Electronic Component Mounting Systemsmtexpert.net/uploadfiles/201307032109044258.pdfThese eight types of feeders support 8 mm up to 104 mm paper/embossed tape. Tape feeding is driven

Specification 【 Electronic Component Mounting System 】

Modular Multi-functional Placement Machine

Model ID : DT401-M

Model No : KXF-E53C

Model ID : DT401-F Model No : KXF-E64C

Ver. 2005.0520

Cautions Regarding These Specifications

Please note the following points.

1. This document may not be copied or reproduced in part or in total, without permission.

2. Due to improvements to the machine and software, the specifications may change without notice.

3. If there are any questions regarding the content of this document, please contact us.

4. Please use the machinery and software with full understanding of its specifications and limitations. We do not assume responsibility for damages resulting from improper use.

5. For the products or the technology, which are controlled items subject to the Foreign Exchange and Foreign Trade Law, the export permission according to the Law is required when exporting from Japan or providing technological offerings.

6. This machinery may come under U.S. government re-export regulations. When moving the machinery outside of Japan, apply for the necessary export permission from the U.S. government in advance.

7. Products without complying with Machinery Directive or EMC Directive are not allowed to carry into or sell in EU countries.

8. Technical information in this document is provided only as a guide for the major operation and applications of the products. No responsibility is assumed by our company for any infringements of intellectual property or other rights of ours or any third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of our company or others. We reserve any industrial property rights such as patents, copyrights, and other intangible property rights relating to our products, which are developed and manufactured by customers’ request or information.

9. 'Microsoft' and 'Windows' are trademarks of Microsoft Corporation, registered in the U.S. and other countries.

10. As the manufacturer of this system, we do not assume responsibility for defective products or costs incurred as a result of improper operation (errors in writing data to memory).

11. When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents.

12. The contents of this document are valid as of May 20, 2005.

! Precautions for Safe Use

● Thoroughly read the instruction manual and use the machine only as directed.

● The machine described in this Specification is an industrial machine. Confirm the operation requirements described in the separate instruction manuals. Regarding machine installation, operation and maintenance, and handling of necessary materials, the local laws and requirements may be applied.

● Before carrying out the operation and maintenance of this machine, confirm the descriptions in the separate instruction manuals and warning information attached on this machine regardless of the operating condition of this machine. Ignoring safety functions might cause injure, electric shock or machine trouble.

Revision History

This document content is based on the version of the last date printed below.

Revision date Version Revised page Revisions

2003.0724 Ver. 2003.0725 --- First edition

2003.0925 Ver. 2003.0930 P.4 Change of the electric source specification

2003.1125 Ver. 2003.1201 P.29 Change of the electric source cable specification

2003.1210 Ver. 2003.1210 P.4 Change of the electric source specification

2004.0401 Ver. 2004.0401 --- Addition of the DT401-M

2004.0420 Ver. 2004.0420 P.21 to 23 Deletion of the conveyor offline cover Addition of the extension conveyor notes

2004.0610 Ver. 2004.0610 P.4, 13 to 15, 23, 24, 28, 29,

36 to 42

Addition of the intelligent stick feeder and the intel-ligent bulk feeder. Correction of the machine dimensions and addition of the altitude (environmental condition). Addition of the other notes.

2004.0820 Ver. 2004.0820 P.1, 12, 24, 28 to 30

Addition of the tape feeder with the boss of 21 mm deep maximum and the 32 mm adhesive tape feeder

2004.0910 Ver. 2004.0910 P.25, 41 and 42Modification of the standard height of the PC board transport line. Addition of the direct tray feeder dimensions.

2004.1201 Ver. 2004.1201 P.4, 22, 23, 30,33 and 40

Addition of the information about the floor slope in the feeder cart installation area. Deletion of attachments/standard tools. Change of paint color.

2005.0520 Ver. 2005.0520 P.8 to 12, 28 and 30

Addition of the information about the extension conveyors (L = 305 mm), and the nozzle for connector.

