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DuPont Easycompact 55/72 1st Edition October 1992 This manual has Article N o 6 796 C ES/US P art N o 671197300-9

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DuPont

Easycompact 55/72

1st Edition October 1992 This manual has Article No 6796 CES/US Part No 671197300-9

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 2/181

GENERAL INFORMATION

This manual is valid for: DuPont Easycompact 55 from serial No 9224-51 and

DuPont Easycompact 72 from serial No 9225-40.

The serial No is specified on the processor nameplate located on the backside of the machine next to the film

basket.

The manual was written and illustrated using the best possible information available at the time of publication.

Any differences between the manual and the equipment reflect improvements introduced after the publication

of the manual.

Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.

As a part of our policy of continuous improvement, we reserve the right to alter design and specifications

without further notice.

APPROVALS

DIN VDE 0805/05.90

DIN 1988 (DVGW) Part 4EN 60950 German Edition

IEC 950 (1986 - 1st edition, modified)

DIN VDE 0871/b, EN 50081 (FTZ)

FCC Part 15 (US-Norm - RFI)

EN 55011 (EMC Emission)

EN 50082-1 (EMC Immunity)

EN 55022

CAN/CSA - C22.2, No. 950-M89

UL 122 (US-Models only)

IMPORTANT!

It is the responsibility of the owner and operator/s of this machine, that the installation is made in accordance

with local regulations, and by engineers authorized to carry out plumbing and electrical installations.

The manufacturer cannot be held responsible for any damage caused by incorrect installation of this machine.

The installation procedure is described in chapter 2 "INSTALLATION".

SILVER RECOVERY

To avoid any damage (ex. corrosion of the fixer tank heater element) only the DuPont EasyFix 10 recovery

unit must be connected to the processor!

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WARNINGS, CAUTIONS AND NOTES!

Throughout the manual warnings, cautions, and notes are written in italics on a grey background like the

example below:

CAUTION! Fuses should only be changed by authorized personnel.

Explanation:

NOTE!

The operator should observe and/or act according to the information in order to obtain the best possiblefunction of the equipment.

CAUTION!

The operator must observe and/or act according to the information in order to avoid any mechanical or

electrical damage to the equipment.

WARNING!

The operator must observe/and or act according to the information in order to avoid any personnel injury.

AUTHORIZED PERSONNEL

Some notes, cautions and warnings refer to Authorized personnel or Service Technician like the example

below:

NOTE! Authorized personnel only.

NOTE! Call service technician.

Explanation:

Authorized personnel:

Persons inside your company who are familiar with all the processors functions, change in programs and

maintenance.

Service Technician:

Service personnel from your local DuPont dealer, who is trained in servicing the DuPont Easycompact

processors.

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TABLE OF CONTENTS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

GENERAL INFORMATION 0/2

APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/2

WARNINGS, CAUTIONS AND NOTES! . . . . . . . . . . . . . . . . . . . . . . . . 0/3

AUTHORIZED PERSONNEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/3

SAFETY INSTRUCTIONS 0/11GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11

ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11

MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11

CHEMICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/11

ENVIRONMENTAL PROTECTION 0/12

DISPOSAL OF CHEMICALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0/12

TECHNICAL SPECIFICATIONS 1/1PROCESSING MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/1

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/1

INSTALLATION 2/1

PREPARATIONS BEFORE INSTALLATION . . . . . . . . . . . . . . . . . . . . . 2/1

ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

SPACE REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

DRAIN OUTLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

CLEANING FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

POWER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/1

MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

ASSEMBLING THE STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

LEVELLING OF THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . 2/3

FEED TABLE/DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . 2/4

"THROUGH-THE-WALL" INSTALLATION . . . . . . . . . . . . . . . . . . . 2/5

WATER CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/6

DRAIN CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/6

REPLENISHMENT HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/7EXHAUST INSTALLATION FOR CHEMICAL VAPOURS . . . . . . . . . . . 2/8

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TABLE OF CONTENTS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9

MAIN POWER OUTLET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9

MOUNTING A PLUG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/9

MODIFICATION FOR TRANSFORMER . . . . . . . . . . . . . . . . . . . . 2/9

MAIN POWER CONNECTION, US-MODELS . . . . . . . . . . . . . . . . . 2/10

TIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/11

FUNCTIONAL DESCRIPTION 3/1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/1

DEVELOPER/FIXER SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2

WASH SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2

DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/2

ECOLOGICAL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3

REPLENISHMENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3

TRANSPORT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/3

MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/5

ELECTRONIC CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11

MAINBOARD PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11

DRAWER LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/11

STAND-BY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/12

PROCESSING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/12

FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/13

ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATING PROCEDURES 4/1

INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/3

SETTING OF THE PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/3

ADJUSTING THE REPLENISHMENT PUMPS . . . . . . . . . . . . . . . . . . . . 4/5

DAILY START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/7

PROCESSING FROM THE FEED TABLE . . . . . . . . . . . . . . . . . . . . . . 4/9

PROCESSING CASSETTES FROM THE DAYLIGHT CASSETTE . . . . . . . . . . 4/9

SHELF/FEED TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/9

PROCESSING FROM THE DAYLIGHT SLOT . . . . . . . . . . . . . . . . . . . . 4/11

USING THE REWASH SLOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/11

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/13

MAKING ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/13

SHUT-DOWN PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4/15

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TABLE OF CONTENTS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE

OPERATORS CONTROLS AND INDICATORS 5/1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/1

THE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/3

DAYLIGHT AND REWASH LAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . 5/4

CLEANING AND MAINTENANCE 6/1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1

DRIP TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/1

REMOVING THE WET RACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/2

REMOVING THE DRYER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/3

ROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5

DAYLIGHT GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/5

ANTI-OXIDATION LIDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/6

REMOVING THE DRIVE SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/7

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8DAILY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8

WEEKLY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/8

MONTHLY CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/9

CLEANING OF VALVES IN THE REPLENISHMENT PUMPS . . . . . . . . . 6/9

CLEANING OF CIRCULATION PUMPS . . . . . . . . . . . . . . . . . . . . 6/10

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/11

REPLACING AN INPUT SENSOR . . . . . . . . . . . . . . . . . . . . . . . 6/11

REPLACING A HEATER SAFETY FUSE . . . . . . . . . . . . . . . . . . . . 6/12

REPLACING A DAYLIGHT OR REWASH SENSOR . . . . . . . . . . . . . . 6/13

REPLACING A FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/14

REPLACING A RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6/14

CHECK OF DEVELOPER REPLENISHMENT . . . . . . . . . . . . . . . . . 6/15

CHECK OF FIXER REPLENISHMENT . . . . . . . . . . . . . . . . . . . . . 6/15

CHECK OF OXIDATION REPLENISHMENT . . . . . . . . . . . . . . . . . . 6/15

TROUBLE SHOOTING 7/1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7/1

CONDITIONS BEFORE STARTING TROUBLE SHOOTING . . . . . . . . . . . . . 7/1

PROBLEMS WITH THE PROCESSOR . . . . . . . . . . . . . . . . . . . . . . . . 7/2

PROBLEMS WITH PROCESSED MATERIAL . . . . . . . . . . . . . . . . . . . . . 7/6

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TABLE OF CONTENTS

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ORDERING SPAREPARTS FOR EASYCOMPACT 55 8/1

PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1

INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1

SPAREPARTS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/3

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/3

ISOMETRIC DRAWINGS AND SPAREPARTS . . . . . . . . . . . . . . . . . . . . 8/6

ORDERING SPAREPARTS FOR EASYCOMPACT 72 9/1

PARTS DELIVERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/1

INSTALLATION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/1

SPAREPARTS KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/3

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/3

ISOMETRIC DRAWINGS AND SPAREPARTS . . . . . . . . . . . . . . . . . . . . 9/6

SERVICE INFORMATION APPENDIX A

PARAMETER LEVELS, PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . A/1PARAMETERS (EUR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/2

PARAMETERS (USA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/4

EXPLANATION, PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/6

DISPLAY FORMAT IN NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . A/8

DISPLAY OF REPLENISHMENT VALUES . . . . . . . . . . . . . . . . . . . . . . A/8

TEST-PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10

ENTERING TEST-MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10

DISPLAY FORMAT IN TEST-MODE . . . . . . . . . . . . . . . . . . . . . A/10

LEAVING TEST MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/10

SERVICE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/11

ADJUSTING OF THE PCB GCB . . . . . . . . . . . . . . . . . . . . . . . . . . . A/13

LED DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/14CURL TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A/15

(NOT IN USE) APPENDIX B

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TABLE OF CONTENTS

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POLYESTER PROCESSOR APPENDIX C

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1

TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1

IMPORTANT BY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . C/1

PLACEMENT OF ROLLERS IN POLYESTER PROCESSOR . . . . . . . . . . . . C/2

SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/3

ORDERING SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C/3

ELECTRICAL DIAGRAM

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SAFETY INSTRUCTIONS

Personnel operating and maintaining the machine

must be familiar with all aspects of its operation and

be proficient in maintenance. Such personnel should

review the following precautions to promote safety

awareness.

GENERAL

 

Observe all NOTES, CAUTIONS and WARNINGS

(see page 0/3).

 

Wear safety glasses and gloves when maintaining

or servicing the equipment.

 

Do not wear a necktie, jewelry, or loose-fitting

clothing while operating the machine.

ELECTRICAL

 

Disconnect all electrical power before servicing.

If electrical power must be applied for servicing or

trouble shooting, wear insulated gloves and use

extreme caution to prevent injury.

 

Disconnect the power cable to prevent anyone

from restoring electrical power mistakenly.

 

Do not defeat or by-pass built-in equipment safety

features.

MECHANICAL

 

Keep hands, fingers and tools clear of moving

parts.

 

When removing a wet transport rack, a drip tray

under the rack helps to avoid wet, slippery floors.

 

Install all panels and covers after servicing.

CHEMICAL

 

Always refer to first aid recommendations

provided by the chemical manufacturer.

 

Wear eye protection and special clothing such as

an apron and gloves when handling chemicals.In case of chemical contact with eyes or skin,

immediately flush affected area with plenty of

fresh water for 15 minutes. Wash affected clothing.

In case of ingestion, contact a physician

immediately.

 

Do not mix chemicals.

 

Shut off water supply and reduce system pressure

before disconnecting plumbing fixtures.

 

Provide adequate ventilation; avoid prolonged

breathing of solution vapours.

 

Avoid splashing and spilling.

Wipe up spills immediately.

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ENVIRONMENTAL PROTECTION

DISPOSAL OF CHEMICALS

Most chemicals used in film processors are strong

pollutants and do not belong in the public sewer

system.

Therefore chemicals must be led to waste containers

in order to protect the environment.

Many countries have strong regulations on chemical

disposal, and disposal of containers with waste

chemicals must be made according to these

regulations. Refer to local authorities for information

regarding disposal of waste chemicals.

Contact your supplier of chemicals if you need

more information about safety and disposal.

DO NOT LEAD CHEMICALS DOWN THEDRAIN!

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CHAPTER 1

TECHNICAL SPECIFICATIONS

PROCESSING MATERIAL

 

Rali materials.

 

Imagesetting paper and film.

 

Camera line exposures on rapid access film.

 

Contact work on contact film/paper, rapid access

film and daylight film/paper.

 

Laser scanner positives on rapid access film.

 

Halftones on rapid access film.

 

Paper contact work.

SPECIFICATIONS

FILM WIDTHSHEET-MATERIAL:

ECP 55 7.0 - 55.0 cm (2.8" - 21.7")

ECP 72 7.0 - 72.5 cm (2.8" - 28.5")

ROLL-MATERIAL:

ECP 55 10.0 - 55.0 cm (4" - 21.7")

ECP 72 10.0 - 72.5 cm (4" - 28.5")

FILM LENGTH12.0 cm - 30.0 m (4.7" - 1181.1")

FILM THICKNESS0.0762 - 0.1905 mm(0.003" - 0.0075")

DEV. TIME15 - 60 sec.

TRANSPORT SPEED33.0 - 132.0 cm/min. (13 - 52 in/min.)

DRY-TO-DRY TIME60 - 240 sec.

CONVERSION TABLE

Dev. timein sec.

Film speedcm/min.(in/min.)

Dry-to-dryin sec.

60 33 (13.0) 240

55 36 (14.2) 220

50 40 (15.7) 200

45 44 (17,3) 180

40 50 (19,7) 160

35 57 (22.4) 140

30 66 (26,0) 120

25 79 (31.1) 100

20 100 (39.4) 80

15 132 (52.0) 60

TEMPERATURESDev : 20 - 50°C (68 - 122° F)

Fix : 20 - 50°C (68 - 122° F)

Dryer : 20 - 70°C (68 - 158° F)

TANK CAPACITIESECP 55 Dev: 16.0 l (4.2 US gal.)

Fix: 15.0 l (4.0 US gal.)

Wash: 15.0 l (4.0 US gal.)

ECP 72 Dev: 21.0 l (5.5 US gal.)

Fix: 20.0 l (5.3 US gal.)

Wash: 20.0 l (5.3 US gal.)

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HOSE CONNECTIONSWater supply: 12 mm reinforced hose

(3/4" or 1/2" male thread)

Drains:

Dev: 25 mm (1")

Fix: 25 mm (1")

Wash: 25 mm (1")

(Water hose and drain fittings are delivered with

the machine).

Dryer air exhaust: 100 mm (4")

WATER SUPPLYConsumption:

In operate: 1.5 l/min. or (0.4 gal./min.)

3.0 l/min (0.8 gal./min.)

In stand-by: 0.0 l/min (0.0 gal./min.)

Pressure: 1.5 - 4 bar (22 - 60 psi)

Temperature: 5 - 40°C (41°F - 104°F)

POWER SUPPLY 

230V AC, single phase + PE, 50-60 Hz

fused by 25 A, or

 

230V AC, 3 phases + PE, 50-60 Hz,

fused by 20 A, or

 

3 x 230/400V AC + N + PE, 50-60 Hz,

fused by 16 A.

VOLTAGE TOLERANCES

230V +10% / -14%

POWER CONSUMPTIONMax: 5.0 kW

NOISE LEVELIn operate: <70 dB (A)

In stand-by: <70 dB (A)

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DIMENSIONS, PROCESSOR(See fig. 1/1)

ECP 55:

Width (W): 83.0 cm (32.7")

Depth (D1): 122.0 cm (48.0")

incl. film basket

100.0 cm (39.4")

excl. film basket

Depth (D2): Feed table 20.0 cm (7.9")

Daylight cassette 23.0 cm (9.1")

Height (H1): 28.0 cm (11.0")

Height (H2): 77.0 - 79.0 cm (30.3 - 31.1")

incl. adjustable legs

Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")

incl. adjustable legs

ECP 72:

Width (W): 100.5 cm (39.6")

Depth (D1): 122.0 cm (48.0")

incl. film basket

100.0 cm (39.4")

excl. film basketDepth (D2): Feed table 20.0 cm (7.9")

Daylight cassette 23.0 cm (9.1")

Height (H1): 28.0 cm (11.0")

Height (H2): 77.0 - 79.0 cm (30.3 - 31.1")

incl. adjustable legs

Height (H3): 96.0 - 98.0 cm (37.8 - 38.6")

incl. adjustable legs

DIMENSIONS, PTS/IMAGESETTINGCASSETTES

The max. dimensions of the PTS/Imagesetting

cassettes that fit into the daylight cassette (option)

are:

Width: 625 mm (24.6")

Depth: 195 mm ( 7.7")

Height: 195 mm ( 7.7")

WEIGHT*ECP 55: Empty: 108 kg (238 lbs)

Shipping: 158 kg (348 lbs)

ECP 72: Empty: 125 kg (275 lbs)

Shipping: 183 kg (403 lbs)

*) Standard version with closed stand and feed

table.

Fig. 1/1 Dimensions, Processor

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CHAPTER 2

INSTALLATION

PREPARATIONS BEFOREINSTALLATION

To avoid waste of your production time as well as

the time it will take for the engineer to install themachine, make sure that the requirements listed

below are fulfilled before you make the installation.

Installation procedure is described from page 2/3.

ENVIRONMENTAL REQUIREMENTSProvide a heating and ventilating system capable of

maintaining room temperature between 15 and 25 C

(59 - 77 F) and relative humidity (RH) on max. 80%.

SPACE REQUIREMENTSMake sure that free space around the machine at

the installation site will be approx. 1 m (3-4 ft) This

makes servicing possible, and allows you to pull out

the electronics drawer and the trolley.

WATER SUPPLYA water tap should be installed in the darkroom

close to the installation site. Max. distance to themachine should be 2 - 3 m (6 - 10 ft). The water tap

must be 1/2" or 3/4" male threaded. The water hose

is included with the installation kit.

(See also "WATER CONNECTION").

DRAIN OUTLETSThe drain outlet should have a funnel shape to allow

for proper drain line routing.

The recommended distance from the machine to the

drain is 0.5 m - max. 2 m (2 - max. 6 ft).

CAUTION! Copper or brass should not be used 

in the drainage system as fixer containing silver 

might attack it. Therefore plastic or rubber is 

recommended.

(See also "DRAIN CONNECTIONS").

NOTE! If silver recovery is desired the 25 mm 

(1") drain hose from the fixer can be led to a 

silver recovery unit.

CLEANING FACILITIESFor cleaning purposes it would be convenient to

have easy access to a water tap and a suitable sink,

where racks, rollers and guides can be washed and

chemicals mixed.

POWER CONNECTIONSIf not already there, a main power outlet should be

installed in the room, where the machine will be

situated. Max. recommended distance to the

machine is 2 m (6 ft). The requirements are as

follows:

 

230V AC, 1 phase + PE, 50-60 Hz,

fused by 25 A, or

 

230V AC, 3 phases + PE, 50-60 Hz,

fused by 20 A, or

 

3 x 230/400V AC + N + PE, 50-60 Hz,

fused by 16 A.

Voltage tolerance at 230V:

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MECHANICAL INSTALLATION

UNPACKING

Carefully unpack the machine and check that all

parts are present and in good condition.

The parts are listed in chapter 8 for Easycompact

55, and in chapter 9 for Easycompact 72.

INSTALLATION KIT

An installation kit is included with the processor.

It comprises the different parts that are necessary to

make the installation.

See chapter 8 and 9 for further information.

ASSEMBLING THE STAND

The machine is delivered with a closed stand.

The stand consists of a frame with 4 legs and 4

panels.

Assemble the stand as described in the following.

(See illustration opposite)

 

Insert the bushings (1) into the horizontal

panels (2) and (3).

 

Screw the bolts (4) into the bushings but do not

tighten the bolts yet.

When the right panel (2) and left panel (3) are

fitted with bolts they can be assembled with the

legs (5) on the front (6) and rear (7) frame parts.

Tighten the bolts from above (inside the legs) and

through the oval holes (8) by means of a wrench.

  Screw the adjustable legs (9) into the frame andlevel out.

 

Mount the four locking magnets (10) on the legs.

 

Insert the right (11) and left (12) side panels.

 

Place the processor on top of the stand, and

make sure that it fits inside the panels of the

stand.

WARNING! Do not remove any part of the stand 

while the processor is placed on top of it.

LEVELLING OF THE MACHINENOTE! The machine must be placed on a steady 

surface, so that it does not shake and the 

chemicals cannot splash from one section to 

the other.

Place the machine in its final position. Usa a wrench

to adjust the four legs (9) underneath the stand. Use

a level to make a final level-out of the machine. Do

not rely on the floor being absolutely in level.

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FEED TABLE/DAYLIGHT CASSETTE

The machine is delivered with either a feed table, a

daylight cassette for processing from

PTS/Imagesetting cassettes, or both. Either one of

them now should be fixed onto the processor.

Fig. 2/1 and 2/2 show how to fix the feed table and

the daylight cassette by means of the 4 screws

enclosed in the installation kit.

