eaom-36r eng v05 (1) (1)

Embed Size (px)

Citation preview

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    1/8

    Features

    Controls

    Fail Monitoring

    EAOM-36 Manual Start Unit use microprocessor based technology to provide integrated manual start andfault protection in a wide range of engine applications. The module is housed in 72x72 DIN size.The module isused to start and stop the engine, indicating the operational status and fault conditions. Automatically shuttingdown the engine and indicating the engine failure by a flashing LED. User can control the engine via a two positionkey switch and pushbuttons mounted on the front panel or with remote input.

    The module has three application feature; 'Generator', 'Pump' or 'Fire Pump'. (can be selected fromparameter P00).

    The module can connect directly with engine, thanks to high current relay outputs.The module has two feature for fuel. One of energize to run the other energize to stop. User can select the

    feature from program parameters.The module protect theengine against fault conditions. If a fault conditionoccurred, themodule indicate the fault

    conditionandshut-down theengine.

    If the key switch is OFF position the module has zero power consumption to save energy. The module energizeswhen the key switch position is getting ON position. If Satart button is pressed, the Conf. Out relay output (if selectedpreheatoutput)will activateuntil thepreheatdelayisexpired.

    PressStart button forstarting theengine. When engine is running,modulewill stop thecranking.Press Stop button forstoping theengine.After pressing thestop button, theengine will keep running until cooling

    time(P21) is expired.Also the module has remote start facility. Please select suitable type of remote start for your application from

    program parameters. If remotestart input is activethemodule will start theengine. If remotestart is passive theunit willstop theengine aftercooling time isexpired.

    The module will check thealarms aftersafetyon timer is expired.Underone of this fault conditions themodulewill stop theengine;

    - Overspeed (generatorapplication),- Under speed(generatorapplication),

    - HighTemperature,- Low Oil Pressure,- Shutdown(ifoneof conf. inputselectedshutdownandactivated).

    To reset the fault, turn the key switch to the OFF positionfora few seconds.The Charge Failure is a warning alarm so the engine continue to work under this failure condition.Also this input

    supplyingchargealternator excitation current.Shutdowntheengine;If the engine fuel type is energize to stop, press Stopbutton until the engine comes to rest. After that select OFF

    positionof thekey switch.If theengine fuel type is energizeto run, selectOFF positionof thekey switch.

    On the Fire Pump application; If a fault condition occurred, the module will not stop the engine.The engine will bestoppedonly when thestopbutton waspressedor theremotestop signal wasdetected.

    Important note:

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

    Designed For Generator, Pump & Fire Pump ApplicationsRemote start / stop capability with zero power consumptionEngine start and stopAutomatic shutdown on fault conditionProvides alarm and status informationAlarm and shutdown inputs

    Provides charge alternator excitation currentLamp test function

    Oil pressureEngine temperatureOver speed & Under speed (generator application)Charging alternatorConf. Input-1 & 2

    Engine fuel or stop solenoidStarter motorPreheat, simulate fuel solenoid, external alarmhorn, alarm or load contactor out

    Introduction Brochure. ENG EAOM-36R 01 V05 07/13

    START

    Hz./RPM

    CHARGING FAIL~~~~~~

    HIGH TEMPERATURE

    LOW OIL PRESSURE

    FAILED TO START SPEEDFAILURE

    0 I

    EAOM - 36

    STOP

    RPM

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    2/8

    Program Parameters for Generator Application

    1 - When the -BATTERY applied to Rem. start input (terminal-11),the engine start cranking. (leave key switch 1 position)

    2 - When the +BATTERY applied to +BAT input (terminal-3),the engine start cranking. (leave key switch 1 position)

    0 - Disable. The start / stop buton is used. (leave key switch 1 position)

    Prog No Parameter Name Unit Limits Default

    P 00 Application Selection (Generator, Pump, Fire Pump) GEn, PUP, FPU GEn

    P 01

    P 02

    P 04

    P 06P 07

    P 08

    P 09

    Frequency Lower Limit

    Frequency Upper Limit

    -

    Hz.

    Hz.