Contents

1. General Description.................................................................................................. 1

2. Features ................................................................................................................... 1

3. Specification ............................................................................................................. 4

3.1 Standard Specifications .............................................................................................. 4 3.2 Standard Functions..................................................................................................... 5

4. Machine Configuration.............................................................................................. 6

4.1 Head Configuration ..................................................................................................... 7 4.2 Nozzle Type & Configuration ...................................................................................... 8 4.3 Recognition Unit Configuration.................................................................................. 13 4.4 Feeder Carriage Configuration.................................................................................. 16

5. Other Standard Functions ...................................................................................... 23

5.1 Programming Functions............................................................................................ 23 5.2 3-Color Signal Tower ................................................................................................ 23

6. PC board Design Standard..................................................................................... 24

6.1 PC board Specifications............................................................................................ 24 6.2 Recognition Mark ...................................................................................................... 25

7. Standard Machine Configuration ............................................................................ 26

8. Options ................................................................................................................... 28

9. Paint Color.............................................................................................................. 36

10. Safety Devices........................................................................................................ 37

11. Electric / Pneumatic................................................................................................ 38

11.1 Electric Source Unit .................................................................................................. 38 11.2 Pneumatic Source Unit ............................................................................................. 38

12. Dimensions............................................................................................................. 39

DT401-M/F 2005.0520

DT401-M/F 2005.0520

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1. General Description

■ Versatility High versatility is provided by combining direct tray feeder and the Multi-functional head, which support various kinds of odd form components.

■ Efficient Changeover The multi job production, meaning that only one time preparation enables the production of great many models, is supported. Additionally, the preparation for the next model while the machine is operating, and an offline preparation can be performed. An optimum changeover to your production pattern is possible.

■ High Accuracy Placement Components are placed at high speed and high precision, through the newly developed recognition system, calibration feature, and high speed low vibration control.

2. Features

Versatility

Tray component direct pick up

DT401-M/F realize direct pick up of tray supply components by combining direct tray feeder DT40S-20 or DT45T-40. It is possible to place components stable and high speed such as large QFP, variant connector at high speed.

The high accuracy Multi-functional head possible to load control up to 50 N

DT401-M/F has three nozzles. Each nozzle is equipped with an independent vertical drive system and θ-drive system. The placement load generated at the nozzle tip can be controlled in real time from 0.5 N up to 50 N, based on the settings of data.

Versatility of feeders

Conventional several tens of tape feeders are integrated into eight types of feeders. These eight types of feeders support 8 mm up to 104 mm paper/embossed tape. Tape feeding is driven by the servomotor; feed pitch and feed speed are set according to the components. These parameters are set by the data sent from the DT401-M/F main body.

8 mm double tape feeder Tape feeder for both 12 mm and 16 mm

Tape feeder for both 24 mm and 32 mm

Tape feeder for both 44 mm and 56 mm

72 mm tape feeder 88 mm tape feeder 104 mm tape feeder

8 mm single tape feeder

DT401-M/F 2005.0520

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Valid number of feeders

Up to 27 double tape feeders can be set on DT401-M/F. (When the tape width is 8 mm) At this time, 54 reels can be set. 27 feeders × 2 reels = 54 of 8 mm tape reels can be set. At the time of DT40S-20 connection, the tray of a maximum 20 kinds can be set, and the tray of a maximum 40 kinds can be set at the time of DT45T-40.

High productivity

Reduction of losses in head movement (DT401-M only)

Because, for DT401-M, the maximum PC board width is 250 mm, the travel of Y-axis in small PC board produc-tion is reduced; consequently, a real tact time for small PC board is reduced. * Because a PC board is put in the center of the machine, the number of placement position is one per stage.