Fig. 2/1 Mounting of the Feed Table Fig. 2/2 Mounting of the Daylight Cassette

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"THROUGH-THE-WALL"INSTALLATION

(See Fig. 2/3).

If the processor has to be installed in a

"through-the-wall" installation, a hole has to be cut in

the wall, through which the machine is going to be

installed.

The hole should be cut min. 100 mm (4") wider

than the max width of the machine (see chapter 1)

and min. 200 mm (8") higher than the feed tablesurface. Walls thicker than 50 mm (2") should be

cut with a slope (approx. 45 ) above the feed table.

When the machine has been placed in position, thehole in the wall should be reduced to the exact size

of the machine by means of a light-tight material

(thickness 7 - 7.5 mm).

For this purpose a special "THROUGH-THE-WALL

KIT" is available (see chapter 8 and 9,

"ACCESSORIES").

With this kind of installation it should be taken into

consideration that it must be possible, without any

difficulties, to use the daylight feeding slot and to

remove the top cover and the racks for cleaning and

servicing purposes.

Fig. 2/3 "Through-the-wall" Installation

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WATER CONNECTION

The water supply connection should be made by

means of the plastic hose, fitting and gaskets

delivered with the machine.

As shown in Fig. 2/4 the hose must be connected

between the water tap and the water inlet solenoid

valve located to the left underneath the dryer section.

The hose can be connected to a water tap with 1/2"

or 3/4" WRG male thread (3/4" NPT for

USA-models). When connecting to 3/4", thereduction nipple shall not be used.

DRAIN CONNECTIONS

Drain connections are made underneath the

machine (see Fig. 2/5). The drains from the DEV

and FIX baths are on the lefthand side and the drain

from the wash tank is on the righthand side. Drain

hoses are included with the machine. The water

drain should be connected to a 25 mm (1") hose and

led to a drain placed 0.5 - max. 2 m (2 - max. 6 ft)

from the machine. Make sure there is a positive fall

from the machine to the drain, and that the hoses donot sag or form water traps.

CAUTION! Do not lead chemicals down the 

drain. Lead the drains from the chemical baths 

to waste chemical containers (see chapter 0).

Fig. 2/4 Water Connection Fig. 2/5 Drain Connections

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REPLENISHMENT HOSES

The replenishment hoses are located underneath the

machine as well. Connect the replenishment hoses

to the replenishment containers as shown in Fig. 2/6:

BLUE HOSE TO DEVELOPER.

RED HOSE TO FIXER.

Fig. 2/6 Replenishment Hoses

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EXHAUST INSTALLATIONFOR CHEMICAL VAPOURS

The processor is equipped with a scavenger fan to

remove chemical vapours from the processor and

the room. The fan is located to the left of the dryer

section and leads the exhaust to a flange placed

underneath the dryer section. The processor can be

connected to an external exhaust system by means

of a 80 mm (3.15") exhaust hose (see Fig. 2/7 and

chapter 8 and 9, "ACCESSORIES")

NOTE! When connecting the processor to an 

external exhaust system, an adjusting valve 

should be fitted between the processor and the 

exhaust system to adjust the exhaust rate to 

approx. 15 m 3 /h (530 ft 3 /h).

If the exhaust capacity is too high you might get 

problems with keeping the correct temperature 

in the baths of the processor and the 

consumption of chemicals will increase 

unnecessarily.

Fig. 2/7 Exhaust Connection, Chemical Vapours

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ELECTRICAL INSTALLATION

MAIN POWER OUTLET

WARNING! Service technicians only 

If not already there, a main power outlet should be

installed next to the machine. The requirements are

as follows:

 

230V AC, 1 phase + PE, 50-60 Hz,fused by 25 A, or

 

230V AC, 3 phases + PE, 50-60 Hz,

fused by 20 A, or

 

3 x 230/400V AC + N + PE, 50-60 Hz,

fused by 16 A.

Voltage tolerance at 230V is +10% / -14%.

MOUNTING A PLUG

WARNING! Service technicians only 

When mounting a plug, the wires in the main cable

have to be connected as follows:

Yellow/green: Earth

Blue: Neutral

Black: L1

Black: L2

Brown: L3

MODIFICATION FOR TRANSFORMER

WARNING! Service technicians only 

If the machine is installed in countries where the

voltage is above 230V the following modification has

to be made for transformer M1:

(See fig. 2/9).

 

Turn the power off and unplug the unit. 

Locate terminal block X510 on the GCB.

 

Disconnect and isolate the white wire.

NOTE! Make sure that the 2 leads in the white 

wire have still contact when isolating them.

Otherwise the processor will not work.

 

In the same cable locate the yellow wire, remove

the isolation and insert the wire into the terminal

block.

Fig. 2/8

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MAIN POWER CONNECTION,US-MODELS

The processors for USA are shipped wired for single

phase 208/220 volt operation and can be easily

converted to a three phase power configuration.

All plugs and receptacles for this single phase

connection should be the standard National

Electrical Manufacturers Association (NEMA)

polarized configuration L6-30 and be UnderwritersLaboratory (UL) listed.

Processors for USA are provided with a 10 AWG 4

conductor power supply cord with a NEMA

configuration L6-30 U.L. listed 30 amp single phase

250V + PE twist-lock power plug Harvey Hubbell

Inc. type Insulgrip 2621. One conductor will be

unused in the single phase connection.

For the proper receptacle please refer to your local

electrician.

For three phase 208/220 volt + PE connections all

plugs and receptacles should be the standard

(NEMA) polarized configuration L15-20 and be

Underwriters Laboratory (UL) listed.

To convert to a three phase connection make

following modifications:

See Fig. 2/10.

 

Change the main power plug to a NEMA

configuration L15-20 U.L. listed 20 amp threephase 250 volt + PE twist lock power plug such

as Harvey Hubbell Inc. type Insulgrip 2421.

Connect red, black and white wires to the gold

terminals and the green wire to the silver or green

terminal.

 

Connect the red insulated unused wire at the

terminal block TB1, position L3.

 

Place the jumpers on terminal block TB1 as

shown in Fig. 2/10.

  For the proper receptacle please refer to yourlocal electrician. Fig. 2/9

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TIMER

If you wish to connect the processor to an external

timer it is possible to do so by means of the special

cable delivered with the installation kit (see chapter

8).

The purpose of the timer is to start up the processor

e.g. half an hour before start of working hours. This

way the processor has reached the correct working

temperatures when production starts.

The operator must be able to stop the processormanually but can only do so if the timer relay is

"OFF". Therefore the "ON"-time of the timer relay

should be set to the shortest possible time.

Connect the processor to the timer as shown on Fig.

2/11.

Fig. 2/10 Timer-connection

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CHAPTER 3

FUNCTIONAL DESCRIPTION

GENERAL

The processor contains 4 major sections (see fig.

3/1): Developer (A), fixer (B), wash (C), and dryer

section (D). Each section performs a basic functionto change the exposed film into a fully developed

and dry film, ready for handling.

The operation of the processor is handled by the

control box (E).

The film material (F) is fed into the machine from the

feed-table (G).

If the machine is equipped with a daylight cassette

(H) both film sheets and film rolls from

PTS/Imagesetting cassettes (I) can be processed.

The processor is also equipped with a daylight slot

(J) and a rewash slot (K) which make it possible to

use the processor outside the darkroom when

installed in a "through-the-wall" installation.

At the processor entrance the transport roller system

takes over and leads the film safely through each of

the four sections at a uniform speed and special

guides make sure that it passes smoothly from one

section to another.

When the film leaves the machine, it lands in the

film basket (L).

Fig. 3/1

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DEVELOPER/FIXER SECTIONSIn the developer (DEV) section (A) the latent image

created during exposure is developed and in the

fixer (FIX) section (B) the developing process is

stopped and unexposed silver halide is dissolved.

The DEV and FIX sections are identical (except for

racks), containing a processing tank with a heater

and a thermostate to keep the temperature constant.

A level detector circuit in each tank prevents

operation of the processor with insufficient amount of

chemicals.

In both sections a pump recirculates the solution to

maintain a uniform temperature of the chemicals and

both tanks overflow into waste chemical containers

(M) through combined overflow and drain tubes.

Each tank is covered with a floating lid preventing

condensation underneath the top cover and

oxidation of chemicals.

DEV and FIX rack configurations are described in

chapter 6 "CLEANING AND MAINTENANCE".

WASH SECTIONIn the wash section (C) residual chemicals are

removed from the film material.

In the wash tank the flow of the wash water is

controlled by a solenoid valve (N) and the

overflow/drain tube is accessible through the top

cover (see description later in this chapter).

WASH rack configuration is described in chapter 6

"CLEANING AND MAINTENANCE".

DRYER SECTIONIn the dryer section (D) the moisture is removed

from the film to allow for handling immediately after

processing. The dryer section consists of a

centrifugal fan (O) with an integrated heater and two

air distributing-boxes, one above and one

underneath the dryer rack.

DRYER rack configuration is described in chapter 6

"CLEANING AND MAINTENANCE".

Fig. 3/1

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ECOLOGICAL UNITSThe processor is prepared for connections to

ecological units for DEV, FIX and WASH. Ask your

local dealer for more information about the

ecological units.

REPLENISHMENT SYSTEMTwo oscillating pumps (P) connected to two external

replenishment containers (Q) automatically add

developer and fixer to the tanks to compensate for

chemicals used during actual film processing.

The system also supplies additional developer to

compensate for lost activity caused by normal

oxidation.

It is possible to operate the replenishment pumps

manually (to "top up" the tank levels) on the Control

Box (E) (see also chapter 5).

Film sensors at the entrance of the processor start

the replenishment control circuit when film is

entered. The replenishment control circuit also starts

when daylight slot is opened, but not when rewashslot is opened.

TRANSPORT SYSTEMThe transport system consists of a main drive-motor

connected to a worm gear drive system. The drive

system turns the rollers in each rack which, in

conjunction with the film guides and crossovers,

directs the film through the processor (see Fig. 3/2).

In the wet sections the bottom rollers of each rack

are light, which allow them to float. This results in

good contact on the film providing proper film

transport. Squeegee rollers at the entrance of the

dryer section remove surface moisture from the film

and divert water to the wash section.

 1 FILM PATH

 2 DAYLIGHT/ENTRANCE

  GUIDE

 3 CROSSOVER GUIDE

DEV/FIX

 4 REWASH/CROSSOVER

GUIDE FIX/WASH

 5 CROSSOVER GUIDE

WASH/DRY

 6 SQUEEGEE ROLLERS

 7 DRYER RACK

 8 FILM GUIDE

 9 BOTTOM GUIDE

10 LIGHT ROLLER

Fig. 3/2 Transport System

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MAIN COMPONENTS

(See illustration opposite)

MAIN SWITCH (1)Switches the power to the machine ON/OFF.

The MAIN-switch is also a lock, and cannot be

turned on without the key delivered with the

processor.

ELECTRONICS DRAWER (2)The electronics drawer holds the main control

electronics and the fuses for all functions (see

description later in this chapter). The drawer is fitted

with a cover inside to protect the electronics

CONTROL BOX (3)The processor is operated by the Control Box.

(See description in Chapter 5.)

FEED TABLE (4)As standard the machine is equipped with a feed

table. Alternatively the machine can be ordered with

a daylight cassette (option, see chapter 8 and 9,

"ACCESSORIES").

As shown in Fig. 3/3 the cassette is equipped with a

specially designed shelf that makes it easy to handle

different sizes of PTS/Imagesetting cassettes. The

shelf can also be used as a feed table.

See max. dimensions of PTS cassettes in chapter 1"DIMENSIONS, PTS/IMAGESETTING CASSETTES".

INPUT SENSORS (5)2 input sensors are placed at the processor

entrance. When film is inserted, the input sensors

automatically starts the machine provided that the

machine is switched on by the MAIN-swtich (1) and

the ON-button on the Control Box (3).

DEVELOPER SECTION (6)See description earlier in this chapter.

NOTE! The developer rack is different from the 

fixer and wash racks regarding roller 

configuration, entrance-roller bearings and 

daylight guide.

FIXER SECTION (7)See description earlier in this chapter.

The fixer rack roller configuration is identical to the

wash rack.

Fig. 3/3 Daylight Cassette

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WASH SECTION (8)See description earlier in this chapter.

The wash rack roller configuration is identical to the

fixer rack.

NOTE! The wash rack is different from the fixer 

rack regarding rewash guide.

DRYER SECTION (9)See description earlier in this chapter.

ANTI-OXIDATION LIDS (10)Each rack in the wet section is equipped with an

anti-oxidation lid. The anti-oxidation lids reduce the

oxidation from the chemical baths as well as it

prevents build-up of condensate underneath the

top-cover (12).

CONDENSATION LID (11)

Underneath the top cover the processor is equippedwith a condensation lid to prevent fixer condensation

to drip into the developer section and opposite.

The condensation lid is also designed as a drip tray

on which racks can be carried away for cleaning

without spilling of chemicals.

TOP COVER WITH DAYLIGHT ANDREWASH SLOTS (12)The processor is designed for "through-the-wall"

installation (see chapter 2) and the daylight and

rewash slots make it possible to use the processor

outside the darkroom.

INTERLOCK SWITCHES (13) & (16)The processor is equipped with 2 interlock switches.

Switch (13) is activated by the dryer cover (17) and

switch (16) by the top cover (12). If either of the

covers is lifted off, the related switch will turn off the

machine.

SCAVENGER FAN (14)Removes chemical vapours from inside the wet

section.

See also description in chapter 2, "EXHAUST

INSTALLATION".

OVERFLOW/DRAIN TUBE (15)Each bath is equipped with a combined overflow and

drain tube. In the developer section and in the fixer

section the tubes are placed underneath the top

cover on the lefthand side. The tube for the wash

water is placed through the top cover on the

righthand side of the processor.

To empty the baths the tubes must be turned 90°

counterclockwise.

Fig. 3/4 illustrates the open and closed position of

the wash tank drain-tube.

Fig. 3/4 Drain Tube, Wash Section

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DRYER COVER (17)

DAYLIGHT AND REWASH LAMPS (18)The lamps are lit when daylight or rewash slots are

opened.

See detailed description in chapter 5 "DAYLIGHT

AND REWASH LAMPS".

FILM BASKET (19)When leaving the machine the film material lands in

the film basket.

REPLENISHMENT CONTAINERS ONTROLLEY (20)The machine is delivered with 2 containers for

replenishment chemicals (one for developer and one

for fixer). The containers are placed on a trolley. The

trolley fits inside the closed stand (21) and makes it

easy to handle the replenishment containers when

changing, emptying, refilling etc.

STAND (21)The processor is delivered with a closed stand (see

chapter 2 "INSTALLATION"). Inside the stand there

is room for the replenishment containers on trolley

(20).

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ELECTRONIC CONTROL

MAINBOARD PCB GCBThe processor is electronically controlled by the

Mainboard PCB GCB placed in the electronics

drawer underneath a cover (see Illustration opposite).

The PCB holds all the controls, the adjustment

potentiometers for the thermostates and the

replenish pumps as well as the max. and min. speed

potentiometers for the motor control. Furthermore

the PCB is fitted with two cooling fin brackets wheresome triac relays are located (1). The triac relays

control the high voltage output. Another small relay

issue low voltage to the electronics when the

ON-button is activated. Also the fuses for heaters,

pumps etc. are placed on the PCB.

The PCB also communicates with the Control Box

(see description in chapter 5).

The PCB has a display (2) and two set of buttons

(3) for making adjustments. The procedure of

making adjustments on the GCB is described in

chapter 4.

The PCB GCB comprises the following circuits:

 

1 Power supply for the electronics.

 

3 Low-level detectors.

 

1 Heater thermostat for the developer.

 

1 Heater thermostat for the dryer.

 

1 Heater thermostat for the fixer.

 

1 Motor speed control for the main motor.

  1 Power supply for the main motor control.

 

2 Replenishment circuits, one for developer, one

for fixer

 

2 Oxidation replenishment circuits. One for

developer and one for fixer.

 

2 Input detector circuits.

 

1 Timing circuit for the start and stop of process

time.

FUSESAll fuses (4) for the heaters, pumps and motors etc.

are placed on the PCB GCB through the drawer

cover.

The dryer heater fuses F4 and F5 (5) are placed

through the bottom panel in the left side of the

drawer.

The fuses F1, F2 and F3 (6) are only used for

installations without neutral wire (in USA) and

therefore placed underneath a cover.

The fuses are listed in "FUSES" later in this chapter.

CAUTION! Disconnect all power to the machine 

before changing a fuse.

DRAWER LOCKThe electronics drawer is fitted with a small notch in

each side (7). These notches lock the drawer when

pulled half way out. In order to close the drawer, lift

up a little to release the notches and push in.

If it becomes necessary to change a fuse, pull thedrawer halfway out untill it locks, then lift up a little

and pull the drawer all the way out.

CAUTION! Never leave the drawer open. This is 

to protect the electronics from chemicals, if 

spilled.

Change of fuses is described in chapter 6

"CLEANING AND MAINTENANCE".

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STAND-BY MODE

This manual will often refer to stand-by mode of the

processor. This is when the processor is started as

described in chapter 4 "DAILY START-UP" and

when no program has been activated.

In stand-by mode the processor operates as follow:

 

The transport mechanism operates at min. speed,

app. 33 cm/min. (13 in/min.) in order to avoid

crystallization of chemicals on rollers and guides. 

The wash water solenoid valve is closed.

 

The dryer heater works to keep the temperature

whitin a fixed range (see APPENDIX, PAR 12 and

13).

The processor automatically goes into stand-by

mode 15-30 seconds after the film has left the dryer

section when in Automatic mode (see

"PROCESSING MODES").

PROCESSING MODES

Processing is made in one of two modes:

Automatic or Continuous.

The processor is running in Automatic mode unless

otherwise is chosen. (To switch from Automatic

mode to Continuous mode, change parameter 07

from 00 to 01, see APPENDIX).

Automatic mode: When film is fed, the inputsensors start the machine and:

 

The transport mechanism resumes the operating

speed specified in the selected program.

 

The wash water solenoid valve opens to let in

water.

The temperature in the dryer is controlled and

regulated by the dryer temperature control.

 

When the film has left the dryer section, the

machine returns to stand-by mode after 15-30

seconds. (This depends on film speed).

Continuous mode: The processor functions exactly

as in Automatic mode except that it never enters

the stand-by mode.

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FUSES

Fuse Fuse for... Type/Dimension Part No

Heater, fixer bath

Heater, developer bath

Blowers, dryer section

Circulation pumps

Replenishment pump, FIX

Replenishment pump,DEV

TransformerLow voltage power supplyfor the control electronics.

18 V AC supply forthe control electronics.

24 V AC for leveldetectors

Power supply for themain motor speed control.

5A, 6.3 x 32 mm, fast

5A, 6.3 x 32 mm, fast

1A, 6.3 x 32 mm, fast

1A, 6.3 x 32 mm, fast

0.5A, 6.3 x 32 mm, fast

0.5A, 6.3 x 32 mm, fast

0.8A, 6.4 x 31.8mm, slow

1.5A, 6.3 x 32 mm, slow

0.25A, 6.3 x 32 mm, fast

3A, 6.3 x 32 mm, slow

675534001 / 67 84 644

675534001 / 67 84 644

675671001 / 67 84 DJD

675671001 / 67 84 DJD

675535001 /

675535001 / 

671634000 / 

671602900 / 66 84 BGN

675530001 / 

671601400 / 66 84 BGM

The fuses below are located on the Mainboard PCB BGCB

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Fuse Fuse for... Type/Dimension Part No

Heater, dryer

Heater, dryer

Only used forinstallationswithout neutral wire

Only used for

installationswithout neutral wire

Only used for installationswithout neutral wire

10A, 6.3 x 32 mm, fast

10A, 6.3 x 32 mm, fast

10A, 6.3 x 32 mm, fast

10A, 6.3 x 32 mm, fast

12A, 6.3 x 32 mm, fast

671607900 / 67 84 DYG

671607900 / 67 84 DYG

671607900 / 67 84 DYG

671607900 / 67 84 DYG

671609900 / 67 84 EGV

The fuses below are located in the bottom panel and connected to the mainboard PCB BGCB. The fusesF4 and F5 are for the dryer heaters. The fuses F1 - F3 are used for USA only (for installations without

neutral wire) and covered with a small plate.

