-out of the machine. Do
not rely on the floor being absolutely in level.
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FEED TABLE/DAYLIGHT CASSETTE
The machine is delivered with either a feed table, a
daylight cassette for processing from
PTS/Imagesetting cassettes, or both. Either one of
them now should be fixed onto the processor.
Fig. 2/1 and 2/2 show how to fix the feed table and
the daylight cassette by means of the 4 screws
enclosed in the installation kit.
Fig. 2/1 Mounting of the Feed Table Fig. 2/2 Mounting of the Daylight Cassette
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"THROUGH-THE-WALL"INSTALLATION
(See Fig. 2/3).
If the processor has to be installed in a
"through-the-wall" installation, a hole has to be cut in
the wall, through which the machine is going to be
installed.
The hole should be cut min. 100 mm (4") wider
than the max width of the machine (see chapter 1)
and min. 200 mm (8") higher than the feed tablesurface. Walls thicker than 50 mm (2") should be
cut with a slope (approx. 45 ) above the feed table.
When the machine has been placed in position, thehole in the wall should be reduced to the exact size
of the machine by means of a light-tight material
(thickness 7 - 7.5 mm).
For this purpose a special "THROUGH-THE-WALL
KIT" is available (see chapter 8 and 9,
"ACCESSORIES").
With this kind of installation it should be taken into
consideration that it must be possible, without any
difficulties, to use the daylight feeding slot and to
remove the top cover and the racks for cleaning and
servicing purposes.
Fig. 2/3 "Through-the-wall" Installation
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WATER CONNECTION
The water supply connection should be made by
means of the plastic hose, fitting and gaskets
delivered with the machine.
As shown in Fig. 2/4 the hose must be connected
between the water tap and the water inlet solenoid
valve located to the left underneath the dryer section.
The hose can be connected to a water tap with 1/2"
or 3/4" WRG male thread (3/4" NPT for
USA-models). When connecting to 3/4", thereduction nipple shall not be used.
DRAIN CONNECTIONS
Drain connections are made underneath the
machine (see Fig. 2/5). The drains from the DEV
and FIX baths are on the lefthand side and the drain
from the wash tank is on the righthand side. Drain
hoses are included with the machine. The water
drain should be connected to a 25 mm (1") hose and
led to a drain placed 0.5 - max. 2 m (2 - max. 6 ft)
from the machine. Make sure there is a positive fall
from the machine to the drain, and that the hoses donot sag or form water traps.
CAUTION! Do not lead chemicals down the
drain. Lead the drains from the chemical baths
to waste chemical containers (see chapter 0).
Fig. 2/4 Water Connection Fig. 2/5 Drain Connections
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REPLENISHMENT HOSES
The replenishment hoses are located underneath the
machine as well. Connect the replenishment hoses
to the replenishment containers as shown in Fig. 2/6:
BLUE HOSE TO DEVELOPER.
RED HOSE TO FIXER.
Fig. 2/6 Replenishment Hoses
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EXHAUST INSTALLATIONFOR CHEMICAL VAPOURS
The processor is equipped with a scavenger fan to
remove chemical vapours from the processor and
the room. The fan is located to the left of the dryer
section and leads the exhaust to a flange placed
underneath the dryer section. The processor can be
connected to an external exhaust system by means
of a 80 mm (3.15") exhaust hose (see Fig. 2/7 and
chapter 8 and 9, "ACCESSORIES")
NOTE! When connecting the processor to an
external exhaust system, an adjusting valve
should be fitted between the processor and the
exhaust system to adjust the exhaust rate to
approx. 15 m 3 /h (530 ft 3 /h).
If the exhaust capacity is too high you might get
problems with keeping the correct temperature
in the baths of the processor and the
consumption of chemicals will increase
unnecessarily.
Fig. 2/7 Exhaust Connection, Chemical Vapours
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ELECTRICAL INSTALLATION
MAIN POWER OUTLET
WARNING! Service technicians only
If not already there, a main power outlet should be
installed next to the machine. The requirements are
as follows:
230V AC, 1 phase + PE, 50-60 Hz,fused by 25 A, or
230V AC, 3 phases + PE, 50-60 Hz,
fused by 20 A, or
3 x 230/400V AC + N + PE, 50-60 Hz,
fused by 16 A.
Voltage tolerance at 230V is +10% / -14%.
MOUNTING A PLUG
WARNING! Service technicians only
When mounting a plug, the wires in the main cable
have to be connected as follows:
Yellow/green: Earth
Blue: Neutral
Black: L1
Black: L2
Brown: L3
MODIFICATION FOR TRANSFORMER
WARNING! Service technicians only
If the machine is installed in countries where the
voltage is above 230V the following modification has
to be made for transformer M1:
(See fig. 2/9).
Turn the power off and unplug the unit.
Locate terminal block X510 on the GCB.
Disconnect and isolate the white wire.
NOTE! Make sure that the 2 leads in the white
wire have still contact when isolating them.
Otherwise the processor will not work.
In the same cable locate the yellow wire, remove
the isolation and insert the wire into the terminal
block.
Fig. 2/8
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MAIN POWER CONNECTION,US-MODELS
The processors for USA are shipped wired for single
phase 208/220 volt operation and can be easily
converted to a three phase power configuration.
All plugs and receptacles for this single phase
connection should be the standard National
Electrical Manufacturers Association (NEMA)
polarized configuration L6-30 and be UnderwritersLaboratory (UL) listed.
Processors for USA are provided with a 10 AWG 4
conductor power supply cord with a NEMA
configuration L6-30 U.L. listed 30 amp single phase
250V + PE twist-lock power plug Harvey Hubbell
Inc. type Insulgrip 2621. One conductor will be
unused in the single phase connection.
For the proper receptacle please refer to your local
electrician.
For three phase 208/220 volt + PE connections all
plugs and receptacles should be the standard
(NEMA) polarized configuration L15-20 and be
Underwriters Laboratory (UL) listed.
To convert to a three phase connection make
following modifications:
See Fig. 2/10.
Change the main power plug to a NEMA
configuration L15-20 U.L. listed 20 amp threephase 250 volt + PE twist lock power plug such
as Harvey Hubbell Inc. type Insulgrip 2421.
Connect red, black and white wires to the gold
terminals and the green wire to the silver or green
terminal.
Connect the red insulated unused wire at the
terminal block TB1, position L3.
Place the jumpers on terminal block TB1 as
shown in Fig. 2/10.
For the proper receptacle please refer to yourlocal electrician. Fig. 2/9
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TIMER
If you wish to connect the processor to an external
timer it is possible to do so by means of the special
cable delivered with the installation kit (see chapter
8).
The purpose of the timer is to start up the processor
e.g. half an hour before start of working hours. This
way the processor has reached the correct working
temperatures when production starts.
The operator must be able to stop the processormanually but can only do so if the timer relay is
"OFF". Therefore the "ON"-time of the timer relay
should be set to the shortest possible time.
Connect the processor to the timer as shown on Fig.
2/11.
Fig. 2/10 Timer-connection
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CHAPTER 3
FUNCTIONAL DESCRIPTION
GENERAL
The processor contains 4 major sections (see fig.
3/1): Developer (A), fixer (B), wash (C), and dryer
section (D). Each section performs a basic functionto change the exposed film into a fully developed
and dry film, ready for handling.
The operation of the processor is handled by the
control box (E).
The film material (F) is fed into the machine from the
feed-table (G).
If the machine is equipped with a daylight cassette
(H) both film sheets and film rolls from
PTS/Imagesetting cassettes (I) can be processed.
The processor is also equipped with a daylight slot
(J) and a rewash slot (K) which make it possible to
use the processor outside the darkroom when
installed in a "through-the-wall" installation.
At the processor entrance the transport roller system
takes over and leads the film safely through each of
the four sections at a uniform speed and special
guides make sure that it passes smoothly from one
section to another.
When the film leaves the machine, it lands in the
film basket (L).
Fig. 3/1
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DEVELOPER/FIXER SECTIONSIn the developer (DEV) section (A) the latent image
created during exposure is developed and in the
fixer (FIX) section (B) the developing process is
stopped and unexposed silver halide is dissolved.
The DEV and FIX sections are identical (except for
racks), containing a processing tank with a heater
and a thermostate to keep the temperature constant.
A level detector circuit in each tank prevents
operation of the processor with insufficient amount of
chemicals.
In both sections a pump recirculates the solution to
maintain a uniform temperature of the chemicals and
both tanks overflow into waste chemical containers
(M) through combined overflow and drain tubes.
Each tank is covered with a floating lid preventing
condensation underneath the top cover and
oxidation of chemicals.
DEV and FIX rack configurations are described in
chapter 6 "CLEANING AND MAINTENANCE".
WASH SECTIONIn the wash section (C) residual chemicals are
removed from the film material.
In the wash tank the flow of the wash water is
controlled by a solenoid valve (N) and the
overflow/drain tube is accessible through the top
cover (see description later in this chapter).
WASH rack configuration is described in chapter 6
"CLEANING AND MAINTENANCE".
DRYER SECTIONIn the dryer section (D) the moisture is removed
from the film to allow for handling immediately after
processing. The dryer section consists of a
centrifugal fan (O) with an integrated heater and two
air distributing-boxes, one above and one
underneath the dryer rack.
DRYER rack configuration is described in chapter 6
"CLEANING AND MAINTENANCE".
Fig. 3/1
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ECOLOGICAL UNITSThe processor is prepared for connections to
ecological units for DEV, FIX and WASH. Ask your
local dealer for more information about the
ecological units.
REPLENISHMENT SYSTEMTwo oscillating pumps (P) connected to two external
replenishment containers (Q) automatically add
developer and fixer to the tanks to compensate for
chemicals used during actual film processing.
The system also supplies additional developer to
compensate for lost activity caused by normal
oxidation.
It is possible to operate the replenishment pumps
manually (to "top up" the tank levels) on the Control
Box (E) (see also chapter 5).
Film sensors at the entrance of the processor start
the replenishment control circuit when film is
entered. The replenishment control circuit also starts
when daylight slot is opened, but not when rewashslot is opened.
TRANSPORT SYSTEMThe transport system consists of a main drive-motor
connected to a worm gear drive system. The drive
system turns the rollers in each rack which, in
conjunction with the film guides and crossovers,
directs the film through the processor (see Fig. 3/2).
In the wet sections the bottom rollers of each rack
are light, which allow them to float. This results in
good contact on the film providing proper film
transport. Squeegee rollers at the entrance of the
dryer section remove surface moisture from the film
and divert water to the wash section.
1 FILM PATH
2 DAYLIGHT/ENTRANCE
GUIDE
3 CROSSOVER GUIDE
DEV/FIX
4 REWASH/CROSSOVER
GUIDE FIX/WASH
5 CROSSOVER GUIDE
WASH/DRY
6 SQUEEGEE ROLLERS
7 DRYER RACK
8 FILM GUIDE
9 BOTTOM GUIDE
10 LIGHT ROLLER
Fig. 3/2 Transport System
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MAIN COMPONENTS
(See illustration opposite)
MAIN SWITCH (1)Switches the power to the machine ON/OFF.
The MAIN-switch is also a lock, and cannot be
turned on without the key delivered with the
processor.
ELECTRONICS DRAWER (2)The electronics drawer holds the main control
electronics and the fuses for all functions (see
description later in this chapter). The drawer is fitted
with a cover inside to protect the electronics
CONTROL BOX (3)The processor is operated by the Control Box.
(See description in Chapter 5.)
FEED TABLE (4)As standard the machine is equipped with a feed
table. Alternatively the machine can be ordered with
a daylight cassette (option, see chapter 8 and 9,
"ACCESSORIES").
As shown in Fig. 3/3 the cassette is equipped with a
specially designed shelf that makes it easy to handle
different sizes of PTS/Imagesetting cassettes. The
shelf can also be used as a feed table.
See max. dimensions of PTS cassettes in chapter 1"DIMENSIONS, PTS/IMAGESETTING CASSETTES".
INPUT SENSORS (5)2 input sensors are placed at the processor
entrance. When film is inserted, the input sensors
automatically starts the machine provided that the
machine is switched on by the MAIN-swtich (1) and
the ON-button on the Control Box (3).
DEVELOPER SECTION (6)See description earlier in this chapter.
NOTE! The developer rack is different from the
fixer and wash racks regarding roller
configuration, entrance-roller bearings and
daylight guide.
FIXER SECTION (7)See description earlier in this chapter.
The fixer rack roller configuration is identical to the
wash rack.
Fig. 3/3 Daylight Cassette
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WASH SECTION (8)See description earlier in this chapter.
The wash rack roller configuration is identical to the
fixer rack.
NOTE! The wash rack is different from the fixer
rack regarding rewash guide.
DRYER SECTION (9)See description earlier in this chapter.
ANTI-OXIDATION LIDS (10)Each rack in the wet section is equipped with an
anti-oxidation lid. The anti-oxidation lids reduce the
oxidation from the chemical baths as well as it
prevents build-up of condensate underneath the
top-cover (12).
CONDENSATION LID (11)
Underneath the top cover the processor is equippedwith a condensation lid to prevent fixer condensation
to drip into the developer section and opposite.
The condensation lid is also designed as a drip tray
on which racks can be carried away for cleaning
without spilling of chemicals.
TOP COVER WITH DAYLIGHT ANDREWASH SLOTS (12)The processor is designed for "through-the-wall"
installation (see chapter 2) and the daylight and
rewash slots make it possible to use the processor
outside the darkroom.
INTERLOCK SWITCHES (13) & (16)The processor is equipped with 2 interlock switches.
Switch (13) is activated by the dryer cover (17) and
switch (16) by the top cover (12). If either of the
covers is lifted off, the related switch will turn off the
machine.
SCAVENGER FAN (14)Removes chemical vapours from inside the wet
section.
See also description in chapter 2, "EXHAUST
INSTALLATION".
OVERFLOW/DRAIN TUBE (15)Each bath is equipped with a combined overflow and
drain tube. In the developer section and in the fixer
section the tubes are placed underneath the top
cover on the lefthand side. The tube for the wash
water is placed through the top cover on the
righthand side of the processor.
To empty the baths the tubes must be turned 90°
counterclockwise.
Fig. 3/4 illustrates the open and closed position of
the wash tank drain-tube.
Fig. 3/4 Drain Tube, Wash Section
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DRYER COVER (17)
DAYLIGHT AND REWASH LAMPS (18)The lamps are lit when daylight or rewash slots are
opened.
See detailed description in chapter 5 "DAYLIGHT
AND REWASH LAMPS".
FILM BASKET (19)When leaving the machine the film material lands in
the film basket.
REPLENISHMENT CONTAINERS ONTROLLEY (20)The machine is delivered with 2 containers for
replenishment chemicals (one for developer and one
for fixer). The containers are placed on a trolley. The
trolley fits inside the closed stand (21) and makes it
easy to handle the replenishment containers when
changing, emptying, refilling etc.
STAND (21)The processor is delivered with a closed stand (see
chapter 2 "INSTALLATION"). Inside the stand there
is room for the replenishment containers on trolley
(20).
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ELECTRONIC CONTROL
MAINBOARD PCB GCBThe processor is electronically controlled by the
Mainboard PCB GCB placed in the electronics
drawer underneath a cover (see Illustration opposite).
The PCB holds all the controls, the adjustment
potentiometers for the thermostates and the
replenish pumps as well as the max. and min. speed
potentiometers for the motor control. Furthermore
the PCB is fitted with two cooling fin brackets wheresome triac relays are located (1). The triac relays
control the high voltage output. Another small relay
issue low voltage to the electronics when the
ON-button is activated. Also the fuses for heaters,
pumps etc. are placed on the PCB.
The PCB also communicates with the Control Box
(see description in chapter 5).
The PCB has a display (2) and two set of buttons
(3) for making adjustments. The procedure of
making adjustments on the GCB is described in
chapter 4.
The PCB GCB comprises the following circuits:
1 Power supply for the electronics.
3 Low-level detectors.
1 Heater thermostat for the developer.
1 Heater thermostat for the dryer.
1 Heater thermostat for the fixer.
1 Motor speed control for the main motor.
1 Power supply for the main motor control.
2 Replenishment circuits, one for developer, one
for fixer
2 Oxidation replenishment circuits. One for
developer and one for fixer.
2 Input detector circuits.
1 Timing circuit for the start and stop of process
time.
FUSESAll fuses (4) for the heaters, pumps and motors etc.
are placed on the PCB GCB through the drawer
cover.
The dryer heater fuses F4 and F5 (5) are placed
through the bottom panel in the left side of the
drawer.
The fuses F1, F2 and F3 (6) are only used for
installations without neutral wire (in USA) and
therefore placed underneath a cover.
The fuses are listed in "FUSES" later in this chapter.
CAUTION! Disconnect all power to the machine
before changing a fuse.
