Ekotek Asam Asetat

TahunMarshall and Swift y = 18.723x - 36352

All Industries Tahun CEP1987 814 2005 1187.6151988 852 2007 1225.0611989 895 2006 1206.3381990 915.1 2008 1243.7841991 930.6 2009 1262.5071992 943.1 2010 1281.231993 964.2 2011 1299.9531994 993.4 2012 1318.6761995 1027.5 2013 1337.3991996 1039.1 2014 1356.1221997 1056.8 2015 1374.8451998 1061.9 2016 1393.5681999 1068.3 2017 1412.2912000 1089 2018 1431.0142001 1093.9 2019 1449.7372002 1102.5 2020 1468.46

f(x) = 18.7226470588x - 36351.9195588235

Harga alat diambil dari :CE index 1954 = 1225.061 (Aries Newton) CE index 2015 = 1412.291 (dari regresi)y = 18.723x – 36352x = 1954y = 232.74 Asumsi $1 = Rp 12000

f(x) = 18.7226470588x - 36351.9195588235

DAFTAR HARGA ALAT-ALAT

10.76

Alat Proses Utama

No Nama Alat Kode

1 Screener

2 Rotary Drum Filter

3 Co2 Tank

4 Main Fermentor Reactor5 saccharomycess Tank

6 Hidrolisa Reactor

7 Fermentor Storage Tank8 Dekanter

9 Fixed Bed Reactor101112 13141516

Alat HE

No Nama Alat Kode

1 Heater H-101

2 Cooler E-101

3 Heater H-102

4 Kondensor K-101

5 Heat Exchanger E-201

6 Heater H-202

7 Cooler E-203

8 Evaporator9 Distilasi Etanol 1

1011

Alat Pompa

No Nama Alat Kode

1 Screener Feed Pump P-101 A/B2 Water Feed Pump P-102 A/B3 Hidrolisis Pump P-103 A/B4 Pree Fementor feed pump P-104 A/B5 Fermentor Feed Pump P-105 A/B6 Tank Feed Pump P-106 A/B7 Filter Press Feed Pump P-107 A/B8 Dekanter Feed Pump P-108 A/B9 Dekanter Produck Pump P-109 A/B

10 Dekanter Bottom Produck P-110 A/B11 Distilat Produck Pump P-111 A/B12 Bottom Produduck Pump P-112 A/B13 Distilat Produck Pump P-113 A/B

Bottom Produduck Pump P-114 A/BP-202 A/BP-203 A/BP-204 A/BP-205 A/BP-206 A/B

Cooling Tower

HARGA AL

No Nama Alat Kode

1 Bak penampung

2 Tangki air sanitasi3 Vessel penyaring4 Tangki air pendingin5 Ion exchange

kation anoin

Nama Alat Kode

Evaporator E-801Evaporator E-802Evaporator E-803Jumlah

DAFTAR HARGA ALAT-ALATRumus yang digunakan:

Ex = Ey x (Nx/Ny)Dimana : Ex = Harga alat tahun 2016

Ey = Harga alat yang diketahui (2006)Nx = Index tahun 2016Ny = Index yang diketahui 2002Ny = Index yang diketahui 1987Ketetapan 1Rp = 12000

Jumlah KapasitasHarga per Alat

$

2 42.0899516292 453.041507853 26,000

4 30.1371043425 324.385243157 21,000

1 25.1982356063 6656.6179001 Gallon 13,000

10 28928.4554520678 216399.889578 Gallon 223,0004 169.4370277782 m3 1267.47707504 Gallon 40,000

4 486.797972556 128597 Gallon 130,000

3 386.5370421896 102111 Gallon 40,0001 3.6 m 141.732283465 Inche 17,200

1 53.0242825037 14007 108,00042 6280 Kg/jam 6280 Kg/jam 5,0001 75.9496155873 m2 817.21786372 Ft2 505,0001 2955.53 m3 780762.3601 Gallon 120,0001 160.51 m3 42401.9267 Gallon 32,0001 526.79 Kg/Jam 0.1463305556 Kg/s 8,000