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ELECTRICAL DIAGRAM

The electrical diagram for the processors is on the

fold-out page behind the appendix.

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CHAPTER 4

OPERATING PROCEDURES

After the installation is finished, (see chapter 2 in

this book), the initial start-up, described on the

following pages, can be carried out.

Turn power off and unplug the unit before

commencing the initial start-up procedure.

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INITIAL START-UP

 

Remove top cover, condensation lid and dryer

cover.

 

Remove the racks (see chapter 6) and inspect all

rollers and film guides for impurities etc.

 

Open all tank drain-tubes by turning them 90°

counterclockwise. The drain-tubes for the DEV

and FIX baths are at the lefthand side of the tank

and the drain-tube (E) for the wash tank is at the

righthand side.

 

Vacuum clean all tanks if required.

 

Carefully rinse all tanks, rollers and film guides

with water (use a hose) to get all impurities out of

the tanks.

 

Let the tanks run dry then close the drain-tubes.

 

Fill the developer and fixer tanks (fixer first) with

ready made solution. The tanks are filled correctly

when level is as specified in Fig. 4/1. Be careful

not to get fixer into the developer section and

opposite.

 

Reinstall the racks. Be careful to insert the correct

racks in the correct baths.

  Place the top cover, condensation lid and dryer

cover and make sure that they are placed

correctly in order to activate the interlock

safety-switches. Otherwise you will not be able to

start the processor.

 

Fill the replenishment containers (K) and make

sure that the hoses are installed correctly:

BLUE HOSE TO DEVELOPER

RED HOSE TO FIXER

 

Insert power plug into wall socket.

  Open external water supply valve (H).

 

Turn the MAIN-switch (J) on.

 

Push the ON-button (1). The indicator lamp for

latest employed program (8) will light up. The

solenoid valve will open to fill the wash tank with

water.

If the ON-button is pushed immediatly after the

machine is turned on by the MAIN-switch, it takes

approx. 10 seconds before the machine starts.

 

If the WAIT-lamp (6) flashes, the developer, fixer

or dryer temperature is either too high or too low.

Wait until the WAIT-lamp turns off. Normal

warm-up time will be approx. 30 min.

 

Run some sheets of film through the machine to

clear the rollers of impurities.

 

The machine is now ready for processing.

SETTING OF THE PROGRAMS

The electronics holds 4 programs (A, B, C and D) in

which you can set 4 different developing speeds for

different types of processing jobs.

Setting of the program values is described later in

this chapter and in APPENDIX.

Fig. 4/1

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ADJUSTING THEREPLENISHMENT PUMPS

Calibrate both replenishment pumps (one at the

time) as described below.

 

Remove the replenishment hose from the

replenishment container (K). Keep the hose

elevated.

 

Fill a graduate with chemicals.

 

Place the replenishment hose into the graduate.

 

Push the replenishment button (3) for DEV or (4)

for FIX and pump until no more air is in the

replenishment system. Keep the hose end under

the chemical surface.

 

Refill the graduate, so that it contains:

for ECP 55 min. 300 ml.

for ECP 72 min. 400 ml.

 

Push the replenishment button again for 30 sec.

 

The approximate volume of liquid pumped out

of the graduate should be:

for ECP 55 275 ml (550 ml/min.)

for ECP 72 350 ml (700 ml/min.).

If not, calibrate the pump using the replenish

adjustment valves (see Fig. 4/2).

NOTE! It is very important that the pumps are 

calibrated very accurately. Otherwise the values 

set in the replenishment parameters (see 

APPENDIX) are not correctly obtained.

Fig. 4/2 Replenishment Adjustment Valves

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DAILY START-UP

(See illustration opposite)

 

Check that the replenishment containers (K) are

sufficiently filled and that the containers for waste

chemicals (C) are empty.

 

Remove the top cover and condensation lid and

check the level of the developer and fixer baths.

Add chemicals if required.

 

Before starting the machine, wipe clean all top

rollers and crossover guides.

 

Open external water supply valve (H).

 

NOTE! Make certain that the wash tank drain 

tube (E) is closed (see fig. 4/3). Do not operate 

the processor with an empty wash tank.

 

Turn MAIN-switch (J) on. The exhaust blower will

start, and the replenishment pumps may also run

for a few moments.

  Push the ON-button (1) and verify that the built-in

lamp is lit.

If the ON-button is pushed immediatly after the

machine is turned on by the MAIN-switch, it takes

approx. 10 seconds before the machine starts.

 

When switched on, the processor automatically

fills the water tank.

 

The processor is programmed for Automatic

mode from the factory. If you want to use

Continuous mode, please refer to the APPENDIX.

  Press the PROGRAM SELECTION-button (7) until

the lamp (8) for the desired program number is lit.

 

If WAIT-lamp (6) is lit and one ore more of the

LOW LEVEL- lamps (5) flashes, low level is

detected in the respective section(s). For fixer or

developer press one of the buttons (3) or (4) and

hold it. The respective replenishment pump will

start to top up the level in the section until the

lamps turn off. While the pump runs the LOW

LEVEL-lamp (5) is lit constantly. Wait until the

lamp turns off.If automatic regeneration has been selected (PAR

01, see APPENDIX) the respective replenishment

pump starts automatically when low level is

detected. When the pump runs the LOW

LEVEL-lamp (5) flashes and if correct level has

not been reestablished within 5 minutes, the

replenishment pump stops while the lamp

continues to flash.

In case of low level in wash tank, check that

solenoid valve is open and that drain tube (E) is

closed. Wait until correct level is reestablished

and the LOW LEVEL-lamp turns off.

 

If the WAIT-lamp (6) flashes, the temperature in

either the developer, fixer or dryer section is too

low or too high.

Wait until the lamp turns off.

 

Allow the processor to reach normal operating

conditions. Normal warm-up time will be app. 30

minutes.

 

Feed some sheets of film/paper through the

machine to clean it.

The machine is now ready for processing.

Fig. 4/3

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PROCESSING FROMTHE FEED TABLE

(See illustration opposite).

 

Select the program suitable for the processing

material by means of the PROGRAM

SELECTION- button (7). The lamp (8) shows

which program is active at any time.

 

Slowly enter the film (preferably with the emulsion

side upwards) into the processor using the film

feed guide (B) until it engages the drive system.The input sensors are activated and the machine

starts at the speed specified in the selected

program.

 

Verify that the WAIT-lamp (6) is lit indicating that

film is being fed into the machine.

Wait until the WAIT-lamp turns off before you

insert another film.

 

When the film exits, verify that the processor goes

into stand-by mode after 15 - 30 seconds. (See

chapter 3, "STAND-BY MODE").

PROCESSING CASSETTESFROM THE DAYLIGHT CASSETTE

(See also fig. 4/4).

 

Verify that the processor is not busy (WAIT-lamp

(6) not lit).

 

Open the cassette cover (9).

 

Adjust the shelf (10) to fit the cassette size or

remove it, whatever is necessary.

 

Select processing program by means of the

PROGRAM SELECTION-button (7). The lamp (8)

shows which program is active at any time.

 

Place the cassette (11) in the daylight cassette

and enter the film/paper (12) into the processor

until it engages the drive system. The input roller

(13) ensures that the material enters the machine

without scratches. When the input sensors are

activated, the processor starts and the WAIT-lamp

(6) is lit.

 

Close the cassette cover (9) and do not open

until the WAIT-lamp (6) turns off!

 

When the WAIT-lamp turns off, the machine is

ready to process another cassette.

SHELF/FEED TABLEThe shelf can also be used as feed table. In that

case adjust the shelf to upper position and follow the

procedure described in "PROCESSING FROM THE

FEED TABLE". Feed paper between the white

marks on the shelf.

Fig. 4/4 Processing PTS Cassettes

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PROCESSING FROMTHE DAYLIGHT SLOT

(See illustration opposite).

 

Verify that the processor is not busy (DAYLIGHT-

(F) and REWASH-lamps (G) not lit).

 

Select processing program by means of the

PROGRAM SELECTION button (7). The lamp (8)

for the selected program is lit.

 

Open the DAYLIGHT slot (A). The processor

starts, the WAIT-lamp (6), the DAYLIGHT-lamp

(F) and the REWASH-lamp (G) are lit. (The

replenishment control circuit starts).

 

Feed film/paper into the processor and close the

DAYLIGHT slot (A). (WAIT-lamp turns off).

 

When the DAYLIGHT lamp (F) turns off, the

processor is ready to receive another film through

the DAYLIGHT slot (A).

 

USING THE REWASH SLOT

(See illustration opposite).

 

Verify that the processor is not busy (DAYLIGHT-

(F) and REWASH-lamps (G) not lit).

Open the REWASH slot (D). The processor starts,

the WAIT-lamp (6), the DAYLIGHT-lamp (F) and

the REWASH-lamp (G) are lit.

 

Feed film/paper into the processor and close the

REWASH slot (D). (WAIT-lamp and

DAYLIGHT-lamp turn off).

 

When the REWASH-lamp (G) turns off, the

processor is ready to receive another film/paper

through the REWASH slot (D).

 

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ADJUSTMENTS

NOTE! ADJUSTMENTS SHOULD ONLY BE

CARRIED OUT BY AUTHORIZED PERSONNEL

It is possible to adjust the settings of the speed,

temperature and replenishment values.

Pulling out the electronics drawer until it locks, the

panel shown on the illustration opposite appears.

On the panel is a list of the 18 different parameters

you are able to adjust.The 18 parameters and their adjusting ranges are as

listed below. (PAR = Parameter , VAL = Value).

CAUTION! Even though the drawer is fitted with 

a cover to protect the electronics from 

chemicals spills, always remember to close the 

drawer after adjustments have been made.

MAKING ADJUSTMENTS

(See illustration opposite).

 

Pull out the electronics drawer until it locks.

 

Use the red selection buttons (2) (PAR) to choose

the parameter in which you want to change the

setting.

The parameter number is indicated on the left

side of the display (1) and the current value is

indicated on the right side. As an example the

illustration opposite shows that the value forparameter 24 is currently 50 sec.

 

Then use the green selection buttons (3) (VAL) to

change the value. The values are changed in

steps as indicated in the list below.

NOTE! Values can be changed at any time 

during operation.

Once selected, the values are retained in 

memory by the electronic control even when the 

processor is switched off.

  PAR ADJUSTMENT OF... VAL STEP10 . . . Developer temperature . . . . . . . . . . . . . 20-50°C (68-122°F) . . . . 1 °C (1-2°F)

11 . . . Fixer temperature . . . . . . . . . . . . . . . . 20-50°C (68-122°F) . . . . 1 °C (1-2°F)

12 . . . Dryer temperature . . . . . . . . . . . . . . . 20-70°C (68-158°F) . . . . 5 °C (9°F)

14 . . . Dev. time, Program 1 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.

15 . . . Dev. repl. rate, Program 1 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

16 . . . Fix repl. rate, Program 1 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

24 . . . Dev. time, Program 2 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.

25 . . . Dev. repl. rate, Program 2 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

26 . . . Fix repl. rate, Program 2 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

34 . . . Dev. time, Program 3 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.

35 . . . Dev. repl. rate, Program 3 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

36 . . . Fix repl. rate, Program 3 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

44 . . . Dev. time, Program 4 . . . . . . . . . . . . . . . . . 15-60 sec. . . . . . . . . 1 sec.

45 . . . Dev. repl. rate, Program 4 . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

46 . . . Fix repl. rate, Program 4 . . . . . . . . . . 0-700 ml/m2 (0-65.1 cc/ft2) . 10 ml (0.93 cc)

52 . . . Dev Oxi Time-replenishment . . . . . . . . . . 0-600 ml/h (cc/h) . . . . 20 ml (20 cc)

53 . . . Fix Oxi Time-replenishment . . . . . . . . . . . 0-600 ml/h (cc/h) . . . . 20 ml (20 cc)55 . . . Wash water . . . . . . . . . . . . . . . . . . . . . . 50 or 100% . . . . . . . . 50%

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SHUT-DOWN PROCEDURE

(See illustration opposite).

 

Close the external water supply valve (H).

 

Open the wash tank drain tube (E) by turning it

90° counterclockwise.

 

Push the OFF-button (2). The exhaust fan and the

time-replenishment circuits will still work.

 

Turn the MAIN-switch (J) to OFF position. (If time

replenishment is wanted - do not set the MAIN-

switch to OFF.)

NOTE! If the processor will not be operated for 6 hours or more, the wash tank should be 

drained. This prevents growth of algea and 

thereby a consequent reduction in processing 

quality. It is recommended to drain the wash 

tank at least once every 24 hours.

CAUTION! If the processor is placed in a room 

together with a typesetter or other sensitive 

equipment, the chemical vapours from the 

processor should be removed by means of an 

external exhaust system as the vapours could 

ruin the equipment (see chapter 2, "EXHAUST 

INSTALLATION").

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CHAPTER 5

OPERATORS CONTROLS AND INDICATORS

GENERAL

The daily operation of the processor is handled by

the Control Box (see fig. 5/1). The Control Box is

fitted to the right of the feed table/cassette cover ofthe processor and is connected to the electronics in

the drawer.

DIMENSIONSThe Control Box has the dimensions

110 x 55 x 15 mm (4.3 x 2.2 x 0.6").

FEATURESThe Control Box has the following features:

 

ON-button.

 

OFF-button.

  Buttons for manual operation of the DEV/FIXreplenishment pumps.

 

Indicator for LOW-LEVEL/REPLENISHMENT.

 

Indicator for WAIT.

 

Selection of 4 different programs (different

dev.times).

 

Indicator for selected program.

Fig. 5/1 Control Box

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THE CONTROL BOX

ON-BUTTON (1)Starts the machine provided the MAIN-switch is set

to "ON". The built-in lamp flashes when only the

MAIN-switch is set to ON. When also the ON-button

has been pushed, the lamp is lit constantly.

If the ON-button is pushed immediately after the

machine is turned on by the MAIN-switch it takes

approx. 10 seconds before the machine starts.

OFF-BUTTON (2)This button switches the machine to off. At this

stage only the time-replenishment circuit and the

exhaust fan work (lamp in ON-button flashes).

REPLENISHMENT DEV (3) AND FIX (4)The buttons activate the corresponding replenish-

ment pumps. They can be used to top up the tanks

manually.

If low level is detected in one of the baths the

WAIT-lamp (6) is lit and the LOW LEVEL-lamp (5)

for the respective bath flashes.

In case of low level in the DEV or FIX bath push the

respective REPLENISHMENT BUTTON and the

pump starts to reestablish the correct level. In case

of low level in the WASH bath, check that the

external water supply valve is open and that the

drain tube is closed.

NOTE! When the tanks are empty and have to 

be filled, do this from suitable containers, as it 

is quite time-consuming to fill the whole tank 

using the pumps.

LOW LEVEL-LAMPS (5)The LOW-LEVEL lamps flash if low level is detected

in DEV, FIX or WASH section. In this case the

WAIT-lamp (6) is also lit and the daylight and

rewash lamps flash.

See explanation for item (3) and (4).

When DEV or FIX replenishment pumps run toreestablish the correct level, the lamp is lit

constantly. When correct level is reestablished the

LOW-LEVEL lamps turn off.

WAIT-LAMP (6)This lamp is lit if any of the following situations occur:

 

If one or both film feed sensors are activated.

 

If film is inserted through the daylight or rewash

slot. The WAIT-lamp will turn off after 2 - 3seconds when the slot in use is closed.

 

If low level is detected in either DEV, FIX or

WASH bath. In this case also the corresponding

LOW LEVEL-lamp (5) flashes.

 

The "WAIT" lamp flashes if the temperature in the

DEV or FIX sections differs more than 1.5°C

(3°F) from the preset value.

 

The WAIT-lamp flashes if the temperature in

DRYER section differs more than 5°C (9°F) from

the preset value.

PROGRAM SELECTION BUTTON (7)Press the PROGRAM SELECTION button until the

PROGRAM INDICATOR-lamp (8) suitable for the

present job is lit.

PROGRAM INDICATOR LAMPS (8)4 different programs are available to the operator

(A, B, C and D).

When the machine is turned on (1) the lamp for the

latest employed program will be lit.

In the electronics drawer the 4 programs can be

programmed with different dev. times. The dev.

times can be written on the control panel to the left

of the program indicator lamps with a spirit marker.

Programming procedure is described in chapter 4,

"MAKING ADJUSTMENTS".

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DAYLIGHT AND REWASH LAMPS

(See also Fig. 5/2).

When the processor is installed in a

"through-the-wall" installation (see chapter 2), the

lamps inform the operator working outside the

darkroom of whether the processor is ready (not lit)

or busy (lit).

The DAYLIGHT and REWASH-lamps are lit at the

same time: 

When the daylight slot (B) is opened.

 

When film is inserted from the feed table (A).

NOTE! Do not insert film from the daylight and 

rewash slots.

The daylight lamp will turn off, when film has passed

halfway through the fixer section.

Only the REWASH-lamp is lit:

 

When the rewash slot is opened.

 

When the film/paper has passed halfway through

the fixer section (7) and the daylight lamp has

turned off.

 

The processor is ready to receive film from the

daylight feeding slot (B).

NOTE! Do not insert film from the rewash slot 

when the rewash lamp is lit.

 

The REWASH-lamp will turn off when the film has

passed the dryer section.

DAYLIGHT and REWASH-lamps are flashing:

 

When low level is detected in DEV, FIX or WASH

bath. The lamps will turn off when correct level is

reestablished.

 

If temperature is out of range in DEV or FIX bath.

The lamps will turn off when correct temperature

is reestablished.

Fig. 5/2 Daylight and Rewash Lamps

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CHAPTER 6

CLEANING AND MAINTENANCE

GENERAL

Performing maintenance on a scheduled basis

reduces the possibilities of equipment failure and the

loss of processing quality. Only one person shouldbe responsible for performing the preventive

maintenance program. That person should be

familiar with the equipment as well as its operational

characteristics and maintenance requirements.

A periodic major clean-up of the equipment is

important to maintain the processing quality and

reliability of the machine.

This clean-up should be performed either monthly or

after processing app. 1000m2 (10000 ft2)of film.

The major clean-up procedure can be performed in

2 to 4 hours depending on the condition of the

machine and on the proficiency of the person

cleaning it.

WARNING! Personnel performing any 

maintenance or clean-up must familiarize 

themselves with the SAFETY INSTRUCTIONS 

and ENVIRONMENTAL PROTECTION in Chapter 0 before attempting any of these procedures.

WARNING! Be sure to disconnect electrical 

power before performing any cleaning or 

maintenance.

DRIP TRAY

The condensation lid underneath the top cover is

also designed as a drip tray. Place the drip tray

across the processor and use it when carrying awaythe racks for cleaning etc.

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REMOVING THE WET RACKS

When the racks have to be taken out for cleaning

etc., follow this description:

See Fig. 6/1.

 

Turn MAIN-switch off.

 

Remove top cover, condensation lid and dryer

cover.

 

Turn the crossover-guide from the neighbour rack

upwards.

 

Place the drip tray (the condensation lid) across

the machine as close to the bath as possible.

 

Step 1: Grab the rack in the handle opposite the

drive shaft and tilt it upwards while the bearings

are still resting on the drive shaft. Hold the rack in

this position for a few seconds to let chemicals

drip off.