DRAWER LOCKThe electronics drawer is fitted with a small notch in
each side (7). These notches lock the drawer when
pulled half way out. In order to close the drawer, lift
up a little to release the notches and push in.
If it becomes necessary to change a fuse, pull thedrawer halfway out untill it locks, then lift up a little
and pull the drawer all the way out.
CAUTION! Never leave the drawer open. This is
to protect the electronics from chemicals, if
spilled.
Change of fuses is described in chapter 6
"CLEANING AND MAINTENANCE".
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STAND-BY MODE
This manual will often refer to stand-by mode of the
processor. This is when the processor is started as
described in chapter 4 "DAILY START-UP" and
when no program has been activated.
In stand-by mode the processor operates as follow:
The transport mechanism operates at min. speed,
app. 33 cm/min. (13 in/min.) in order to avoid
crystallization of chemicals on rollers and guides.
The wash water solenoid valve is closed.
The dryer heater works to keep the temperature
whitin a fixed range (see APPENDIX, PAR 12 and
13).
The processor automatically goes into stand-by
mode 15-30 seconds after the film has left the dryer
section when in Automatic mode (see
"PROCESSING MODES").
PROCESSING MODES
Processing is made in one of two modes:
Automatic or Continuous.
The processor is running in Automatic mode unless
otherwise is chosen. (To switch from Automatic
mode to Continuous mode, change parameter 07
from 00 to 01, see APPENDIX).
Automatic mode: When film is fed, the inputsensors start the machine and:
The transport mechanism resumes the operating
speed specified in the selected program.
The wash water solenoid valve opens to let in
water.
The temperature in the dryer is controlled and
regulated by the dryer temperature control.
When the film has left the dryer section, the
machine returns to stand-by mode after 15-30
seconds. (This depends on film speed).
Continuous mode: The processor functions exactly
as in Automatic mode except that it never enters
the stand-by mode.
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FUSES
Fuse Fuse for... Type/Dimension Part No
Heater, fixer bath
Heater, developer bath
Blowers, dryer section
Circulation pumps
Replenishment pump, FIX
Replenishment pump,DEV
TransformerLow voltage power supplyfor the control electronics.
18 V AC supply forthe control electronics.
24 V AC for leveldetectors
Power supply for themain motor speed control.
5A, 6.3 x 32 mm, fast
5A, 6.3 x 32 mm, fast
1A, 6.3 x 32 mm, fast
1A, 6.3 x 32 mm, fast
0.5A, 6.3 x 32 mm, fast
0.5A, 6.3 x 32 mm, fast
0.8A, 6.4 x 31.8mm, slow
1.5A, 6.3 x 32 mm, slow
0.25A, 6.3 x 32 mm, fast
3A, 6.3 x 32 mm, slow
675534001 / 67 84 644
675534001 / 67 84 644
675671001 / 67 84 DJD
675671001 / 67 84 DJD
675535001 /
675535001 /
671634000 /
671602900 / 66 84 BGN
675530001 /
671601400 / 66 84 BGM
The fuses below are located on the Mainboard PCB BGCB
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Fuse Fuse for... Type/Dimension Part No
Heater, dryer
Heater, dryer
Only used forinstallationswithout neutral wire
Only used for
installationswithout neutral wire
Only used for installationswithout neutral wire
10A, 6.3 x 32 mm, fast
10A, 6.3 x 32 mm, fast
10A, 6.3 x 32 mm, fast
10A, 6.3 x 32 mm, fast
12A, 6.3 x 32 mm, fast
671607900 / 67 84 DYG
671607900 / 67 84 DYG
671607900 / 67 84 DYG
671607900 / 67 84 DYG
671609900 / 67 84 EGV
The fuses below are located in the bottom panel and connected to the mainboard PCB BGCB. The fusesF4 and F5 are for the dryer heaters. The fuses F1 - F3 are used for USA only (for installations without
neutral wire) and covered with a small plate.
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ELECTRICAL DIAGRAM
The electrical diagram for the processors is on the
fold-out page behind the appendix.
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CHAPTER 4
OPERATING PROCEDURES
After the installation is finished, (see chapter 2 in
this book), the initial start-up, described on the
following pages, can be carried out.
Turn power off and unplug the unit before
commencing the initial start-up procedure.
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INITIAL START-UP
Remove top cover, condensation lid and dryer
cover.
Remove the racks (see chapter 6) and inspect all
rollers and film guides for impurities etc.
Open all tank drain-tubes by turning them 90°
counterclockwise. The drain-tubes for the DEV
and FIX baths are at the lefthand side of the tank
and the drain-tube (E) for the wash tank is at the
righthand side.
Vacuum clean all tanks if required.
Carefully rinse all tanks, rollers and film guides
with water (use a hose) to get all impurities out of
the tanks.
Let the tanks run dry then close the drain-tubes.
Fill the developer and fixer tanks (fixer first) with
ready made solution. The tanks are filled correctly
when level is as specified in Fig. 4/1. Be careful
not to get fixer into the developer section and
opposite.
Reinstall the racks. Be careful to insert the correct
racks in the correct baths.
Place the top cover, condensation lid and dryer
cover and make sure that they are placed
correctly in order to activate the interlock
safety-switches. Otherwise you will not be able to
start the processor.
Fill the replenishment containers (K) and make
sure that the hoses are installed correctly:
BLUE HOSE TO DEVELOPER
RED HOSE TO FIXER
Insert power plug into wall socket.
Open external water supply valve (H).
Turn the MAIN-switch (J) on.
Push the ON-button (1). The indicator lamp for
latest employed program (8) will light up. The
solenoid valve will open to fill the wash tank with
water.
If the ON-button is pushed immediatly after the
machine is turned on by the MAIN-switch, it takes
approx. 10 seconds before the machine starts.
If the WAIT-lamp (6) flashes, the developer, fixer
or dryer temperature is either too high or too low.
Wait until the WAIT-lamp turns off. Normal
warm-up time will be approx. 30 min.
Run some sheets of film through the machine to
clear the rollers of impurities.
The machine is now ready for processing.
SETTING OF THE PROGRAMS
The electronics holds 4 programs (A, B, C and D) in
which you can set 4 different developing speeds for
different types of processing jobs.
Setting of the program values is described later in
this chapter and in APPENDIX.
Fig. 4/1
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ADJUSTING THEREPLENISHMENT PUMPS
Calibrate both replenishment pumps (one at the
time) as described below.
Remove the replenishment hose from the
replenishment container (K). Keep the hose
elevated.
Fill a graduate with chemicals.
Place the replenishment hose into the graduate.
Push the replenishment button (3) for DEV or (4)
for FIX and pump until no more air is in the
replenishment system. Keep the hose end under
the chemical surface.
Refill the graduate, so that it contains:
for ECP 55 min. 300 ml.
for ECP 72 min. 400 ml.
Push the replenishment button again for 30 sec.
The approximate volume of liquid pumped out
of the graduate should be:
for ECP 55 275 ml (550 ml/min.)
for ECP 72 350 ml (700 ml/min.).
If not, calibrate the pump using the replenish
adjustment valves (see Fig. 4/2).
NOTE! It is very important that the pumps are
calibrated very accurately. Otherwise the values
set in the replenishment parameters (see
APPENDIX) are not correctly obtained.
Fig. 4/2 Replenishment Adjustment Valves
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DAILY START-UP
(See illustration opposite)
Check that the replenishment containers (K) are
sufficiently filled and that the containers for waste
chemicals (C) are empty.
Remove the top cover and condensation lid and
check the level of the developer and fixer baths.
Add chemicals if required.
Before starting the machine, wipe clean all top
rollers and crossover guides.
Open external water supply valve (H).
NOTE! Make certain that the wash tank drain
tube (E) is closed (see fig. 4/3). Do not operate
the processor with an empty wash tank.
Turn MAIN-switch (J) on. The exhaust blower will
start, and the replenishment pumps may also run
for a few moments.
Push the ON-button (1) and verify that the built-in
lamp is lit.
If the ON-button is pushed immediatly after the
machine is turned on by the MAIN-switch, it takes
approx. 10 seconds before the machine starts.
When switched on, the processor automatically
fills the water tank.
The processor is programmed for Automatic
mode from the factory. If you want to use
Continuous mode, please refer to the APPENDIX.
Press the PROGRAM SELECTION-button (7) until
the lamp (8) for the desired program number is lit.
If WAIT-lamp (6) is lit and one ore more of the
LOW LEVEL- lamps (5) flashes, low level is
detected in the respective section(s). For fixer or
developer press one of the buttons (3) or (4) and
hold it. The respective replenishment pump will
start to top up the level in the section until the
lamps turn off. While the pump runs the LOW
LEVEL-lamp (5) is lit constantly. Wait until the
lamp turns off.If automatic regeneration has been selected (PAR
01, see APPENDIX) the respective replenishment
pump starts automatically when low level is
detected. When the pump runs the LOW
LEVEL-lamp (5) flashes and if correct level has
not been reestablished within 5 minutes, the
replenishment pump stops while the lamp
continues to flash.
In case of low level in wash tank, check that
solenoid valve is open and that drain tube (E) is
closed. Wait until correct level is reestablished
and the LOW LEVEL-lamp turns off.
If the WAIT-lamp (6) flashes, the temperature in
either the developer, fixer or dryer section is too
low or too high.
Wait until the lamp turns off.
Allow the processor to reach normal operating
conditions. Normal warm-up time will be app. 30
minutes.
Feed some sheets of film/paper through the
machine to clean it.
The machine is now ready for processing.
Fig. 4/3
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PROCESSING FROMTHE FEED TABLE
(See illustration opposite).
Select the program suitable for the processing
material by means of the PROGRAM
SELECTION- button (7). The lamp (8) shows
which program is active at any time.
Slowly enter the film (preferably with the emulsion
side upwards) into the processor using the film
feed guide (B) until it engages the drive system.The input sensors are activated and the machine
starts at the speed specified in the selected
program.
Verify that the WAIT-lamp (6) is lit indicating that
film is being fed into the machine.
Wait until the WAIT-lamp turns off before you
insert another film.
When the film exits, verify that the processor goes
into stand-by mode after 15 - 30 seconds. (See
chapter 3, "STAND-BY MODE").
PROCESSING CASSETTESFROM THE DAYLIGHT CASSETTE
(See also fig. 4/4).
Verify that the processor is not busy (WAIT-lamp
(6) not lit).
Open the cassette cover (9).
Adjust the shelf (10) to fit the cassette size or
remove it, whatever is necessary.
Select processing program by means of the
PROGRAM SELECTION-button (7). The lamp (8)
shows which program is active at any time.
Place the cassette (11) in the daylight cassette
and enter the film/paper (12) into the processor
until it engages the drive system. The input roller
(13) ensures that the material enters the machine
without scratches. When the input sensors are
activated, the processor starts and the WAIT-lamp
(6) is lit.
Close the cassette cover (9) and do not open
until the WAIT-lamp (6) turns off!
When the WAIT-lamp turns off, the machine is
ready to process another cassette.
SHELF/FEED TABLEThe shelf can also be used as feed table. In that
case adjust the shelf to upper position and follow the
procedure described in "PROCESSING FROM THE
FEED TABLE". Feed paper between the white
marks on the shelf.
Fig. 4/4 Processing PTS Cassettes
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PROCESSING FROMTHE DAYLIGHT SLOT
(See illustration opposite).
Verify that the processor is not busy (DAYLIGHT-
(F) and REWASH-lamps (G) not lit).
Select processing program by means of the
PROGRAM SELECTION button (7). The lamp (8)
for the selected program is lit.
Open the DAYLIGHT slot (A). The processor
starts, the WAIT-lamp (6), the DAYLIGHT-lamp
(F) and the REWASH-lamp (G) are lit. (The
replenishment control circuit starts).
Feed film/paper into the processor and close the
DAYLIGHT slot (A). (WAIT-lamp turns off).
When the DAYLIGHT lamp (F) turns off, the
processor is ready to receive another film through
the DAYLIGHT slot (A).
USING THE REWASH SLOT
(See illustration opposite).
Verify that the processor is not busy (DAYLIGHT-
(F) and REWASH-lamps (G) not lit).
Open the REWASH slot (D). The processor starts,
the WAIT-lamp (6), the DAYLIGHT-lamp (F) and
the REWASH-lamp (G) are lit.
Feed film/paper into the processor and close the
REWASH slot (D). (WAIT-lamp and
DAYLIGHT-lamp turn off).
When the REWASH-lamp (G) turns off, the
processor is ready to receive another film/paper
through the REWASH slot (D).
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ADJUSTMENTS
NOTE! ADJUSTMENTS SHOULD ONLY BE
CARRIED OUT BY AUTHORIZED PERSONNEL
It is possible to adjust the settings of the speed,
temperature and replenishment values.
Pulling out the electronics drawer until it locks, the
panel shown on the illustration opposite appears.
On the panel is a list of the 18 different parameters
you are able to adjust.The 18 parameters and their adjusting ranges are as
listed below. (PAR = Parameter , VAL = Value).
CAUTION! Even though the drawer is fitted with
a cover to protect the electronics from
chemicals spills, always remember to close the
drawer after adjustments have been made.
MAKING ADJUSTMENTS
(See illustration opposite).
Pull out the electronics drawer until it locks.
Use the red selection buttons (2) (PAR) to choose
the parameter in which you want to change the
setting.
The parameter number is indicated on the left
side of the display (1) and the current value is
indicated on the right side. As an example the
illustration opposite shows that the value forparameter 24 is currently 50 sec.
Then use the green selection buttons (3) (VAL) to
change the value. The values are changed in
steps as indicated in the list below.
NOTE! Values can be changed at any time
during operation.
Once selected, the values are retained in
memory by the electronic control even when the
processor is switched off.
PAR ADJUSTMENT OF... VAL STEP10 . . . Developer temperature . . . . . . . . . . . . . 20-50°C (68-122°F) . . . . 1 °C (1-2°F)
11 . . . Fixer temperature . . . . . . . . . . . . . . . . 20-50°C (68-122°F) . . . . 1 °C (1-2°F)
12 . . . Dryer temperature . . . . . . . . . . . . . . . 20-70°C (68-158°F) . . . . 5 °C (9°F)
14 . . . Dev. time, Program 1 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.
15 . . . Dev. repl. rate, Program 1 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
16 . . . Fix repl. rate, Program 1 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
24 . . . Dev. time, Program 2 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.
25 . . . Dev. repl. rate, Program 2 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
26 . . . Fix repl. rate, Program 2 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
34 . . . Dev. time, Program 3 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.
35 . . . Dev. repl. rate, Program 3 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
36 . . . Fix repl. rate, Program 3 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
44 . . . Dev. time, Program 4 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.
45 . . . Dev. repl. rate, Program 4 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
46 . . . Fix repl. rate, Program 4 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)
52 . . . Dev Oxi Time-replenishment . . . . . . . . . . 0-600 ml/h (cc/h) . . . . 20 ml (20 cc)
53 . . . Fix Oxi Time-replenishment . . . . . . . . . . . 0-600 ml/h (cc/h) . . . . 20 ml (20 cc)55 . . . Wash water . . . . . . . . . . . . . . . . . . . . . . 50 or 100% . . . . . . . . 50%
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SHUT-DOWN PROCEDURE
(See illustration opposite).
Close the external water supply valve (H).
Open the wash tank drain tube (E) by turning it
90° counterclockwise.
Push the OFF-button (2). The exhaust fan and the
time-replenishment circuits will still work.
Turn the MAIN-switch (J) to OFF position. (If time
replenishment is wanted - do not set the MAIN-
switch to OFF.)
NOTE! If the processor will not be operated for 6 hours or more, the wash tank should be
drained. This prevents growth of algea and
thereby a consequent reduction in processing
quality. It is recommended to drain the wash
tank at least once every 24 hours.
CAUTION! If the processor is placed in a room
together with a typesetter or other sensitive
equipment, the chemical vapours from the
processor should be removed by means of an
external exhaust system as the vapours could
ruin the equipment (see chapter 2, "EXHAUST
INSTALLATION").
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CHAPTER 5
OPERATORS CONTROLS AND INDICATORS
GENERAL
The daily operation of the processor is handled by
the Control Box (see fig. 5/1). The Control Box is
fitted to the right of the feed table/cassette cover ofthe processor and is connected to the electronics in
the drawer.
DIMENSIONSThe Control Box has the dimensions
110 x 55 x 15 mm (4.3 x 2.2 x 0.6").
FEATURESThe Control Box has the following features:
ON-button.
OFF-button.
Buttons for manual operation of the DEV/FIXreplenishment pumps.
Indicator for LOW-LEVEL/REPLENISHMENT.
Indicator for WAIT.
Selection of 4 different programs (different
dev.times).
Indicator for selected program.
Fig. 5/1 Control Box
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THE CONTROL BOX
ON-BUTTON (1)Starts the machine provided the MAIN-switch is set
to "ON". The built-in lamp flashes when only the
MAIN-switch is set to ON. When also the ON-button
has been pushed, the lamp is lit constantly.