PC board exchange time (DT401-F only)

For DT401-F, two PC boards can be clamped on one stage. (PC board length: 240 mm or less) When two PCBs are clamped, after the placement of the PC board on the downstream side is complete, that on the upstream side is carried out continuously. For small sized PC boards (L 240 mm × W 240 mm or less), one PC board is replaced by another within at least 0.9 s (*). (That is attainable if no components are placed on the back side, and the side clamp and support pins are not used. The others are based on our measurement conditions.) * The transport time varies depending on such conditions as a PC board size and whether the support pins are used or not. For further in-formation, please contact us.

Feature of chip supply during operation

DT401-M/F has adopted the tape splicing feature, which allows supplying components while the placement machine is operating without stopping the placement operations. If you register the number of components into the placement machine data beforehand, you will have the notice of component empty. And also,direct tray feeder DT40S-20 and DT45T-40 can supply tray components while the placement machine is operating without stopping the placement operations.

Support for machine coupling (modularizing)

DT401-M/F supports for coupling (modularizing); multiple machines (up to eight stages) can be coupled. ∗∗ Remarks ∗∗

• If the number of the machines to be coupled exceeds four as a result of the combination of DT401-M/F, the switching hub needs to be installed on the fifth machine or later.

Tape feeder

Ne

Splicing

Trailing edge of tape

During operation

Tip of tape

Next reel

Feeder table

27

20

27

20 20

DT40S-20 DT45T-40

DT401-M/F 2005.0520

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Efficient Changeover

Preparation while the machine is operating

■ Changing feeders during operation It is possible to insert or extract the feeders that are not in use while the machine is operating. That enables you to prepare for the next model during operation.

■ Feeder cart The base where feeders will be set is integral with the feeder cart; therefore, it can easily be set or removed. That enables you to set the feeders for the next model beforehand (Offline preparation). Moreover, the removable feeder setting area that is integral with the changing cart will facilitate the mainte-nance work.

■ Gang changing of support pins In changeover, the PC board support pins need changing; however, DT401-M/F adopts the support pin block system. Since setting the backup pins can be performed with an external preparation jig, only you have to do for changeover is removing and setting the block. * About the support pin blocks DT401-M: Common to CM402-M and CM401-M. Not sharable with CM402-L, CM202/201, and CM301. DT401-F: Common to CM402-L. Not sharable with CM402-M, CM401-M, CM202/201, and CM301.

High Accuracy Placement

■ High resolution camera and newly developed recognition system Wide field and high resolution line camera recognizes 1005 (0402”) chips up to large sized connectors with high accuracy. And the newly developed recognition system improves not only the recognition accuracy but also the recognition speed. (As compared with our conventional machines, especially the recognition speed against minute components has been improved. However, not all the components’ recognition speed will not be improved.) As for the placement accuracy, it has achieved ±35 µm (Cpk ≥ 1) for QFP. We provide high level narrow adjacent placement.

■ Calibration feature Reassessed calibration program provides high accuracy placement. Automatic calibration feature maintains an initial high accuracy even during operation. (Each parameter is automatically corrected by periodically recognizing the gauge mark during operation.)

■ High speed low vibration control High speed low vibration control has been introduced to the XY unit operation.

DT401-M/F 2005.0520

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3. Specification 3.1 Standard Specifications Model: DT401-M/F Electric source ・ Rated voltage 3-phase, AC 200/220 V ±10 V, AC 380/400/420/480 V ±20 V

・ Frequency 50 Hz/60 Hz ・ Power 1.5 kVA ・ Feeding specification For the case of AC 290 V or more (380 V or more tap), make

sure that the feeding side is in star (Y) connection and the volt-age between the PE (protective earth) terminal and each phase is AC 290 V or less.

・ Peak current value 10 A (Rated voltage AC 200 V: One cycle) during operation * Take this into account when choosing the capacity of primary

electric source supply AVR (Stabilized electric source), etc. Auxiliary elec-tric source (HUB electric source)

・ Rated voltage 1-phase, AC 100 V to 240 V ・ Frequency 50 Hz/60 Hz ・ Power 140 VA ・ Feeding specification The electric source for HUB is an option. To communicate with

PT while the main electric source is OFF, this electric source is required.