 

Step 2: Pull the rack off the drive shaft and pull it

towards yourself (away from the drive shaft).

 

Lift the rack out and place it on the drip tray.

 

Carry the tray and rack away for cleaning etc.

 

Reinstall in the reverse order.

NOTE! Make sure that the bearings catch the 

drive shaft and the drive gears mesh with the 

worm gears.

NOTE! If the bath contains chemicals when the 

rack is inserted, lower the rack very careful to 

avoid that chemicals flow over into the other 

tanks.

Fig. 6/1

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REMOVING THE DRYER RACK

In order to remove the dryer rack, follow the

description below:

See Fig. 6/2.

 

Remove top cover, condensation lid and dryer

cover.

 

Step 1: Stand on the rear side of the machine.

On the upper dryer cassette (A) is a black knob

(B) on the righthand side. Press the knob downand turn it 90° counterclockwise.

 

Remove the upper dryer cassette by lifting it up a

little and pull it to the right, out of the flange (C).

 

Step 2: Push the dryer rack to the right in order to

release the bearings from the drive shaft (D), and

lift it out of the processor.

 

After cleaning, it is very important that the dryer

rack is reinstalled according to step 3.

 

Step 3: Place the rack in the processor and make

sure that it is flush with the wash tank wall (E).

Then push the rack to the left (F) until the

bearings catch the drive shaft and the drive gears

mesh with the worm gears.

 

Reinstall upper dryer cassette and covers.

Fig. 6/2

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ROLLERS

When racks have been disassembled for cleaning or

servicing purposes it is very important that the rollers

are reinstalled in their correct positions.

The illustration opposite shows the type, part no and

correct position of each roller in the processor.

CAUTION! Light rollers are marked with a green 

tap.

When reinstalling the roller pairs in the racks, be

very careful that the bearings are locked properly in

the respective slots as indicated in fig. 6/3 below.

DAYLIGHT GUIDE

When the daylight guide has been removed for

cleaning or servicing purposes it it very important

that it is reinstalled correctly.

Fig. 6/4 below shows how to install the daylight

guide.

Fig. 6/3 Roller Bearings Fig. 6/4 Installation of Daylight Guide

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ANTI-OXIDATION LIDS

Each rack is equipped with an anti-oxidation lid. To

remove the lids for cleaning and servicing, do the

following:

See Fig. 6/5.

 

Remove the rack as described in "REMOVING

THE WET RACKS".

 

Remove one pair of the top rollers (1).

  Push the anti-oxidation lid out of the attachment in

the rack (2) and lift it out (3).

 

Reinstall in reverse order and verify that racks are

installed in correct tanks.

Fig. 6/5 Removing Anti-oxidation Lid

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REMOVING THE DRIVE SHAFT

The drive shaft can be removed from the machine

for cleaning or servicing (see Fig. 6/6).

 

Remove top cover, condensation lid, dryer cover,

upper air-distributing box and all racks from the

machine.

 

Remove the two screws (1) holding the motor

bracket.

  Remove the drive shaft by pulling it out of the

bearing (2) in the tank front.

  All gears are mounted on the drive shaft with

clips (3) which are easily pulled out using a pair of

pliers.

 

Before reassembling the machine you must be

sure that all worm gears are placed correctly on

the shaft according to the figure below.

 

Reinstall the drive shaft and fasten the motor

bracket.

 

Reinstall the racks and make sure that the

bearings on the rack ends engages the drive shaft

properly and that the drive gears mesh with the

worm gears.

Fig. 6/6 Removing the Drive Shaft.

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CLEANING

GENERAL

When using water for cleaning purposes, use warm

water 35°C - 40°C (95°F - 104°F).

DAILY CLEANING

It is recommended to clean the processor each day

before you start processing. Follow the procedure

below:

 

Clean the feed table with a moist cloth.

Do not use abrasive materials on the processor.

 

Drain the wash tank and close the drain-tube at

the end of each shift.

 

Check the level in both replenishment containers

and refill if needed. 

Empty the waste-chemicals tanks.

CAUTION! Never cover the machine with a cloth 

or piece of plastic to protect it from dust, as this 

prevents free circulation around the machine 

and can lead to overheating and increased 

condensation.

WEEKLY CLEANING

CAUTION! Never use any hard tool or abrasive 

materials when handling and cleaning the rollers.

 

Carefully lift the developer rack out as described

earlier in this chapter and rinse it with water.

Be sure to rinse off possible crystallization on film

guides.

When needed, use a good tank cleaner to clean

both tank and rack. Be careful not to get any of

this cleaner into the fixer section.

 

It is important to get all of the cleaner out of

the developer tank after cleaning and to rinse the

rack in plenty of water.

 

Carefully lift the wash rack out and rinse it with

water.

 

Cleaning of fixer rack is described in "MONTHLYCLEANING".

 

Empty wash water tank and clear off algae.

 

Remove and clean oxidation lids in all three racks.

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MONTHLY CLEANING

 

Carefully lift the fixer rack out and rinse it with

water. Be sure to rinse off possible crystallization

on film guides.

 

Remove dryer rack and rinse rubber rollers with

water.

 

Remove and inspect all worm gears and bearings

for excessive wear. Replace any worn or

damaged parts.

Clean the components of any residual chemicals.

 

Locate the water solenoid valve under the

machine. Disconnect the hose from the valve by

unscrewing the union nut, and remove the water

filter with a pair of pliers (see Fig. 6/7).

Clean the filter and reinstall it.

 

Clean the blades and inner housing of the

scavenger fan with a moist cloth to prevent

chemical build up. Make sure that the fan spins

freely.

CLEANING OF VALVES IN THEREPLENISHMENT PUMPS

NOTE! Service technicians only.

If a replenishment pump ceases to function properly,

let it suck some water in order to clear the valves of

chemicals.

If this does not help, take the pump apart and clean

both of the small valves in water (see Fig. 6/8).

Reinstall the valves and make sure, that they are

placed correctly for free, unobstructed flow.

Fig. 6/7 Water Filter

Fig. 6/8 Replenishment Pump

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CLEANING OF CIRCULATION PUMPS

NOTE! Service technicians only.

If a circulation pump ceases to function properly

clean the pump following the description below.

See Fig. 6/9.

 

Turn the MAIN-switch off.

 

Remove top cover and condensation lid.

 

Remove the cover to the right of the wet sections.

 

Lift the pump unit (A) out of the tank attachment

by pushing to the left and lift out. Pull as far as

the electric wire allows.

 

Dismount the inlet nozzle (B) by turning it

counterclockwise and pull out the impeller (C).

 

Remove the o-ring (D).

 

Dismount the hose (E).

 

Clean the inlet nozzle, the impeller, the o-ring and

the hose in water.

  Clean the small hole in the hose (F).

 

Reinstall in reverse order. Pull back the electric

wire and install the pump unit in the tank

attachments.

Fig. 6/9 Circulation Pump

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MAINTENANCE

REPLACING AN INPUT SENSOR

NOTE! Service technicians only.

The machine is equipped with 2 input sensors

located in a special rail at the processor entrance.

To replace a sensor follow the description below:

See fig. 6/10.

 

Turn the MAIN-switch off.

 

Remove the top cover.

 

Remove the feed table (A) or PTS/Imagesetting

cassette by loosening the screws (B).

 

Remove the front plate (C) by pulling out from

beneath and lift off. The rail with the sensors (D)

will then be visible.

 

Disconnect the plug at the left side of the sensor.

 

Replace the sensor and remember to connect the

plug again.

 

Mount the front plate and feed table or

PTS/Imagesetting cassette in the reverse order,

turn MAIN-switch on and push the ON-button onthe Control Panel.

Fig. 6/10

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REPLACING A HEATER SAFETY FUSE

NOTE! Service technicians only.

The machine is equipped with two heater safety

fuses, one for DEV heater and one for FIX heater.

The fuses are placed to the right of the wet sections

underneath a cover. In order to replace a safety fuse

do the following (see Fig. 6/11):

 

Turn the MAIN-switch off.

  Remove the top cover.

 

Remove the cover to the right of the wet sections.

 

Locate the safety fuse you want to change. DEV

(A) or FIX (B)

  Remove the cable on top of the fuse (C).

 

Pull the fuse out (D) with a pair of pliers.

DO NOT TWIST!

 

Place the new fuse still using the pair of pliers

and make sure that you push the fuse down until

it feels tight (E) DO NOT TWIST!

 

Reinstall the cable (C) on the top of the fuse.

 

Reinstall the covers.

CAUTION! A blocked circulation pump might 

cause a blown safety-fuse. Therefore it is very 

important that you clean the circulation-pump 

inlet and the small hole in the circulation hose 

on the pump.

Fig. 6/11

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REPLACING A DAYLIGHT ORREWASH SENSOR

NOTE! Service technicians only.

The machine is equipped with sensors for the lids of

the daylight and rewash slots. The sensors are

placed to the right of the wet sections underneath a

cover. In order to replace a sensor do the following:

See Fig. 6/12 below.

  Turn the MAIN-switch off.

 

Remove the top cover.

 

Dismount the cover (A) to the right of the wet

sections.

 

Locate the sensor you want to change. Daylight

(B) or rewash (C).

 

Loosen the screws (D).

 

Dismount the cable on the plug (E).

 

Pull the sensor (F) out of the attachment with a

pair of pliers.

 

Place the new sensor still using a pair of pliers

and make sure that it flushes with the top edge of

the attachment (G).

 

Connect the cable to the plug (E).

 

Reinstall the covers.

Fig. 6/12

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REPLACING A FUSE

NOTE! Authorized personnel only.

All fuses for the heaters, pumps and motors etc. are

placed on the PCB GCB, except for the dryer heater

fuses F4 and F5. These fuses are placed through

the bottom panel in the left side of the drawer (see

chapter 3).

The fuses are listed in a table in chapter 3.

In order to change a fuse, do the following:

 

Turn MAIN-switch off.

 

Push the OFF-button on the control panel.

 

Pull the drawer halfway out until it locks, then lift

up a little an pull the drawer all the way out.

The fuseholders are mounted through the drawer

cover.

Turn the fuseholder 90° counterclockwise and pull

it out.

Change the fuse with a new fuse of the correct

rating according to the fuselist in chapter 3.

 

Replace the fuseholder and close the drawer. In

order to close the drawer, lift up a little to release

the notches and push in.

CAUTION! Remember to close the drawer when 

the fuse has been changed, in order to protect 

the electronics from chemicals, if spilled.

REPLACING A RELAY

NOTE! Service technicians only.

The relays are placed underneath the cover in the

electronics drawer. In order to change a relay, do

the following:

 

Turn MAIN-switch off.

 

Push the OFF-button on the control panel.

 

Pull the drawer halfway out until it locks, then lift

up a little an pull the drawer all the way out.

 

Remove the two screws holding the cover. One in

each side of the drawer, mounted from below.

 

Find the worn-out relay and replace it with a new.

 

Reinstall the cover and close the drawer.

CAUTION! Remember to close the drawer when 

the relay has been changed, in order to protect 

the electronics from chemicals, if spilled.

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CHECK OF DEVELOPERREPLENISHMENTThe effectivity of the developer can either be

checked with a testing strip (ask your dealer of

chemicals) or you can use a well exposed and well

processed film as reference. If, after a week’s work,

the density of your film has decreased the

replenishment has probably been too low and a

higher setting of the REPLENISHMENT RATE (PAR

50, see chapter 4 "ADJUSTMENTS" and

APPENDIX) should be selected. If, however, the

density is good, the replenishment is sufficient. If

desired, a lower setting can then be tried, until it is

established which setting of the control is enough for

satisfactory replenishment.

CHECK OF FIXER REPLENISHMENTWhile the processor is working at its normal

temperature and speed, feed an unexposed film into

the processor. The film should be absolutely

transparent and without whitish spots or areas

spread at random over the film when it comes out of

the processor, otherwise the effectivity of the fixer is

too low and more replenishment should be added

(PAR 51, see chapter 4 "ADJUSTMENTS" and

APPENDIX).

The effectivity of the fixer and the silver contents of

the fixer can also be tested with a special testing

strip. Ask your local specialist for application of

testing strip.

CHECK OF OXIDATIONREPLENISHMENTIf the processor is left in stand by for longer periods,

this feature can be used. At the start of a new

working period, check the effectivity of the developer

as described above, and adjust the TIMEREPLENISHMENT RATE correspondingly.

(FIX = PAR 53, DEV = PAR 52, See chapter 4

"ADJUSTMENTS" and APPENDIX).

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CHAPTER 7

TROUBLE SHOOTING

GENERAL

If the machine does not work according to the

description in this book or does not process thematerial correctly, the following pages are meant as

a help for you.

Read them carefully and find the paragraph that

describes your problem.

CONDITIONS BEFORE STARTINGTROUBLE SHOOTING

The machine must be switched on by the MAIN-

switch and the ON-button on the Control Box.

For references see chapter 6 "CLEANING AND

MAINTENANCE" and chapter 3 with list of "FUSES"

and "ELECTRICAL DIAGRAMS" on the blue fold-out

page.

WARNING! When changing a fuse, first switch 

off all power to the machine. Always ensure that 

the new fuse is of the correct rating according 

to the fuse list in chapter 3.

Causes demanding for repair jobs or checks 

which preferably should be carried out by a 

service technician, are marked with an asterisk (*).

Please turn over to the next page for thetrouble shooting chart.

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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY

MACHINE WILL NOT TURN ON. One or both interlock switches

deactivated.

Power cable not connected to

mains.

MAIN-switch off .

Fuse F509 blown.

Reinstall top cover and/or dryer

cover.

Connect cable.

Turn MAIN-switch ON.

Replace fuse.

MACHINE WILL NOT START UP. One or both interlock switches

deactivated.Fuse F510 blown.

*Relay K501 defective.

Reinstall top cover and/or dryer

cover.Replace fuse.

Replace relay.

MACHINE STARTS UP BUT

RUNS IN CONT. MODE, WHEN

SHOULD BE IN AUTO. MODE 

Sensor-elbow for daylight or

rewash slot misplaced.

*Input sensors defective.

Mount elbow.

Replace defective sensors.

LOW LEVEL-LAMPS FOR

DEV/FIX FLASH.

WAIT-LAMP IS LIT.

Level in DEV or FIX tank

too low.

Check that drain tubes are closed

Check the level in the

replenishment containers.

Push replenishment buttons(see chapter 5).

LOW LEVEL-LAMP FOR WASH 

FLASHES.

WAIT-LAMP IS LIT.

Level in WASH tank too low.

Filter in water solenoid valve

clogged.

*Solenoid valve defective

Check that drain tube is closed

Check that water supply valve is

opened.

Clean the filter in the water

solenoid valve (see chapter 6).

Replace water solenoid valve.

MACHINE DOES NOT START

WHEN FILM IS INSERTED.

*One or both input sensors

defective.

*PCB defective.

Replace defective sensor

(see chapter 6).

Call Service Technician.

MACHINE WILL NOT GO TO

STAND-BY AFTER END OF

PROCESSING CYCLE.

Machine in CONT mode

(PAR 07 = 01).

*Input sensors defective.

*Electronics defective.

Change PAR 07 from 01 to 00

(see APPENDIX).

Replace defective sensors

(see chapter 6).

Call Service Technician.

MACHINE WILL NOT GO TO

STAND-BY AFTER END OF 

PROCESSING CYCLE USING

DAYLIGHT AND REWASH

SLOTS 

Machine in CONT mode

(PAR 07 = 01).

*Daylight and/or rewash sensors

defective.

*Electronics defective

Change PAR 07 from 01 to 00

(see APPENDIX).

Replace defective sensors

(see chapter 6).

Call Service Technician.

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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY

NO WASH WATER. External water supply valve closed.

Filter in water solenoid valve

clogged.

*Solenoid valve defective.

Open external water supply valve.

Rinse filter (see chapter 6).

Replace valve.

DRYER BLOWER WORKS,

HEATER DOES NOT.

Parameter for dryer heating set

too low.

*Electronics defective.

Fuse F4 or F5 blown.*Relay K502 and/or K503

defective.

Set PAR 12 to correct temperature

(see chapter 4 and APPENDIX).

Call Service Technician.

Replace fuse.Replace defective relay.

DRYER BLOWER AND HEATER

DO NOT WORK.

Fuse F4, F5 and/or F505 blown.

*Electronics defective.

*Relay K506 defective.

Replace fuse.

Call Service Technician.

Replace relay.

DEVELOPER AND/OR FIXER

REPLENISHMENT PUMPS

WORK BUT NO

REPLENISHMENT.

Replenishment container empty.

Replenishment hoses blocked.

*Pump valves clogged or defective.

Refill containers.

Clean hoses.

Clean or replace valves.

(See chapter 6).

DEV REPLENISHMENT PUMP

DOES NOT WORK.

*Pump defective.

Fuse F508 blown.

*Relay K508 defective.

Replace defective parts.

Replace fuse.

Replace relay.

FIX REPLENISHMENT PUMP

DOES NOT WORK.

*Pump defective

Fuse F507 blown.

*Relay K507 defective.

Replace defective parts.

Replace fuse.

Replace relay.

PUMPS WORK BUT ONLY IN

MANUAL.

*Electronics defective. Call Service Technician.

REPLENISHMENT SYSTEM

WORKS ALTHOUGH NO

MATERIAL IS PASSING THE

SENSORS. MACHINE IS IN

AUTOMATIC MODE.

The daylight slot is open.

Time-replenishment circuits are

ON.

*Input sensor defective.

*PCB defective.

Closed the daylight slot.

Change PAR 57 to 00

(see APPENDIX).

Replace defective sensor

(See chapter 6).

Call Service Technician.

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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY

DEVELOPER IS NOT HEATING 

UP. WAIT-LAMP AND LEVEL

INDICATOR LAMP NOT LIT.

Fuse F504 blown.

Parameter for DEV heating set too

low.

*Relay K505 defective.

*Heater element defective.

*Temperature sensor defective.

*Heater safety-fuse for DEV

bath blown.

*Electronics defective.

Replace fuse.

Set PAR 10 to correct value

(see chapter 4 and APPENDIX).

Replace relay.

Replace heater element.

Replace temperature sensor.

Replace heater safety-fuse

(see chapter 6).

Clean circulation-pump inlet and

circulation-hose or replace pump,

if defective.

Call Service Technician.

DEVELOPER OVERHEATS. Parameter for DEV heating set too

high.

*Relay K505 defective.

*Temperature sensor defective.

*Electronics defective.

Lower PAR 10 to correct value

(see chapter 4).

Replace relay.

Replace defective sensor.

Call Service Technician.

FIXER IS NOT HEATING UP.LEVEL LAMP NOT LIT.

Fuse F503 blown.Parameter for FIX heating set too

low.

*Relay K504 defective.

*Heater element defective.

*Temperature sensor defective.

*Heater safety-fuse for DEV

bath blown.

*Electronics defective.

Replace fuse.Set PAR 11 to correct value

(see chapter 4).

Replace relay.

Replace heater element.

Replace temperature sensor.

Replace heater safety-fuse

(see chapter 6).

Clean circulation-pump inlet and

circulation-hose or replace pump,

if defective.

Call Service Technician.

FIXER OVERHEATS. Parameter for FIX heating set too

high.

*Relay K504 defective.

*Temperature sensor defective.

*Electronics defective.

Lower PAR 11 to correct value

(see chapter 4).

Replace relay.

Replace defective sensor.

Call Service Technician.

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PROBLEMS WITH THE PROCESSORSYMPTOM PROBABLE CAUSE REMEDY

DRIVE MOTOR DOES NOT RUN

NEITHER IN AUTO NOR IN

CONT MODE.

Fuse F512 blown.

*Drive motor defective.

*Electronics defective.

Replace fuse.

Replace defective motor

(see chapter 6).

Call Service Technician.