If the ON-button is pushed immediately after the
machine is turned on by the MAIN-switch it takes
approx. 10 seconds before the machine starts.
OFF-BUTTON (2)This button switches the machine to off. At this
stage only the time-replenishment circuit and the
exhaust fan work (lamp in ON-button flashes).
REPLENISHMENT DEV (3) AND FIX (4)The buttons activate the corresponding replenish-
ment pumps. They can be used to top up the tanks
manually.
If low level is detected in one of the baths the
WAIT-lamp (6) is lit and the LOW LEVEL-lamp (5)
for the respective bath flashes.
In case of low level in the DEV or FIX bath push the
respective REPLENISHMENT BUTTON and the
pump starts to reestablish the correct level. In case
of low level in the WASH bath, check that the
external water supply valve is open and that the
drain tube is closed.
NOTE! When the tanks are empty and have to
be filled, do this from suitable containers, as it
is quite time-consuming to fill the whole tank
using the pumps.
LOW LEVEL-LAMPS (5)The LOW-LEVEL lamps flash if low level is detected
in DEV, FIX or WASH section. In this case the
WAIT-lamp (6) is also lit and the daylight and
rewash lamps flash.
See explanation for item (3) and (4).
When DEV or FIX replenishment pumps run toreestablish the correct level, the lamp is lit
constantly. When correct level is reestablished the
LOW-LEVEL lamps turn off.
WAIT-LAMP (6)This lamp is lit if any of the following situations occur:
If one or both film feed sensors are activated.
If film is inserted through the daylight or rewash
slot. The WAIT-lamp will turn off after 2 - 3seconds when the slot in use is closed.
If low level is detected in either DEV, FIX or
WASH bath. In this case also the corresponding
LOW LEVEL-lamp (5) flashes.
The "WAIT" lamp flashes if the temperature in the
DEV or FIX sections differs more than 1.5°C
(3°F) from the preset value.
The WAIT-lamp flashes if the temperature in
DRYER section differs more than 5°C (9°F) from
the preset value.
PROGRAM SELECTION BUTTON (7)Press the PROGRAM SELECTION button until the
PROGRAM INDICATOR-lamp (8) suitable for the
present job is lit.
PROGRAM INDICATOR LAMPS (8)4 different programs are available to the operator
(A, B, C and D).
When the machine is turned on (1) the lamp for the
latest employed program will be lit.
In the electronics drawer the 4 programs can be
programmed with different dev. times. The dev.
times can be written on the control panel to the left
of the program indicator lamps with a spirit marker.
Programming procedure is described in chapter 4,
"MAKING ADJUSTMENTS".
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DAYLIGHT AND REWASH LAMPS
(See also Fig. 5/2).
When the processor is installed in a
"through-the-wall" installation (see chapter 2), the
lamps inform the operator working outside the
darkroom of whether the processor is ready (not lit)
or busy (lit).
The DAYLIGHT and REWASH-lamps are lit at the
same time:
When the daylight slot (B) is opened.
When film is inserted from the feed table (A).
NOTE! Do not insert film from the daylight and
rewash slots.
The daylight lamp will turn off, when film has passed
halfway through the fixer section.
Only the REWASH-lamp is lit:
When the rewash slot is opened.
When the film/paper has passed halfway through
the fixer section (7) and the daylight lamp has
turned off.
The processor is ready to receive film from the
daylight feeding slot (B).
NOTE! Do not insert film from the rewash slot
when the rewash lamp is lit.
The REWASH-lamp will turn off when the film has
passed the dryer section.
DAYLIGHT and REWASH-lamps are flashing:
When low level is detected in DEV, FIX or WASH
bath. The lamps will turn off when correct level is
reestablished.
If temperature is out of range in DEV or FIX bath.
The lamps will turn off when correct temperature
is reestablished.
Fig. 5/2 Daylight and Rewash Lamps
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CHAPTER 6
CLEANING AND MAINTENANCE
GENERAL
Performing maintenance on a scheduled basis
reduces the possibilities of equipment failure and the
loss of processing quality. Only one person shouldbe responsible for performing the preventive
maintenance program. That person should be
familiar with the equipment as well as its operational
characteristics and maintenance requirements.
A periodic major clean-up of the equipment is
important to maintain the processing quality and
reliability of the machine.
This clean-up should be performed either monthly or
after processing app. 1000m2 (10000 ft2)of film.
The major clean-up procedure can be performed in
2 to 4 hours depending on the condition of the
machine and on the proficiency of the person
cleaning it.
WARNING! Personnel performing any
maintenance or clean-up must familiarize
themselves with the SAFETY INSTRUCTIONS
and ENVIRONMENTAL PROTECTION in Chapter 0 before attempting any of these procedures.
WARNING! Be sure to disconnect electrical
power before performing any cleaning or
maintenance.
DRIP TRAY
The condensation lid underneath the top cover is
also designed as a drip tray. Place the drip tray
across the processor and use it when carrying awaythe racks for cleaning etc.
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REMOVING THE WET RACKS
When the racks have to be taken out for cleaning
etc., follow this description:
See Fig. 6/1.
Turn MAIN-switch off.
Remove top cover, condensation lid and dryer
cover.
Turn the crossover-guide from the neighbour rack
upwards.
Place the drip tray (the condensation lid) across
the machine as close to the bath as possible.
Step 1: Grab the rack in the handle opposite the
drive shaft and tilt it upwards while the bearings
are still resting on the drive shaft. Hold the rack in
this position for a few seconds to let chemicals
drip off.
Step 2: Pull the rack off the drive shaft and pull it
towards yourself (away from the drive shaft).
Lift the rack out and place it on the drip tray.
Carry the tray and rack away for cleaning etc.
Reinstall in the reverse order.
NOTE! Make sure that the bearings catch the
drive shaft and the drive gears mesh with the
worm gears.
NOTE! If the bath contains chemicals when the
rack is inserted, lower the rack very careful to
avoid that chemicals flow over into the other
tanks.
Fig. 6/1
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REMOVING THE DRYER RACK
In order to remove the dryer rack, follow the
description below:
See Fig. 6/2.
Remove top cover, condensation lid and dryer
cover.
Step 1: Stand on the rear side of the machine.
On the upper dryer cassette (A) is a black knob
(B) on the righthand side. Press the knob downand turn it 90° counterclockwise.
Remove the upper dryer cassette by lifting it up a
little and pull it to the right, out of the flange (C).
Step 2: Push the dryer rack to the right in order to
release the bearings from the drive shaft (D), and
lift it out of the processor.
After cleaning, it is very important that the dryer
rack is reinstalled according to step 3.
Step 3: Place the rack in the processor and make
sure that it is flush with the wash tank wall (E).
Then push the rack to the left (F) until the
bearings catch the drive shaft and the drive gears
mesh with the worm gears.
Reinstall upper dryer cassette and covers.
Fig. 6/2
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ROLLERS
When racks have been disassembled for cleaning or
servicing purposes it is very important that the rollers
are reinstalled in their correct positions.
The illustration opposite shows the type, part no and
correct position of each roller in the processor.
CAUTION! Light rollers are marked with a green
tap.
When reinstalling the roller pairs in the racks, be
very careful that the bearings are locked properly in
the respective slots as indicated in fig. 6/3 below.
DAYLIGHT GUIDE
When the daylight guide has been removed for
cleaning or servicing purposes it it very important
that it is reinstalled correctly.
Fig. 6/4 below shows how to install the daylight
guide.
Fig. 6/3 Roller Bearings Fig. 6/4 Installation of Daylight Guide
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ANTI-OXIDATION LIDS
Each rack is equipped with an anti-oxidation lid. To
remove the lids for cleaning and servicing, do the
following:
See Fig. 6/5.
Remove the rack as described in "REMOVING
THE WET RACKS".
Remove one pair of the top rollers (1).
Push the anti-oxidation lid out of the attachment in
the rack (2) and lift it out (3).
Reinstall in reverse order and verify that racks are
installed in correct tanks.
Fig. 6/5 Removing Anti-oxidation Lid
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REMOVING THE DRIVE SHAFT
The drive shaft can be removed from the machine
for cleaning or servicing (see Fig. 6/6).
Remove top cover, condensation lid, dryer cover,
upper air-distributing box and all racks from the
machine.
Remove the two screws (1) holding the motor
bracket.
Remove the drive shaft by pulling it out of the
bearing (2) in the tank front.
All gears are mounted on the drive shaft with
clips (3) which are easily pulled out using a pair of
pliers.
Before reassembling the machine you must be
sure that all worm gears are placed correctly on
the shaft according to the figure below.
Reinstall the drive shaft and fasten the motor
bracket.
Reinstall the racks and make sure that the
bearings on the rack ends engages the drive shaft
properly and that the drive gears mesh with the
worm gears.
Fig. 6/6 Removing the Drive Shaft.
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CLEANING
GENERAL
When using water for cleaning purposes, use warm
water 35°C - 40°C (95°F - 104°F).
DAILY CLEANING
It is recommended to clean the processor each day
before you start processing. Follow the procedure
below:
Clean the feed table with a moist cloth.
Do not use abrasive materials on the processor.
Drain the wash tank and close the drain-tube at
the end of each shift.
Check the level in both replenishment containers
and refill if needed.
Empty the waste-chemicals tanks.
CAUTION! Never cover the machine with a cloth
or piece of plastic to protect it from dust, as this
prevents free circulation around the machine
and can lead to overheating and increased
condensation.
WEEKLY CLEANING
CAUTION! Never use any hard tool or abrasive
materials when handling and cleaning the rollers.
Carefully lift the developer rack out as described
earlier in this chapter and rinse it with water.
Be sure to rinse off possible crystallization on film
guides.
When needed, use a good tank cleaner to clean
both tank and rack. Be careful not to get any of
this cleaner into the fixer section.
It is important to get all of the cleaner out of
the developer tank after cleaning and to rinse the
rack in plenty of water.
Carefully lift the wash rack out and rinse it with
water.
Cleaning of fixer rack is described in "MONTHLYCLEANING".
Empty wash water tank and clear off algae.
Remove and clean oxidation lids in all three racks.
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MONTHLY CLEANING
Carefully lift the fixer rack out and rinse it with
water. Be sure to rinse off possible crystallization
on film guides.
Remove dryer rack and rinse rubber rollers with
water.
Remove and inspect all worm gears and bearings
for excessive wear. Replace any worn or
damaged parts.
Clean the components of any residual chemicals.
Locate the water solenoid valve under the
machine. Disconnect the hose from the valve by
unscrewing the union nut, and remove the water
filter with a pair of pliers (see Fig. 6/7).
Clean the filter and reinstall it.
Clean the blades and inner housing of the
scavenger fan with a moist cloth to prevent
chemical build up. Make sure that the fan spins
freely.
CLEANING OF VALVES IN THEREPLENISHMENT PUMPS
NOTE! Service technicians only.
If a replenishment pump ceases to function properly,
let it suck some water in order to clear the valves of
chemicals.
If this does not help, take the pump apart and clean
both of the small valves in water (see Fig. 6/8).
Reinstall the valves and make sure, that they are
placed correctly for free, unobstructed flow.
Fig. 6/7 Water Filter
Fig. 6/8 Replenishment Pump
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CLEANING OF CIRCULATION PUMPS
NOTE! Service technicians only.
If a circulation pump ceases to function properly
clean the pump following the description below.
See Fig. 6/9.
Turn the MAIN-switch off.
Remove top cover and condensation lid.
Remove the cover to the right of the wet sections.
Lift the pump unit (A) out of the tank attachment
by pushing to the left and lift out. Pull as far as
the electric wire allows.
Dismount the inlet nozzle (B) by turning it
counterclockwise and pull out the impeller (C).
Remove the o-ring (D).
Dismount the hose (E).
Clean the inlet nozzle, the impeller, the o-ring and
the hose in water.
Clean the small hole in the hose (F).
Reinstall in reverse order. Pull back the electric
wire and install the pump unit in the tank
attachments.
Fig. 6/9 Circulation Pump
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MAINTENANCE
REPLACING AN INPUT SENSOR
NOTE! Service technicians only.
The machine is equipped with 2 input sensors
located in a special rail at the processor entrance.
To replace a sensor follow the description below:
See fig. 6/10.
Turn the MAIN-switch off.
Remove the top cover.
Remove the feed table (A) or PTS/Imagesetting
cassette by loosening the screws (B).
Remove the front plate (C) by pulling out from
beneath and lift off. The rail with the sensors (D)
will then be visible.
Disconnect the plug at the left side of the sensor.
Replace the sensor and remember to connect the
plug again.
Mount the front plate and feed table or
PTS/Imagesetting cassette in the reverse order,
turn MAIN-switch on and push the ON-button onthe Control Panel.
Fig. 6/10
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REPLACING A HEATER SAFETY FUSE
NOTE! Service technicians only.
The machine is equipped with two heater safety
fuses, one for DEV heater and one for FIX heater.
The fuses are placed to the right of the wet sections
underneath a cover. In order to replace a safety fuse
do the following (see Fig. 6/11):
Turn the MAIN-switch off.
Remove the top cover.
Remove the cover to the right of the wet sections.
Locate the safety fuse you want to change. DEV
(A) or FIX (B)
Remove the cable on top of the fuse (C).
Pull the fuse out (D) with a pair of pliers.
DO NOT TWIST!
Place the new fuse still using the pair of pliers
and make sure that you push the fuse down until
it feels tight (E) DO NOT TWIST!
Reinstall the cable (C) on the top of the fuse.
Reinstall the covers.
CAUTION! A blocked circulation pump might
cause a blown safety-fuse. Therefore it is very
important that you clean the circulation-pump
inlet and the small hole in the circulation hose
on the pump.
Fig. 6/11
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REPLACING A DAYLIGHT ORREWASH SENSOR
NOTE! Service technicians only.
The machine is equipped with sensors for the lids of
the daylight and rewash slots. The sensors are
placed to the right of the wet sections underneath a
cover. In order to replace a sensor do the following:
See Fig. 6/12 below.
Turn the MAIN-switch off.
Remove the top cover.
Dismount the cover (A) to the right of the wet
sections.
Locate the sensor you want to change. Daylight
(B) or rewash (C).
Loosen the screws (D).
Dismount the cable on the plug (E).
Pull the sensor (F) out of the attachment with a
pair of pliers.
Place the new sensor still using a pair of pliers
and make sure that it flushes with the top edge of
the attachment (G).
Connect the cable to the plug (E).
Reinstall the covers.
Fig. 6/12
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REPLACING A FUSE
NOTE! Authorized personnel only.
All fuses for the heaters, pumps and motors etc. are
placed on the PCB GCB, except for the dryer heater
fuses F4 and F5. These fuses are placed through
the bottom panel in the left side of the drawer (see
chapter 3).
The fuses are listed in a table in chapter 3.
In order to change a fuse, do the following:
Turn MAIN-switch off.
Push the OFF-button on the control panel.
Pull the drawer halfway out until it locks, then lift
up a little an pull the drawer all the way out.
The fuseholders are mounted through the drawer
cover.
Turn the fuseholder 90° counterclockwise and pull
it out.
Change the fuse with a new fuse of the correct
rating according to the fuselist in chapter 3.
Replace the fuseholder and close the drawer. In
order to close the drawer, lift up a little to release
the notches and push in.
CAUTION! Remember to close the drawer when
the fuse has been changed, in order to protect
the electronics from chemicals, if spilled.
REPLACING A RELAY
NOTE! Service technicians only.
The relays are placed underneath the cover in the
electronics drawer. In order to change a relay, do
the following:
Turn MAIN-switch off.
Push the OFF-button on the control panel.
Pull the drawer halfway out until it locks, then lift
up a little an pull the drawer all the way out.
Remove the two screws holding the cover. One in
each side of the drawer, mounted from below.
Find the worn-out relay and replace it with a new.
Reinstall the cover and close the drawer.
CAUTION! Remember to close the drawer when
the relay has been changed, in order to protect
the electronics from chemicals, if spilled.
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CHECK OF DEVELOPERREPLENISHMENTThe effectivity of the developer can either be
checked with a testing strip (ask your dealer of
chemicals) or you can use a well exposed and well
processed film as reference. If, after a week’s work,
the density of your film has decreased the
replenishment has probably been too low and a
higher setting of the REPLENISHMENT RATE (PAR
50, see chapter 4 "ADJUSTMENTS" and
APPENDIX) should be selected. If, however, the
density is good, the replenishment is sufficient. If
desired, a lower setting can then be tried, until it is
established which setting of the control is enough for
satisfactory replenishment.
CHECK OF FIXER REPLENISHMENTWhile the processor is working at its normal
temperature and speed, feed an unexposed film into
the processor. The film should be absolutely
transparent and without whitish spots or areas
spread at random over the film when it comes out of
the processor, otherwise the effectivity of the fixer is
too low and more replenishment should be added
(PAR 51, see chapter 4 "ADJUSTMENTS" and
APPENDIX).