486.797972556 5237.9461847 Ft2 18,00015.32 m3 4047.0844 Gallon 9,800


$

1 51.0266023259 549.232488125 3,100

1 172.241576947 1853.94804971 6,100

1 169.145030692 1820.61790961 6,000

1 8.88500646 95.6350997835 1,200

1 62.8603918658 676.607256906 3,500

m2 ft2

m2 ft2

m3

ft3

m3

m3

m3

m2 ft2

m2 ft2

m2 ft2

m2 ft2

m2 ft2

1 40.2487582083 433.223546289 2,700

1 56.1503764886 604.382999891 3,400

1 561.782149235 171.23119908782 3.2354438481 1,9001 01 0

1 ft3 0.028317 11m3 264.17 gall 101.325

JumlahKapasitas Harga per Alat

m3/s.kpa L/s $2 281.3738981679 Gal/min 3.03975 17.7518792 1152.912551957 Gal/min 442.210941163 72.737253 3,0002 696.4643633982 Gal/min 267.135752059 43.939937 1,3002 17.4284292587 Gal/min 6.6848453444 1.0995596 1002 26.6284504856 Gal/min 10.2136039121 1.6799889 1202 1320.34132496 Gal/min 506.429892689 83.300334 1,0002 1320.34132496 Gal/min 506.429892689 83.300334 9002 314.0506923509 Gal/min 120.457229823 19.813458 1,1002 404.096117953 Gal/min 154.99503786 25.494424 1,4002 112.210097009 Gal/min 43.0392856093 7.079335 7002 66.192472079 Gal/min 25.388773265 4.1760831 1002 59.3292863876 Gal/min 22.7563309355 3.7430847 4902 60.3376479132 Gal/min 23.1430979097 3.8067022 4952 55.2376728943 Gal/min 2131.92443326 3.4849448 4702 92.43 Gal/min 5.83148692 80.109 Gal/min 5.05405772 17.18 Gal/min 1.08382132 38.52 Gal/min 2.43006912 80.297 5.0659669

2183.97613361 137.78705


$3 149.066406595 m3 39378.873 gallon 2,300

m2 ft2

m2 ft2

Ft

m

1 812.5 m3 214638.125 gallon 15,0001 25.675 m3 6782.565 gallon 11,0001 248.852 m3 65739.233 gallon 8,700

1 0.5899519552 m3 20.833 ft3 1,0001 0.5899519552 m3 20.833 ft3 4,000

Jumlah KapasitasHarga per Alat (1954)

$1 20.6331204427 m2 222.012375963 Ft2 155,0001 22.08275712 m2 237.610466611 Ft2 160,0001 33.2337380247 m2 357.595021146 Ft2 190,000

75.9496155873 817.21786372 505000

75.9496155873 817.2178637199 505

1393.5681102.50814.00

Harga per Alat Harga per alat Harga TotalRp (2016) Rp Rp

312,000,000 44,512 89,024

252,000,000 35,952 143,808

156,000,000 22,256 22,256

2,676,000,000 381,776 3,817,760480,000,000 68,480 273,920

1,430,000,000 164,320 657,280

440,000,000 68,480 205,440756,800,000 21,741 65,223

1,188,000,000 136,512 136,51255,000,000 55,000,000 55,000,000

5,555,000,000 7,021,560,308 7,021,560,3081,320,000,000 1,668,489,578 1,668,489,578

352,000,000 602,624,000 602,624,00088,000,000 150,656,000 150,656,000

198,000,000 338,976,000 338,976,000107,800,000 184,553,600 184,553,600

15366600000


37,200,000 3,918 3,918

73,200,000 7,710 7,710

72,000,000 7,584 7,584

14,400,000 1,517 1,517

42,000,000 4,424 4,424

32,400,000 3,413 3,413

40,800,000 4,298 4,298

0 0 020900000 26417600 26417600

0 0 00 0 0

Kpa


0 0 033,000,000 41,712,000 41,712,00014,300,000 18,075,200 18,075,2001,100,000 1,390,400 1,390,4001,320,000 1,668,480 1,668,480

11,000,000 13,904,000 13,904,00010,800,000 13,651,200 27,302,40013,200,000 16,684,800 33,369,60016,800,000 21,235,200 42,470,4008,400,000 10,617,600 10,617,6001,200,000 1,516,800 3,033,6005,880,000 7,432,320 14,864,6405,940,000 7,508,160 15,016,3205,640,000 7,128,960 14,257,920


25300000 31979200 95937600

165000000 208560000 208560000121000000 152944000 15294400095700000 120964800 120964800

11000000 13904000 1390400044000000 55616000 55616000

69520000 69520000

Harga per Alat (1954) Harga per alat Harga TotalRp (2016) Rp Rp1705000000 2155132371.88209 2155132371.882091760000000 2224652770.97506 2224652770.975062090000000 2641775165.53288 2641775165.532885555000000 7021560308.39002 7021560308.39002