DRIVE MOTOR RUNS, BUT NO

FILM TRANSPORT.

Defective gear on drive motor,

rollers or drive shaft.

Film jammed inside the machine.

Replace any defective worm or

gear (see chapter 6).

Check that all rollers move freely

and that no films are jammed inthe sections.

DEVELOPER AND/OR FIXER

CIRCULATION PUMP DOES

NOT RUN.

Fuse F506 blown.

Low level in DEV and/or FIX

section.

*Pump defective.

*Relay K507 defective.

Replace fuse.

Push replenishment buttons.

(see chapter 5)

Replace defective pump.

Replace relay.

DEVELOPER AND/OR FIXER

CIRCULATION PUMPS RUN BUT 

NO CIRCULATION 

*Pump inlet blocked.

*Circulation hose blocked.

Clean circulation pump

(see chapter 6).

Clean circulation hose(see chapter 6).

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PROBLEMS WITH PROCESSED MATERIALSYMPTOM PROBABLE CAUSE REMEDY

FILM IS NOT COMPLETELY DRY. Dryer temperature set too low.

Fixer needs hardener.

Dryer section malfunctioning.

Machine runs too fast.

Set value in PAR 12 a little higher

(see chapter 4 and APPENDIX).

Add hardener to the fixer.

See page 7/3.

Try a program with longer dev.time.

THE FILM LOOKS MILKY I.E.

WHITISH AREAS AT RANDOM

OVER THE FILM 

The fixing is insufficient.

Fixer too old or weak.

Fixer too cold.

Water runs from the wash setion

into the fixer section where it

cools and dilutes the fixer.

Use high speed fixer.

Set value in PAR 51 or 53 a little

higher.(see chapter 4 and APPENDIX).

Change fixer.

Set value in PAR 11 a little higher

(see chapter 4 and APPENDIX).

Check fixer heater function.

Check that the water drain hose is

not clogged or forms a water trap.

THE FILM HAS TOO LOW

DENSITY ALTHOUGHEXPOSURE IS CORRECT AND

FILM NOT TOO OLD.

Developer is exhausted.

Developer is too cold.

Developing time is too short.

Replenishment insufficient.

Circulation pump in developer

does not run.

Change developer.

Set value in PAR 10 a little higher(see chapter 4 and APPENDIX).

Check developer heater function.

Try a program with longer dev.

time.

Set value in PAR 50 a little higher

(see chapter 4 and APPENDIX).

See page 7/5.

FILM HAS STRIPES 

LENGTHWISE OR CROSSWISE.

Defective or dirty rollers or guides. Take the rollers and guides out,

inspect and wash them.

Rollers and guides with dents or

other marks must be changed

(see chapter 6).

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PROBLEMS WITH PROCESSED MATERIALSYMPTOM PROBABLE CAUSE REMEDY

FILM HAS A TENDENCY TO

STICK IN THE WET OR DRY

SECTION.

Rollers or guides out of position

or dirty.

Fixer exhausted.

Fixer needs hardener.

Fixer too old.

Check rollers and guides for

correct position (see chapter 6).

Set value in PAR 51 or 53 a little

higher.

(see chapter 4 and APPENDIX).

Add hardener.

Change fixer.

FILM HAS A GREY FOG. Fixer in developer. Clean the developer tank andchange the developer.

FILM HAS A DICHROIC FOG. Developer is drawn into fixer.

Fuse F506 blown.

*Relay K507 defective.

*Pump defective.

*Pump inlet blocked.

*Circulation hose blocked.

Clean the fixer tank, fixer rollers

and change the fixer.

Replace fuse.

Replace relay.

Replace defective pump.

Clean circulation pump

(see chapter 6).

Clean circulation hose

(see chapter 6).

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CHAPTER 8

ORDERING SPAREPARTS FOR EASYCOMPACT 55

When ordering spareparts, see the iso-metric drawings and look up the part numbers in the spareparts list.

Please state carefully the specification, the part number of the sparepart and the number of items wanted.

Send your order to your local dealer.

If, though, a certain sparepart is not specified in this chapter, contact your DuPont Equipment Service

Responce Center for further information.

Spareparts for Easycompact 72 are specified in chapter 9.

PARTS DELIVERED

Art.No US Part No Specifications Quantity

6G74 102 679224001 PROCESSOR EASYCOMPACT 55 EUROPE  . . . . . . . . . . . . 1or

679298001 PROCESSOR EASYCOMPACT 55 USA  . . . . . . . . . . . . . . 1

6784 EGY 672781500 INSTALLATION KIT, EASYCOMPACT 55 EUROPE   . . . . . . . . 1or

673709500 INSTALLATION KIT, EASYCOMPACT 55 USA  . . . . . . . . . . . 1672761400 SPAREPARTS KIT, EASYCOMPACT 55/72 . . . . . . . . . . . . . 1

INSTALLATION KIT EUROPE , Art.No 6784 EGY, US Part No 672781500

Art.No US Part No Specifications Quantity

6784 618 674030001 TUBE, SUCTION D12X355 . . . . . . . . . . . . . . . . . . . . . . 2

6784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 BCN 675714001 SPLICE Q3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1676586001 CABLE-TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1671164400 TRAY, DRIP / LID, CONDENSATION 638X275.5X34 . . . . . . . . 1671175000 OPERATING INSTRUCTIONS, EASYCOMPACT 40/55/72 . . . . . 1

6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1

6784 EDY 672525300 CLAMP, HOSE D22-25.4 . . . . . . . . . . . . . . . . . . . . . . . 36784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M . . . . . . . . . . . . . . . . . . . . 16784 EBD 672543800 FITTING, NIPPLE, 3/4"X1/2" . . . . . . . . . . . . . . . . . . . . . 16784 EBH 672544600 GASKET 1/2"X2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EBF 672545300 HOSE, FLEXIBLE D21/23 . . . . . . . . . . . . . . . . . . . . . . . 4 M

672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1

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INSTALLATION KIT USA , US Part No 673709500

Art.No US Part No Specifications Quantity

675313001 CLAMP, HOSE D13.7-15.3 . . . . . . . . . . . . . . . . . . . . . . 26784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 BVS 676040001 HOSE, D25 MM, PER M. . . . . . . . . . . . . . . . . . . . . . . . 10

676062001 CLAMP, HOSE D18-38 . . . . . . . . . . . . . . . . . . . . . . . . 14671164400 TRAY, DRIP / LID, CONDENSATION 638X275.5X34 . . . . . . . . 1

6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 1671585800 FIT. TEE, HOSE D25x90° . . . . . . . . . . . . . . . . . . . . . . . 2671585900 FIT. ELBOW, HOSE D25X90°  . . . . . . . . . . . . . . . . . . . . 4

671586000 HOSE, INLET 3/4" NPTX5M . . . . . . . . . . . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1

SPAREPARTS KIT, Art.No XXXX XXX , US Part No 672761400

(See illustration opposite)

Art.No US Part No Specification Quantity

6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10 . . . . . . . . . . . . . . . . . . . 4

6784 ABU 674146001 BEARING, OVAL D10/14X10 . . . . . . . . . . . . . . . . . . . . . 26784 644 675534001 FUSE 5A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 DJD 675671001 FUSE 1A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 944 676010001 KEY, ALLEN 1.5 MM . . . . . . . . . . . . . . . . . . . . . . . . . 1

6784 EDR 676169001 O-RING D20X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 DWA 671245800 BEARING, WORM SHAFT D10.2X36X22 . . . . . . . . . . . . . . 1

671357100 LABEL, SPAREPARTS BOX . . . . . . . . . . . . . . . . . . . . . 16784 DWP 671444500 BEARING D10.3/13X46 . . . . . . . . . . . . . . . . . . . . . . . . 46784 DWW 671445200 CLIP, WORM D2X15.5 . . . . . . . . . . . . . . . . . . . . . . . . 16784 BGM 671601400 FUSE 3A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . . 16784 BGN 671602900 FUSE 1.5A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . 16784 DYE 671607500 FUSE 250mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 16784 DYF 671607600 FUSE 500mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 2

6784 DYG 671607900 FUSE 10A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 26784 EGV 671609900 FUSE 12A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 16784 FAD 671634000 FUSE 0.8A, 6.4X31.8 MM, S/B . . . . . . . . . . . . . . . . . . . . 16784 EEC 671685200 FUSE, TERMO 72°C . . . . . . . . . . . . . . . . . . . . . . . . . 26784 DZB 671896400 GEAR Z29, D10/31.7X7.5 (44103) W. SCREW . . . . . . . . . . . 1

671896500 GEAR, WORM, RIGHT, W. CLIP . . . . . . . . . . . . . . . . . . . 1671896600 GEAR, WORM, LEFT, W. CLIP . . . . . . . . . . . . . . . . . . . . 1672093900 LABEL, FUSE "DON’T BEND" . . . . . . . . . . . . . . . . . . . . 1672410700 GEAR Z30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6784 EAS 672529800 BOX, SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EGX 672538700 GREASE, TUBE, 20 ML . . . . . . . . . . . . . . . . . . . . . . . 16784 EJF 673403700 GEAR Z34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

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ACCESSORIES

Art.No US Part No Specifications

6784 FAH 671626400 TIMER, DIGITAL6G74 012 671920900 TROLLEY FOR REPL. CONTAINERS (WITHOUT CONTAINERS)6G87 013 671917500 CASSETTE, DAYLIGHT6G87 010 671928000 KIT, "THROUGH THE WALL", ECP 556784 ELS 671931200 KIT, SENSOR, OUTPUT6G87 015 671919500 KIT, EXHAUST

672219500 CONTAINER, REPLENISHMENT, DEV., 50L672220000 CONTAINER, REPLENISHMENT, FIX., 50L

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SPAREPARTS

Easycompact 55

THE FOLLOWING PAGES CONTAIN ISO-METRIC DRAWINGS WITH SPAREPARTS,

PART NUMBERS AND ARTICLE NUMBERS.

COMPLETE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/6

DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/8

STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/1

CIRCULATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/12

TANK SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/14

DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/18

FIXER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/20

WASH RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/22

DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/24

ELECTRONICS CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . 8/28

YOU WILL FIND THE SPAREPARTS FOR EASYCOMPACT 72 IN CHAPTER 9.

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COMPLETE MACHINE

Pos.No Art.No Us Part No Specification

1 671891200 PANEL, TOP, COMPLETE

2 673441300 HANDLE, MAGNET, RIGHT

3 672067200 LID, PANEL, DAYLIGHT/REWASH L=566

4 672070500 PANEL, TOP 766X614.5X82

5 6784 ECX 671467300 HANDLE, MAGNET, LEFT

6 6784 ECY 672202700 HANDLE, L. DAYLIGHT/REWASH 57.6X22X12

7 6784 ECZ 672200700 HANDLE, R. DAYLIGHT/REWASH 57.6X23X12

8 672200800 PLATE, HANDLE 72X53X25.3

9 6784 FAO 671452800 BRACKET, MAGNET, DAYLIGHT 36X20.2X10

10 6784 EDA 672067500 HINGE, LID, DAYLIGHT L=560

11 6784 DHN 671664600 CAP, KNOB D24 RED

12 672395200 PANEL, DRYER

13 672811300 BASKET, WIRE 765X407X334.5

671953600 BASKET, WIRE, LARGE, COMPLETE (OPTION) 

14 672069900 PANEL, FENDER 910X222.5X28

15 672071600 PANEL, FRONT 766X239.5X29.5

16 6784 EDC 672776900 TRAY, FEED

17 6784 EDD 672071300 HINGE, LID, REWASH L=560

18 6784 FCG 671452700 BRACKET, MAGNET, REWASH 48.7X36X1019

20

21

22

23

24

25

26

2728

29

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 DAYLIGHT CASSETTE

Pos.No Art.No Us Part No Specification

6G87 013 671917500 CASSETTE, DAYLIGHT, COMPLETE OPTIONAL

1 672803700 SHELF, FEED

2 6784 EDE 671345300 ROLLER, PUR D22 H, SHT

3

4 6784 EDG 672803900 SPRING, GAS, COMPLETE

5 6784 EKZ 673437700 BUSHING, R. HINGE, CASSETTE D24/40X28

6 6784 FAA 673437800 BUSHING, L. HINGE, CASSETTE D24/40X28

7 672064000 BRACKET, SPRING, CASSETTE 58.6X32X29

8 6784 EDK 672072800 PANEL, LID, CASSETTE

9

10

11

12

13

14

15

16

17

18

1920

21

22

23

24

25

26

27

2829

30

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 STAND

Pos.No Art.No Us Part No Specification

STAND, CLOSED, COMPLETE

6G74 012 671920900 TROLLEY, COMPLETE (W.O. CONTAINERS)

1 672800200 FRAME, REAR, CLOSED STAND

2 6784 DVM 671388001 STOPPER D120X10

3 672068700 PANEL, REAR, CLOSED STAND 749X666X27.5

4 6784 DXN 671526300 SCREW M6X30

5 671899700 RAIL, R. STAND

6 671345000 BAR, STOP, CABINET, EL

7 6784 EDL 671526200 NUT M6/D10X20

8 672065400 RAIL, L. STAND L=750

9 672800100 FRAME, FRONT, CLOSED STAND

10 672068400 PANEL, FRONT 749x666x27.5

11 672805100 LEG, STAND

12 6784 EDN 672527600 LOCK, MAGNETIC

13 6784 EDM 671528500 SCREW D2. 9X10

14 6784 947 676051001 LEG, ADJUSTABLE

15 6784 BQD 671504001 NUT M10

16 6G74 012 671920900 TROLLEY WITH WHEELS

17 6784 EAR 672528100 WHEEL

18 672069600 PANEL, SIDE 747.5X613.5X18.5

* NOT ILL. 672219500 REPLENISH TANK, 50 L, FIX* NOT ILL. 672220000 REPLENISH TANK, 50 L, DEV.

21

22

23

24

25

26

27

2829

30

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 CIRCULATION SYSTEM

Pos.No Art.No Us Part No Specification

1 6784 AQQ 676341001 HOSE, SUCTION RED PL. , PER M

2 675313001 CLAMP, HOSE D13.7-15.3

3 673401700 VALVE, ADJ. (SLOTTED TOP)

4 6784 AQP 676342001 HOSE, SUCTION BLUE PL. , PER M

5 671875001 PUMP, OSCILLATION

6 672551000 FITTING, HOSE 12X90° 

7 6784 EDQ 672800000 TUBE, OVERFLOW, WASH

8 6784 EDR 676169001 O-RING D20X2

9 6784 CSH 673002001 HOSE, REPLENISH D10X2

10 6784 618 674030001 TUBE, SUCTION D12X355 GREY

11 6784 EAT 672539200 VALVE, SOLENOID 24DC 3L

12 6784 EDS 671892600 TUBE, OVERFLOW, DEV/FIX

13 6784 FUG 671638200 PUMP, CIRCULATION, DEV/FIX

14 6784 FUL 671351900 TUBE, PUMP, DIVE D10.8X112

15 6784 EDW 672201100 FITTING, OVERFLOW D41/3/4"X60

16 6784 EDX 672541500 O-RING D28.17X3.53

17 6784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M

18 6784 EBF 672545300 HOSE, FLEXIBLE D21/23, PER M EUROPE ONLY 

6784 BVS 676040001 HOSE, D25 MM, PER M. USA ONLY 19 6784 EDY 672525300 CLAMP, HOSE D22/25 EUROPE ONLY 

6784 951 676042001 CLAMP, HOSE D20-32 USA ONLY 

20 6784 EDZ 671456600 FITTING, DRAIN

21 6784 CLP 676079001 CLAMP, HOSE D16 PL

22 6784 FUM 671350700 PLATE, MOUNT, PUMP, DEV/FIX

23 6784 FUH 671642900 IMPELLER

24

25

2627

28

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 TANK SECTION

Pos.No Art.No Us Part No Specification

1 6784 EAY 672539900 STOPPER D14X7

2 672200900 BRACKET, COVER, BAR, MOUNT.

3 6784 DYR 671686400 SWITCH, LID, 2 CONTACTORS

4 6784 ANS 675916001 LAMP, 24 PM, RED

5 6784 BXB 676263001 TERMINAL DAYLIGT/REWASH

6 6784 EEB 673429700 SWITCH, REED

7 6784 EEC 671685200 FUSE, THERMO 72’C W.GROMMET

8 6784 DMB 671654600 SENSOR, KTY, BATH

9 6784 EED 672804100 HEATER W. GASKET

10 6784 EEE 673400500 GASKET, HEATER 51X46X2

11 6784 EEF 672201200 BRACKET, SWITCH, REED

12 6784 EEG 673445800 MOTOR, SWF 403.933 MODIFIED

13 6784 DWT 671445000 BUSHING, BRACKET, MOTOR D6/10X6

14 671342000 BRACKET, MOTOR/TANK 100X58X43

15 671342100 BRACKET, SHAFT, WORM, MOTOR 97X90

16 6784 DWS 671444900 WASHER, SLIDE, MOTOR D10.2/28

17 6784 EAW 672539600 SPRING, DISC D10.2/28X1.5

18 6784 DZE 671896700 GEAR Z50, D10/51.7X15/22 W. CLIP

19 6784 DHB 671628600 SWITCH, REED, SENSOR20 6784 EEH 671356000 SHAFT, WORM, COMPLETE

21 6784 DZC 671896500 GEAR, WORM, RIGHT, W. CLIP

22 6784 EEJ 676064001 CIRCLIP D10

23 6784 BVR 676033001 BEARING, BALL D10/26X8

24 6784 DWV 671445100 HOUSING, BEARING 30X30X10

25 6784 DZD 671896600 GEAR, WORM, LEFT W. CLIP

26 6784 EAB 672396000 SHAFT, DRIVE D9.6/760

27 6784 EEK 671453000 BEARING, DRIVE D24/18X11.8

28 671453001 BRACKET, FAN29 6784 BQW 671605400 FAN

30 6784 EEL 671567800 PACKING, FOAM 10X20, PER. M

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 TANK SECTION

Pos.No Art.No Us Part No Specification

31 671161000 TANK

32 6784 EEM 672543000 O-RING D1.5/2.5

33 671341900 BRACKET, PANEL, FRONT

34 6784 DVK 672752600 BOX, CONTROL, COMPLETE

35 6784 EBS 672771400 PCB, CTB04 W. CABLE

36 6784 DYN 671684200 FRONT PANEL, CONTROL BOX W. PLUG

37 672071600 PANEL, FRONT

38 6784 DWW 671445200 CLIP D2X15.5

39

40

41

42

43

44

45

46

47

48

4950

51

52

53

54

55

56

57

5859

60

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 DEVELOPER RACK

Pos.No Art.No Us Part No Specification

6784 EEN 672763100 DEVELOPER RACK, COMPLETE

1 6784 EEP 671161300 LID, ANTIOXY. DEV

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

7 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT

8 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

10 6784 EES 671888700 PLATE, SIDE, R. DEV. W. BEAR./GEARS

11 6784 FAQ 672772300 GEAR Z22 D9.9/21.7X7.5 M=1 (4889) W. SCREW

12 6784 EEV 671343300 GUIDE, MODULE SHORT

13 6784 EEW 671342900 SHAFT, SPACER D8

14 6784 EEX 671343100 GUIDE, MODULE, 105X60X11

15 6784 EEV 671343300 GUIDE MODULE, SHORT

16 6784 EEZ 671343500 SHAFT, SPACER D8

17 674105001 STOPPER, SHAFT D10/17.5X7.5

18 6784 ABU 674146001 BEARING, OVAL D10/14X10

19 6784 EFA 671342700 ROLLER, PUR D22 H, SHT20 6784 EFB 671342600 ROLLER, RUBBER D22 MT, SHT

21 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10

22

23 6784 EFD 671343700 SHAFT, SPACER D8

24 671344800 GUIDE, MODULE, DAYLIGHT

25 6784 EFF 671453300 BRACKET, ENT. DAYLIGHT 28X12.8X6.5

26 6784 EFG 672217500 GUIDE, ENT. DAYLIGHT 69X20X29.5

27 6784 EFH 671161200 PLATE, SIDE, L. DEV

28 671446800 GUIDE, MODULE, THIN 105X41X1129 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT 43X41X11