    30.0 - 75.0

    30.0 - 75.0

    47.0

    53.0

    Horn Duration Sec. 0= Cont. 1 - 999 30

    Nominal Alternator Frequency Hz. 30.0 - 75.0 50.0

    Nominal Speed Rpm 500 - 5000 1500

    Stop/Fuel Solenoid Selection - StoP - FUEL FUEL

    Stop Solenoid Energising Time Sec. 1 - 99 20Crank Disconnect on Gen. Frequency Hz. 25.0 - 75.0 30.0

    P 10

    Crank Disconnect on Charge Alternator Voltage - diS - EnAb diS

    P 11

    Crank Disconnect on Oil Pressure - diS - EnAb EnAb

    P 12

    Number of Starting Attempts Number 1 - 10 3

    P 13

    Starting Attempt Duration Sec. 5 - 99 5

    P 14

    Oil Pressure Bypass Time Sec. 0 - 99 30

    Safety On Delay

    P 15

    Sec. 0 - 99 10

    Frequency Fault Control Delay Sec. 0.0 - 10.0 3.0

    P 16

    P 17

    Engine Running Time Value & New Engine Running Time Hour 0 - 9999 0

    Remote Start Selection:

    P 18

    P 19

    Conf. Out Type:

    - diS

    - 0 - 4

    P 20

    Conf. Input 1

    0 - Only horn temporary, observation continuously

    1 - Only horn permanent, observation continuously

    2 - Engine stop, observation continuously

    3 - Only horn temporary, observation while engine running

    4 - Only horn permanent, observation while engine running

    5 - Engine stop, observation while engine running

    P 22

    Conf. Input 2

    0 - Only horn temporary, observation continuously

    1 - Only horn permanent, observation continuously

    2 - Engine stop, observation continuously

    3 - Only horn temporary, observation while engine running

    4 - Only horn permanent, observation while engine running

    5 - Engine stop, observation while engine running

    Password 0 - 9999 0-

    P 03

    P 05

    0 - 5 0

    0 - 5 0

    -

    -

    0= diS 1 - 2

    2

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

    ! Warning: P16 Remote Start Selection parameter option 2 can not be used with stop solenoid type generators.

    Cooling Time Sec. 0(dis) - 3600 0P 21

    0- Alarm Out, 1- Horn Out,2- Preheat Out, 3- Simulate Fuel Solenoid Out,4- Load Contactor Out

    0

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    3/8

    Program Parameters for Pump (Fire Pump) ApplicationsProg No Parameter Name Unit Limits Default

    P 00 Application Selection (Generator, Pump, Fire Pump) GEn, PUP, FPU PUP

    P 06

    P 08

    P 09

    -Stop/Fuel Solenoid Selection - StoP - FUEL FUEL

    Stop Solenoid Energising Time Sec. 1 - 99 20

    P 10

    Crank Disconnect on Charge Alternator Voltage - diS - EnAb diS

    P 11

    Crank Disconnect on Oil Pressure - diS - EnAb EnAb

    P 12

    Number of Starting Attempts Number 1 - 10 3

    P 13

    Starting Attempt Duration Sec. 5 - 99 5Oil Pressure Bypass Time Sec. 0 - 99 30

    Safety On Delay

    P 15

    Sec. 0 - 99 10

    P 16

    P 17

    Engine Running Time Value & New Engine Running Time Hour 0 - 9999 0

    P 18

    P 19

    Conf. Out Type

    - diS

    - 0 - 4 0

    Conf. Input 1

    0 - Only horn temporary, observation continuously

    1 - Only horn permanent, observation continuously

    2 - Engine stop, observation continuously

    3 - Only horn temporary, observation while engine running

    4 - Only horn permanent, observation while engine running

    5 - Engine stop, observation while engine running

    Conf. Input 2

    0 - Only horn temporary, observation continuously

    1 - Only horn permanent, observation continuously

    2 - Engine stop, observation continuously

    3 - Only horn temporary, observation while engine running

    4 - Only horn permanent, observation while engine running

    P 05

    0 - 5 0

    0 - 5 0

    -

    -

    0= diS 1 - 2

    Horn Duration Sec. 0= Cont. 1 - 999 30P 20

    P 22

    5 - Engine stop, observation while engine running

    Password 0 - 9999 0-

    1 - When the -BATTERY applied to Rem. start input (terminal-11),the engine start cranking. (leave key switch 1 position)

    2 - When the +BATTERY applied to +BAT input (terminal-3),the engine start cranking. (leave key switch 1 position)

    0 - Disable. The start / stop buton is used. (leave key switch 1 position)Remote Start Selection:

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

    3

    Cooling Time Sec. 0(dis) - 3600 0P 21

    0- Alarm Out, 1- Horn Out,2- Preheat Out, 3- Simulate Fuel Solenoid Out,4- Load Contactor Out

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    4/8

    Equipment Use Electrical control equipment for generating sets

    Housing & Mounting 72 mm x 72 mm x 52 mm

    Panel Cut-out 68 mm x 68 mm

    Protection NEMA4X (IP30 at front panel, IP20 at rear side)