The effectivity of the fixer and the silver contents of
the fixer can also be tested with a special testing
strip. Ask your local specialist for application of
testing strip.
CHECK OF OXIDATIONREPLENISHMENTIf the processor is left in stand by for longer periods,
this feature can be used. At the start of a new
working period, check the effectivity of the developer
as described above, and adjust the TIMEREPLENISHMENT RATE correspondingly.
(FIX = PAR 53, DEV = PAR 52, See chapter 4
"ADJUSTMENTS" and APPENDIX).
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CHAPTER 7
TROUBLE SHOOTING
GENERAL
If the machine does not work according to the
description in this book or does not process thematerial correctly, the following pages are meant as
a help for you.
Read them carefully and find the paragraph that
describes your problem.
CONDITIONS BEFORE STARTINGTROUBLE SHOOTING
The machine must be switched on by the MAIN-
switch and the ON-button on the Control Box.
For references see chapter 6 "CLEANING AND
MAINTENANCE" and chapter 3 with list of "FUSES"
and "ELECTRICAL DIAGRAMS" on the blue fold-out
page.
WARNING! When changing a fuse, first switch
off all power to the machine. Always ensure that
the new fuse is of the correct rating according
to the fuse list in chapter 3.
Causes demanding for repair jobs or checks
which preferably should be carried out by a
service technician, are marked with an asterisk (*).
Please turn over to the next page for thetrouble shooting chart.
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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY
MACHINE WILL NOT TURN ON. One or both interlock switches
deactivated.
Power cable not connected to
mains.
MAIN-switch off .
Fuse F509 blown.
Reinstall top cover and/or dryer
cover.
Connect cable.
Turn MAIN-switch ON.
Replace fuse.
MACHINE WILL NOT START UP. One or both interlock switches
deactivated.Fuse F510 blown.
*Relay K501 defective.
Reinstall top cover and/or dryer
cover.Replace fuse.
Replace relay.
MACHINE STARTS UP BUT
RUNS IN CONT. MODE, WHEN
SHOULD BE IN AUTO. MODE
Sensor-elbow for daylight or
rewash slot misplaced.
*Input sensors defective.
Mount elbow.
Replace defective sensors.
LOW LEVEL-LAMPS FOR
DEV/FIX FLASH.
WAIT-LAMP IS LIT.
Level in DEV or FIX tank
too low.
Check that drain tubes are closed
Check the level in the
replenishment containers.
Push replenishment buttons(see chapter 5).
LOW LEVEL-LAMP FOR WASH
FLASHES.
WAIT-LAMP IS LIT.
Level in WASH tank too low.
Filter in water solenoid valve
clogged.
*Solenoid valve defective
Check that drain tube is closed
Check that water supply valve is
opened.
Clean the filter in the water
solenoid valve (see chapter 6).
Replace water solenoid valve.
MACHINE DOES NOT START
WHEN FILM IS INSERTED.
*One or both input sensors
defective.
*PCB defective.
Replace defective sensor
(see chapter 6).
Call Service Technician.
MACHINE WILL NOT GO TO
STAND-BY AFTER END OF
PROCESSING CYCLE.
Machine in CONT mode
(PAR 07 = 01).
*Input sensors defective.
*Electronics defective.
Change PAR 07 from 01 to 00
(see APPENDIX).
Replace defective sensors
(see chapter 6).
Call Service Technician.
MACHINE WILL NOT GO TO
STAND-BY AFTER END OF
PROCESSING CYCLE USING
DAYLIGHT AND REWASH
SLOTS
Machine in CONT mode
(PAR 07 = 01).
*Daylight and/or rewash sensors
defective.
*Electronics defective
Change PAR 07 from 01 to 00
(see APPENDIX).
Replace defective sensors
(see chapter 6).
Call Service Technician.
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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY
NO WASH WATER. External water supply valve closed.
Filter in water solenoid valve
clogged.
*Solenoid valve defective.
Open external water supply valve.
Rinse filter (see chapter 6).
Replace valve.
DRYER BLOWER WORKS,
HEATER DOES NOT.
Parameter for dryer heating set
too low.
*Electronics defective.
Fuse F4 or F5 blown.*Relay K502 and/or K503
defective.
Set PAR 12 to correct temperature
(see chapter 4 and APPENDIX).
Call Service Technician.
Replace fuse.Replace defective relay.
DRYER BLOWER AND HEATER
DO NOT WORK.
Fuse F4, F5 and/or F505 blown.
*Electronics defective.
*Relay K506 defective.
Replace fuse.
Call Service Technician.
Replace relay.
DEVELOPER AND/OR FIXER
REPLENISHMENT PUMPS
WORK BUT NO
REPLENISHMENT.
Replenishment container empty.
Replenishment hoses blocked.
*Pump valves clogged or defective.
Refill containers.
Clean hoses.
Clean or replace valves.
(See chapter 6).
DEV REPLENISHMENT PUMP
DOES NOT WORK.
*Pump defective.
Fuse F508 blown.
*Relay K508 defective.
Replace defective parts.
Replace fuse.
Replace relay.
FIX REPLENISHMENT PUMP
DOES NOT WORK.
*Pump defective
Fuse F507 blown.
*Relay K507 defective.
Replace defective parts.
Replace fuse.
Replace relay.
PUMPS WORK BUT ONLY IN
MANUAL.
*Electronics defective. Call Service Technician.
REPLENISHMENT SYSTEM
WORKS ALTHOUGH NO
MATERIAL IS PASSING THE
SENSORS. MACHINE IS IN
AUTOMATIC MODE.
The daylight slot is open.
Time-replenishment circuits are
ON.
*Input sensor defective.
*PCB defective.
Closed the daylight slot.
Change PAR 57 to 00
(see APPENDIX).
Replace defective sensor
(See chapter 6).
Call Service Technician.
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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY
DEVELOPER IS NOT HEATING
UP. WAIT-LAMP AND LEVEL
INDICATOR LAMP NOT LIT.
Fuse F504 blown.
Parameter for DEV heating set too
low.
*Relay K505 defective.
*Heater element defective.
*Temperature sensor defective.
*Heater safety-fuse for DEV
bath blown.
*Electronics defective.
Replace fuse.
Set PAR 10 to correct value
(see chapter 4 and APPENDIX).
Replace relay.
Replace heater element.
Replace temperature sensor.
Replace heater safety-fuse
(see chapter 6).
Clean circulation-pump inlet and
circulation-hose or replace pump,
if defective.
Call Service Technician.
DEVELOPER OVERHEATS. Parameter for DEV heating set too
high.
*Relay K505 defective.
*Temperature sensor defective.
*Electronics defective.
Lower PAR 10 to correct value
(see chapter 4).
Replace relay.
Replace defective sensor.
Call Service Technician.
FIXER IS NOT HEATING UP.LEVEL LAMP NOT LIT.
Fuse F503 blown.Parameter for FIX heating set too
low.
*Relay K504 defective.
*Heater element defective.
*Temperature sensor defective.
*Heater safety-fuse for DEV
bath blown.
*Electronics defective.
Replace fuse.Set PAR 11 to correct value
(see chapter 4).
Replace relay.
Replace heater element.
Replace temperature sensor.
Replace heater safety-fuse
(see chapter 6).
Clean circulation-pump inlet and
circulation-hose or replace pump,
if defective.
Call Service Technician.
FIXER OVERHEATS. Parameter for FIX heating set too
high.
*Relay K504 defective.
*Temperature sensor defective.
*Electronics defective.
Lower PAR 11 to correct value
(see chapter 4).
Replace relay.
Replace defective sensor.
Call Service Technician.
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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY
DRIVE MOTOR DOES NOT RUN
NEITHER IN AUTO NOR IN
CONT MODE.
Fuse F512 blown.
*Drive motor defective.
*Electronics defective.
Replace fuse.
Replace defective motor
(see chapter 6).
Call Service Technician.
DRIVE MOTOR RUNS, BUT NO
FILM TRANSPORT.
Defective gear on drive motor,
rollers or drive shaft.
Film jammed inside the machine.
Replace any defective worm or
gear (see chapter 6).
Check that all rollers move freely
and that no films are jammed inthe sections.
DEVELOPER AND/OR FIXER
CIRCULATION PUMP DOES
NOT RUN.
Fuse F506 blown.
Low level in DEV and/or FIX
section.
*Pump defective.
*Relay K507 defective.
Replace fuse.
Push replenishment buttons.
(see chapter 5)
Replace defective pump.
Replace relay.
DEVELOPER AND/OR FIXER
CIRCULATION PUMPS RUN BUT
NO CIRCULATION
*Pump inlet blocked.
*Circulation hose blocked.
Clean circulation pump
(see chapter 6).
Clean circulation hose(see chapter 6).
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PROBLEMS WITH PROCESSED MATERIALSYMPTOM PROBABLE CAUSE REMEDY
FILM IS NOT COMPLETELY DRY. Dryer temperature set too low.
Fixer needs hardener.
Dryer section malfunctioning.
Machine runs too fast.
Set value in PAR 12 a little higher
(see chapter 4 and APPENDIX).
Add hardener to the fixer.
See page 7/3.
Try a program with longer dev.time.
THE FILM LOOKS MILKY I.E.
WHITISH AREAS AT RANDOM
OVER THE FILM
The fixing is insufficient.
Fixer too old or weak.
Fixer too cold.
Water runs from the wash setion
into the fixer section where it
cools and dilutes the fixer.
Use high speed fixer.
Set value in PAR 51 or 53 a little
higher.(see chapter 4 and APPENDIX).
Change fixer.
Set value in PAR 11 a little higher
(see chapter 4 and APPENDIX).
Check fixer heater function.
Check that the water drain hose is
not clogged or forms a water trap.
THE FILM HAS TOO LOW
DENSITY ALTHOUGHEXPOSURE IS CORRECT AND
FILM NOT TOO OLD.
Developer is exhausted.
Developer is too cold.
Developing time is too short.
Replenishment insufficient.
Circulation pump in developer
does not run.
Change developer.
Set value in PAR 10 a little higher(see chapter 4 and APPENDIX).
Check developer heater function.
Try a program with longer dev.
time.
Set value in PAR 50 a little higher
(see chapter 4 and APPENDIX).
See page 7/5.
FILM HAS STRIPES
LENGTHWISE OR CROSSWISE.
Defective or dirty rollers or guides. Take the rollers and guides out,
inspect and wash them.
Rollers and guides with dents or
other marks must be changed
(see chapter 6).
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PROBLEMS WITH PROCESSED MATERIALSYMPTOM PROBABLE CAUSE REMEDY
FILM HAS A TENDENCY TO
STICK IN THE WET OR DRY
SECTION.
Rollers or guides out of position
or dirty.
Fixer exhausted.
Fixer needs hardener.
Fixer too old.
Check rollers and guides for
correct position (see chapter 6).
Set value in PAR 51 or 53 a little
higher.
(see chapter 4 and APPENDIX).
Add hardener.
Change fixer.
FILM HAS A GREY FOG. Fixer in developer. Clean the developer tank andchange the developer.
FILM HAS A DICHROIC FOG. Developer is drawn into fixer.
Fuse F506 blown.
*Relay K507 defective.
*Pump defective.
*Pump inlet blocked.
*Circulation hose blocked.
Clean the fixer tank, fixer rollers
and change the fixer.
Replace fuse.
Replace relay.
Replace defective pump.
Clean circulation pump
(see chapter 6).
Clean circulation hose
(see chapter 6).
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CHAPTER 8
ORDERING SPAREPARTS FOR EASYCOMPACT 55
When ordering spareparts, see the iso-metric drawings and look up the part numbers in the spareparts list.
Please state carefully the specification, the part number of the sparepart and the number of items wanted.
Send your order to your local dealer.
If, though, a certain sparepart is not specified in this chapter, contact your DuPont Equipment Service
Responce Center for further information.
Spareparts for Easycompact 72 are specified in chapter 9.
PARTS DELIVERED
Art.No US Part No Specifications Quantity
6G74 102 679224001 PROCESSOR EASYCOMPACT 55 EUROPE . . . . . . . . . . . . 1or
679298001 PROCESSOR EASYCOMPACT 55 USA . . . . . . . . . . . . . . 1
6784 EGY 672781500 INSTALLATION KIT, EASYCOMPACT 55 EUROPE . . . . . . . . 1or
673709500 INSTALLATION KIT, EASYCOMPACT 55 USA . . . . . . . . . . . 1672761400 SPAREPARTS KIT, EASYCOMPACT 55/72 . . . . . . . . . . . . . 1
INSTALLATION KIT EUROPE , Art.No 6784 EGY, US Part No 672781500
Art.No US Part No Specifications Quantity
6784 618 674030001 TUBE, SUCTION D12X355 . . . . . . . . . . . . . . . . . . . . . . 2
6784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 BCN 675714001 SPLICE Q3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1676586001 CABLE-TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1671164400 TRAY, DRIP / LID, CONDENSATION 638X275.5X34 . . . . . . . . 1671175000 OPERATING INSTRUCTIONS, EASYCOMPACT 40/55/72 . . . . . 1
6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1
6784 EDY 672525300 CLAMP, HOSE D22-25.4 . . . . . . . . . . . . . . . . . . . . . . . 36784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M . . . . . . . . . . . . . . . . . . . . 16784 EBD 672543800 FITTING, NIPPLE, 3/4"X1/2" . . . . . . . . . . . . . . . . . . . . . 16784 EBH 672544600 GASKET 1/2"X2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EBF 672545300 HOSE, FLEXIBLE D21/23 . . . . . . . . . . . . . . . . . . . . . . . 4 M
672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1
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INSTALLATION KIT USA , US Part No 673709500
Art.No US Part No Specifications Quantity
675313001 CLAMP, HOSE D13.7-15.3 . . . . . . . . . . . . . . . . . . . . . . 26784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 BVS 676040001 HOSE, D25 MM, PER M. . . . . . . . . . . . . . . . . . . . . . . . 10
676062001 CLAMP, HOSE D18-38 . . . . . . . . . . . . . . . . . . . . . . . . 14671164400 TRAY, DRIP / LID, CONDENSATION 638X275.5X34 . . . . . . . . 1
6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 1671585800 FIT. TEE, HOSE D25x90° . . . . . . . . . . . . . . . . . . . . . . . 2671585900 FIT. ELBOW, HOSE D25X90° . . . . . . . . . . . . . . . . . . . . 4
671586000 HOSE, INLET 3/4" NPTX5M . . . . . . . . . . . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1
SPAREPARTS KIT, Art.No XXXX XXX , US Part No 672761400
(See illustration opposite)
Art.No US Part No Specification Quantity
6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10 . . . . . . . . . . . . . . . . . . . 4
6784 ABU 674146001 BEARING, OVAL D10/14X10 . . . . . . . . . . . . . . . . . . . . . 26784 644 675534001 FUSE 5A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 DJD 675671001 FUSE 1A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 944 676010001 KEY, ALLEN 1.5 MM . . . . . . . . . . . . . . . . . . . . . . . . . 1
6784 EDR 676169001 O-RING D20X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 DWA 671245800 BEARING, WORM SHAFT D10.2X36X22 . . . . . . . . . . . . . . 1
671357100 LABEL, SPAREPARTS BOX . . . . . . . . . . . . . . . . . . . . . 16784 DWP 671444500 BEARING D10.3/13X46 . . . . . . . . . . . . . . . . . . . . . . . . 46784 DWW 671445200 CLIP, WORM D2X15.5 . . . . . . . . . . . . . . . . . . . . . . . . 16784 BGM 671601400 FUSE 3A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . . 16784 BGN 671602900 FUSE 1.5A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . 16784 DYE 671607500 FUSE 250mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 16784 DYF 671607600 FUSE 500mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 2
6784 DYG 671607900 FUSE 10A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 26784 EGV 671609900 FUSE 12A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 16784 FAD 671634000 FUSE 0.8A, 6.4X31.8 MM, S/B . . . . . . . . . . . . . . . . . . . . 16784 EEC 671685200 FUSE, TERMO 72°C . . . . . . . . . . . . . . . . . . . . . . . . . 26784 DZB 671896400 GEAR Z29, D10/31.7X7.5 (44103) W. SCREW . . . . . . . . . . . 1
671896500 GEAR, WORM, RIGHT, W. CLIP . . . . . . . . . . . . . . . . . . . 1671896600 GEAR, WORM, LEFT, W. CLIP . . . . . . . . . . . . . . . . . . . . 1672093900 LABEL, FUSE "DON’T BEND" . . . . . . . . . . . . . . . . . . . . 1672410700 GEAR Z30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6784 EAS 672529800 BOX, SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EGX 672538700 GREASE, TUBE, 20 ML . . . . . . . . . . . . . . . . . . . . . . . 16784 EJF 673403700 GEAR Z34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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ACCESSORIES
Art.No US Part No Specifications
6784 FAH 671626400 TIMER, DIGITAL6G74 012 671920900 TROLLEY FOR REPL. CONTAINERS (WITHOUT CONTAINERS)6G87 013 671917500 CASSETTE, DAYLIGHT6G87 010 671928000 KIT, "THROUGH THE WALL", ECP 556784 ELS 671931200 KIT, SENSOR, OUTPUT6G87 015 671919500 KIT, EXHAUST
672219500 CONTAINER, REPLENISHMENT, DEV., 50L672220000 CONTAINER, REPLENISHMENT, FIX., 50L
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SPAREPARTS
Easycompact 55
THE FOLLOWING PAGES CONTAIN ISO-METRIC DRAWINGS WITH SPAREPARTS,
PART NUMBERS AND ARTICLE NUMBERS.