30 671164400 TRAY, DRIP/LID, CONDENSATION

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 FIXER RACK

Pos.No Art.No Us Part No Specification

6784 EFL 672763500 FIXER RACK, COMPLETE

1 6784 EFM 671161400 LID, ANTIOXY. FIX/WASH

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT

7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

9 6784 EEV 671343300 GUIDE, MODULE, SHORT

10 6784 EEW 671342900 SHAFT, SPACER

11 6784 EEX 671343100 GUIDE, MODULE 105X60X11

12 6784 EEV 671343300 GUIDE, MODULE, SHORT

13 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR. /GEARS

14 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

15 6784 EFQ 671343600 BRACKET, GUIDE, CROSS-OVER 85X28.3

16 6784 EFD 671343700 SHAFT, SPACER D8

17 6784 EFR 671156100 PLATE, SIDE, FIX/WASH

18 6784 EFS 671346500 SHAFT, SPACER, GEAR D8

19 671344800 GUIDE, MODULE, DAYLIGHT20 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

21

22

23

24

25

26

27

2829

30

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 WASH RACK

Pos.No Art.No Us Part No Specification

6784 EFT 672765700 WASH RACK, COMPLETE

1 6784 EFM 671161400 LID, ANTIOXY. FIX/WASH

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT

7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

10 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR./GEARS

11 6784 EEV 671343300 GUIDE, MODULE, SHORT

12 6784 EEW 671342900 SHAFT, SPACER D8X577.5

13 6784 EEX 671343100 GUIDE, MODULE 105X60X11

14 6784 EEV 671343300 GUIDE, MODULE, SHORT

15 6784 EFD 671343700 SHAFT, SPACER D8

16 671446800 GUIDE, MODULE, THIN 105X41X11

17 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

18 6784 EFV 671347000 BRACKET, R. GUIDE, CROSS-OVER 86X46

19 67224700 FINGER GUIDE, CROSS-OVER, REW. 46.8X53X220 6784 EFR 671156100 PLATE, SIDE, FIX/WASH

21 6784 EFX 671343800 BRACKET, L. GUIDE, CROSS-OVER 86X46

22 6784 EFS 671346500 SHAFT, SPACER, GEAR D8

23 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT, SHORT

24 671344800 GUIDE, MODULE, DAYLIGHT

25

26

27

2829

30

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 DRYER SECTION

Pos.No Art.No Us Part No Specification

6784 EFY 672763300 DRYER RACK, COMPLETE

1 6784 EFZ 672761600 CABINET, DRYER, UPPER

2 6784 EAZ 672540100 LOCK, PUSH D13X25

3 6784 EGA 671889100 PLATE, SIDE, R. DRYER W. BEAR. /GEARS

4 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

5 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10

6 6784 DZB 671896400 GEAR, Z29 D10/31.7X7.5 (23965) W. SCREW

7 6784 ABU 674146001 BEARING, OVAL D10/14X10

8 6784 EJF 673403700 GEAR Z34 D9.75/35.7X7.5 M=1

9 6784 EJJ 672735200 GEAR Z34 D9.9/35.7X7.5M=1 (4063) W. SCREW

10 6784 EEY 671343400 ROLLER, PUR D30 MT, LI, SHT

11 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5

12 6784 EGB 671344400 ROLLER, RUBBER D30.05 SHT

13 6784 EEQ 671342400 ROLLER, PUR D30 H, SHT

14 6784 EGC 671344500 ROLLER, RUBBER D30 LT

15 6784 EGD 671347200 ROLLER, PUR D30 H, LT

16 671453600 TRAY, DRIP, DRYER

17 6784 EGE 671453700 GUIDE, DRYER

18 6784 EGF 671453800 SPACER, DRYER

19 6784 EGG 671889000 PLATE, SIDE, L. DRYER20 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

21 6784 EFP 672395700 BRACKET, GUIDE, ENTR. DRYER

22 671446800 GUIDE, MODULE, THIN 105X41X11

23 6784 EFD 671343700 SHAFT, SPACER D8

24 6784 EFK 671346400 GUIDE, MODULE, DAYLIGHT

25 6784 EGH 672761500 CABINET, DRYER, LW.

26 6784 EGJ 671685400 CAPACITOR 4UF 440V

27 6784 EGK 671344900 PLATE, AIR 111X98.5X20.5

28 6784 EGL 672201600 COVER, FAN 245.3X26.0829 6784 EGM 671348000 HEATER, ELEMENT 220V 1500W 65’C

30 6784 EGN 671359800 FAN, RADIAL

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 DRYER SECTION

Pos.No Art.No Us Part No Specification

31 6784 EGP 671454200 COVER, TERMINAL, DRY.206X108X3

32 6784 DYM 671683800 SENSOR, KTY, DRYER WITHOUT FLEX

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

4950

51

52

53

54

55

56

57

5859

60

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 ELECTRONICS CABINET

Pos.No Art.No Us Part No Specification

1 6784 EGQ 672804200 LID, CABINET, EL.

2 6784 DGV 672518700 FUSE HOLDER, COMPLETE

3 6784 DJB 675530001 FUSE 0.25A 6.3X32, FAST

6784 BGN 671602900 FUSE 1.5A 6.3X32 S/B

6784 BGM 671601400 FUSE 3A 6.3X32 S/B

6784 DJD 675671001 FUSE 1A 6.3X32 FAST

6784 645 675535001 FUSE 0.5A 6.3X32 FAST

6784 644 675534001 FUSE 5A 6.3X32 FAST

4 6784 FUO 671642500 PCB GCB WITH SOFTWARE

5 673755500 KIT, UPDATE, SOFTWARE DP RAPID

6 6784 DKH 671654100 RELAY 24 V DC. 16A.

7 6784 653 676314001 SWITCH, MAIN, KEY 6 CONT. 20A.

8 672060100 PANEL, FRONT CABINET EL.

9 6784 BAT 678064001 TERMINAL, CHANGEOVER

10 6784 ABE 678017001 TERMINAL, CONNECTION SAKS 6

11 671453900 COVER, FUSE, CABINET EL. 119X98.5X58

12 6784 BUT 675185001 NUT, BUSHING PG 16

13 6784 BUU 675186001 BUSHING, CABLE PG 16

14 6784 EGT 676329001 GROMMET, MEMBRANE D1815 6784 CCH 675181001 BUSHING, CABLE PG 11

16 6784 BUQ 675180001 NUT, BUSHING PG 11

17 671643900 TRANSFORMER

18 671454000 LID, FUSE, CABINET, EL. 66X53.5X15

19 6784 DYG 671607900 FUSE 10A 6.3X32 FAST

6784 EGV 671609900 FUSE 12A 6.3X32 FAST, USA ONLY

20 6784 BAS 671684700 HOLDER, FUSE, COMPLETE

21 671614200 PLUG, PHOENIX

22 671614000 PLUG, PHOENIX23

24

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CHAPTER 9

ORDERING SPAREPARTS FOR EASYCOMPACT 72

When ordering spareparts, see the iso-metric drawings and look up the part numbers in the spareparts list.

Please state carefully the specification, the part number of the sparepart and the number of items wanted.

Send your order to your local dealer.

If, though, a certain sparepart is not specified in this chapter, contact your DuPont Equipment Service

Response Center for further information.

Spareparts for Easycompact 55 are specified in chapter 8.

PARTS DELIVERED

Art.No US Part No Specifications Quantity

6G74 103 679225001 PROCESSOR EASYCOMPACT 72, EUROPE   . . . . . . . . . . . 1or

679299001 PROCESSOR EASYCOMPACT 72, USA  . . . . . . . . . . . . . . 1

672782300 INSTALLATION KIT, EASYCOMPACT 72, EUROPE  . . . . . . . . 1or

673709700 INSTALLATION KIT, EASYCOMPACT 72, USA  . . . . . . . . . . 1672761400 SPAREPARTS KIT, EASYCOMPACT 55/72 . . . . . . . . . . . . . 1

INSTALLATION KIT EUROPE , Art.No XXXX XXX, US Part No 672782300

Art.No US Part No Specifications Quantity

6784 618 674030001 TUBE, SUCTION D12X355 . . . . . . . . . . . . . . . . . . . . . . 2

6784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 BCN 675714001 SPLICE Q3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1676586001 CABLE-TIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6784 EHD 671164600 TRAY, DRIP / LID, CONDENSATION 813X275.5X34 . . . . . . . . 1671175000 OPERATING INSTRUCTIONS, EASYCOMPACT 40/55/72 . . . . . 1

6796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1

6784 EDY 672525300 CLAMP, HOSE D22-25.4 . . . . . . . . . . . . . . . . . . . . . . . 36784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M . . . . . . . . . . . . . . . . . . . . 16784 EBD 672543800 FITTING, NIPPLE, 3/4"X1/2" . . . . . . . . . . . . . . . . . . . . . 16784 EBE 672544600 GASKET 1/2"X2.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EBF 672545300 HOSE, FLEXIBLE D21/23 . . . . . . . . . . . . . . . . . . . . . . . 4 M

672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1

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INSTALLATION KIT USA, US Part No 673709700

Art.No US Part No Specifications Quantity

675313001 CLAMP, HOSE D13.7-15.3 . . . . . . . . . . . . . . . . . . . . . . 26784 BCM 675713001 SPLICE Q2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16784 BVS 676040001 HOSE, CLEAR PL D25 MM, PER M . . . . . . . . . . . . . . . . . 10

676062001 CLAMP, HOSE D18-38 . . . . . . . . . . . . . . . . . . . . . . . . 146784 EHD 671164600 TRAY, DRIP / LID, CONDENSATION 813X275.5X34 . . . . . . . . 16796 CES 671197300 OPERATING MANUAL, EASYCOMPACT 55/72 . . . . . . . . . . . 1

671585800 FIT. TEE, HOSE D25X90°  . . . . . . . . . . . . . . . . . . . . . . 2671585900 FIT. ELBOW, HOSE D25X90°  . . . . . . . . . . . . . . . . . . . . 4

671586000 HOSE, INLET 3/4"NPTX5M . . . . . . . . . . . . . . . . . . . . . . 16784 FAI 671869000 CABLE, BRANCH, AUTO-ON, GCB . . . . . . . . . . . . . . . . . 1672584000 CLAMP, HOSE D51-127 . . . . . . . . . . . . . . . . . . . . . . . 1

SPAREPARTS KIT, Art.No XXXX XXX, US Part No 672761400

(See illustration opposite)

Art.No US Part No Specification Quantity

6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10 . . . . . . . . . . . . . . . . . . . 4

6784 ABU 674146001 BEARING, OVAL D10/14X10 . . . . . . . . . . . . . . . . . . . . . 26784 644 675534001 FUSE 5A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 2

6784 DJD 675671001 FUSE 1A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . . 26784 944 676010001 KEY, ALLEN 1.5 MM . . . . . . . . . . . . . . . . . . . . . . . . . 1

6784 EDR 676169001 O-RING D20X2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36784 DWA 671245800 BEARING, WORM SHAFT D10.2X36X22 . . . . . . . . . . . . . . 1

671357100 LABEL, SPAREPARTS BOX . . . . . . . . . . . . . . . . . . . . . 16784 DWP 671444500 BEARING D10.3/13X46 . . . . . . . . . . . . . . . . . . . . . . . . 46784 DWW 671445200 CLIP, WORM D2X15.5 . . . . . . . . . . . . . . . . . . . . . . . . 16784 BGM 671601400 FUSE 3A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . . 16784 BGN 671602900 FUSE 1.5A, 6.3X32 MM, S/B . . . . . . . . . . . . . . . . . . . . . 16784 DYE 671607500 FUSE 250mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 16784 DYF 671607600 FUSE 500mA, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . 2

6784 DYG 671607900 FUSE 10A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 26784 EGV 671609900 FUSE 12A, 6.3X32 MM, FAST . . . . . . . . . . . . . . . . . . . . 16784 FAD 671634000 FUSE 0.8A, 6.4X31.8 MM, S/B . . . . . . . . . . . . . . . . . . . . 16784 EEC 671685200 FUSE, TERMO 72°C . . . . . . . . . . . . . . . . . . . . . . . . . 26784 DZB 671896400 GEAR Z29, D10/31.7X7.5 (44103) W. SCREW . . . . . . . . . . . 1

671896500 GEAR, WORM, RIGHT, W. CLIP . . . . . . . . . . . . . . . . . . . 1671896600 GEAR, WORM, LEFT, W. CLIP . . . . . . . . . . . . . . . . . . . . 1672093900 LABEL, FUSE "DON’T BEND" . . . . . . . . . . . . . . . . . . . . 1672410700 GEAR Z30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

6784 EAS 672529800 BOX, SPAREPARTS . . . . . . . . . . . . . . . . . . . . . . . . . 16784 EGX 672538700 GREASE, TUBE, 20 ML . . . . . . . . . . . . . . . . . . . . . . . 16784 EJF 673403700 GEAR Z34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

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ACCESSORIES

Art.No Us Part No Specifications

6784 FAH 671626400 TIMER, DIGITAL

6G74 012 671920900 TROLLEY FOR REPL. CONTAINERS (WITHOUT CONTAINERS)

6G87 014 671917700 CASSETTE, DAYLIGHT

6G87 011 671928100 KIT, "THROUGH THE WALL" ECP 72

6784 ELT 671331300 KIT, SENSOR, OUTPUT

6G87 015 671919500 KIT, EXHAUST

672220000 CONTAINER, REPLENISHMENT, DEV., 50L

672219500 CONTAINER, REPLENISHMENT, FIX., 50L

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SPAREPARTS

Easycompact 72

THE FOLLOWING PAGES CONTAIN ISO-METRIC DRAWINGS WITH SPAREPARTS,

PART NUMBERS AND ARTICLE NUMBERS.

COMPLETE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/6

DAYLIGHT CASSETTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/8

STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/10

CIRCULATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/12

TANK SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/14

DEVELOPER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/18

FIXER RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/20

WASH RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/22

DRYER SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/24

ELECTRONICS CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9/28

YOU WILL FIND THE SPAREPARTS FOR EASYCOMPACT 55 IN CHAPTER 8.

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 COMPLETE MACHINE

Pos. No Art. No Us Part No Specification

1 671891300 PANEL, TOP, COMPLETE

2 673441300 HANDLE, MAGNET, RIGHT

3 672067800 LID, PANEL, DAYLIGHT/REWASH L=741

4 672070600 PANEL, TOP 941X614.5X103

5 6784 ECX 671467300 HANDLE, MAGNET, LEFT

6 6784 ECY 672202700 HANDLE, L. DAYLIGHT/REWASH 57.6X22X12

7 6784 ECZ 672200700 HANDLE, R. DAYLIGHT/REWASH 57.6X23X12

8 672200800 PLATE, HANDLE 72X53X25.3

9 6784 FAO 671452800 BRACKET, MAGNET, DAYLIGHT 36X20.2X10

10 6784 EGZ 672068100 HINGE, LID, DAYLIGHT L=735

11 6784 DHN 671664600 CAP, KNOB D24 RED

12 672395300 PANEL, DRYER

13 672811600 BASKET, WIRE 940X407X334.5

671953700 BASKET, WIRE, LARGE, COMPLETE (OPTION) 

14 672069900 PANEL, FENDER 910X222.5X28

15 672071900 PANEL, FRONT 941X222.5X37

16 6784 EHB 672777000 TRAY, FEED

17 6784 EHC 672071400 HINGE, LID, REWASH L=735

18 6784 FCG 671452700 BRACKET, MAGNET, REWASH 48.7X36X1019

20

21

22

23

24

25

26

2728

29

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 DAYLIGHT CASSETTE

Pos.No Art.No Us Part No Specification

6G87 014 671917700 CASSETTE, DAYLIGHT, COMPLETE OPTIONAL

1 672803800 SHELF, FEED

2 6784 EDE 671345300 ROLLER, PUR D22 H, SHT

3

4 6784 EDG 672803900 SPRING, GAS, COMPLETE

5 6784 EKZ 673437700 BUSHING, R. HINGE, CASSETTE D24/40X28

6 6784 FAA 673437800 BUSHING, L. HINGE, CASSETTE D24/40X28

7 672064000 BRACKET, SPRING, CASSETTE 58.6X32X29

8 672073100 PANEL, LID, CASSETTE

9

10

11

12

13

14

15

16

17

18

1920

21

22

23

24

25

26

27

2829

30

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 STAND

Pos.No Art.No Us Part No Specification

STAND, CLOSED, COMPLETE

6G74 012 671920900 TROLLEY, COMPLETE (W.O. CONTAINERS)

1 672800500 FRAME, REAR, CLOSED STAND

2 6784 DVM 671388001 STOPPER D120X10

3 672069300 PANEL, REAR 841X749X27.5

4 6784 DXN 671526300 SCREW M6X30

5 671899700 RAIL, R. STAND

6 671345000 BAR, STOP, CABINET, EL

7 6784 EDL 671526200 NUT M6/D10X20

8 672065400 RAIL, L. STAND L=750

9 672800400 FRAME, FRONT, CLOSED STAND

10 672069000 PANEL, FRONT 841X749X27.5

11 672805100 LEG, STAND

12 6784 EDN 672527600 LOCK, MAGNETIC

13 6784 EDM 671528500 SCREW D2. 9X10

14 6784 947 676051001 LEG, ADJUSTABLE

15 6784 BQD 671504001 NUT M10

16 6G74 012 671920900 TROLLEY WITH WHEELS

17 6784 EAR 672528100 WHEEL

18 672069600 PANEL, SIDE 747.5X613.5X18.5

* NOT ILL. 672219500 REPLENISH TANK, 50 L, FIX* NOT ILL. 672220000 REPLENISH TANK, 50 L, DEV.

21

22

23

24

25

26

27

2829

30

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 CIRCULATION SYSTEM

Pos.No Art.No Us Part No Specification

1 6784 AQP 676341001 HOSE, SUCTION RED PL. , PER M

2 675313001 CLAMP, HOSE D13.7-15.3

3 673401700 VALVE, ADJ. (SLOTTED TOP)

4 6784 AQQ 676342001 HOSE, SUCTION BLUE PL. , PER M

5 671875001 PUMP, OSCILLATION

6 672551000 FITTING, HOSE 12X90°

7 6784 EDQ 672800000 TUBE, OVERFLOW, WASH

8 6784 EDR 676169001 O-RING D20X2

9 6784 CSH 673002001 HOSE, REPLENISH D10X2

10 6784 618 674030001 TUBE, SUCTION D12X355 GREY

11 6784 EAT 672539200 VALVE, SOLENOID 24DC 3L

12 6784 EDS 671892600 TUBE, OVERFLOW, DEV/FIX

13 6784 FUG 671638200 PUMP, CIRCULATION, DEV/FIX

14 6784 FUL 671351900 TUBE, PUMP, DIVE D10.8X112

15 6784 EDW 672201100 FITTING, OVERFLOW D41/3/4"X60

16 6784 EDX 672541500 O-RING D28.17X3.53

17 6784 EBB 672542200 HOSE, INLET 3/4"X3/4"X3.5M

18 6784 EBF 672545300 HOSE, FLEXIBLE D21/23, PER M EUROPE ONLY 

6784 BVS 676040001 HOSE, D25 MM, PER M USA ONLY 19 6784 EDY 672525300 CLAMP, HOSE D22/25 EUROPE ONLY 

6784 951 676042001 CLAMP, HOSE D20-32 USA ONLY 

20 6784 EDZ 671456600 FITTING, DRAIN

21 6784 CLP 676079001 CLAMP, HOSE D16 PL

22 6784 FUM 671350700 PLATE, MOUNT, PUMP, DEV/FIX

23 6784 FUH 671642900 IMPELLER

24

25

2627

28

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 TANK SECTION

Pos.No Art.No Us Part No Specification

1 6784 EAY 672539900 STOPPER D14X7

2 672200900 BRACKET, COVER, BAR, MOUNT.