Pneumatic source

・ Supply air pressure Min. 0.49 MPa to Max. 0.78 MPa ・ Supply air amount 150 L/min [Normal] (*) ・ Air consumption Max. 150 L/min [Normal] (*)

Avg. 20 L/min [Normal] (*) When using the following option, you need an extra air source. ・ 8 L/min [Normal] (*) per intelligent bulk feeder

* [Normal] (ISO/DIS 5598) Temperature: 20 ℃ Absolute pressure: 101.3 kPa Relative humidity: 65 %

Dimensions ・ DT401-M: W 1 260 mm × D 2 512 mm × H 1 430 mm (without 3-Color Signal Tower and Touch Panel)

・ DT401-F : W 1 260 mm × D 2 742 mm × H 1 430 mm (without 3-Color Signal Tower and Touch Panel)

Mass ・ Main body mass DT401-M: 1 400 ㎏ DT40S-20: 185 ㎏ DT401-F: 1 560 ㎏ DT45T-40: 325 ㎏

・ Feeder cart mass 140 ㎏/1 set ・ Standard structure mass DT401-M: 1 725 ㎏ (One main body, one feeder cart and DT40S-20)

DT401-F: 1 885 ㎏ (One main body, one feeder cart and DT40S-20)

Environment ・ Temperature 10 ℃ to 35 ℃ ・ Humidity 25 %RH to 75 %RH [No condensation] ・ Altitude 1 000 m or less, above sea level

Operating unit ・ Interactive operation with LCD color touch panels (Front side and rear side: Standard equipment) One touch changeover between English and Japanese, Chinese is supported (Option) (When Chinese is supported, Japanese/English/Chinese is selectable at the flick of a switch.) Recognition screen display (Chip/PC board recognition screen is displayed in superimpose screen (*) with one touch of a button.) Hierarchical operation (Operator/Engineer)

* Recognition screen is displayed on operating screen.

Paint color ・ Standard color White: W-13 (G50)

Control System ・ Microcomputer system (VxWORKS) AC servomotor semi closed loop system (X, Y, Z, θ -axis, and rail width adjustment shaft)

Command System

・ Designation of X, Y, Z, and θ coordinates

Program ・ No. of NC Program Steps No limit Max. 10 000 points/Line ・ No. of Component Libraries No limit [Standard] 172 types

Others ・ Program Functions See “5.1 Programming Functions.”

・ Data creation Refer to “PT200-G Specification.”

DT401-M/F 2005.0520

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3.2 Standard Functions

Specifications Item

DT401-M DT401-F

Placement tact time (Under optimum condi-tions) * This may vary depending on

the component.

Chip 0.7 s/chip (* QFP: 0.8 s/chip)

Placement accuracy (Under optimum condi-tions) * This may vary depending on

the component. * This data is applicable when

the placement angle is 0 °, 90 °, 180 °, or 270 °. For the other angles, the data changes.

* Sudden ambient temperature changes may affect the ac-curacy.

QFP placement ±0.035 mm: Cpk ≧ 1

Target component ・ Component dimensions 0603 (0201”) chip to 100 mm × 90 mm ・ Component thickness Max. 25 mm ・ Mass Max. 30ｇ

L 240 mm × W 240 mm or less 0.9s

L 240 mm × W 240 mm to L 330 mm × W 330 mm 1.8s

PC board exchange time * The values are based on the

PC board that has no mounted components on its reverse side.

1.8 s (*) (L 330 mm × W 250 mm or less)

L 330 mm × W 330 mm to L 510 mm × W 460 mm 2.3s

Target PC board ・ PC board dimension Min. 50 mm × 50 mm to Max. 330 mm × 250 mm

(* Depending on the PC board size, special support plates are required. For further in-formation, please contact us.)

・ Placement Area Min. 50 mm × 44 mm to Max. 330 mm × 244 mm

・ Thickness of PC board 0.3 mm to 4.0 mm

・ PC board mass 1.5 kg or less

(Before solder printed, including the carrier mass.)