5555000

2002

1987

1987

19871987

1954

198719872002

2002

0.01

2002

Rumus untuk mencari harga pada tahun 2018 dengan indeks HARGA ALAT DARI TOWLER (1983) HALAMAN 319

Dimana:Ex = harga tahun 2016Ey = harga tahun 2006Nx = Indeks tahun 2016Ny = indeks tahun 2006

Indeks tahun 2006 = 478.6 TowlerIndeks tahun 2016 = 1393.5681 dolar = 12000 rupiah

data harga alat menurut Chemical Engineering and design table 6.6 Gavin Towler No Equipment satuan Slower Supper

Boiler kg/jam 5000 2000001 Reaktor Jacket m3 0.5 1002 Centrifuge

High Speed disk diameter, m 0.26 0.49Atmospheric S.B power, KW 2 20

3 Filter (Drum Filter) area, m2 10 1804 Heat Engchanger

Double Pipe area, m2 1 80Shell And Tube area, m2 10 1000

5 TankFloating Roof m3 100 10000Tank Cone roof m3 10 4000

6 Pump Flow, Liter/s 0.2 5007 Evaporator area, m2 11 6408 Drayer area, m2 11 1809 Conveyor length, m 10 50010 Compressor driver power, kW 132 2900011 Destilasi

Pressure vessel shell massa, kg 150 69200Sieve trays diameter, m 0.5 5

12 Ion Exchange flow m3/h 1 50Cooling Tower flow L/s 100 10000

Ce = a + bS^n

Ex = Ey (Nx/Ny)

dimana Ce = harga alat ($) a,b = Konstanta S = ukuran n = Eksponen Tipe alat

Harga alat

No Nama Alat Kode Jumlah Kapasitas

1 Heater H-101 1 51.03

2 Cooler E-101 1 172.24

3 Heater H-102 1 169.15

4 Kondensor K-101 1 8.89

5 Heat Exchanger E-201 1 62.86

6 Heater H-202 1 40.25

7 Cooler E-203 1 56.158 P-101 A/B 2 17.759 P-102 A/B 2 72.7410 P-103 A/B 2 43.9411 P-104 A/B 2 1.1012 P-105 A/B 2 1.6813 P-106 A/B 2 83.3014 P-107 A/B 2 83.3015 P-108 A/B 2 19.8116 P-109 A/B 2 25.4917 P-110 A/B 2 7.0818 P-111 A/B 2 4.1819 P-112 A/B 2 3.7420 P-113 A/B 2 3.8121 P-114 A/B 2 3.48

P-202 A/B 2 5.83P-203 A/B 2 5.05P-204 A/B 2 1.08P-205 A/B 2 2.43P-206 A/B 2 5.07

22 Screener 2 18.8323 Rotary Drum Filter 2 1.8924 Co2 Tank 1 25.2025 Fermentor Storage Tank 3 386.5426 Hidrolisa Reactor 4 554.0027 Fixed Bed Reactor 1 24.0028 saccharomycess Tank 2 139.0029 Main Fermentor Reactor 10 1530.00

30 Water Process storage tank 10 1269.7431 Molasses Storage Tank 5 7373.6598571632 Reboiler Distilasi Etanol 1 1 692.7533 Kondensor Distilasi Etanol 1 1 609.1334 Reboiler Distilasi Etanol 2 1 727.6535 Kondensor Distilasi Etanol 2 1 383.9636 kondensor distilasi Acid 1 1 310.6337 Reboiler Distilasi Acid 1 1 123.4138 Stripper 1 7 2.3239 Evaporator 1 171.23

Stripper 2 6 2.05Distilasi Etanol 1 82 3.24Distilasi Etanol 2 84 2.43Distilasi Asam Asetat 1 83 4.21

35

36

Total

jenis alatnya tangki = Carbon steelkondensor = shell dan tubereboiler = shell dan tubeKompresor = reciprocatingpompa = centrifugalReaktor = fixed bedHeater dan Coller = Shell dan Tube

No. Nama alat Kapasitas Satuan Harga Buku1 Cooling water storage tank 357.152 Tangki Penyaring 326.91 m33 Tangki Air Sanitasi 23 m34 Tangki Air Umpan Boiler 209 m35 Boiler 1 343632 Kg/jam6 Boiler - 190558 Kg/jam