    Weight Approximately 190 gr

    Environmental Rating Standard, indoor at an altitude of less then 2000 meters with non-condensing humidity

    Operating / Storage Temperature -25C to +70C / -40C to +85COperating / Storage Humidity 90% max. (Non-condensing)

    Installation Over Voltage Cat. II appliances, portable equipment

    Pollution Degree II, Normal office or workplace, non-conductive pollution

    Mode of Operation Continuous

    EMC EN-61000-6-4, EMC generic emission standard for industrial equipment

    EN-61000-6-2, EMC generic immunity standard for industrial equipment

    Electrical Safety EN-61010-1, safety requirements for electrical equipment for measurement, control and

    laboratory use

    Supply Voltage( )

    Cranking Dropouts Battery voltage can be 0V for max. 100msn during cranking (battery voltage should be

    at least nominal voltage before cranking)

    Failure Indicators

    Status Indicators

    Relay Outputs

    8 - 32 V

    0.5%

    Alternator Frequency Range

    From generator voltageGenerator Speed Measurement

    Start relay (10A@28V )

    Fuel relay (10A@28V )

    Conf. Out relay (10A@28V )

    Failed to engine startHigh engine temperatureLow oil pressureSpeed failureBattery charge failureGeneral failure

    Hz./RPMEngine running timeEngine startEngine stop

    Frequency Meas. Accuracy

    15,6 to 99,9 Hz (15 to 300 VL-N RMS)

    Specifications

    4

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    5/8

    72 mm

    72mm

    Dimensions & Front View

    5

    EAOM-36.R Terminal Connections

    5 mm 47 mm

    START

    Hz./RPM

    CHARGING FAIL~~~~~~

    HIGH TEMPERATURE

    LOW OIL PRESSURE

    FAILED TO START SPEED

    FAILURE

    0 I

    EAOM - 36

    STOP

    RPM

    EAOM-36.RF Terminal Connections (Fail Safe)

    Panel Cut-Out

    68 mm

    N AE

    68mm

    T

    12

    13

    L1

    N

    GENERATORVOLTAGE

    300VAC (Ph-N) Max.

    START

    FUEL

    CONF.O

    (+)CHARGE GEN.D+(W.L.)

    -BAT

    +BAT

    -BAT

    5

    6

    7

    4

    2

    3

    1

    8

    9

    10

    11 -BAT

    CONF. INPUT-1

    LOW OIL PRES.

    HIGH TEMP.

    10A@28VDC

    10A@28VDC

    10A@28VDC

    +BAT CONF. INPUT-2

    OR REMOTE START(P16=1 => REM. INPUT)

    GNDTXRX

    RS

    232

    12

    13

    L1

    N

    GENERATORVOLTAGE

    300VAC (Ph-N) Max.

    START

    FUEL

    CONF.O

    (+)CHARGE GEN.D+(W.L.)

    -BAT

    +BAT

    -BAT

    5

    6

    7

    4

    2

    3

    1

    8

    9

    10

    11 -BAT

    CONF. INPUT-1

    LOW OIL PRES.

    HIGH TEMP.

    10A@28VDC

    10A@28VDC

    10A@28VDC

    +BAT CONF. INPUT-2

    OR REMOTE START(P16=1 => REM. INPUT)

    GNDTXRX

    RS

    232

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    6/8

    Connection Schematic (Without Remote Start P16 = 0 (dis))

    Connection Schematic (With Remote Signal P16 = 1)

    1-Connect the unit as shown in the appropriate diagram above. Be sure to connect the battery supply the right way round andbattery negative should be grounded.2-Use Alternator connection only generator application (P00 = Gen)

    The fuses should be as follows:FUSE-1FUSE-2

    According to current required by solenoids (Max. 16A. T)Max. 1A. T

    6

    ALTERNATOR

    FUSE-2

    L1

    N

    12

    CHARGEGEN. D+(W.L.)

    B+

    FUSE-1

    40A

    40A

    BAT

    TERY+

    -BAT

    STARTER

    BATTERY NEGATIVE MUST BE GROUNDED

    STARTRELAY

    SOLENOIDRELAY

    CONF.INPUT-1

    HIGHTEMPERATURE

    LOWOILPRESSURE

    HORN

    9 5 6 10124 7

    13

    CONF.OUT

    1

    8

    CONF.INPUT-2

    11

    PREHEAT,ALARM

    +BAT

    10A@28VDC

    10A@28VDC

    10A@28VDC

    ORLOADCONTACTOR

    3

    +BAT

    CHARGE

    GENERATOR

    2

    1-Connect the unit as shown in the appropriate diagram above. Be sure to connect the battery supply the right way round andbattery negative should be grounded.2-Use Alternator connection only generator application (P00 = Gen)

    The fuses should be as follows:FUSE-1FUSE-2

    According to current required by solenoids (Max. 16A. T)Max. 1A. T

    ALTERNATOR

    FUSE

    -2L1

    N

    12

    CHARGEGEN. D+(W.L.)