・ PC board dimension Min. 50 mm × 50 mm to Max. 510 mm × 460 mm

(* Depending on the PC board size, special support plates are required. For further in-formation, please contact us.)

・ Placement Area Min. 50 mm × 44 mm to Max. 510 mm × 454 mm

・ Thickness of PC board 0.3 mm to 4.0 mm

・ PC board mass 3 kg or less

(Before solder printed, including the carrier mass.)

Component Supply Unit ・ Taping 8 mm tape Max. 54 inputs (Double tape feeder, small reel) Max. 27 inputs (Double tape feeder, big reel) Max. 27 inputs (Single tape feeder, small/big reel) 12/16 mm tape Max. 27 inputs 24/32 mm tape Max. 13 inputs 44/56 mm tape Max. 9 inputs 72 mm tape Max. 6 inputs

Placement Angle -180 ° to 180 ° (In increments of 0.01 °) Recognition ・ Recognition and offset of all applicable components

・ Offset of PC board position and orientation using recognition mark ・ Detection of vertical bending of all the leads (pins) of such as OFP and SOP

(Lead checker: Option)

DT401-M/F 2005.0520

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4. Machine Configuration

Tray feeder less support specification

Single tray feeder (DT40S-20)

support specification

Twin tray feeder (DT45T-40)

support specification

Line camera & Side lighting(Standard)

3 nozzles head

Component Supply Unit(feeder)

Nozzle changer (Standard)

3 nozzles head


Component Supply Unit (Tray)




3 nozzles head


Component Supply Unit(Tray)



DT401-M/F 2005.0520

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4.1 Head Configuration ■ Head Appearance and Parts Names

DT401-M/F is equipped with the multi-functional head only; the high-speed head is not selectable.

Motor for vertical motion (Z-axis)

Motor for rotary motion (θ-axis)

PC board Recognition Camera

DT401-M/F 2005.0520

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4.2 Nozzle Type & Configuration ■ Nozzles

All nozzles are options as well as the tape feeders so that you can select the best combination of them to make full use of DT401-M/F to your production pattern. The special nozzles can support the components whose vacuum pick up surface’s shape is special such as irregular shaped chips. For details, please consult us.

No. Shape (All dimensions in mm)

Applicable component

(Typical examples)No. Shape

(All dimensions in mm) Applicable component

(Typical examples)

1001

1005R, C (0402” R, C) 1608R, C (0603” R, C) 2012R,C

(0805” R, C) SS-Mini Tr, DiS-Mini Tr, Di Mini Tr, Di

1004

SOP SOJ QFP

PLCC BGA

1002

3216R, C (1206” R, C) 4532R, C (1812” R, C)

TAN-X, B, C, DAluminum

electrolysis- A, B, C

1005

SOJ QFP

PLCC BGA

1003

Aluminum electrolysis-

D, E, F SOP SOJ

PLCC BGA CSP

1006

<Uses> ・ For the components

ranging from 23 mm × 23 mm to 38 mm × 38 mm, one is attached to the center nozzle of the three.

・ For the components measuring 38 mm × 38 mm or over, two are attached to the both sides of the three.

■ Nozzle layout

The layout and the maximum number of attachable nozzles for Multi-functional head (The figures are seen from above.)

■ Correspondence between the pickup depth of electronic component and the nozzle length The necessary nozzle length varies according to the pickup depth (distance from top of embossed tape to pickup surface) of electronic component to be placed.

Pickup depth B

0 mm to below 3 mm

3 mm to below 8 mm

8 mm to below 13 mm

Nozzle length A 22.5 mm 27.5 mm 32.5 mm

Three small nozzles

PC boardrecognition

camera

1 2 3

Emboss type Component

Noz

zle

le

ngth

A

Pick

up

dept

h B

This is a nozzle (reflector) to be attached to the head that will not pick up owing to the combi-nation of pick up components. That will enhance the ability of recogni-tion for the head that picks up.