7 Boiler 2 26515.85 Kg/jam8 Tangki pnampung umpn boiler 224.57 m39 Bak Air Penampung 194.57 m3

Ion Exchange 216.1839296105 m3/jam10 Cooling Tower 137.7870542696 L/s

89101112

Total

Total harga alat (PE) Pabrik asam benzoat = 128584092

HARGA ALAT DARI TOWLER (1983) HALAMAN 319

a b n 4600 62 0.8

14000 15400 0.7Centrifuge

63000 260000 0.837000 1200 1.2

-45000 56000 0.3Heat Engchanger

500 1100 110000 88 1

53000 2400 0.65700 700 0.73300 48 1.2

17000 13500 0.6-7400 4350 0.921000 340 18400 3100 0.6

-400 230 0.6100 120 2

6200 4300 0.761000 650 0.9

KapasitasHarga per Alat (2006) Harga per alat Harga Total$ Rp (2016) $ $

14,490 173,884,092 42,192 42,192

25,157 301,887,105 73,252 73,252

24,885 298,617,152 72,458 72,458

10,782 129,382,567 31,394 31,394

15,532 186,380,574 45,225 45,225

11,070 132,834,831 32,232 32,232

14,941 179,294,798 43,505 43,505m3 10,943 131,314,438 31,863 63,726L/s 11,529 138,348,557 33,570 67,140L/s 7,794 93,532,903 22,695 45,391L/s 3,354 40,245,483 9,765 19,531L/s 3,389 40,673,471 9,869 19,739L/s 12,983 155,797,979 37,804 75,608L/s 12,983 155,797,979 37,804 75,608L/s 5,028 60,338,380 14,641 29,282L/s 5,639 67,664,463 16,419 32,837L/s 3,803 45,631,335 11,072 22,145L/s 3,567 42,801,441 10,386 20,771L/s 3,534 42,407,360 10,290 20,580L/s 3,539 42,464,713 10,304 20,608L/s 3,515 42,176,663 10,234 20,468L/s 3,698 44,379,227 10,768 21,537L/s 3,635 43,625,230 10,586 21,171L/s 3,353 40,234,412 9,763 19,525L/s 3,439 41,271,725 10,014 20,029L/s 3,636 43,636,615 10,588 21,177m2 90,087 1,081,048,206 262,313 524,625m2 22,829 273,953,320 66,474 132,948m3 12,400 148,796,729 36,105 36,105m3 51,004 612,042,085 148,510 445,530m3 1,296,264 15,555,171,779 3,774,410 15,097,639m3 156,452 1,877,424,154 455,551 455,551m3 27,842 334,098,833 81,068 162,136m3 2,624,987 31,499,844,932 7,643,331 76,433,305

m2

m2

m2

m2

m2

m2

m2

m3 109,860 1,318,315,792 319,885 3,198,849m 362,542 4,350,506,418 1,055,636 5,278,178m 70,962 851,543,833 206,624 206,624m2 63,603 763,239,843 185,198 185,198m3 74,033 888,395,271 215,566 215,566m4 43,788 525,458,302 127,501 127,501m2 37,336 448,026,214 108,712 108,712m2 20,860 250,320,428 60,739 60,739m 11,000 132,000,000 32,029 224,205m2 312,450 3,749,396,024 909,778 909,778m 10,000 120,000,000 29,118 174,706Diameter, m 9,900 118,800,000 28,826 2,363,766Diameter 11,000 132,000,000 32,029 2,690,466Diameter 15,000 180,000,000 43,676 3,625,140

Total 113634396

jumlah Harga 2006 Harga 2016 Harga Total10 134,643 392048.65 3920486.481 130,423 379759.93 379759.931 68,806 200345.47 200345.473 35,128 102284.45 306853.341 1,669,033 4859822.31 4859822.311 1,043,118 3037308.24

1 218,986 637634.11 637634.113 114,806 334286.05 1002858.144 109,709 319445.75 958337.241 191,487 557563.92 1672691.756 115,727 336968.91 1010906.72

11157467.7647578 14949695.48

13479.8047 gal

45501.4191

44683.398

2347.17082

16605.9617

14833.36294689.5512219215.152811607.7053

133476.42 FT3 91719966364.1303

470.0425531269.74463 m37373.65986

LAMPIRAN EPERHITUNGAN ANALISA EKONOMI DAN KELAYAKAN

CAPITAL INVESTMENT A. FIXED CAPITAL INVESTMENT 1. Purchased Equipment Cost

Harga alat (EC)

No Nama alat JumlahHarga per satuan Harga total

$ $1 Heater 1 42,192 42,1922 Cooler 1 73,252 73,2523 Heater 1 72,458 72,4585 Kondensor 1 31,394 31,3946 Heat Exchanger 1 45,225 45,2257 Heater 1 32,232 32,2328 Cooler 1 43,505 43,5059 P-101 A/B 2 31,863 63,726

