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ECOPLASBRICK Deliverable N°3.2.2 1 CIP-Eco-innovation Pilot and market replication Grant Agreement number: ECO/10/277233 ECOPLASBRICK Innovative recycled plastic based panels for building field Deliverable N° D3.2.2 Title Full scale example of vertical solution to use for demonstration purposes Name of the Author Partner Telephone e-mail Giovanni Staiano Valeria Di Paola Tiziana Sorice Consorzio TRE +39 081 19330599 [email protected] Deliverable Responsible Consorzio Tre Dissemination level PU Due date 30 th June 2014 Submission date 9 th June 2014 Status Final Disclaimer The information in this document is provided as is and no guarantee or warranty is given that the information is fit for any particular purpose. The user thereof uses the information at its sole risk and liability. The document reflects only the author's views and the Community is not liable for any use that may be made of the information contained therein

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Page 1: ECOPLASBRICK

ECOPLASBRICK Deliverable N°3.2.2 1

CIP-Eco-innovation Pilot and market replication

Grant Agreement number: ECO/10/277233

ECOPLASBRICK

Innovative recycled plastic based panels for building field

Deliverable N° D3.2.2

Title Full scale example of vertical solution to use for demonstration

purposes

Name of the Author

Partner

Telephone

e-mail

Giovanni Staiano – Valeria Di Paola – Tiziana Sorice

Consorzio TRE

+39 081 19330599

[email protected]

Deliverable

Responsible Consorzio Tre

Dissemination level PU

Due date 30th

June 2014

Submission date 9th

June 2014

Status Final

Disclaimer The information in this document is provided as is and no guarantee or warranty is given that the information is

fit for any particular purpose. The user thereof uses the information at its sole risk and liability.

The document reflects only the author's views and the Community is not liable for any use that may be made of

the information contained therein

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ECOPLASBRICK Deliverable N°3.2.2 2

Table of content

1 Introduction ....................................................................................................................... 3

2 Full scale specimen ........................................................................................................... 3

3 Internal self standing wall ................................................................................................. 5

3.1 Substructure (wooden frame) ................................................................................... 6

3.2 Panels ....................................................................................................................... 6

3.3 Connection Ecoplasbrick Panels - Substructure ....................................................... 6

3.4 Design phase ............................................................................................................ 6

3.5 Construction phase ................................................................................................... 9

3.6 Advantage ............................................................................................................... 16

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1 Introduction

Task 3.2.2 describes the manufacture of full scale element and internal self standing wall.

The full scale element will be shown in exhibitions and trade fairs. With the construction of

full scale internal self standing wall we show the simplicity of assembly of the pieces

(wooden frame and Ecoplasbrick panels).

2 Full scale specimen

Follow photos show the construction of full scale example to use for demonstration purposes.

Photo 1: Wooden elements for the frame

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ECOPLASBRICK Deliverable N°3.2.2 4

Photo 2: Panels and frame assembly

Photo 3: Fixing of the panels to the frame by screws

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ECOPLASBRICK Deliverable N°3.2.2 5

Photo 4: Panels and frame assembly

3 Internal self standing wall

About full scale example we have improved the design showed in Deliverable 3.1 by means

of more eco-sustainable solution made of a wooden frame.

The aim is to organize collective area subdivided with internal separation self – standing walls

defining space without the use of doors; every space can be changed in short time creating

new room.

Self standing interior wall isn’t connected by screws to the ceiling and floor. The wooden

frame is connected by natural anti-slip rubber connection.

Advantages of this solution are:

low weight;

low cost;

eco-sustainable solution;

easy assembly;

easy disassembly.

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ECOPLASBRICK Deliverable N°3.2.2 6

3.1 Substructure (wooden frame)

Workgroup designed self – standing walls’ substructure considering a concentrated load and

structure’s weight; it’s made up of wooden frame with square profiles of size of 7cm x 7cm x

290cm.

The wooden frame can house electrical cables and can be opened for inspection; square

profiles have durability, precision and adaptability.

3.2 Panels

The panels have an overall thickness of 3cm and dimension 200cm x 50cm x 2cm,

plasterboard skin has a thickness of 1cm.

3.3 Connection Ecoplasbrick Panels - Substructure

Systems fastening for internal partition self – standing walls are: screws or natural glue.

3.4 Design phase

Follow photo shows the survey and the design of self standing wall inside Consorzio Tre

room.

Photo 5: Survey (before works)

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Image 1: 2D horizontal section

Image 2: 3D internal view

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Image 3: 3D wooden frame detail

Image 4: 3D anti slip rubber feet

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3.5 Construction phase

Follow photos shows the construction of self standing wall inside Consorzio Tre room.

Photo 6: Anti slip rubber foot

Photo 7: Positioning of wooden frame

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Photo 8: Positioning of wooden frame

Photo 9: Lower link

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Photo 10: Global view of frame

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Photo 11: Fixing of the panels to the frame by of screws

Photo 12: Assembly

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Photo 13: Top links

Photo 14: Internal wooden frame

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Photo 15: Global view

Photo 16: Wall before finishing touch

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Photo 17: Full scale self standing wall (after works)

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3.6 Advantage

Between the panels there is an air space that allows the placement of additional sound

absorbing material.

Photos 18 & 19: Full scale self standing wall (after works)