COMPLETE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/6
DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8
STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1
CIRCULATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/12
TANK SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/14
DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/18
FIXER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/20
WASH RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/22
DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/24
ELECTRONICS CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/28
YOU WILL FIND THE SPAREPARTS FOR EASYCOMPACT 72 IN CHAPTER 9.
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COMPLETE MACHINE
Pos.No Art.No Us Part No Specification
1 671891200 PANEL, TOP, COMPLETE
2 673441300 HANDLE, MAGNET, RIGHT
3 672067200 LID, PANEL, DAYLIGHT/REWASH L=566
4 672070500 PANEL, TOP 766X614.5X82
5 6784 ECX 671467300 HANDLE, MAGNET, LEFT
6 6784 ECY 672202700 HANDLE, L. DAYLIGHT/REWASH 57.6X22X12
7 6784 ECZ 672200700 HANDLE, R. DAYLIGHT/REWASH 57.6X23X12
8 672200800 PLATE, HANDLE 72X53X25.3
9 6784 FAO 671452800 BRACKET, MAGNET, DAYLIGHT 36X20.2X10
10 6784 EDA 672067500 HINGE, LID, DAYLIGHT L=560
11 6784 DHN 671664600 CAP, KNOB D24 RED
12 672395200 PANEL, DRYER
13 672811300 BASKET, WIRE 765X407X334.5
671953600 BASKET, WIRE, LARGE, COMPLETE (OPTION)
14 672069900 PANEL, FENDER 910X222.5X28
15 672071600 PANEL, FRONT 766X239.5X29.5
16 6784 EDC 672776900 TRAY, FEED
17 6784 EDD 672071300 HINGE, LID, REWASH L=560
18 6784 FCG 671452700 BRACKET, MAGNET, REWASH 48.7X36X1019
20
21
22
23
24
25
26
2728
29
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DAYLIGHT CASSETTE
Pos.No Art.No Us Part No Specification
6G87 013 671917500 CASSETTE, DAYLIGHT, COMPLETE OPTIONAL
1 672803700 SHELF, FEED
2 6784 EDE 671345300 ROLLER, PUR D22 H, SHT
3
4 6784 EDG 672803900 SPRING, GAS, COMPLETE
5 6784 EKZ 673437700 BUSHING, R. HINGE, CASSETTE D24/40X28
6 6784 FAA 673437800 BUSHING, L. HINGE, CASSETTE D24/40X28
7 672064000 BRACKET, SPRING, CASSETTE 58.6X32X29
8 6784 EDK 672072800 PANEL, LID, CASSETTE
9
10
11
12
13
14
15
16
17
18
1920
21
22
23
24
25
26
27
2829
30
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STAND
Pos.No Art.No Us Part No Specification
STAND, CLOSED, COMPLETE
6G74 012 671920900 TROLLEY, COMPLETE (W.O. CONTAINERS)
1 672800200 FRAME, REAR, CLOSED STAND
2 6784 DVM 671388001 STOPPER D120X10
3 672068700 PANEL, REAR, CLOSED STAND 749X666X27.5
4 6784 DXN 671526300 SCREW M6X30
5 671899700 RAIL, R. STAND
6 671345000 BAR, STOP, CABINET, EL
7 6784 EDL 671526200 NUT M6/D10X20
8 672065400 RAIL, L. STAND L=750
9 672800100 FRAME, FRONT, CLOSED STAND
10 672068400 PANEL, FRONT 749x666x27.5
11 672805100 LEG, STAND
12 6784 EDN 672527600 LOCK, MAGNETIC
13 6784 EDM 671528500 SCREW D2. 9X10
14 6784 947 676051001 LEG, ADJUSTABLE
15 6784 BQD 671504001 NUT M10
16 6G74 012 671920900 TROLLEY WITH WHEELS
17 6784 EAR 672528100 WHEEL
18 672069600 PANEL, SIDE 747.5X613.5X18.5
* NOT ILL. 672219500 REPLENISH TANK, 50 L, FIX* NOT ILL. 672220000 REPLENISH TANK, 50 L, DEV.
21
22
23
24
25
26
27
2829
30
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CIRCULATION SYSTEM
Pos.No Art.No Us Part No Specification
1 6784 AQQ 676341001 HOSE, SUCTION RED PL. , PER M
2 675313001 CLAMP, HOSE D13.7-15.3
3 673401700 VALVE, ADJ. (SLOTTED TOP)
4 6784 AQP 676342001 HOSE, SUCTION BLUE PL. , PER M
5 671875001 PUMP, OSCILLATION
6 672551000 FITTING, HOSE 12X90°
7 6784 EDQ 672800000 TUBE, OVERFLOW, WASH
8 6784 EDR 676169001 O-RING D20X2
9 6784 CSH 673002001 HOSE, REPLENISH D10X2
10 6784 618 674030001 TUBE, SUCTION D12X355 GREY
11 6784 EAT 672539200 VALVE, SOLENOID 24DC 3L
12 6784 EDS 671892600 TUBE, OVERFLOW, DEV/FIX
13 6784 FUG 671638200 PUMP, CIRCULATION, DEV/FIX
14 6784 FUL 671351900 TUBE, PUMP, DIVE D10.8X112
15 6784 EDW 672201100 FITTING, OVERFLOW D41/3/4"X60
16 6784 EDX 672541500 O-RING D28.17X3.53
17 6784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M
18 6784 EBF 672545300 HOSE, FLEXIBLE D21/23, PER M EUROPE ONLY
6784 BVS 676040001 HOSE, D25 MM, PER M. USA ONLY 19 6784 EDY 672525300 CLAMP, HOSE D22/25 EUROPE ONLY
6784 951 676042001 CLAMP, HOSE D20-32 USA ONLY
20 6784 EDZ 671456600 FITTING, DRAIN
21 6784 CLP 676079001 CLAMP, HOSE D16 PL
22 6784 FUM 671350700 PLATE, MOUNT, PUMP, DEV/FIX
23 6784 FUH 671642900 IMPELLER
24
25
2627
28
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TANK SECTION
Pos.No Art.No Us Part No Specification
1 6784 EAY 672539900 STOPPER D14X7
2 672200900 BRACKET, COVER, BAR, MOUNT.
3 6784 DYR 671686400 SWITCH, LID, 2 CONTACTORS
4 6784 ANS 675916001 LAMP, 24 PM, RED
5 6784 BXB 676263001 TERMINAL DAYLIGT/REWASH
6 6784 EEB 673429700 SWITCH, REED
7 6784 EEC 671685200 FUSE, THERMO 72’C W.GROMMET
8 6784 DMB 671654600 SENSOR, KTY, BATH
9 6784 EED 672804100 HEATER W. GASKET
10 6784 EEE 673400500 GASKET, HEATER 51X46X2
11 6784 EEF 672201200 BRACKET, SWITCH, REED
12 6784 EEG 673445800 MOTOR, SWF 403.933 MODIFIED
13 6784 DWT 671445000 BUSHING, BRACKET, MOTOR D6/10X6
14 671342000 BRACKET, MOTOR/TANK 100X58X43
15 671342100 BRACKET, SHAFT, WORM, MOTOR 97X90
16 6784 DWS 671444900 WASHER, SLIDE, MOTOR D10.2/28
17 6784 EAW 672539600 SPRING, DISC D10.2/28X1.5
18 6784 DZE 671896700 GEAR Z50, D10/51.7X15/22 W. CLIP
19 6784 DHB 671628600 SWITCH, REED, SENSOR20 6784 EEH 671356000 SHAFT, WORM, COMPLETE
21 6784 DZC 671896500 GEAR, WORM, RIGHT, W. CLIP
22 6784 EEJ 676064001 CIRCLIP D10
23 6784 BVR 676033001 BEARING, BALL D10/26X8
24 6784 DWV 671445100 HOUSING, BEARING 30X30X10
25 6784 DZD 671896600 GEAR, WORM, LEFT W. CLIP
26 6784 EAB 672396000 SHAFT, DRIVE D9.6/760
27 6784 EEK 671453000 BEARING, DRIVE D24/18X11.8
28 671453001 BRACKET, FAN29 6784 BQW 671605400 FAN
30 6784 EEL 671567800 PACKING, FOAM 10X20, PER. M
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TANK SECTION
Pos.No Art.No Us Part No Specification
31 671161000 TANK
32 6784 EEM 672543000 O-RING D1.5/2.5
33 671341900 BRACKET, PANEL, FRONT
34 6784 DVK 672752600 BOX, CONTROL, COMPLETE
35 6784 EBS 672771400 PCB, CTB04 W. CABLE
36 6784 DYN 671684200 FRONT PANEL, CONTROL BOX W. PLUG
37 672071600 PANEL, FRONT
38 6784 DWW 671445200 CLIP D2X15.5
39
40
41
42
43
44
45
46
47
48
4950
51
52
53
54
55
56
57
5859
60
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DEVELOPER RACK
Pos.No Art.No Us Part No Specification
6784 EEN 672763100 DEVELOPER RACK, COMPLETE
1 6784 EEP 671161300 LID, ANTIOXY. DEV
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
7 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT
8 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
10 6784 EES 671888700 PLATE, SIDE, R. DEV. W. BEAR./GEARS
11 6784 FAQ 672772300 GEAR Z22 D9.9/21.7X7.5 M=1 (4889) W. SCREW
12 6784 EEV 671343300 GUIDE, MODULE SHORT
13 6784 EEW 671342900 SHAFT, SPACER D8
14 6784 EEX 671343100 GUIDE, MODULE, 105X60X11
15 6784 EEV 671343300 GUIDE MODULE, SHORT
16 6784 EEZ 671343500 SHAFT, SPACER D8
17 674105001 STOPPER, SHAFT D10/17.5X7.5
18 6784 ABU 674146001 BEARING, OVAL D10/14X10
19 6784 EFA 671342700 ROLLER, PUR D22 H, SHT20 6784 EFB 671342600 ROLLER, RUBBER D22 MT, SHT
21 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10
22
23 6784 EFD 671343700 SHAFT, SPACER D8
24 671344800 GUIDE, MODULE, DAYLIGHT
25 6784 EFF 671453300 BRACKET, ENT. DAYLIGHT 28X12.8X6.5
26 6784 EFG 672217500 GUIDE, ENT. DAYLIGHT 69X20X29.5
27 6784 EFH 671161200 PLATE, SIDE, L. DEV
28 671446800 GUIDE, MODULE, THIN 105X41X1129 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT 43X41X11
30 671164400 TRAY, DRIP/LID, CONDENSATION
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FIXER RACK
Pos.No Art.No Us Part No Specification
6784 EFL 672763500 FIXER RACK, COMPLETE
1 6784 EFM 671161400 LID, ANTIOXY. FIX/WASH
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT
7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
9 6784 EEV 671343300 GUIDE, MODULE, SHORT
10 6784 EEW 671342900 SHAFT, SPACER
11 6784 EEX 671343100 GUIDE, MODULE 105X60X11
12 6784 EEV 671343300 GUIDE, MODULE, SHORT
13 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR. /GEARS
14 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
15 6784 EFQ 671343600 BRACKET, GUIDE, CROSS-OVER 85X28.3
16 6784 EFD 671343700 SHAFT, SPACER D8
17 6784 EFR 671156100 PLATE, SIDE, FIX/WASH
18 6784 EFS 671346500 SHAFT, SPACER, GEAR D8
19 671344800 GUIDE, MODULE, DAYLIGHT20 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
21
22
23
24
25
26
27
2829
30
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WASH RACK
Pos.No Art.No Us Part No Specification
6784 EFT 672765700 WASH RACK, COMPLETE
1 6784 EFM 671161400 LID, ANTIOXY. FIX/WASH
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT
7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
10 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR./GEARS
11 6784 EEV 671343300 GUIDE, MODULE, SHORT
12 6784 EEW 671342900 SHAFT, SPACER D8X577.5
13 6784 EEX 671343100 GUIDE, MODULE 105X60X11
14 6784 EEV 671343300 GUIDE, MODULE, SHORT
15 6784 EFD 671343700 SHAFT, SPACER D8
16 671446800 GUIDE, MODULE, THIN 105X41X11
17 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
18 6784 EFV 671347000 BRACKET, R. GUIDE, CROSS-OVER 86X46
19 67224700 FINGER GUIDE, CROSS-OVER, REW. 46.8X53X220 6784 EFR 671156100 PLATE, SIDE, FIX/WASH
21 6784 EFX 671343800 BRACKET, L. GUIDE, CROSS-OVER 86X46
22 6784 EFS 671346500 SHAFT, SPACER, GEAR D8
23 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT, SHORT
24 671344800 GUIDE, MODULE, DAYLIGHT
25
26
27
2829
30
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DRYER SECTION
Pos.No Art.No Us Part No Specification
6784 EFY 672763300 DRYER RACK, COMPLETE
1 6784 EFZ 672761600 CABINET, DRYER, UPPER
2 6784 EAZ 672540100 LOCK, PUSH D13X25
3 6784 EGA 671889100 PLATE, SIDE, R. DRYER W. BEAR. /GEARS
4 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
5 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10
6 6784 DZB 671896400 GEAR, Z29 D10/31.7X7.5 (23965) W. SCREW
7 6784 ABU 674146001 BEARING, OVAL D10/14X10
8 6784 EJF 673403700 GEAR Z34 D9.75/35.7X7.5 M=1
9 6784 EJJ 672735200 GEAR Z34 D9.9/35.7X7.5M=1 (4063) W. SCREW
10 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT
11 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5
12 6784 EGB 671344400 ROLLER, RUBBER D30.05 SHT
13 6784 EEQ 671342400 ROLLER, PUR D30 H, SHT
14 6784 EGC 671344500 ROLLER, RUBBER D30 LT
15 6784 EGD 671347200 ROLLER, PUR D30 H, LT
16 671453600 TRAY, DRIP, DRYER
17 6784 EGE 671453700 GUIDE, DRYER
18 6784 EGF 671453800 SPACER, DRYER
19 6784 EGG 671889000 PLATE, SIDE, L. DRYER20 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
21 6784 EFP 672395700 BRACKET, GUIDE, ENTR. DRYER
22 671446800 GUIDE, MODULE, THIN 105X41X11
23 6784 EFD 671343700 SHAFT, SPACER D8
24 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT
25 6784 EGH 672761500 CABINET, DRYER, LW.
26 6784 EGJ 671685400 CAPACITOR 4UF 440V
27 6784 EGK 671344900 PLATE, AIR 111X98.5X20.5
28 6784 EGL 672201600 COVER, FAN 245.3X26.0829 6784 EGM 671348000 HEATER, ELEMENT 220V 1500W 65’C
30 6784 EGN 671359800 FAN, RADIAL
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DRYER SECTION
Pos.No Art.No Us Part No Specification
31 6784 EGP 671454200 COVER, TERMINAL, DRY.206X108X3
32 6784 DYM 671683800 SENSOR, KTY, DRYER WITHOUT FLEX
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
4950
51
52
53
54
55
56
57
5859
60
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ELECTRONICS CABINET
Pos.No Art.No Us Part No Specification
1 6784 EGQ 672804200 LID, CABINET, EL.
2 6784 DGV 672518700 FUSE HOLDER, COMPLETE
3 6784 DJB 675530001 FUSE 0.25A 6.3X32, FAST
6784 BGN 671602900 FUSE 1.5A 6.3X32 S/B
6784 BGM 671601400 FUSE 3A 6.3X32 S/B
6784 DJD 675671001 FUSE 1A 6.3X32 FAST
6784 645 675535001 FUSE 0.5A 6.3X32 FAST
6784 644 675534001 FUSE 5A 6.3X32 FAST
4 6784 FUO 671642500 PCB GCB WITH SOFTWARE
5 673755500 KIT, UPDATE, SOFTWARE DP RAPID
6 6784 DKH 671654100 RELAY 24 V DC. 16A.
7 6784 653 676314001 SWITCH, MAIN, KEY 6 CONT. 20A.