P-102 A/B 2 33,570 67,14010 P-103 A/B 2 22,695 45,39113 P-104 A/B 2 9,765 19,53115 P-105 A/B 2 9,869 19,73917 P-106 A/B 2 37,804 75,60818 P-107 A/B 2 37,804 75,60819 P-108 A/B 2 14,641 29,28220 P-109 A/B 2 16,419 32,837

P-110 A/B 2 11,072 22,14521 P-111 A/B 2 10,386 20,77122 P-112 A/B 2 10,290 20,58023 P-113 A/B 2 10,304 20,60824 P-114 A/B 2 10,234 20,46825 P-202 A/B 2 10,768 21,53726 P-203 A/B 2 10,586 21,17127 P-204 A/B 2 9,763 19,52528 P-205 A/B 2 10,014 20,02929 P-206 A/B 2 10,588 21,17730 Co2 Tank 1 36,105 36,10531 Fermentor Storage Tank 1 148,510 148,51032 Hidrolisa Reactor 3 3,774,410 11,323,22933 Fixed Bed Reactor 4 455,551 1,822,20234 saccharomycess Tank 1 81,068 81,06835 Main Fermentor Reactor 2 7,643,331 15,286,66136 Water Process storage tank 10 319,885 3,198,84937 Molasses Storage Tank 10 1,055,636 10,556,356

38 Reboiler Distilasi Etanol 1 1 206,624 206,62439 Kondensor Distilasi Etanol 1 1 185,198 185,19840 Reboiler Distilasi Etanol 2 1 215,566 215,56641 Kondensor Distilasi Etanol 2 1 127,501 127,50142 kondensor distilasi Acid 1 1 108,712 108,71243 Reboiler Distilasi Acid 1 1 60,739 60,73944 Stripper 1 7 32,029 224,20545 Evaporator 1 909,778 909,77846 Stripper 2 6 29,118 174,70647 Distilasi Etanol 1 82 28,826 2,363,76648 Distilasi Etanol 2 84 32,029 2,690,46649 Distilasi Asam Asetat 1 83 43,676 3,625,14050 Cooling water storage tank 10 392,049 3,920,48651 Tangki Penyaring 1 379,760 379,76052 Tangki Air Sanitasi 1 200,345 200,34553 Tangki Air Umpan Boiler 3 102,284 306,85354 Boiler 1 1 4,859,822 4,859,82255 Boiler 2 156 Tangki pnampung umpn boiler 3 637,634 1,912,90257 Bak Air Penampung 4 334,286 1,337,14458 Ion Exchange 1 319,446 319,44659 Cooling Tower 6 557,564 3,345,384

Total 128,584,092

Biaya Pengangkutan sampai Pelabuhan = 0 x EC= 0 x 128,584,092

= $ 19,287,614Biaya asuransi pengangkutan 0.5 -0.75% EC di ambil 0,5% EC maka :Biaya asuransi pengangkutan = 0 x 128,584,092

= $ 964,381Biaya provisi bank = 0 x EC

= 0 x 128,584,092= $ 321,460

Biaya pengangkutan pelabuhan sampai lokasi = 0 x EC= 0 x 128,584,092= $ 321,460

EMKL 10%-30% dari EC, diambil 10% dari EC maka :

Biaya EMKL = 0 x EC= 0 x 128,584,092= $ 12,858,409

Pajak barang Impor = 0 x EC= 0 x 128,584,092= $ 25,716,818

Total Purchased Equipment Cost (PEC)PEC = 128,584,092 + 19,287,614 + 964,381

321,460 + 321,460 + 12,858,40925,716,818

= $ 188,054,234 2. Equipment Installation

43% PEC (Material 11%, Labor 32%) $ 80,863,321 3. Piping

Sistem Fluid : 86% PEC (Material 49%, Labor 37%) $ 110,582,319 4. Instrumentation

Extensive Control : 30% PEC (Material 24%, Labor 6%)$ 38,575,227

5. Insulation8% PEC (Material 3%, Labor 5%) $ 10,286,727

6. Electrical Auxiliaries10-15% PEC, diambil 10% PEC $ 12,858,409

7. Buildings

Luas bangunan = 50,000

= $ 200Total Biaya Buildings = $ 10,000,000

8. Land and Yard Improvement

Luas tanah = 50,000

= 21 dolarHarga Tanah = $ 1,041,667Yard Improvement 10-15% PEC, diambil 10%Harga Yard Improvement $ 12,858,409Maka total Biaya Land and Yard Improvement yaitu :Total = 1,041,667 + 12,858,409