3 6784 DYR 671686400 SWITCH, LID, 2 CONTACTORS

4 6784 ANS 675916001 LAMP, 24 PM, RED

5 6784 BXB 676263001 TERMINAL DAYLIGT/REWASH

6 6784 EEB 673429700 SWITCH, REED

7 6784 EEC 671685200 FUSE, THERMO 72’C W.GROMMET

8 6784 DMB 671654600 SENSOR, KTY, BATH

9 6784 EED 672804100 HEATER W. GASKET

10 6784 EEE 673400500 GASKET, HEATER 51X46X2

11 6784 EHF 672202300 BRACKET, SWITCH, REED

12 6784 EEG 673445800 MOTOR, SWF 403.933 MODIFIED

13 6784 DWT 671445000 BUSHING, BRACKET, MOTOR D6/10X6

14 671342000 BRACKET, MOTOR/TANK 100X58X43

15 671342100 BRACKET, SHAFT, WORM, MOTOR 97X90

16 6784 DWS 671444900 WASHER, SLIDE, MOTOR D10.2/28

17 6784 EAW 672539600 SPRING, DISC D10.2/28X1.5

18 6784 DZE 671896700 GEAR Z50, D10/51.7X15/22 W. CLIP

19 6784 DHB 671628600 SWITCH, REED, SENSOR20 6784 EEH 671356000 SHAFT, WORM, COMPLETE

21 6784 DZC 671896500 GEAR, WORM, RIGHT, W. CLIP

22 6784 EEJ 676064001 CIRCLIP D10

23 6784 BVR 676033001 BEARING, BALL D10/26X8

24 6784 DWV 671445100 HOUSING, BEARING 30X30X10

25 6784 DZD 671896600 GEAR, WORM, LEFT W. CLIP

26 6784 EAB 672396000 SHAFT, DRIVE D9.6/760

27 6784 EEK 671453000 BEARING, DRIVE D24/18X11.8

28 671453001 BRACKET, FAN29 6784 BQW 671605400 FAN

30 6784 EEL 671567800 PACKING, FOAM 10X20, PER. M

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 TANK SECTION

Pos.no Art.no Us Part No Specification

31 671162300 TANK

32 6784 EEM 672543000 O-RING D1.5/2.5

33 671341900 BRACKET, PANEL, FRONT

34 6784 DVK 672752600 BOX, CONTROL, COMPLETE

35 6784 EBS 672771400 PCB, CTB04 W. CABLE

36 6784 DYN 671684200 FRONT PANEL, CONTROL BOX W. PLUG

37 672071900 PANEL, FRONT

38 6784 DWW 671445200 CLIP D2X15.5

39

40

41

42

43

44

45

46

47

48

4950

51

52

53

54

55

56

57

5859

60

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 DEVELOPER RACK

Pos.No Art.No Us Part No Specification

6784 EHG 672763200 DEVELOPER RACK, COMPLETE

1 6784 EHH 671162400 LID, ANTIOXY. DEV

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

7 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT

8 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

10 6784 EES 671888700 PLATE, SIDE, R. DEV. W. BEAR. /GEARS

11 6784 FAQ 672772300 GEAR Z22 D9.9/21.7X7.5 M=1 (4889) W. SCREW

12 6784 EEX 671343100 GUIDE, MODULE 105X60X11

13 6784 EHJ 671345400 SHAFT, SPACER D8

14 6784 EEX 671343100 GUIDE, MODULE 105X60X11

15 6784 EEX 671343100 GUIDE, MODULE 105X60X11

16 6784 EHL 671345600 SHAFT, SPACER D8

17 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5

18 6784 ABU 674146001 BEARING, OVAL D10/14X10

19 6784 EDE 671345300 ROLLER, PUR D22 H, SHT20 6784 EHM 671345200 ROLLER, RUBBER D22 MT, SHT

21 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10

22

23 6784 EHP 671345700 SHAFT, SPACER D8

24 671344800 GUIDE, MODULE, DAYLIGHT

25 6784 EFF 671453300 BRACKET, ENT. DAYLIGHT 28X12.8X6.5

26 6784 EFG 672217500 GUIDE, ENT. DAYLIGHT 69X20X29.5

27 6784 EFH 671161200 PLATE, SIDE, L. DEV

28 671446800 GUIDE, MODULE, THIN 105X41X1129 671446800 GUIDE, MODULE, THIN 105X41X11

30 6784 EHD 671164600 TRAY, DRIP/LID, CONDENSATION

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 FIXER RACK

Pos.No Art.No Us Part No Specification

6784 EHQ 672763600 FIXER RACK, COMPLETE

1 6784 EHR 671162500 LID, ANTIOXY. FIX/WASH

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT

7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

9 6784 EEX 671343100 GUIDE, MODULE 105X60X11

10 6784 EHJ 671345400 SHAFT, SPACER

11 6784 EEX 671343100 GUIDE, MODULE 105X60X11

12 6784 EEX 671343100 GUIDE, MODULE 105X60X11

13 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR. /GEARS

14 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

15 6784 EFQ 671343600 BRACKET, GUIDE, CROSS-OVER 85X28.3

16 6784 EHP 671345700 SHAFT, SPACER D8

17 6784 EFR 671156100 PLATE, SIDE, FIX/WASH

18 6784 EHT 671346600 SHAFT, SPACER, GEAR D8

19 671344800 GUIDE, MODULE, DAYLIGHT20 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

21

22

23

24

25

26

27

2829

30

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 WASH RACK

Pos.No Art.No Us Part No Specification

6784 EHV 672765800 WASH RACK, COMPLETE

1 6784 EHR 671162500 LID, ANTIOXY. FIX/WASH

2 6784 DVZ 671245700 GEAR Z48 D4.9/49.7X10 M=1

3 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

4 6784 DWP 671444500 BEARING D10.3/13X46

5 6784 EJE 673403600 GEAR Z30 D9.75/31.7X7.5 M=1

6 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT

7 6784 DWN 671444300 GEAR Z20 D10/21.7X10 M=1

8 6784 DWM 671444200 BUSHING, GEAR D9.9/14X14.15

9 6784 EER 671444400 WASHER, GEAR D5/11.5/18X5.1

10 6784 EFN 671889200 PLATE, SIDE, R. FIX/WASH W. BEAR./GEARS

11 6784 EEX 671343100 GUIDE, MODULE 105X60X11

12 6784 EHJ 671345400 SHAFT, SPACER D8X577.5

13 6784 EEX 671343100 GUIDE, MODULE 105X60X11

14 6784 EEX 671343100 GUIDE, MODULE, DAYLIGHT

15 6784 EHP 671345700 SHAFT, SPACER D8

16 671446800 GUIDE, MODULE, THIN 105X41X11

17 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

18 6784 EFV 671347000 BRACKET, R. GUIDE, CROSS-OVER 86X46

19 672247700 FINGER GUIDE, CROSS-OVER, REW. 46.8X53X220 6784 EFR 671156100 PLATE, SIDE, FIX/WASH

21 6784 EFX 671343800 BRACKET, L. GUIDE, CROSS-OVER 86X46

22 6784 EHT 671346600 SHAFT, SPACER, GEAR D8

23 671446800 GUIDE, MODULE DAYLIGHT

24 671344800 GUIDE, MODULE, DAYLIGHT

25

26

27

2829

30

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 DRYER SECTION

Pos.No Art.No Us Part No Specification

6784 EHW 672763400 DRYER RACK, COMPLETE

1 6784 EHX 672769800 CABINET, DRYER, UPPER

2 6784 EAZ 672540100 LOCK, PUSH D13X25

3 6784 EGA 671889100 PLATE, SIDE, R. DRYER W. BEAR./GEARS

4 6784 DWA 671245800 BEARING, WORM, SHAFT D10.2X36X22

5 6784 ABV 674123001 BEARING D10.4/14.2/17.5X8/10

6 6784 DZB 671896400 GEAR, Z29 D10/31.7X7.5 (23965) W. SCREW

7 6784 ABU 674146001 BEARING, OVAL D10/14X10

8 6784 EJF 673403700 GEAR Z34 D9.75/35.7X7.5 M=1

9 6784 EJJ 672735200 GEAR Z34 D9.9/35.7X7.5M=1 (4063) W. SCREW

10 6784 EHK 671345500 ROLLER, PUR D30 MT, LI, SHT

11 6784 BSK 674105001 STOPPER, SHAFT D10/17.5X7.5

12 6784 607 673347001 ROLLER, RUBBER D30.05 SHT

13 6784 605 673345001 ROLLER, PUR D30 H, SHT

14 6784 EHY 671345800 ROLLER, RUBBER D30 LT

15 6784 EHZ 671347400 ROLLER, PUR D30 H, LT

16 6784 EJA 671454400 TRAY, DRIP, DRYER

17 6784 EJB 671454500 GUIDE, DRYER

18 6784 EJC 671454600 SPACER, DRYER

19 6784 EGG 671889000 PLATE, SIDE, L. DRYER20 6784 EFP 671453500 WASHER, SPRING, GUIDE D14/4X1.8

21 6784 DZZ 672395700 BRACKET, GUIDE, ENTR. DRYER

22 671446800 GUIDE, MODULE, THIN 105X41X11

23 6784 EHP 671345700 SHAFT, SPACER D8

24 671446800 GUIDE, MODULE, THIN 105X41X11

25 6784 EJD 672769700 CABINET, DRYER, LW.

26 6784 EGJ 671685400 CAPACITOR 4UF 440V

27 6784 EGK 671344900 PLATE, AIR 111X98.5X20.5

28 6784 EGL 672201600 COVER, FAN 245.3X26.0829 6784 EGM 671348000 HEATER, ELEMENT 220V 1500W 65’C

30 6784 EGN 671359800 FAN, RADIAL

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 DRYER SECTION

Pos.No Art.No Us Part No Specification

31 6784 EGP 671454200 COVER, TERMINAL, DRY.206X108X3

32 6784 DYM 671683800 SENSOR, KTY, DRYER WITHOUT FLEX

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

4950

51

52

53

54

55

56

57

5859

60

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 ELECTRONICS CABINET

Pos.No Art.No Us Part No Specification

1 6784 EGQ 672804200 LID, CABINET, EL.

2 6784 DGV 672518700 FUSE HOLDER, COMPLETE

3 6784 DJB 675530001 FUSE 0.25A 6.3X32, FAST

6784 BGN 671602900 FUSE 1.5A 6.3X32 S/B

6784 BGM 671601400 FUSE 3A 6.3X32 S/B

6784 DJD 675671001 FUSE 1A 6.3X32 FAST

6784 645 675535001 FUSE 0.5A 6.3X32 FAST

6784 644 675534001 FUSE 5A 6.3X32 FAST

4 6784 FUO 671642500 PCB GCB WITH SOFTWARE

5 673755500 KIT, UPDATE, SOFTWARE DP RAPID

6 6784 DKH 671654100 RELAY 24 V DC. 16A.

7 6784 653 676314001 SWITCH, MAIN, KEY 6 CONT. 20A.

8 672060100 PANEL, FRONT CABINET EL.

9 6784 BAT 678064001 TERMINAL, CHANGEOVER

10 6784 ABE 678017001 TERMINAL, CONNECTION SAKS 6

11 671453900 COVER, FUSE, CABINET EL. 119X98.5X58

12 6784 BUT 675185001 NUT, BUSHING PG 16

13 6784 BUU 675186001 BUSHING, CABLE PG 16

14 6784 EGT 676329001 GROMMET, MEMBRANE D1815 6784 CCH 675181001 BUSHING, CABLE PG 11

16 6784 BUQ 675180001 NUT, BUSHING PG 11

17 671643900 TRANSFORMER

18 671454000 LID, FUSE, CABINET, EL. 66X53.5X15

19 6784 DYG 671607900 FUSE 10A 6.3X32 FAST

6784 EGV 671609900 FUSE 12A 6.3X32 FAST, USA ONLY

20 6784 BAS 671684700 FUSE HOLDER, COMPLETE

21 671614200 PLUG, PHOENIX

22 671614000 PLUG, PHOENIX23

24

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APPENDIX A

SERVICE INFORMATION

PARAMETER LEVELS, PCB GCB

The program on the Mainboard PCB GCB are

divided into 3 levels:

Level - 1 contains the parameters which are

normally adjusted now and then by the operator

during daily operation.

Level - 2 contains special parameters which should

be adjusted only by authorized personnel who are

familiar with all of the processor functions. This level

of parameters becomes available by changing the

value for PAR 09 from 00 to 01.

On page APP/2 and APP/4 are lists of the Level - 1

and Level - 2 parameters (EUR and USA

paremeters respectively). The Level - 1 parameters

are marked with a bullet (•).

On the PCB the parameters are selected using the

PAR UP and PAR DOWN keys and the values are

adjusted using the VAL UP and VAL DOWN keys.

(See chapter 4)

WARNING! SERVICE PERSONNEL

ONLY.

Level - 3 contains a number of test programs.

These programs should only be operated byauthorized personnel.

The test programs becomes available by changing

the value in PAR 04 from 00 to 01.

(See page APP/10 for further information).

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PARAMETERS (EUR)

VALID FOR SOFTWARE FROM: DURAP V02R08 

(PAR=Parameter, VAL=Value, DEF=Default)

•) Level - 1 parameters (operator level).

CONTINUES ON THE NEXT PAGE.

PAR DESCRIPTION VAL UNIT STEP DEF

00 DEFAULT START-UP PARAMETER 00 - 99 1 10

01 REGENERATION AT LOW LEVEL 00=OFF, 01=ON 00

02 LIGHT, DISPLAY, PROGRAM A 00=OFF, 01=ON 01

03 MOTOR STAND-BY REST TIMER 0 - 20 MIN. 2 10

NOTE! PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY

04 MODE (NORMAL OR TEST) 00=NORMAL, 01=TEST 00

05 STAND-BY SPEED (DEV.TIME) 15 - 60 SEC. 1 60

06 PROGRAMME A=01,B=02,C=03,D=04 1 01(A)

07 MODE (AUTO OR CONT) 00=AUTO, 01=CONT 00

08 FILM COUNTER 00=OFF, 01=ON 00• 09 SERVICE PARAMETERS 00=OFF, 01=ON 00

• 10 TEMP. SETTING, DEV-BATH 20 - 50 °C 1 33

• 11 TEMP. SETTING, FIX- BATH 20 - 50 °C 1 30

• 12 TEMP. SETTING, DRYER SECTION 20 - 70 °C 5 55

13 MIN. DRYER TEMP. SETTING(STAND-.BY) 20 - 70 °C 5 30

• 14 SPEED (DEV.TIME) PROGRAM A 15 - 60 SEC. 1 20

• 24 SPEED (DEV.TIME) PROGRAM B 15 - 60 SEC. 1 25

• 34 SPEED (DEV.TIME) PROGRAM C 15 - 60 SEC. 1 30

• 44 SPEED (DEV.TIME) PROGRAM D 15 - 60 SEC. 1 40

49 BUSY SIGNAL, INPUT SENSORS 00=OFF, 01=ON 01

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CONTINUED

PAR DESCRIPTION VAL UNIT STEP DEF

• 50 REPL. RATE, DEV-BATH 0 - 700 ML/M2  10 250

• 51 REPL. RATE, FIX-BATH 0 - 700 ML/M2  10 250

• 52 OXY DEV. TIME-REPLENISHMENT 1 - 600 ML/H 20 01

• 53 OXY FIX TIME-REPLENISHMENT 1 - 600 ML/H 20 01

54 REPL. PULSE WIDTH (TIME) 03 - 20 SEC. 1 03

• 55 WASH DUTY CYCLE 50 - 100 % 50 100

56 PROCESSOR SIZE:EASYCOMPACT 55 01 - 04 1 02EASYCOMPACT 72/86 01 - 04 1 01EASYCOMPACT 95/125 01 - 04 1 01

57 OXY REPLENISHMENT IN PROCES 00=OFF, 01=ON 01

58 JAM, MOTOR STOP 00=OFF, 01=ON 00

59 USAPP/  EUR (°F - °C) (CC/FT2 - ML/M2) 437=USA, 850=EUR

64 ACTUAL TEMP. DEV-BATH 20 - 50 °C 0.1

65 ACTUAL TEMP. FIX-BATH 20 - 50 °C 0.1

66 ACTUAL TEMP. DRYER SECTION 20 - 70 °C 0.1

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PARAMETERS (USA)

VALID FOR SOFTWARE FROM: DURAP V02R08 

(PAR=Parameter, VAL=Value, DEF=Default)

•) "Level - 1" parameters.

CONTINUES ON THE NEXT PAGE

PAR DESCRIPTION VAL UNIT STEP DEF

00 DEFAULT START-UP PARAMETER 00 - 99 1 1001 REGENERATION AT LOW LEVEL 00=OFF, 01=ON 00

02 LIGHT, DISPLAY, PROGRAM A 00=OFF, 01=ON 01

03 MOTOR STAND-BY REST TIMER 0 - 20 MIN. 2 10

NOTE! PARAMETER 04 IS FOR AUTHORIZED PERSONNEL ONLY

04 MODE (NORMAL OR TEST) 00=NORMAL, 01=TEST 00

05 STAND-BY SPEED (DEV.TIME) 15 - 60 SEC. 1 60

06 PROGRAMME A=01,B=02,C=03,D=04 1 01(A)

07 MODE (AUTO OR CONT) 00=AUTO, 01=CONT 00

08 FILM COUNTER 00=OFF, 01=ON 00• 09 SERVICE PARAMETERS 00=OFF, 01=ON 00

• 10 TEMP. SETTING, DEV-BATH 68 - 122 °F 1-2 91

• 11 TEMP. SETTING, FIX- BATH 68 - 122 °F 1-2 86

• 12 TEMP. SETTING, DRYER SECTION 68 - 158 °F 9 131

13 MIN. DRYER TEMP. SETTING(STAND-BY) 68 - 158 °F 9 86

• 14 SPEED (DEV.TIME) PROGRAM A 15 - 60 SEC. 1 20

 24 SPEED (DEV.TIME) PROGRAM B 15 - 60 SEC. 1 25

• 34 SPEED (DEV.TIME) PROGRAM C 15 - 60 SEC. 1 30

• 44 SPEED (DEV.TIME) PROGRAM D 15 - 60 SEC. 1 40

49 BUSY SIGNAL, INPUT SENSORS 00=OFF, 01=ON 01

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CONTINUED

PAR DESCRIPTION VAL UNIT STEP DEF

• 50 REPL. RATE, DEV-BATH 0 - 65.1 CC/FT2  0.93 23.25

• 51 REPL. RATE, FIX-BATH 0 - 65.1 CC/FT2  0.93 23.25

• 52 OXY DEV. TIME-REPLENISHMENT 1 - 600 CC/H 20 01

• 53 OXY FIX TIME-REPLENISHMENT 1 - 600 CC/H 20 01

54 REPL. PULSE WIDTH (TIME) 03 - 20 SEC. 1 03

• 55 WASH DUTY CYCLE 50 - 100 % 50 100

56 PROCESSOR SIZE:EASYCOMPACT 55 01 - 04 1 02EASYCOMPACT 72/86 01 - 04 1 01EASYCOMPACT 95/125 01 - 04 1 01

57 OXY REPLENISHMENT IN PROCES 00=OFF, 01=ON 01

58 JAM, MOTOR STOP 00=OFF, 01=ON 00

59 USA /EUR (°F - °C) (CC/FT2 - ML/M2) 437=USA, 850=EUR

64 ACTUAL TEMP. DEV-BATH 68 - 122 °F 0.1 & 1

65 ACTUAL TEMP. FIX-BATH 68 - 122 °F 0.1 & 1

66 ACTUAL TEMP. DRYER SECTION 68 - 158 °F 0.1 & 1

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EXPLANATION, PARAMETERS

SOFTWARE INFORMATION

When the machine is turned on, the display will first

show the software edition (ex. 204 = Version 2

release 4) for a few seconds, then it shows the date

for the latest revision (ex. 4591 = Week 45, 1991)

and then it changes to show the default parameter

as specified in PAR 00.