0.6

φ1.

5φ

3.5

φ8

22.50.3

1

φ2.

4 φ

6 φ

10

22.50.3

22.5

0.9

φ0.

5

φ1.

3

2.2

φ1.

5

φ3

22.5

4

φ3

φ6

22.5

DT401-M/F 2005.0520

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■ Nozzle for Connector (1/3) ∗ The product number should be used for order placements.

Nozzle No. 1101 1105 1109 Product number KXFX04NBA00 KXFX04NXA00 KXFX04P6A00

Nozzle unit shape

(Unit: mm)

Max. component height 21 mm 21 mm 21 mm

Remarks Nozzle length: 22.5 mm Nozzle length: 22.5 mm Nozzle length: 22.5 mm

Nozzle No. 1112 1115 1118 Product number KXFX04PCA00 KXFX04PJA00 KXFX04PQA00

Nozzle unit shape

(Unit: mm)



Nozzle No. 1128 1137 1148 Product number KXFX04QAA00 KXFX04QUA00 KXFX04RJA00

Nozzle unit shape

(Unit: mm)



φ5

42 0.8 7

1

φ8 1.4

3

4.5

φ10

8

3

1.5

11.6

0.8

φ15

3

1.5

4.5

φ15

13

1.4 2

1.2

3

2.5

φ6

φ4

3.4

0.7

φ10

8

1.4 1

φ16

12

5 2.4

1.5

6

2.6

6.5

3

DT401-M/F 2005.0520

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Nozzle No. 1173 1180 1191 Product number KXFX04T0A00 KXFX04TGA00 KXFX04U4A00

Nozzle unit shape

(Unit: mm)



Nozzle No. 1192 1202 1229 Product number KXFX04U6A00 KXFX04UQA00 KXFX04W6A00

Nozzle unit shape

(Unit: mm)

Max. component height 21 mm 18.5 mm 16 mm


Nozzle No. 1237 1248 1249 Product number KXFX04WNA00 KXFX04X8A00 KXFX04XAA00

Nozzle unit shape

(Unit: mm)

Max. component height 21 mm 21 mm 18.5 mm


φ14 12

3

7

5

1.5

φ7.4

5.8

1.4

1

φ9 0.8

2

3.5

0.4 8

φ4

3.3

1.4

1

φ7.4

5.8

1.4

1 11.6

0.8

φ15

1.5 4.

5

3

φ10

4.5

2.8

7.5 φ71.5

3

4.5

5

0.8

φ15

1.4

4.5

3

13

1

DT401-M/F 2005.0520

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Nozzle No. 1252 1272 1333 Product number KXFX04XEA00 KXFX04YKA00 KXFX05IJA00

Nozzle unit shape

(Unit: mm)

Max. component height 18.5 mm 21 mm 18.5 mm


Nozzle No. 1404 1421 1528 Product number KXFX0558A00 KXFX056AA00 KXFX05GZA00

Nozzle unit shape

(Unit: mm)

Max. component height 21 mm 21 mm 18.5 mm

Remarks With a urethane rubber Nozzle length: 22.5 mm

With a urethane rubber Nozzle length: 22.5 mm Nozzle length: 27.5 mm

Nozzle No. 1656 2405 2437 Product number KXFX04MXA00 KXFX05BVA00 KXFX05DRA00

Nozzle unit shape

(Unit: mm)


Remarks Nozzle length: 22.5 mm With a urethane rubber Nozzle length: 22.5 mm

With a urethane rubber Nozzle length: 22.5 mm

φ6

4 1.