= $ 13,900,076 9. Utilities

Utilities untuk average service sebesar 30% PEC $ 38,575,227PPC = PEC + Equipment installation + Piping + Instrumentation +

Isulation + Electrical + Buildings + Land Yard Improvement +Utilites

m2

Harga bangunan per m2 per m2

m2

Harga tanah per m2

TOTAL PHYSICAL PLANT COST (PPC) = $ 503,695,540

10. Engineering and Construction (E&C)Untuk PPC > US$ 5,000,000 E & C sebesar 20% PPC $ 100,739,108

TOTAL DIRECT PLANT COST (DPC)DPC = PPC + Engineering and Construction $ 604,434,648

11. Contractor's Fee4 - 10 % DPC, diambil sebesar 5% DPC $ 30,221,732

12. ContingencyContingency average sebesar 25% DPC $ 151,108,662

TOTAL FIXED CAPITAL INVESTMENT (FCI)FCI = DPC + Contractor's Fee + Contingency $ 785,765,043

B. WORKING CAPITALPabrik beroperasi 24 jam sehari dan 300 hari setahun

SALES

a. Asam Asetat

Harga = $ 5 /kg

Produksi = 150,000,000 kg/tahun

Penjualan tiap tahun = $ 750,000,000

Total sales = $ 750,000,000

1. Raw Material

a. Molasses

Harga = $ 0 /kg

Kebutuhan = 585,326,880 kg/tahun

Biaya pembelian per tahun = $ 70,239,226

b. Saccaromycess

Harga = $ 3 /kg


Biaya pembelian per tahun = $ 4,727,520

c. Urea

Harga = $ 0 /kg


Biaya pembelian per tahun = $ 378,202

d. Asam Sulfat

Harga = $ 0 /kg



d. Copper Chromite

Harga = $ 70 /kg

Kebutuhan = 4,681 kg/tahun


Total raw material = $ 76,145,369

2. Inprocess Inventory

Besarnya diperkirakan 0.5 Manufacturing Cost untuk 12 jam operasi

Biaya Inprocess Inventory = (0.5 x MC x 12)/ (24 x 330)

= $ 196,405

3. Extendeed Credit

Diperkirakan jumlahnya penjualan produk 1 bulan

= $ 62,500,000

4. Available Cash

Diperkirakan jumlahnya sebesar 1 bulan MC

= $ 21,604,549

TOTAL WORKING CAPITAL (WC)WC = Raw material inventory + Inprocess inventory + Extendeed Credit +

Avalaible cash = $ 160,446,323

TOTAL CAPITAL INVESTMENT = FCI + WC= $ 946,211,366

MANUFACTURING COST

A. DIRECT MANUFACTURING COST 1. Raw Material = $ 76,145,369 2. Labor

JabatanGaji / bulan

Jumlah Gaji / tahun

$ $Foreman 700 5 42,000Supervisor Engineer 800 5 48,000Operator Unit Proses 450 15 81,000Operator Pengendalian 450 10 54,000Operator Unit Lab 450 3 16,200Karyawan Penjualan 450 3 16,200Karyawan Pembelian 450 3 16,200Operator Pemeliharaan 450 4 21,600Operator Unit Utilitas 450 6 32,400

Total 4,650 54 327,600

3. Supervisi

JabatanGaji / bulan

Jumlah Gaji / tahun

$ $Kepala Seksi 1,000 12 144,000

Kepala Bagian 1,500 6 108,000Total 8,050 18 252,000

4. MaintenanceBiaya maintenance sebesar 2-10% FCI, diambil 10% FCI

= $ 15,715,301 5. Plant Supplies

15 % dari biaya maintenance = $ 2,357,295 6. Royalties and Patents

1-5% dari biaya penjualan produk, diambil 1% = $ 7,500,000

7. Utilities25-50% biaya Buildings dan Contingency,diambil 25%

= $ 40,277,166

TOTAL DIRECT MANUFACTURING COSTDMC = Raw Material + Labor + Supervisi + Maintenance + Plant