8 672060100 PANEL, FRONT CABINET EL.
9 6784 BAT 678064001 TERMINAL, CHANGEOVER
10 6784 ABE 678017001 TERMINAL, CONNECTION SAKS 6
11 671453900 COVER, FUSE, CABINET EL. 119X98.5X58
12 6784 BUT 675185001 NUT, BUSHING PG 16
13 6784 BUU 675186001 BUSHING, CABLE PG 16
14 6784 EGT 676329001 GROMMET, MEMBRANE D1815 6784 CCH 675181001 BUSHING, CABLE PG 11
16 6784 BUQ 675180001 NUT, BUSHING PG 11
17 671643900 TRANSFORMER
18 671454000 LID, FUSE, CABINET, EL. 66X53.5X15
19 6784 DYG 671607900 FUSE 10A 6.3X32 FAST
6784 EGV 671609900 FUSE 12A 6.3X32 FAST, USA ONLY
20 6784 BAS 671684700 HOLDER, FUSE, COMPLETE
21 671614200 PLUG, PHOENIX
22 671614000 PLUG, PHOENIX23
24
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CHAPTER 9
ORDERING SPAREPARTS FOR EASYCOMPACT 72
When ordering spareparts, see the iso-metric drawings and look up the part numbers in the spareparts list.
Please state carefully the specification, the part number of the sparepart and the number of items wanted.
Send your order to your local dealer.
If, though, a certain sparepart is not specified in this chapter, contact your DuPont Equipment Service
Response Center for further information.
Spareparts for Easycompact 55 are specified in chapter 8.
PARTS DELIVERED
Art.No US Part No Specifications Quantity
6G74 103 679225001 PROCESSOR EASYCOMPACT 72, EUROPE . . . . . . . . . . . 1or
679299001 PROCESSOR EASYCOMPACT 72, USA . . . . . . . . . . . . . . 1
672782300 INSTALLATION KIT, EASYCOMPACT 72, EUROPE . . . . . . . . 1or
673709700 INSTALLATION KIT, EASYCOMPACT 72, USA . . . . . . . . . . 1672761400 SPAREPARTS KIT, EASYCOMPACT 55/72 . . . . . . . . . . . . . 1
INSTALLATION KIT EUROPE , Art.No XXXX XXX, US Part No 672782300
Art.No US Part No Specifications Quantity
6784 618 674030001 TUBE, SUCTION D12X355 . . . . . . . . . . . . . . . . . . . . . . 2
6784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 BCN 675714001 SPLICE Q3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1676586001 CABLE-TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6784 EHD 671164600 TRAY, DRIP / LID, CONDENSATION 813X275.5X34 . . . . . . . . 1671175000 OPERATING INSTRUCTIONS, EASYCOMPACT 40/55/72 . . . . . 1
6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1
6784 EDY 672525300 CLAMP, HOSE D22-25.4 . . . . . . . . . . . . . . . . . . . . . . . 36784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M . . . . . . . . . . . . . . . . . . . . 16784 EBD 672543800 FITTING, NIPPLE, 3/4"X1/2" . . . . . . . . . . . . . . . . . . . . . 16784 EBE 672544600 GASKET 1/2"X2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EBF 672545300 HOSE, FLEXIBLE D21/23 . . . . . . . . . . . . . . . . . . . . . . . 4 M
672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1
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INSTALLATION KIT USA, US Part No 673709700
Art.No US Part No Specifications Quantity
675313001 CLAMP, HOSE D13.7-15.3 . . . . . . . . . . . . . . . . . . . . . . 26784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 BVS 676040001 HOSE, CLEAR PL D25 MM, PER M . . . . . . . . . . . . . . . . . 10
676062001 CLAMP, HOSE D18-38 . . . . . . . . . . . . . . . . . . . . . . . . 146784 EHD 671164600 TRAY, DRIP / LID, CONDENSATION 813X275.5X34 . . . . . . . . 16796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 1
671585800 FIT. TEE, HOSE D25X90° . . . . . . . . . . . . . . . . . . . . . . 2671585900 FIT. ELBOW, HOSE D25X90° . . . . . . . . . . . . . . . . . . . . 4
671586000 HOSE, INLET 3/4"NPTX5M . . . . . . . . . . . . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1
SPAREPARTS KIT, Art.No XXXX XXX, US Part No 672761400
(See illustration opposite)
Art.No US Part No Specification Quantity
6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10 . . . . . . . . . . . . . . . . . . . 4
6784 ABU 674146001 BEARING, OVAL D10/14X10 . . . . . . . . . . . . . . . . . . . . . 26784 644 675534001 FUSE 5A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 2
6784 DJD 675671001 FUSE 1A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 944 676010001 KEY, ALLEN 1.5 MM . . . . . . . . . . . . . . . . . . . . . . . . . 1
6784 EDR 676169001 O-RING D20X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 DWA 671245800 BEARING, WORM SHAFT D10.2X36X22 . . . . . . . . . . . . . . 1
671357100 LABEL, SPAREPARTS BOX . . . . . . . . . . . . . . . . . . . . . 16784 DWP 671444500 BEARING D10.3/13X46 . . . . . . . . . . . . . . . . . . . . . . . . 46784 DWW 671445200 CLIP, WORM D2X15.5 . . . . . . . . . . . . . . . . . . . . . . . . 16784 BGM 671601400 FUSE 3A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . . 16784 BGN 671602900 FUSE 1.5A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . 16784 DYE 671607500 FUSE 250mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 16784 DYF 671607600 FUSE 500mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 2
6784 DYG 671607900 FUSE 10A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 26784 EGV 671609900 FUSE 12A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 16784 FAD 671634000 FUSE 0.8A, 6.4X31.8 MM, S/B . . . . . . . . . . . . . . . . . . . . 16784 EEC 671685200 FUSE, TERMO 72°C . . . . . . . . . . . . . . . . . . . . . . . . . 26784 DZB 671896400 GEAR Z29, D10/31.7X7.5 (44103) W. SCREW . . . . . . . . . . . 1
671896500 GEAR, WORM, RIGHT, W. CLIP . . . . . . . . . . . . . . . . . . . 1671896600 GEAR, WORM, LEFT, W. CLIP . . . . . . . . . . . . . . . . . . . . 1672093900 LABEL, FUSE "DON’T BEND" . . . . . . . . . . . . . . . . . . . . 1672410700 GEAR Z30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6784 EAS 672529800 BOX, SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EGX 672538700 GREASE, TUBE, 20 ML . . . . . . . . . . . . . . . . . . . . . . . 16784 EJF 673403700 GEAR Z34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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ACCESSORIES
Art.No Us Part No Specifications
6784 FAH 671626400 TIMER, DIGITAL
6G74 012 671920900 TROLLEY FOR REPL. CONTAINERS (WITHOUT CONTAINERS)
6G87 014 671917700 CASSETTE, DAYLIGHT
6G87 011 671928100 KIT, "THROUGH THE WALL" ECP 72
6784 ELT 671331300 KIT, SENSOR, OUTPUT
6G87 015 671919500 KIT, EXHAUST
672220000 CONTAINER, REPLENISHMENT, DEV., 50L
672219500 CONTAINER, REPLENISHMENT, FIX., 50L
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SPAREPARTS
Easycompact 72
THE FOLLOWING PAGES CONTAIN ISO-METRIC DRAWINGS WITH SPAREPARTS,
PART NUMBERS AND ARTICLE NUMBERS.
COMPLETE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/6
DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/8
STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/10
CIRCULATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/12
TANK SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/14
DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/18
FIXER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/20
WASH RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/22
DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/24
ELECTRONICS CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/28
YOU WILL FIND THE SPAREPARTS FOR EASYCOMPACT 55 IN CHAPTER 8.
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COMPLETE MACHINE
Pos. No Art. No Us Part No Specification
1 671891300 PANEL, TOP, COMPLETE
2 673441300 HANDLE, MAGNET, RIGHT
3 672067800 LID, PANEL, DAYLIGHT/REWASH L=741
4 672070600 PANEL, TOP 941X614.5X103
5 6784 ECX 671467300 HANDLE, MAGNET, LEFT
6 6784 ECY 672202700 HANDLE, L. DAYLIGHT/REWASH 57.6X22X12
7 6784 ECZ 672200700 HANDLE, R. DAYLIGHT/REWASH 57.6X23X12
8 672200800 PLATE, HANDLE 72X53X25.3
9 6784 FAO 671452800 BRACKET, MAGNET, DAYLIGHT 36X20.2X10
10 6784 EGZ 672068100 HINGE, LID, DAYLIGHT L=735
11 6784 DHN 671664600 CAP, KNOB D24 RED
12 672395300 PANEL, DRYER
13 672811600 BASKET, WIRE 940X407X334.5
671953700 BASKET, WIRE, LARGE, COMPLETE (OPTION)
14 672069900 PANEL, FENDER 910X222.5X28
15 672071900 PANEL, FRONT 941X222.5X37
16 6784 EHB 672777000 TRAY, FEED
17 6784 EHC 672071400 HINGE, LID, REWASH L=735
18 6784 FCG 671452700 BRACKET, MAGNET, REWASH 48.7X36X1019
20
21
22
23
24
25
26
2728
29
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DAYLIGHT CASSETTE
Pos.No Art.No Us Part No Specification
6G87 014 671917700 CASSETTE, DAYLIGHT, COMPLETE OPTIONAL
1 672803800 SHELF, FEED
2 6784 EDE 671345300 ROLLER, PUR D22 H, SHT
3
4 6784 EDG 672803900 SPRING, GAS, COMPLETE
5 6784 EKZ 673437700 BUSHING, R. HINGE, CASSETTE D24/40X28
6 6784 FAA 673437800 BUSHING, L. HINGE, CASSETTE D24/40X28
7 672064000 BRACKET, SPRING, CASSETTE 58.6X32X29
8 672073100 PANEL, LID, CASSETTE
9
10
11
12
13
14
15
16
17
18
1920
21
22
23
24
25
26
27
2829
30
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STAND
Pos.No Art.No Us Part No Specification
STAND, CLOSED, COMPLETE
6G74 012 671920900 TROLLEY, COMPLETE (W.O. CONTAINERS)
1 672800500 FRAME, REAR, CLOSED STAND
2 6784 DVM 671388001 STOPPER D120X10
3 672069300 PANEL, REAR 841X749X27.5
4 6784 DXN 671526300 SCREW M6X30
5 671899700 RAIL, R. STAND
6 671345000 BAR, STOP, CABINET, EL
7 6784 EDL 671526200 NUT M6/D10X20
8 672065400 RAIL, L. STAND L=750
9 672800400 FRAME, FRONT, CLOSED STAND
10 672069000 PANEL, FRONT 841X749X27.5
11 672805100 LEG, STAND
12 6784 EDN 672527600 LOCK, MAGNETIC
13 6784 EDM 671528500 SCREW D2. 9X10
14 6784 947 676051001 LEG, ADJUSTABLE
15 6784 BQD 671504001 NUT M10
16 6G74 012 671920900 TROLLEY WITH WHEELS
17 6784 EAR 672528100 WHEEL
18 672069600 PANEL, SIDE 747.5X613.5X18.5
* NOT ILL. 672219500 REPLENISH TANK, 50 L, FIX* NOT ILL. 672220000 REPLENISH TANK, 50 L, DEV.
21
22
23
24
25
26
27
2829
30
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CIRCULATION SYSTEM
Pos.No Art.No Us Part No Specification
1 6784 AQP 676341001 HOSE, SUCTION RED PL. , PER M
2 675313001 CLAMP, HOSE D13.7-15.3
3 673401700 VALVE, ADJ. (SLOTTED TOP)
4 6784 AQQ 676342001 HOSE, SUCTION BLUE PL. , PER M
5 671875001 PUMP, OSCILLATION
6 672551000 FITTING, HOSE 12X90°
7 6784 EDQ 672800000 TUBE, OVERFLOW, WASH
8 6784 EDR 676169001 O-RING D20X2
9 6784 CSH 673002001 HOSE, REPLENISH D10X2
10 6784 618 674030001 TUBE, SUCTION D12X355 GREY
11 6784 EAT 672539200 VALVE, SOLENOID 24DC 3L
12 6784 EDS 671892600 TUBE, OVERFLOW, DEV/FIX
13 6784 FUG 671638200 PUMP, CIRCULATION, DEV/FIX
14 6784 FUL 671351900 TUBE, PUMP, DIVE D10.8X112
15 6784 EDW 672201100 FITTING, OVERFLOW D41/3/4"X60
16 6784 EDX 672541500 O-RING D28.17X3.53
17 6784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M
18 6784 EBF 672545300 HOSE, FLEXIBLE D21/23, PER M EUROPE ONLY
6784 BVS 676040001 HOSE, D25 MM, PER M USA ONLY 19 6784 EDY 672525300 CLAMP, HOSE D22/25 EUROPE ONLY
6784 951 676042001 CLAMP, HOSE D20-32 USA ONLY
20 6784 EDZ 671456600 FITTING, DRAIN
21 6784 CLP 676079001 CLAMP, HOSE D16 PL
22 6784 FUM 671350700 PLATE, MOUNT, PUMP, DEV/FIX
23 6784 FUH 671642900 IMPELLER
24
25
2627
28
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TANK SECTION
Pos.No Art.No Us Part No Specification
1 6784 EAY 672539900 STOPPER D14X7
2 672200900 BRACKET, COVER, BAR, MOUNT.