4

1

φ2.7

2.1

1.2

0.6

φ20

18

1

1.8

4.5

3

Urethane rubber

5

1.4 3

φ7

Urethane rubber

φ10

8

2 4

φ1.2

φ1.6

φ3

4.5

φ12

11

1.8

1

Urethane rubber

φ5

1 2

3

Urethane rubber

φ20

18

1.5 3

DT401-M/F 2005.0520

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■ Nozzle for chip components / QFP ∗ The product number should be used for order placements. Nozzle No. 1403 1479 1514

Product number KXFX0556A00 KXFX05ASA00 KXFX05G9A00 Nozzle unit

shape (Unit: mm)

Target component QFP QFP Volume

Max. component height 21 mm 18.5 mm 21 mm

Remarks With a urethane pad Nozzle length: 22.5 mm

With a urethane rubber Nozzle length: 27.5 mm Nozzle length: 22.5 mm

Nozzle No. 1518 1580 1604 Product number KXFX05GHA00 KXFX05KRA00 KXFX05L9A00

Nozzle unit shape

(Unit: mm)

Target component Terminal LED Melf Φ2.2 ～ Φ2.5



Pad φ6

φ6

Urethane rubber

φ5

φ3φ1.2

φ2.5

φ2

φ2.5

φ3

3.1

φ0.9

φ1.2

R1.25

φ1.6

φ2.2

φ3

DT401-M/F 2005.0520

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4.3 Recognition Unit Configuration ■ Line Camera

The position in picking up the chip and the angle deviation are corrected with the image of line camera. In addition, the presence of solder bumps can be detected (*) for BGA/CSP through the side lighting (option). * There are limitations on the chips for which the bump detecting feature is available. Please see the items describing the conditions of recognition.

Recognition method

Recognition speed Applicable Component

Low

Components with leads of 0.5 mm or less pitch, and CSP.

Middle

BGA and 1005 (0402”) chip. Chip with leads of the pitch between 0.5 mm and 0.8 mm.

Batch recognition

High

General chip components including the square chips measuring 1005 (0402”) or over.

■ Lead Checker (Option) Floating leads are detected by laser scanning all the leads of SOP, QFP, etc. whose size is 50 mm × 50 mm or less.

■ PC board Recognition Camera ・ Visual field: 5 mm × 5 mm (For information about the dimensions of PC board recognition mark, see “6. PC board Design Standards.”)

∗∗ Remarks ∗∗

• Measurable range of the floating lead is up to ±0.75 mm. • Lead opening must be 0.2 mm or over to be detected.

• Lower plane of the lead must be 0.2 mm or over to be detected.

• Some leads cannot be laser scanned depending on the state of the leads’ bottom. So please consult us before adopting this option.

Lead checker

Laser light

Opening is 0.2 mm or over.

Lower plane of the lead is 0.2 mm or over.

DT401-M/F 2005.0520

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■ Recognition conditions of QFP Placement conditions of QFP are as follows. (Basically, placement QFP is determined and experimented after getting the sample of it, and then it is judged to be placed or not.) Outside dimensions 5 mm × 5 mm to 45 mm × 45 mm Thickness 1.0 mm to 25 mm Lead pitch 0.4 mm, 0.5 mm, 0.65 mm, 1.0 mm, 1.27 mm, 1.5 mm Lead shape Leads must be protruding out of the mold area by 1 mm or over.

・ Feeding type

Fed by tape. * For information about the components that are not conforming to the above specifications, please consult us.

■ Recognition conditions of BGA Placement conditions of BGA are as follows. (Basically, placement BGA is determined and experimented after getting the sample of it, and then it is judged to be placed or not.) Outside dimensions 7 mm × 7 mm to 45 mm × 45 mm Thickness 1.0 mm to 25 mm Bump pitch 1.0 mm, 1.27 mm, 1.5 mm Bump diameter φ0.5 mm, φ0.7 mm, φ0.9 mm Bump shape Globular, cylindrical, or lead form Materials of bump High temperature solder, eutectic solder, 42 alloy lead Number of bumps Matrix of Min. 3 × 3 to Max. 50 × 50

Arrangement of bump

The pitch and dimensions of bump shall be consistent. The bump missing and the staggered pattern are the same as those defined by

JEDEC and EIAJ regarding BGA. ・ To enable the simultaneous recognition of BGA appearance and solder balls, the body shall be made of

the glass epoxy. The recognition depends on the conditions of the placement surface of solder balls (pat-tern, with or without through hall, luster, etc.).