Supplies + Royalties & Patents + Utilities= $ 142,574,731

B. INDIRECT MANUFACTURING COST 1. Payroll Overhead

15-20% dari biaya Labor, diambil 15% = $ 49,140

2. Laboratory10-20% dari biaya Labor,diambil 10% = $ 32,760

3. Plant Overhead50-100% dari biaya Labor, diambil 50% = $ 163,800

4. Packaging and Transportation4% dari harga penjualan produk selama 1 tahun

= $ 30,000,000 TOTAL INDIRECT MANUFACTURING COSTIMC = Payroll Overhead + Laboratory + Plant Overhead + Packaging

and Transportation= $ 30,245,700

C. FIXED MANUFACTURING COST 1. Depreciation

8-10% dari FCI, diambil 10% = $ 70,718,854 2. Property Taxes

1-2% dari FCI, diambil 1% = $ 7,857,650 3. Insurance

1% dari FCI = $ 7,857,650

TOTAL FIXED MANUFACTURING COSTFMC = Depresiasi + Property Taxes + Insurance

= $ 86,434,155 TOTAL MANUFACTURING COST

MC = DMC + IMC + FMC= $ 259,254,585

GENERAL EXPENSEA. Administrasi 1. Management Salaries

JabatanGaji / bulan

Jumlah Gaji / tahun

$ $Direktur Utama 3,000 1 36,000Direktur Produksi 2,000 1 24,000Direktur keuangan dan umum 2,000 1 24,000Sekretaris 500 9 54,000Karyawan Administrasi 450 8 43,200Karyawan kas 450 4 21,600Karyawan personalia 450 4 21,600Karyawan Humas 450 4 21,600Karyawan Keamanan 350 8 33,600Dokter 600 2 14,400

Perawat 400 3 14,400Sopir 250 4 12,000OB 200 10 24,000

Jumlah 11,100 59 344,400

2. Legal Fee and AuditingDisediakan setiap tahun sebesar = $ 1,667

3. Peralatan KantorDisediakan setiap tahun sebesar = $ 1,667

TOTAL BIAYA ADMINISTRASIADM = Management Salaries + Legal Fee & Auditing + Peralatan

Kantor= $ 347,733

B. Sales5-22 % dari MC, diambil 10% MC = $ 12,962,729

C. Research3.5-8 % MC, diambil 4% MC = $ 9,073,910

D. FinanceFinance = 12% FCI (Rp) + 24% WC (Rp)

= $ 132,798,923TOTAL GENERAL EXPENSE

GE = Administrasi + Sales + Research + Finance= $ 155,183,296

TOTAL BIAYA PRODUKSI = MC + GE = $ 414,437,881

PERHITUNGAN KEUNTUNGAN PRODUKSIPROFIT = TOTAL BIAYA PENJUALA -TOTAL BIAYA PRODUKSI

= 750,000,000 - 414,437,881= $ 335,562,119 /Tahun

Keuntungan sebelum pajak = $ 335,562,119 /TahunPajak = 0 dari keuntungan

= $ 67,112,424 /tahunKeuntungan setelah pajak = 335,562,119 - 67,112,424

= $ 268,449,695 /tahun

LAMPIRAN EPERHITUNGAN ANALISA EKONOMI DAN KELAYAKAN

CAPITAL INVESTMENT

Harga total$

42,19273,25272,45831,39445,22532,23243,50563,72667,14045,39119,53119,73975,60875,60829,28232,83722,14520,77120,58020,60820,46821,53721,17119,52520,02921,17736,105148,510