3 6784 DYR 671686400 SWITCH, LID, 2 CONTACTORS
4 6784 ANS 675916001 LAMP, 24 PM, RED
5 6784 BXB 676263001 TERMINAL DAYLIGT/REWASH
6 6784 EEB 673429700 SWITCH, REED
7 6784 EEC 671685200 FUSE, THERMO 72’C W.GROMMET
8 6784 DMB 671654600 SENSOR, KTY, BATH
9 6784 EED 672804100 HEATER W. GASKET
10 6784 EEE 673400500 GASKET, HEATER 51X46X2
11 6784 EHF 672202300 BRACKET, SWITCH, REED
12 6784 EEG 673445800 MOTOR, SWF 403.933 MODIFIED
13 6784 DWT 671445000 BUSHING, BRACKET, MOTOR D6/10X6
14 671342000 BRACKET, MOTOR/TANK 100X58X43
15 671342100 BRACKET, SHAFT, WORM, MOTOR 97X90
16 6784 DWS 671444900 WASHER, SLIDE, MOTOR D10.2/28
17 6784 EAW 672539600 SPRING, DISC D10.2/28X1.5
18 6784 DZE 671896700 GEAR Z50, D10/51.7X15/22 W. CLIP
19 6784 DHB 671628600 SWITCH, REED, SENSOR20 6784 EEH 671356000 SHAFT, WORM, COMPLETE
21 6784 DZC 671896500 GEAR, WORM, RIGHT, W. CLIP
22 6784 EEJ 676064001 CIRCLIP D10
23 6784 BVR 676033001 BEARING, BALL D10/26X8
24 6784 DWV 671445100 HOUSING, BEARING 30X30X10
25 6784 DZD 671896600 GEAR, WORM, LEFT W. CLIP
26 6784 EAB 672396000 SHAFT, DRIVE D9.6/760
27 6784 EEK 671453000 BEARING, DRIVE D24/18X11.8
28 671453001 BRACKET, FAN29 6784 BQW 671605400 FAN
30 6784 EEL 671567800 PACKING, FOAM 10X20, PER. M
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TANK SECTION
Pos.no Art.no Us Part No Specification
31 671162300 TANK
32 6784 EEM 672543000 O-RING D1.5/2.5
33 671341900 BRACKET, PANEL, FRONT
34 6784 DVK 672752600 BOX, CONTROL, COMPLETE
35 6784 EBS 672771400 PCB, CTB04 W. CABLE
36 6784 DYN 671684200 FRONT PANEL, CONTROL BOX W. PLUG
37 672071900 PANEL, FRONT
38 6784 DWW 671445200 CLIP D2X15.5
39
40
41
42
43
44
45
46
47
48
4950
51
52
53
54
55
56
57
5859
60
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DEVELOPER RACK
Pos.No Art.No Us Part No Specification
6784 EHG 672763200 DEVELOPER RACK, COMPLETE
1 6784 EHH 671162400 LID, ANTIOXY. DEV
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
7 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT
8 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
10 6784 EES 671888700 PLATE, SIDE, R. DEV. W. BEAR. /GEARS
11 6784 FAQ 672772300 GEAR Z22 D9.9/21.7X7.5 M=1 (4889) W. SCREW
12 6784 EEX 671343100 GUIDE, MODULE 105X60X11
13 6784 EHJ 671345400 SHAFT, SPACER D8
14 6784 EEX 671343100 GUIDE, MODULE 105X60X11
15 6784 EEX 671343100 GUIDE, MODULE 105X60X11
16 6784 EHL 671345600 SHAFT, SPACER D8
17 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5
18 6784 ABU 674146001 BEARING, OVAL D10/14X10
19 6784 EDE 671345300 ROLLER, PUR D22 H, SHT20 6784 EHM 671345200 ROLLER, RUBBER D22 MT, SHT
21 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10
22
23 6784 EHP 671345700 SHAFT, SPACER D8
24 671344800 GUIDE, MODULE, DAYLIGHT
25 6784 EFF 671453300 BRACKET, ENT. DAYLIGHT 28X12.8X6.5
26 6784 EFG 672217500 GUIDE, ENT. DAYLIGHT 69X20X29.5
27 6784 EFH 671161200 PLATE, SIDE, L. DEV
28 671446800 GUIDE, MODULE, THIN 105X41X1129 671446800 GUIDE, MODULE, THIN 105X41X11
30 6784 EHD 671164600 TRAY, DRIP/LID, CONDENSATION
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FIXER RACK
Pos.No Art.No Us Part No Specification
6784 EHQ 672763600 FIXER RACK, COMPLETE
1 6784 EHR 671162500 LID, ANTIOXY. FIX/WASH
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT
7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
9 6784 EEX 671343100 GUIDE, MODULE 105X60X11
10 6784 EHJ 671345400 SHAFT, SPACER
11 6784 EEX 671343100 GUIDE, MODULE 105X60X11
12 6784 EEX 671343100 GUIDE, MODULE 105X60X11
13 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR. /GEARS
14 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
15 6784 EFQ 671343600 BRACKET, GUIDE, CROSS-OVER 85X28.3
16 6784 EHP 671345700 SHAFT, SPACER D8
17 6784 EFR 671156100 PLATE, SIDE, FIX/WASH
18 6784 EHT 671346600 SHAFT, SPACER, GEAR D8
19 671344800 GUIDE, MODULE, DAYLIGHT20 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
21
22
23
24
25
26
27
2829
30
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WASH RACK
Pos.No Art.No Us Part No Specification
6784 EHV 672765800 WASH RACK, COMPLETE
1 6784 EHR 671162500 LID, ANTIOXY. FIX/WASH
2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1
3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
4 6784 DWP 671444500 BEARING D10.3/13X46
5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1
6 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT
7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1
8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15
9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1
10 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR./GEARS
11 6784 EEX 671343100 GUIDE, MODULE 105X60X11
12 6784 EHJ 671345400 SHAFT, SPACER D8X577.5
13 6784 EEX 671343100 GUIDE, MODULE 105X60X11
14 6784 EEX 671343100 GUIDE, MODULE, DAYLIGHT
15 6784 EHP 671345700 SHAFT, SPACER D8
16 671446800 GUIDE, MODULE, THIN 105X41X11
17 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
18 6784 EFV 671347000 BRACKET, R. GUIDE, CROSS-OVER 86X46
19 672247700 FINGER GUIDE, CROSS-OVER, REW. 46.8X53X220 6784 EFR 671156100 PLATE, SIDE, FIX/WASH
21 6784 EFX 671343800 BRACKET, L. GUIDE, CROSS-OVER 86X46
22 6784 EHT 671346600 SHAFT, SPACER, GEAR D8
23 671446800 GUIDE, MODULE DAYLIGHT
24 671344800 GUIDE, MODULE, DAYLIGHT
25
26
27
2829
30
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DRYER SECTION
Pos.No Art.No Us Part No Specification
6784 EHW 672763400 DRYER RACK, COMPLETE
1 6784 EHX 672769800 CABINET, DRYER, UPPER
2 6784 EAZ 672540100 LOCK, PUSH D13X25
3 6784 EGA 671889100 PLATE, SIDE, R. DRYER W. BEAR./GEARS
4 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22
5 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10
6 6784 DZB 671896400 GEAR, Z29 D10/31.7X7.5 (23965) W. SCREW
7 6784 ABU 674146001 BEARING, OVAL D10/14X10
8 6784 EJF 673403700 GEAR Z34 D9.75/35.7X7.5 M=1
9 6784 EJJ 672735200 GEAR Z34 D9.9/35.7X7.5M=1 (4063) W. SCREW
10 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT
11 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5
12 6784 607 673347001 ROLLER, RUBBER D30.05 SHT
13 6784 605 673345001 ROLLER, PUR D30 H, SHT
14 6784 EHY 671345800 ROLLER, RUBBER D30 LT
15 6784 EHZ 671347400 ROLLER, PUR D30 H, LT
16 6784 EJA 671454400 TRAY, DRIP, DRYER
17 6784 EJB 671454500 GUIDE, DRYER
18 6784 EJC 671454600 SPACER, DRYER
19 6784 EGG 671889000 PLATE, SIDE, L. DRYER20 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8
21 6784 DZZ 672395700 BRACKET, GUIDE, ENTR. DRYER
22 671446800 GUIDE, MODULE, THIN 105X41X11
23 6784 EHP 671345700 SHAFT, SPACER D8
24 671446800 GUIDE, MODULE, THIN 105X41X11
25 6784 EJD 672769700 CABINET, DRYER, LW.
26 6784 EGJ 671685400 CAPACITOR 4UF 440V
27 6784 EGK 671344900 PLATE, AIR 111X98.5X20.5
28 6784 EGL 672201600 COVER, FAN 245.3X26.0829 6784 EGM 671348000 HEATER, ELEMENT 220V 1500W 65’C
30 6784 EGN 671359800 FAN, RADIAL
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DRYER SECTION
Pos.No Art.No Us Part No Specification
31 6784 EGP 671454200 COVER, TERMINAL, DRY.206X108X3
32 6784 DYM 671683800 SENSOR, KTY, DRYER WITHOUT FLEX
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
4950
51
52
53
54
55
56
57
5859
60
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ELECTRONICS CABINET
Pos.No Art.No Us Part No Specification
1 6784 EGQ 672804200 LID, CABINET, EL.
2 6784 DGV 672518700 FUSE HOLDER, COMPLETE
3 6784 DJB 675530001 FUSE 0.25A 6.3X32, FAST
6784 BGN 671602900 FUSE 1.5A 6.3X32 S/B
6784 BGM 671601400 FUSE 3A 6.3X32 S/B
6784 DJD 675671001 FUSE 1A 6.3X32 FAST
6784 645 675535001 FUSE 0.5A 6.3X32 FAST
6784 644 675534001 FUSE 5A 6.3X32 FAST
4 6784 FUO 671642500 PCB GCB WITH SOFTWARE
5 673755500 KIT, UPDATE, SOFTWARE DP RAPID
6 6784 DKH 671654100 RELAY 24 V DC. 16A.
7 6784 653 676314001 SWITCH, MAIN, KEY 6 CONT. 20A.
8 672060100 PANEL, FRONT CABINET EL.
9 6784 BAT 678064001 TERMINAL, CHANGEOVER
10 6784 ABE 678017001 TERMINAL, CONNECTION SAKS 6
11 671453900 COVER, FUSE, CABINET EL. 119X98.5X58
12 6784 BUT 675185001 NUT, BUSHING PG 16
13 6784 BUU 675186001 BUSHING, CABLE PG 16
14 6784 EGT 676329001 GROMMET, MEMBRANE D1815 6784 CCH 675181001 BUSHING, CABLE PG 11
16 6784 BUQ 675180001 NUT, BUSHING PG 11
17 671643900 TRANSFORMER
18 671454000 LID, FUSE, CABINET, EL. 66X53.5X15
19 6784 DYG 671607900 FUSE 10A 6.3X32 FAST
6784 EGV 671609900 FUSE 12A 6.3X32 FAST, USA ONLY
20 6784 BAS 671684700 FUSE HOLDER, COMPLETE
21 671614200 PLUG, PHOENIX
22 671614000 PLUG, PHOENIX23
24
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APPENDIX A
SERVICE INFORMATION
PARAMETER LEVELS, PCB GCB
The program on the Mainboard PCB GCB are
divided into 3 levels:
Level - 1 contains the parameters which are
normally adjusted now and then by the operator
during daily operation.
Level - 2 contains special parameters which should
be adjusted only by authorized personnel who are
familiar with all of the processor functions. This level
of parameters becomes available by changing the
value for PAR 09 from 00 to 01.
On page APP/2 and APP/4 are lists of the Level - 1
and Level - 2 parameters (EUR and USA
paremeters respectively). The Level - 1 parameters
are marked with a bullet (•).
On the PCB the parameters are selected using the
PAR UP and PAR DOWN keys and the values are
adjusted using the VAL UP and VAL DOWN keys.
(See chapter 4)
WARNING! SERVICE PERSONNEL
ONLY.
Level - 3 contains a number of test programs.
These programs should only be operated byauthorized personnel.
The test programs becomes available by changing
the value in PAR 04 from 00 to 01.
(See page APP/10 for further information).
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PARAMETERS (EUR)
VALID FOR SOFTWARE FROM: DURAP V02R08
(PAR=Parameter, VAL=Value, DEF=Default)
•) Level - 1 parameters (operator level).
CONTINUES ON THE NEXT PAGE.
PAR DESCRIPTION VAL UNIT STEP DEF
00 DEFAULT START-UP PARAMETER 00 - 99 1 10
01 REGENERATION AT LOW LEVEL 00=OFF, 01=ON 00
02 LIGHT, DISPLAY, PROGRAM A 00=OFF, 01=ON 01
03 MOTOR STAND-BY REST TIMER 0 - 20 MIN. 2 10
NOTE! PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY
04 MODE (NORMAL OR TEST) 00=NORMAL, 01=TEST 00
05 STAND-BY SPEED (DEV.TIME) 15 - 60 SEC. 1 60
06 PROGRAMME A=01,B=02,C=03,D=04 1 01(A)
07 MODE (AUTO OR CONT) 00=AUTO, 01=CONT 00
08 FILM COUNTER 00=OFF, 01=ON 00• 09 SERVICE PARAMETERS 00=OFF, 01=ON 00
• 10 TEMP. SETTING, DEV-BATH 20 - 50 °C 1 33
• 11 TEMP. SETTING, FIX- BATH 20 - 50 °C 1 30
• 12 TEMP. SETTING, DRYER SECTION 20 - 70 °C 5 55
13 MIN. DRYER TEMP. SETTING(STAND-.BY) 20 - 70 °C 5 30
• 14 SPEED (DEV.TIME) PROGRAM A 15 - 60 SEC. 1 20
• 24 SPEED (DEV.TIME) PROGRAM B 15 - 60 SEC. 1 25
• 34 SPEED (DEV.TIME) PROGRAM C 15 - 60 SEC. 1 30
• 44 SPEED (DEV.TIME) PROGRAM D 15 - 60 SEC. 1 40
49 BUSY SIGNAL, INPUT SENSORS 00=OFF, 01=ON 01
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CONTINUED
PAR DESCRIPTION VAL UNIT STEP DEF
• 50 REPL. RATE, DEV-BATH 0 - 700 ML/M2 10 250
• 51 REPL. RATE, FIX-BATH 0 - 700 ML/M2 10 250
• 52 OXY DEV. TIME-REPLENISHMENT 1 - 600 ML/H 20 01
• 53 OXY FIX TIME-REPLENISHMENT 1 - 600 ML/H 20 01
54 REPL. PULSE WIDTH (TIME) 03 - 20 SEC. 1 03
• 55 WASH DUTY CYCLE 50 - 100 % 50 100
56 PROCESSOR SIZE:EASYCOMPACT 55 01 - 04 1 02EASYCOMPACT 72/86 01 - 04 1 01EASYCOMPACT 95/125 01 - 04 1 01
57 OXY REPLENISHMENT IN PROCES 00=OFF, 01=ON 01
58 JAM, MOTOR STOP 00=OFF, 01=ON 00
59 USAPP/ EUR (°F - °C) (CC/FT2 - ML/M2) 437=USA, 850=EUR
64 ACTUAL TEMP. DEV-BATH 20 - 50 °C 0.1
65 ACTUAL TEMP. FIX-BATH 20 - 50 °C 0.1
66 ACTUAL TEMP. DRYER SECTION 20 - 70 °C 0.1
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PARAMETERS (USA)
VALID FOR SOFTWARE FROM: DURAP V02R08
(PAR=Parameter, VAL=Value, DEF=Default)
•) "Level - 1" parameters.
CONTINUES ON THE NEXT PAGE
PAR DESCRIPTION VAL UNIT STEP DEF
00 DEFAULT START-UP PARAMETER 00 - 99 1 1001 REGENERATION AT LOW LEVEL 00=OFF, 01=ON 00
02 LIGHT, DISPLAY, PROGRAM A 00=OFF, 01=ON 01
03 MOTOR STAND-BY REST TIMER 0 - 20 MIN. 2 10
NOTE! PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY
04 MODE (NORMAL OR TEST) 00=NORMAL, 01=TEST 00
05 STAND-BY SPEED (DEV.TIME) 15 - 60 SEC. 1 60
06 PROGRAMME A=01,B=02,C=03,D=04 1 01(A)
07 MODE (AUTO OR CONT) 00=AUTO, 01=CONT 00
08 FILM COUNTER 00=OFF, 01=ON 00• 09 SERVICE PARAMETERS 00=OFF, 01=ON 00
• 10 TEMP. SETTING, DEV-BATH 68 - 122 °F 1-2 91
• 11 TEMP. SETTING, FIX- BATH 68 - 122 °F 1-2 86
• 12 TEMP. SETTING, DRYER SECTION 68 - 158 °F 9 131
13 MIN. DRYER TEMP. SETTING(STAND-BY) 68 - 158 °F 9 86
• 14 SPEED (DEV.TIME) PROGRAM A 15 - 60 SEC. 1 20
•
24 SPEED (DEV.TIME) PROGRAM B 15 - 60 SEC. 1 25
• 34 SPEED (DEV.TIME) PROGRAM C 15 - 60 SEC. 1 30
• 44 SPEED (DEV.TIME) PROGRAM D 15 - 60 SEC. 1 40
49 BUSY SIGNAL, INPUT SENSORS 00=OFF, 01=ON 01
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CONTINUED
PAR DESCRIPTION VAL UNIT STEP DEF
• 50 REPL. RATE, DEV-BATH 0 - 65.1 CC/FT2 0.93 23.25
• 51 REPL. RATE, FIX-BATH 0 - 65.1 CC/FT2 0.93 23.25
• 52 OXY DEV. TIME-REPLENISHMENT 1 - 600 CC/H 20 01
• 53 OXY FIX TIME-REPLENISHMENT 1 - 600 CC/H 20 01
54 REPL. PULSE WIDTH (TIME) 03 - 20 SEC. 1 03
• 55 WASH DUTY CYCLE 50 - 100 % 50 100
56 PROCESSOR SIZE:EASYCOMPACT 55 01 - 04 1 02EASYCOMPACT 72/86 01 - 04 1 01EASYCOMPACT 95/125 01 - 04 1 01
57 OXY REPLENISHMENT IN PROCES 00=OFF, 01=ON 01
58 JAM, MOTOR STOP 00=OFF, 01=ON 00
59 USA /EUR (°F - °C) (CC/FT2 - ML/M2) 437=USA, 850=EUR
64 ACTUAL TEMP. DEV-BATH 68 - 122 °F 0.1 & 1
65 ACTUAL TEMP. FIX-BATH 68 - 122 °F 0.1 & 1
66 ACTUAL TEMP. DRYER SECTION 68 - 158 °F 0.1 & 1
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EXPLANATION, PARAMETERS
SOFTWARE INFORMATION
When the machine is turned on, the display will first
show the software edition (ex. 204 = Version 2
release 4) for a few seconds, then it shows the date
for the latest revision (ex. 4591 = Week 45, 1991)
and then it changes to show the default parameter
as specified in PAR 00.
00 DEFAULT START-UP PARAMETER
The display shows this parameter each time the
processor is turned ON.
01 REGENERATION AT LOW LEVEL
If low level is detected in one of the chemical baths,
the respective pump automatically starts to
reestablish the correct level. If correct level has not
been reestablished within 5 minutes the pump stops.Check level in replenishment containers and refill if
needed. Then reset the electronics by turning the
processor OFF/ON on the Control Box.
02 LIGHT, DISPLAY, PROGRAM A
When processing very light sensitive material, all
lights in the Control Box display can be turned off in
Program A.
03 MOTOR STAND-BY REST TIMER
To reduce condensation from the baths, the motor
can be stopped during stand-by. But to avoid
crystallisation of fixer on the rollers it should run at
least once every 20 minutes. It is possible to make
the motor run idle for 1 minute at fixed intervals (2 -
20 min.). When value is 0 the motor runs constantly.
04 MODE (NORMAL OR TEST)
WARNING! SERVICE PERSONNEL ONLY.
With this parameter you are able to enter the
TEST-PROGRAM described later in this chapter.
(See page APP/10).
05 STAND-BY SPEED (DEV.TIME)
The stand-by speed can be changed if necessary.