00 DEFAULT START-UP PARAMETER

The display shows this parameter each time the

processor is turned ON.

01 REGENERATION AT LOW LEVEL

If low level is detected in one of the chemical baths,

the respective pump automatically starts to

reestablish the correct level. If correct level has not

been reestablished within 5 minutes the pump stops.Check level in replenishment containers and refill if

needed. Then reset the electronics by turning the

processor OFF/ON on the Control Box.

02 LIGHT, DISPLAY, PROGRAM A

When processing very light sensitive material, all

lights in the Control Box display can be turned off in

Program A.

03 MOTOR STAND-BY REST TIMER

To reduce condensation from the baths, the motor

can be stopped during stand-by. But to avoid

crystallisation of fixer on the rollers it should run at

least once every 20 minutes. It is possible to make

the motor run idle for 1 minute at fixed intervals (2 -

20 min.). When value is 0 the motor runs constantly.

04 MODE (NORMAL OR TEST)

WARNING! SERVICE PERSONNEL ONLY.

With this parameter you are able to enter the

TEST-PROGRAM described later in this chapter.

(See page APP/10).

05 STAND-BY SPEED (DEV.TIME)

The stand-by speed can be changed if necessary.

06 PROGRAM A, B, C OR D

The different programs (dev. times) can either be

selected on the Control Box display or with this

parameter (A=1, B=2, C=3 and D=4).

07 MODE (AUTO OR CONT)

The processor operates in 2 different modes:

Automatic or Continuous.In automatic mode the processor starts up from

stand-by mode when a film is entered and shortly

after the film exits, the machine returns to stand-by.

In continuous mode the machine is started up

constantly.

08 FILM TRANSPORT CONTROL

CAUTION! Do not change this parameter to 01

unless the processor is equipped with an output 

sensor.

When a film is entered, the input sensors start a

timing circuit. On the basis of the dev. time the

electronics calculates a time span after which the

film should leave the machine. If this is not the case,

the "WAIT" lamp (see chapter 5) is lit and the

voltage level on terminal X-516 will change. This

feature can be used for an external alarm device

(max load 24V DC 100mA). The parameter should

be used in conjunction with PAR 58.

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09 SERVICE PARAMETERSIf you change the status of this parameter from 00 to

01, the "Level - 2" parameters (parameters not

marked with a bullet in the list opposite) becomes

available.

10 TEMP. SETTING, DEV-BATH

11 TEMP. SETTING, FIX- BATH

12 TEMP. SETTING, DRYER SECTION

13 MIN. DRYER TEMP. SETTING (STAND-BY)

In stand-by the processor will keep the dryer

temperature between the value set in this parameter

and the value set in PAR 12.

When the dryer reaches the value set in PAR 12 is

stops and starts again when temperature has

dropped to the value set in PAR 13.

NOTE! For correct function, the value in PAR 13 

must be lower than the value in PAR 12.

14 SPEED (DEV.TIME) PROGRAM A

24 SPEED (DEV.TIME) PROGRAM B

34 SPEED (DEV.TIME) PROGRAM C

44 SPEED (DEV.TIME) PROGRAM D

49 BUSY SIGNAL, INPUT SENSORS

With this parameter the busy signal caused by

activation of the processor input sensors can be

either enabled or disabled.

When disabled (PAR 49 = 00) the busy signal can

still appear when caused by low level, temp. out of

range etc.

50 REPL. RATE, DEV-BATH51 REPL. RATE, FIX-BATH

The automatic replenishment system adds developer

and fixer to the tanks to compensate for chemicals

expended during processing. On the basis of the

preset dev. time and the number of input sensors

activated, the electronics calculates the length of the

pause periods between each pumping cycle to

obtain the correct amount of replenishment.

(See PAR 54)

NOTE! The preset values of the parameters 

50-53 are only correctly obtained if the setting in 

PAR 54 is 6 as preset from the factory and if the 

replenishment pumps are correctly adjusted

(See chapter 4 in this manual).

52 OXY DEV. TIME-REPLENISHMENT

53 OXY FIX TIME-REPLENISHMENT

The time-replenishment circuits adds chemicals to

the baths in fixed intervals to retain the chemicalactivity and thereby the processing quality of the

machine.

The circuits are activated constantly. If the value in

PAR 57 is changed to 00 the circuits are only

activated in stand-by periods.

54 REPL. PULSE WIDTH (TIME) 

This value indicates the duration of each pumping

period.

NOTE! If this value is changed the settings of 

PAR 50-53 are not correctly obtained.

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55 WASH DUTY CYCLEWhen the setting is 50% the water solenoid valve

opens just before the film enters the wash section,

and in this case it only opens for 30 seconds per

minute.

When the setting is 100% the valve opens when the

input sensor is activated and closes when the

processor returns to stand-by mode.

56 PROCESSOR SIZE 1 - 4

By varying processor sizes this value is changed to

obtain the correct outputs as set in PAR 52-53. The

bigger the machine the smaller the number.

NOTE! This value should not be changed.

Otherwise the settings in PAR 52-53 are not 

obtained correctly.

57 OXY REPLENISHMENT IN PROCES

This parameter enables you to select whether thetime-replenishment circuits (PAR 52-53) should be

ON constantly or only in stand-by mode.

58 JAM, MOTOR STOP

This function is used in conjunction with PAR 08.

If value is set to 01 (ON) the main drive motor will

stop if a jam is detected as described for PAR 08.

59 USA/EUR

Select the set of units in which you want the values

to be displayed.

64 ACTUAL TEMP. DEV-BATH

65 ACTUAL TEMP. FIX-BATH

66 ACTUAL TEMP. DRYER SECTION

Display the actual temperatures in the respective

sections.

DISPLAY FORMAT IN NORMAL MODE

  XX –  YY

Parameter XX is preset to value YY.

(Values < 100).

  XX YYY

Parameter XX is preset to value YY.

(Values > 100. Values < 100 in USA-mode are

displayed with 1 decimal).

  XX YYY

(Flashing)

Parameter XX currently has the the value YYY.

(PAR 64, 65 and 66. Values < 100 are displayed

with 1 decimal)

e.g. 43.3 is displayed 433

DISPLAY OF REPLENISHMENT VALUES

The display does not show a decimal point.

When the values in PAR 50 and 51 are displayed in

USA-mode (CC/FT2, PAR 59=437) some different

values have the same read out on the display.

Therefor please refer to the table on the next page

to determine the correct values.

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The values which have the same outread on thedisplay are marked in pairs with different symbols.

(e.g. 40 and 400 ML/M2 both have the readout 372

CC/FT2).

To determine the correct value use the PAR UPbutton (see chapter 4) to step one step forward as

the next values will have different outreads in

CC/FT2. Then step back again.

ML/M2

CC/FT2

DISPLAY ML/M2

CC/FT2

DISPLAY

0 0 00 360 33.48 334

10 0.93 93 370 34.41 344

20 1.86 186 380 35.34 353

30 2.79 279 390 36.27 362

40 3.72 372 400 37.20 372

50 4.65 465 410 38.13 381

60 5.58 558 420 39.06 390

70 6.51 651 430 39.99 399

80 7.44 744 440 40.92 409

90 8.37 837 450 41.85 418

100 9.30 930 460 42.78 427

110 10.23 102 470 43.71 437

120 11.16 111 480 44.64 446

130 12.09 120 490 45.57 455

140 13.02 130 500 46.50 465150 13.95 139 510 47.43 474

160 14.88 148 520 48.36 483

170 15.81 158 530 49.29 492

180 16.74 167 540 50.22 502

190 17.67 176 550 51.15 511

200 18.60 186 560 52.08 520

210 19.53 195 570 53.01 530

220 20.46 204 580 53.94 539

230 21.39 213 590 54.87 548

240 22.32 223 600 55.80 558

250 23.25 232 610 56.73 567260 24.18 241 620 57.66 576

270 25.11 251 630 58.59 585

280 26.04 260 640 59.52 595

290 26.97 269 650 60.45 604

300 27.90 279 660 61.38 613

310 28.83 288 670 62.31 623

320 29.76 297 680 63.24 632

330 30.69 306 690 64.17 641

340 31.62 316 700 65.10 651

350 32.55 325

*

*

**

**

*** ***

****

****

*****

*****

******

******

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TEST-PROGRAM

WARNING! SERVICE PERSONNEL

ONLY.

The PCB GCB is equipped with a number of

test-programs for servicing purposes.

See list of Sub-test programs on page APP/11.

ENTERING TEST-MODE

• Change value in PAR 09 to 01 to enter "Level - 2"

parameters.

• Step back to parameter 04.

The display will show

  04 –  00

• Enter Test-mode with the VAL-UP button.

The display will show  04 –  01 

and then it changes to

   –  00

which is the Test-mode format.

• Sub-test now can be chosen with PAR-UP and

PAR-DOWN buttons.

DISPLAY FORMAT IN TEST-MODE

  –  XX  –   –  

Sub-test program XX not implemented.

  –  XX

Sub-test program XX is activated.

  –  XX 0

Sub-test program XX has status 0.

Output is OFF/input non-active.

  –  XX 1

Sub-test program XX has status 1.

Output is ON/Input active.

  XX YYY

Sub-test XX shows the temperature YYY in

1/10 degrees.

LEAVING TEST MODE

• Step back to Sub-test program 00 using the

PAR-DOWN button.

The display will show

   –  00

• Exit Test-mode by pressing the VAL-DOWNbutton.

The display will show

  04 – 00

• The processor is now in "Level-2" mode.

• Step forward to PAR 09 and change value to 00.

• Now the machine is in "Level-1" mode again.

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SERVICE PARAMETERS

THE TABLE CONTINUES ON THE NEXT PAGE.

NO. DESCRIPTION TEST OF... DESCRIPTION

00 END TEST-PROG. VAL-DOWN = END

01 DISPLAY TEST VAL-UP = STEP THROUGH TEST

02 EEPROM TEST VAL-UP = ACTIVATE TEST

03 MOTOR TEST VAL-UP = MAX. SPEED, VAL-DOWN = MIN. SPEED

04 POWER MONIT./OFF VAL-DOWN = POWER OFF

11 DRY-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

12 FIX-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

13 DEV-HEAT RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

14 DRY-FAN RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

15 CIRC-PUMP RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

16 FIX-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

17 DEV-REPL. RELAY VAL-UP = RELAY ON, VAL-DOWN = RELAY OFF

22 WASH OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

32 SENSOR, RIGHT INPUT DISPLAY SHOWS STATUS 0 = OFF, 1 = ON

33 SENSOR, LEFT INPUT DISPLAY SHOWS STATUS 0 = OFF, 1 = ON

40 LEVEL, WASH INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW

41 LEVEL, FIX INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW

42 LEVEL, DEV INPUT DISPLAY SHOWS STATUS 0 = OK, 1 = LOW

50 TEMP., DEV INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES

51 TEMP., FIX INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES

52 TEMP., DRY INPUT DISPLAY SHOWS TEMPERATURE IN 1/10 DEGREES

NOTE! DO NOT TURN DRY-HEAT (PAR 11) TO "ON" UNLESS DRY-FAN (PAR 14) IS "ON".

NOTE! DO NOT TURN FIX-HEAT (PAR 12) OR DEV-HEAT (PAR 13) TO "ON" UNLESS TANKS ARE

FILLED TO CORRECT LEVEL AND CIRC-PUMP (PAR 15) IS "ON".

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CONTINUED

NO. DESCRIPTION TEST OF... DESCRIPTION

70 GTB ON OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

71 GTB LOW FIX OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

72 GTB LOW LEVEL OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

73 GTB LOW DEV OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

74 GTB WAIT OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

75 GTB PROGRAM D OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

76 GTB PROGRAM C OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

77 GTB PROGRAM B OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

78 GTB PROGRAM A OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF

79 GTB FIX-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON

80 GTB DEV-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON

81 GTB PRG-BUTTON INPUT DISPLAY SHOWS STATUS 0 = "OFF", 1 = ON

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ADJUSTING OF THE PCB GCB

NOTE! SERVICE TECHNICIANS ONLY.

If the PCB GCB is replaced with an other, some

adjustments have to be made to adapt the new

electronics to the conditions of the processor.

See Fig. APP/1.

• All parameters and values are displayed on the

digital display.

• Step to PAR 14, 24, 34 or 44 using the PAR

UP/PAR DOWN buttons.

• Set value to max. speed (min. dev. time) (15 sec.)

using the VAL UP/VAL DOWN buttons.

• Feed film through the processor to check the film

speed and adjust on the potentiometer R303.

Check with another film.

• In the same parameter set value to min. speed

(max. dev. time) (60 sec.). Adjust on

potentiometer R302. Check speed as for

max.speed.

• Check max. speed again.

• Insert an accurate thermometer in developer bath.

Step to PAR 64 (Actual temp., developer). On the

display the actual temperature is displayed i 1/10

°C, ex. 25.4°C is displayed as 254.

Adjust value on display to thermometer read out

using potentiometer R4.

• Step to PAR 65 (Actual temp., fixer). Repeat

procedure as for developer using potentiometer

R16.

• Step to PAR 66 (Actual temp., dryer section).

Repeat procedure as for developer and fixer using

potentiometer R28.

NOTE! The potentiometer R40 is for adjustment 

of wash water temperature and is not in use.

Fig. APP/1 PCB GCB

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LED DESCRIPTIONThe PCB GCB is equipped with 7 LED’s (see Fig.

APP/2).

The LED’s indicate the following situations:

1 Low level, WASH.

2 Low level, FIX.

3 Low level, DEV.

4 Rewash lid open (only in use on processors with rewash lid).

5 Daylight lid open (only in use on processors with daylight lid).

6 Left input sensor activated.

7 Right input sensor activated.

Fig. APP/2 LED’s on PCB GCB

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CURL-TEST

The Easycompact 55 and Easycompact 72 are

capable of processing film or paper with a curl up to

70.

TEST METHOD:

• Cut off 50 cm of film/paper directly from the

supply roll.

• Let it make a natural curl.

• Place the test-piece on the end on top of the

curves in Fig. APP/1 for comparison.

• Film or paper with a curl larger than 70 must have

a bend as shown in Fig. APP/2.

Fig. APP/2

Fig. A/3

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APPENDIX C

POLYESTER PROCESSOR

DESCRIPTION

If your processor is equipped for processing

polyester plates a few spareparts are different from

those of the standard processor.For these spareparts and additional information on

polyester processing please use this APPENDIX C.

TECHNICAL SPECIFICATIONS

PROCESSING MATERIAL

 

Polyester sheet material.

  Polyester roll material

POLYESTER PLATE THICKNESS0.13 mm - 0.2 mm (0.051" - 0.0079")

IMPORTANT BY INSTALLATION

ENTRANCE GUIDE, ACTIVATOR RACKThe activator rack is supplied with two different

entrance guides. One entrance guide designed fordevelopment of material with emulsion down, and

another entrance guide designed for development of

material with emulsion up. Depending on which way

it is to be used, it is very important that the correct

entrance guide is installed before starting up the

machine.

The guides are marked respectively "emulsion up"

and "emulsion down".

POLYESTER PROCESSOR 550/720

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PLACEMENT OF ROLLERS IN POLYESTERPROCESSOR

550/720 POLYESTER PROCESSOR

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SPAREPARTS

On the following pages please find the spare parts

specially designed for the polyster processor.

The special polyester parts are shown in "black

outline" with position numbers. For spare parts

shown in "grey outline" without numbers please see

chapter 8 "SPARE PARTS"

ORDERING SPAREPARTS

When ordering spareparts please state carefully the

sparepart number, the specification and the number

of items wanted.

ON THE FOLLOWING PAGES ARE THEISO-METRIC DRAWINGS WITHSPAREPARTS AND PART NUMBERS

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550/720 POLYESTER PROCESSOR

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SPAREPARTS CIRCULATION SYSTEM

Pos. No Part 550 Part 720 Specification

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1920

21

22

23

24 47466 47466 TUBE, OVERFLOW, ACTIVATOR, COMPLETE

25

26

27

2829

30

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550/720 POLYESTER PROCESSOR

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SPAREPARTS TANK SECTION

Pos. No Part 550 Part 720 Specification

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19 43086 43086 SWITCH, REED, SENSOR, MODIFIED, COMPL.20

21

22

23

24

25

26

27

2829

30

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550/720 POLYESTER PROCESSOR

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SPAREPARTS ACTIVATOR RACK

Pos. No Part 550 Part 720 Specification

47569 47587 RACK, ACTIVATOR, COMPLETE

1

2

3

4

5

6

7

8

9

10

11 27723 27723 GEAR Z22 WITH SCREW

12

13

14

15

16

17

18

19 33938 33939 ROLLER, RUBBER, SHT, D2220 43082 43081 ROLLER, RUBBER, LT, D22

21

22 33855 33860 ROLLER, RUBBER, SHT, D30

23

24

25

26

27

2829

30

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550/720 POLYESTER PROCESSOR

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SPAREPARTS ACTIVATOR RACK

Pos. No Part 550 Part 720 Specification

47569 47587 RACK, ACTIVATOR, COMPLETE

31 27351 27351 GEAR Z30, W. SCREW

32 40637 40671 GUIDE, PLATE

33 40638 40672 GUIDE. PLATE

34 40639 40673 GUIDE, PLATE

35 40640 40674 GUIDE, ENTRANCE (EMULSION DOWN)

36 40641 40675 GUIDE, ENTRANCE (EMULSION UP)

37

38

39

40

41

42

43

44

45

46

47

48

4950

51

52

53

54

55

56

57

5859

60

POLYESTER PROCESSOR 550/720

9641 C/11

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 176/181

550/720 POLYESTER PROCESSOR

C/12 9641

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 177/181

SPAREPARTS STABILISATOR/WASH RACK

Pos. No Part 550 Part 720 Specification

47570 47588 RACK, STABILISATOR/WASH, COMPLETE

1

2

3

4

5

6

7

8

9 43091 43090 GUIDE, MODULE, MODIFIED

10

11

12

13

14

15 33850 33850 BRACKET, GUIDE, CROSS-OVER 85X28.3

16

17

18 43001 33881 SHAFT, SPACER D6

1920

21 33855 33860 ROLLER, RUBBER D30, SHT

22 27351 27351 GEAR Z30 W. SCREW

23

24 40637 40671 GUIDE, PLATE

25

26

27

2829

30

POLYESTER PROCESSOR 550/720

9641 C/13

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 178/181

550/720 POLYESTER PROCESSOR

C/14 9641

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 179/181

SPAREPARTS DRYER SECTION

Pos. No Part 550 Part 720 Specification

47585 47597 RACK, DRYER, COMPLETE

1

2

3

4

5

6 27351 27351 GEAR, Z30 W. SCREW

7

8

9

10

11

12

13

14

15

16

17

18

1920

21 43002 43002 BRACKET, GUIDE, ENTR. DRYER

22

23

24

25

26

27

2829

30

POLYESTER PROCESSOR 550/720

9641 C/15

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 180/181

550/720 POLYESTER PROCESSOR

C/16 9641

7/17/2019 DuPont Easycompact 55-72 SM

http://slidepdf.com/reader/full/dupont-easycompact-55-72-sm 181/181