11,323,2291,822,202

81,06815,286,6613,198,84910,556,356

206,624185,198215,566127,501108,71260,739224,205909,778174,706

2,363,7662,690,4663,625,1403,920,486379,760200,345306,853

4,859,822

1,912,9021,337,144319,446

3,345,384

128,584,092

128,584,092

19,287,614

128,584,092

128,584,092321,460

964,38112,858,409

80,863,321

110,582,319

38,575,227

10,286,727

12,858,409

38,575,227

503,695,540

100,739,108

604,434,648

30,221,732

151,108,662

785,765,043

70,239,226

946,211,366

MANUFACTURING COST

Gaji / tahun$

42,00048,00081,00054,00016,20016,20016,20021,60032,400327,600

Gaji / tahun$

144,000108,000252,000

32,760

163,800

GENERAL EXPENSE

Gaji / tahun$

36,00024,00024,00054,00043,20021,60021,60021,60033,60014,400

14,40012,00024,000344,400

12,962,729

9,073,910

414,437,881

PERHITUNGAN KEUNTUNGAN PRODUKSI

414,437,881

/Tahun

/tahun67,112,424

/tahun

7

1,050,000,000

3,221,396,340,771

ANALISA KELAYAKAN

1. Percent Profit On Sales (POS)POS = (Profit / Harga Penjualan Produk) x 100%

Keuntungan Sebelum Pajak = $ 335,562,119Harga Penjualan Produk = $ 750,000,000

Psb = 45 %

Keuntungan Setelah Pajak = $ 268,449,695Harga Penjualan Produk = $ 750,000,000

Psa = 36 %

2. Percent Return Of InvestmentROI = (Profit / FCI) x 100%

Keuntungan Sebelum Pajak = $ 335,562,119FCI = $ 785,765,043ROI = 43 %

Min 11-44% ~ memenuhi

Keuntungan Setelah Pajak = $ 268,449,695FCI = $ 785,765,043ROI = 34 %

3. Pay Out Time (POT)POT = (FCI / (Profit + Depresiasi)

FCI = $ 785,765,043Keuntungan Sebelum Pajak = $ 335,562,119

Depresiasi = $ 70,718,854POT = 2 tahunmax 5 tahun ~ memenuhi

FCI = $ 785,765,043Keuntungan Setelah Pajak = $ 268,449,695

Depresiasi = $ 70,718,854POT = 2 tahun

a. Percent Profit On Sales Sebelum Pajak

b. Percent Profit On Sales Setelah Pajak

a. Percent Return Of Investment Sebelum Pajak

b. Percent Return Of Investment Setelah Pajak

a. Pay Out Time Sebelum Pajak

b. Pay Out Time Setelah Pajak

4. Break Even Point (BEP)

Depresiasi = $ 70,718,854 /tahunProperty Taxes = $ 7,857,650 /tahun

Insurance = $ 7,857,650 /tahunFa = $ 86,434,155 /tahun

Raw Material = $ 76,145,369Packaging and Transportation = $ 30,000,000

Utilities = $ 40,277,166Royalties and Patents = $ 7,500,000

Va = $ 153,922,535

Labor = $ 327,600 /tahunPayroll Overhead = $ 49,140 /tahun

Supervisi = $ 252,000 /tahunLaboratory = $ 32,760 /tahunGeneral Expense = $ 155,183,296 /tahunMaintenance = $ 15,715,301 /tahunPlant Supplies = $ 2,357,295 /tahunPlant Overhead = $ 163,800 /tahunRa = $ 174,081,192 /tahun

d. Penjualan (Sa)Total Penjualan selama 1 Tahun = $ 750,000,000

Sa = $ 750,000,000

BEP = (Fa + 0.3Ra) x 1Sa - Va - 0.7Ra

= 29 %

5. Shut Down Point (SDP)BEP = 0.3Ra x 1

Sa - Va - 0.7RaSDP = 11 %

6. Discounted Cash Flow (DCF)dengan :FCC = Fixed Capital CostWC = Working CapitalSV = Salvage Value

a. Fixed Manufacturing Cost (Fa)

b. Variable Cost (Va)

c. Regulated Cost (Ra)

Ck = Annual Cash Flowi = Discounted Cash Flown = Umur pabrik

Dimana:FCI = $ 785,765,043 /tahunWC = $ 160,446,323 /tahun

SC (Salvage Value) = 10% FCISV = 78,576,504

Umur Pabrik (n) = (FCI-SV)/ depresiasi

n = 10

CF (Cash Flow) = Keuntungan setelah pajak + Depresiasi + Finance

CF = 471,967,472

dilakukan trial harga i untuk memperoleh harga kedua sisi persamaan sama,

persamaan yang digunakan yaitu :

( FC + WC ) x ( 1+i )n - ( SV + WC ) = C (( 1+i )n-1….+(1+i)+1)

Trial i (dengan goal seek) = 0

ruas kiri = 4,766,699,335 a

ruas kanan = 6,307,854,118 b

ANALISA KELAYAKAN

/tahun/tahun

/tahun/tahun

/tahun/tahun

/tahun/tahun

/tahun/tahun

/tahun/tahun

76,145,369 /tahun30,000,000 /tahun40,277,166 /tahun7,500,000 /tahun

153,922,535 /tahun

750,000,000 /tahun750,000,000 /tahun

C (( 1+i )n-1….+(1+i)+1)

-1,541,154,783

Titik Kiri Titik KananKapasitas 0 100 KapasitasFa 86434154.71 86434154.71 Fa Fixed expenseFa 86434154.71 240356689.43 Fa+Va Variable expenseFa+0,3 Ra 138658512.23 414437881.17 Fa+Ra+Va regular expense

Sa

Sa+Fa

SDP BEP

Sa+Fa

Fa

Fa+Ra+Va

Fa+0.3Ra

0.00 750000000.00 Sa SalesFa 86434154.71 836434154.71 Sa+Fa Total cost

`

BEP = 29.00 %SDP = 11.00 %

Sa

Sa+Fa

Fa

Fa+Ra+Va

Documents

Ekotek Asam Asetat