    B+

    FUSE-1

    40A

    40A

    BATTERY+

    -BAT

    STARTER

    BATTERY NEGATIVE MUST BE GROUNDED

    STARTRELAY

    SOLENOIDRELAY

    CONF.INPUT-1

    HIGHTEMPERATURE

    LOWOILPRES

    SURE

    HORN

    9 5 6 10124 7

    13

    CONF.OUT

    1

    8

    REMOTESTAR

    TSIGNAL

    11

    PREHEAT

    ,ALARM

    +BAT

    10A@28VDC

    10A@28VDC

    10A@28VDC

    ORLOAD

    CONTACTOR

    3

    +BAT

    CH

    ARGE

    GEN

    ERATOR

    2

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    7/8

    Connection Schematic ( )With Remote Start, No Power Consumption P16 = 2

    Connection Schematic (For Fail Safe)

    Product CodesEAOM-36.R Manual and Remote Start Unit with Key Switch, 72x72 DIN Size, with relay outputs

    EAOM-36.RF Manual and Remote relay outputs & fail safe inputsStart Unit with Key Switch, 72x72 DIN Size, with

    7

    1-Connect the unit as shown in the appropriate diagram above. Be sure to connect the battery supply the right way round andbattery negative should be grounded.2-Use Alternator connection only generator application (P00 = Gen)

    The fuses should be as follows:FUSE-1FUSE-2

    According to current required by solenoids (Max. 16A. T)Max. 1A. T

    ALTERNATOR

    FUSE-2

    L1

    N

    12

    CHARGEGEN. D+(W.L.)

    B+

    FUSE-1

    40A

    40A

    BAT

    TERY+

    -BAT

    STARTER

    BATTERY NEGATIVE MUST BE GROUNDED

    STARTRELAY

    SOLENOIDRELAY

    CONF.INPUT-1

    HIGHTEMPERATURE

    LOWOILPRESSURE

    HORN

    9 5 6 10124 7

    13

    CONF.OUT

    1

    8

    CONF.INPUT-2

    11

    PREHEAT,ALARM

    +BAT

    10A@28VDC

    10A@28VDC

    10A@28VDC

    ORLOADCONTACTOR

    3

    +BAT

    CHARGE

    GENERATOR

    REMOTESWITCH

    2

    1-Connect the unit as shown in the appropriate diagram above. Be sure to connect the battery supply the right way round andbattery negative should be grounded.2-Use Alternator connection only generator application (P00 = Gen)

    The fuses should be as follows:FUSE-1FUSE-2

    According to current required by solenoids (Max. 16A. T)Max. 1A. T

    ALTERNATOR

    FU

    SE-2

    L1

    N

    12

    CHARGEGEN. D+(W.L.)

    B+

    FUSE-1

    40A

    40A

    BATTERY+

    -BAT

    STARTER

    BATTERY NEGATIVE MUST BE GROUNDED

    STARTRELAY

    SOLENOIDRELAY

    CONF.INPUT-1

    HIGHTEMPERATURE

    LOWOILPR

    ESSURE

    HORN

    9 5 6 10124 7

    13

    CONF.OUT

    1

    8

    CONF.INPUT-2

    11

    PREHEAT,ALARM

    +BAT

    10A@28VDC

    10A@28VDC

    10A@28VDC

    ORLO

    ADCONTACTOR

    3

    +BAT

    CHARGE

    G

    ENERATOR

    2

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit

  • 7/23/2019 eaom-36r eng v05 (1) (1)

    8/8

    Manufacturer Information:

    Repair and Maintenance Service Information:

    Emko Elektronik Sanayi ve Ticaret A..Demirta Organize Sanayi Blgesi Karanfil Sk. No:6 16369BURSA/TURKEY

    Phone : +90 224 261 1900Fax : +90 224 261 1912

    Emko Elektronik Sanayi ve Ticaret A..Demirta Organize Sanayi Blgesi Karanfil Sk. No:6 16369BURSA/TURKEYPhone : +90 224 261 1900Fax : +90 224 261 1912

    8

    Other Informations

    Thank you very much for your preference to use Emko Elektronik

    Products.Your Technology Partnerwww.emkoelektronik.com.tr

    Manual and Remote Start with Key Switch, 72x72 DIN SizeUnit