06 PROGRAM A, B, C OR D
The different programs (dev. times) can either be
selected on the Control Box display or with this
parameter (A=1, B=2, C=3 and D=4).
07 MODE (AUTO OR CONT)
The processor operates in 2 different modes:
Automatic or Continuous.In automatic mode the processor starts up from
stand-by mode when a film is entered and shortly
after the film exits, the machine returns to stand-by.
In continuous mode the machine is started up
constantly.
08 FILM TRANSPORT CONTROL
CAUTION! Do not change this parameter to 01
unless the processor is equipped with an output
sensor.
When a film is entered, the input sensors start a
timing circuit. On the basis of the dev. time the
electronics calculates a time span after which the
film should leave the machine. If this is not the case,
the "WAIT" lamp (see chapter 5) is lit and the
voltage level on terminal X-516 will change. This
feature can be used for an external alarm device
(max load 24V DC 100mA). The parameter should
be used in conjunction with PAR 58.
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09 SERVICE PARAMETERSIf you change the status of this parameter from 00 to
01, the "Level - 2" parameters (parameters not
marked with a bullet in the list opposite) becomes
available.
10 TEMP. SETTING, DEV-BATH
11 TEMP. SETTING, FIX- BATH
12 TEMP. SETTING, DRYER SECTION
13 MIN. DRYER TEMP. SETTING (STAND-BY)
In stand-by the processor will keep the dryer
temperature between the value set in this parameter
and the value set in PAR 12.
When the dryer reaches the value set in PAR 12 is
stops and starts again when temperature has
dropped to the value set in PAR 13.
NOTE! For correct function, the value in PAR 13
must be lower than the value in PAR 12.
14 SPEED (DEV.TIME) PROGRAM A
24 SPEED (DEV.TIME) PROGRAM B
34 SPEED (DEV.TIME) PROGRAM C
44 SPEED (DEV.TIME) PROGRAM D
49 BUSY SIGNAL, INPUT SENSORS
With this parameter the busy signal caused by
activation of the processor input sensors can be
either enabled or disabled.
When disabled (PAR 49 = 00) the busy signal can
still appear when caused by low level, temp. out of
range etc.
50 REPL. RATE, DEV-BATH51 REPL. RATE, FIX-BATH
The automatic replenishment system adds developer
and fixer to the tanks to compensate for chemicals
expended during processing. On the basis of the
preset dev. time and the number of input sensors
activated, the electronics calculates the length of the
pause periods between each pumping cycle to
obtain the correct amount of replenishment.
(See PAR 54)
NOTE! The preset values of the parameters
50-53 are only correctly obtained if the setting in
PAR 54 is 6 as preset from the factory and if the
replenishment pumps are correctly adjusted
(See chapter 4 in this manual).
52 OXY DEV. TIME-REPLENISHMENT
53 OXY FIX TIME-REPLENISHMENT
The time-replenishment circuits adds chemicals to
the baths in fixed intervals to retain the chemicalactivity and thereby the processing quality of the
machine.
The circuits are activated constantly. If the value in
PAR 57 is changed to 00 the circuits are only
activated in stand-by periods.
54 REPL. PULSE WIDTH (TIME)
This value indicates the duration of each pumping
period.
NOTE! If this value is changed the settings of
PAR 50-53 are not correctly obtained.
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55 WASH DUTY CYCLEWhen the setting is 50% the water solenoid valve
opens just before the film enters the wash section,
and in this case it only opens for 30 seconds per
minute.
When the setting is 100% the valve opens when the
input sensor is activated and closes when the
processor returns to stand-by mode.
56 PROCESSOR SIZE 1 - 4
By varying processor sizes this value is changed to
obtain the correct outputs as set in PAR 52-53. The
bigger the machine the smaller the number.
NOTE! This value should not be changed.
Otherwise the settings in PAR 52-53 are not
obtained correctly.
57 OXY REPLENISHMENT IN PROCES
This parameter enables you to select whether thetime-replenishment circuits (PAR 52-53) should be
ON constantly or only in stand-by mode.
58 JAM, MOTOR STOP
This function is used in conjunction with PAR 08.
If value is set to 01 (ON) the main drive motor will
stop if a jam is detected as described for PAR 08.
59 USA/EUR
Select the set of units in which you want the values
to be displayed.
64 ACTUAL TEMP. DEV-BATH
65 ACTUAL TEMP. FIX-BATH
66 ACTUAL TEMP. DRYER SECTION
Display the actual temperatures in the respective
sections.
DISPLAY FORMAT IN NORMAL MODE
XX – YY
Parameter XX is preset to value YY.
(Values < 100).
XX YYY
Parameter XX is preset to value YY.
(Values > 100. Values < 100 in USA-mode are
displayed with 1 decimal).
XX YYY
(Flashing)
Parameter XX currently has the the value YYY.
(PAR 64, 65 and 66. Values < 100 are displayed
with 1 decimal)
e.g. 43.3 is displayed 433
DISPLAY OF REPLENISHMENT VALUES
The display does not show a decimal point.
When the values in PAR 50 and 51 are displayed in
USA-mode (CC/FT2, PAR 59=437) some different
values have the same read out on the display.
Therefor please refer to the table on the next page
to determine the correct values.
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The values which have the same outread on thedisplay are marked in pairs with different symbols.
(e.g. 40 and 400 ML/M2 both have the readout 372
CC/FT2).
To determine the correct value use the PAR UPbutton (see chapter 4) to step one step forward as
the next values will have different outreads in
CC/FT2. Then step back again.
ML/M2
CC/FT2
DISPLAY ML/M2
CC/FT2
DISPLAY
0 0 00 360 33.48 334
10 0.93 93 370 34.41 344
20 1.86 186 380 35.34 353
30 2.79 279 390 36.27 362
40 3.72 372 400 37.20 372
50 4.65 465 410 38.13 381
60 5.58 558 420 39.06 390
70 6.51 651 430 39.99 399
80 7.44 744 440 40.92 409
90 8.37 837 450 41.85 418
100 9.30 930 460 42.78 427
110 10.23 102 470 43.71 437
120 11.16 111 480 44.64 446
130 12.09 120 490 45.57 455
140 13.02 130 500 46.50 465150 13.95 139 510 47.43 474
160 14.88 148 520 48.36 483
170 15.81 158 530 49.29 492
180 16.74 167 540 50.22 502
190 17.67 176 550 51.15 511
200 18.60 186 560 52.08 520
210 19.53 195 570 53.01 530
220 20.46 204 580 53.94 539
230 21.39 213 590 54.87 548
240 22.32 223 600 55.80 558
250 23.25 232 610 56.73 567260 24.18 241 620 57.66 576
270 25.11 251 630 58.59 585
280 26.04 260 640 59.52 595
290 26.97 269 650 60.45 604
300 27.90 279 660 61.38 613
310 28.83 288 670 62.31 623
320 29.76 297 680 63.24 632
330 30.69 306 690 64.17 641
340 31.62 316 700 65.10 651
350 32.55 325
*
*
**
**
*** ***
****
****
*****
*****
******
******
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TEST-PROGRAM
WARNING! SERVICE PERSONNEL
ONLY.
The PCB GCB is equipped with a number of
test-programs for servicing purposes.
See list of Sub-test programs on page APP/11.
ENTERING TEST-MODE
• Change value in PAR 09 to 01 to enter "Level - 2"
parameters.
• Step back to parameter 04.
The display will show
04 – 00
• Enter Test-mode with the VAL-UP button.
The display will show 04 – 01
and then it changes to
– 00
which is the Test-mode format.
• Sub-test now can be chosen with PAR-UP and
PAR-DOWN buttons.
DISPLAY FORMAT IN TEST-MODE
– XX – –
Sub-test program XX not implemented.
– XX
Sub-test program XX is activated.
– XX 0
Sub-test program XX has status 0.
Output is OFF/input non-active.
– XX 1
Sub-test program XX has status 1.
Output is ON/Input active.
XX YYY
Sub-test XX shows the temperature YYY in
1/10 degrees.
LEAVING TEST MODE
• Step back to Sub-test program 00 using the
PAR-DOWN button.
The display will show
– 00
• Exit Test-mode by pressing the VAL-DOWNbutton.
The display will show
04 – 00
• The processor is now in "Level-2" mode.
• Step forward to PAR 09 and change value to 00.
• Now the machine is in "Level-1" mode again.
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SERVICE PARAMETERS
THE TABLE CONTINUES ON THE NEXT PAGE.
NO. DESCRIPTION TEST OF... DESCRIPTION
00 END TEST-PROG. VAL-DOWN = END
01 DISPLAY TEST VAL-UP = STEP THROUGH TEST
02 EEPROM TEST VAL-UP = ACTIVATE TEST
03 MOTOR TEST VAL-UP = MAX. SPEED, VAL-DOWN = MIN. SPEED
04 POWER MONIT./OFF VAL-DOWN = POWER OFF
11 DRY-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
12 FIX-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
13 DEV-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
14 DRY-FAN RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
15 CIRC-PUMP RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
16 FIX-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
17 DEV-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF
22 WASH OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
32 SENSOR, RIGHT INPUT DISPLAY SHOWS STATUS 0 = OFF, 1 = ON
33 SENSOR, LEFT INPUT DISPLAY SHOWS STATUS 0 = OFF, 1 = ON
40 LEVEL, WASH INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW
41 LEVEL, FIX INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW
42 LEVEL, DEV INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW
50 TEMP., DEV INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES
51 TEMP., FIX INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES
52 TEMP., DRY INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES
NOTE! DO NOT TURN DRY-HEAT (PAR 11) TO "ON" UNLESS DRY-FAN (PAR 14) IS "ON".
NOTE! DO NOT TURN FIX-HEAT (PAR 12) OR DEV-HEAT (PAR 13) TO "ON" UNLESS TANKS ARE
FILLED TO CORRECT LEVEL AND CIRC-PUMP (PAR 15) IS "ON".
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CONTINUED
NO. DESCRIPTION TEST OF... DESCRIPTION
70 GTB ON OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
71 GTB LOW FIX OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
72 GTB LOW LEVEL OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
73 GTB LOW DEV OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
74 GTB WAIT OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
75 GTB PROGRAM D OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
76 GTB PROGRAM C OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
77 GTB PROGRAM B OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
78 GTB PROGRAM A OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF
79 GTB FIX-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON
80 GTB DEV-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON
81 GTB PRG-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON
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ADJUSTING OF THE PCB GCB
NOTE! SERVICE TECHNICIANS ONLY.
If the PCB GCB is replaced with an other, some
adjustments have to be made to adapt the new
electronics to the conditions of the processor.
See Fig. APP/1.
• All parameters and values are displayed on the
digital display.
• Step to PAR 14, 24, 34 or 44 using the PAR
UP/PAR DOWN buttons.
• Set value to max. speed (min. dev. time) (15 sec.)
using the VAL UP/VAL DOWN buttons.
• Feed film through the processor to check the film
speed and adjust on the potentiometer R303.
Check with another film.
• In the same parameter set value to min. speed
(max. dev. time) (60 sec.). Adjust on
potentiometer R302. Check speed as for
max.speed.
• Check max. speed again.
• Insert an accurate thermometer in developer bath.
Step to PAR 64 (Actual temp., developer). On the
display the actual temperature is displayed i 1/10
°C, ex. 25.4°C is displayed as 254.
Adjust value on display to thermometer read out
using potentiometer R4.
• Step to PAR 65 (Actual temp., fixer). Repeat
procedure as for developer using potentiometer
R16.
• Step to PAR 66 (Actual temp., dryer section).
Repeat procedure as for developer and fixer using
potentiometer R28.
NOTE! The potentiometer R40 is for adjustment
of wash water temperature and is not in use.
Fig. APP/1 PCB GCB
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LED DESCRIPTIONThe PCB GCB is equipped with 7 LED’s (see Fig.
APP/2).
The LED’s indicate the following situations:
1 Low level, WASH.
2 Low level, FIX.
3 Low level, DEV.
4 Rewash lid open (only in use on processors with rewash lid).
5 Daylight lid open (only in use on processors with daylight lid).
6 Left input sensor activated.
7 Right input sensor activated.
Fig. APP/2 LED’s on PCB GCB
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CURL-TEST
The Easycompact 55 and Easycompact 72 are
capable of processing film or paper with a curl up to
70.
TEST METHOD:
• Cut off 50 cm of film/paper directly from the
supply roll.
• Let it make a natural curl.
• Place the test-piece on the end on top of the
curves in Fig. APP/1 for comparison.
• Film or paper with a curl larger than 70 must have
a bend as shown in Fig. APP/2.
Fig. APP/2
Fig. A/3
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APPENDIX C
POLYESTER PROCESSOR
DESCRIPTION
If your processor is equipped for processing
polyester plates a few spareparts are different from
those of the standard processor.For these spareparts and additional information on
polyester processing please use this APPENDIX C.
TECHNICAL SPECIFICATIONS
PROCESSING MATERIAL
Polyester sheet material.
Polyester roll material
POLYESTER PLATE THICKNESS0.13 mm - 0.2 mm (0.051" - 0.0079")
IMPORTANT BY INSTALLATION
ENTRANCE GUIDE, ACTIVATOR RACKThe activator rack is supplied with two different
entrance guides. One entrance guide designed fordevelopment of material with emulsion down, and
another entrance guide designed for development of
material with emulsion up. Depending on which way
it is to be used, it is very important that the correct
entrance guide is installed before starting up the
machine.
The guides are marked respectively "emulsion up"
and "emulsion down".
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PLACEMENT OF ROLLERS IN POLYESTERPROCESSOR
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SPAREPARTS
On the following pages please find the spare parts
specially designed for the polyster processor.
The special polyester parts are shown in "black
outline" with position numbers. For spare parts
shown in "grey outline" without numbers please see
chapter 8 "SPARE PARTS"
ORDERING SPAREPARTS
When ordering spareparts please state carefully the
sparepart number, the specification and the number
of items wanted.
ON THE FOLLOWING PAGES ARE THEISO-METRIC DRAWINGS WITHSPAREPARTS AND PART NUMBERS
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SPAREPARTS CIRCULATION SYSTEM
Pos. No Part 550 Part 720 Specification
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1920
21
22
23
24 47466 47466 TUBE, OVERFLOW, ACTIVATOR, COMPLETE
25
26
27
2829
30
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SPAREPARTS TANK SECTION
Pos. No Part 550 Part 720 Specification
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 43086 43086 SWITCH, REED, SENSOR, MODIFIED, COMPL.20
21
22
23
24
25
26
27
2829
30
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SPAREPARTS ACTIVATOR RACK
Pos. No Part 550 Part 720 Specification
47569 47587 RACK, ACTIVATOR, COMPLETE
1
2
3
4
5
6
7
8
9
10
11 27723 27723 GEAR Z22 WITH SCREW
12
13
14
15
16
17
18
19 33938 33939 ROLLER, RUBBER, SHT, D2220 43082 43081 ROLLER, RUBBER, LT, D22
21
22 33855 33860 ROLLER, RUBBER, SHT, D30
23
24
25
26
27
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30
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SPAREPARTS ACTIVATOR RACK
Pos. No Part 550 Part 720 Specification
47569 47587 RACK, ACTIVATOR, COMPLETE
31 27351 27351 GEAR Z30, W. SCREW
32 40637 40671 GUIDE, PLATE
33 40638 40672 GUIDE. PLATE
34 40639 40673 GUIDE, PLATE
35 40640 40674 GUIDE, ENTRANCE (EMULSION DOWN)
36 40641 40675 GUIDE, ENTRANCE (EMULSION UP)
37
38
39
40
41
42
43
44
45
46
47
48
4950
51
52
53
54
55
56
57
5859
60
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SPAREPARTS STABILISATOR/WASH RACK
Pos. No Part 550 Part 720 Specification
47570 47588 RACK, STABILISATOR/WASH, COMPLETE
1
2
3
4
5
6
7
8
9 43091 43090 GUIDE, MODULE, MODIFIED
10
11
12
13
14
15 33850 33850 BRACKET, GUIDE, CROSS-OVER 85X28.3
16
17
18 43001 33881 SHAFT, SPACER D6
1920
21 33855 33860 ROLLER, RUBBER D30, SHT
22 27351 27351 GEAR Z30 W. SCREW
23
24 40637 40671 GUIDE, PLATE
25
26
27
2829
30
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SPAREPARTS DRYER SECTION
Pos. No Part 550 Part 720 Specification
47585 47597 RACK, DRYER, COMPLETE
1
2
3
4
5
6 27351 27351 GEAR, Z30 W. SCREW
7
8
9
10
11
12
13
14
15
16
17
18
1920
21 43002 43002 BRACKET, GUIDE, ENTR. DRYER
22
23
24
25
26
27
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30
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550/720 POLYESTER PROCESSOR
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