・ BGA which is made of ceramic and has the gold body is placed with only the contour recognition.

・ Surface of bump The surface of bump should be free from the blur due to oxidation. (It needs to be checked whether to recognize or not, according to the condition of oxidation.)

・ Feeding type Fed by tape. However, the bottom face of it must have the ball like terminal.

DT401-M/F 2005.0520

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■ Recognition conditions of CSP Placement conditions of CSP are as follows. (Basically, placement CSP is determined and experimented after getting the sample of it, and then it is judged to be placed or not.) Outside dimensions 5 mm × 5 mm to 24 mm × 24 mm Thickness 1.0 mm to 25 mm Bump pitch 0.5 mm to 1.0 mm Bump diameter φ0.25 mm to φ0.7 mm Bump shape Globular, cylindrical, or lead form Materials of bump High temperature solder, eutectic solder, 42 alloy lead

Maximum bump count

2 500 In positive grid arrangement, number of rows on most outer regions × number of columns is 50 × 50 In staggered arrangement, number of rows on most outer regions × number of columns is 25 × 25

Minimum bump count

9 In positive grid arrangement, number of rows on most outer regions × number of columns is 3 × 3 In staggered arrangement, number of rows on most outer regions × number of columns is 3 × 3

Arrangement of bump

The pitch and dimensions of bump shall be consistent. (The bump missing and the staggered pattern are the same as those defined by

JEDEC and EIAJ regarding CSP.) ・ To enable the simultaneous recognition of CSP appearance and solder balls, the body shall be made of

the glass epoxy. The recognition depends on the conditions of the placement surface of solder balls (pat-tern, with or without through hall, luster, etc.).

・ CSP which is made of ceramic and has the gold body is placed with only the contour recognition.

・ Surface of bump The surface of bump should be free from the blur due to oxidation. (It needs to be checked whether to recognize or not, according to the condition of oxidation.)

・ Feeding type Fed by tape. However, the bottom face of it must have the ball like terminal.

■ Recognition conditions of Connector The general conditions of placement connectors are as follows. (Basically, placement connector is determined and experimented after getting the sample of it, and then it is judged to be placed or not.) Outside dimensions L 100 mm or less × W 90 mm or less (*) Lead pitch 0.5 mm or over Lead shape Leads must be protruding out of the body by 1 mm or over.

Other shape No through holes around contact pins shall exist in a vertical direction. Contact pins shall not be exposed to the underside.

・ Feeding type

Fed by tape. * In the case of the placement of large sized connectors with the Multi-functional head, in addition to those, some limitations may be imposed on the dimensions depending on the relation between the pick up position and the recognition range. For further information, please contact us.

DT401-M/F 2005.0520

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4.4 Feeder Carriage Configuration ■ Tape Feeder

There are two groups of tape feeders: with or without the joint detection sensor. According to the tape width, each group is classified into eight types as shown below. The feed pitch is automatically set according to the production data.

・ Without the joint detection sensor Feed pitch (1 pitch = 4 mm)

Feeder type Type width Type Reel (*1)

diameter Setting pitch

Maximumdepth of

Boss (mm)

MaximumSetting reel 0.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Small 21 mm 54 8 mm (*2) double T/F 8 mm Paper/

Emboss Large 21 mm 3

27 ● ●

Small 21 mm 8 mm single T/F 8 mm Paper/

Emboss Large 21 mm 3 27 ● ●

Small 21 mm 15 27 12 mm EmbossLarge 21 mm 15 27

T/F for both 12 mm and 16 mm 16 mm Emboss Large 21 mm 15 27(*3)

● ● ● ●

24 mm Emboss Large 42 mm 15 13 T/F for both 24 mm and 32 mm 32 mm Emboss Large 42 mm 15 13

● ● ● ● ● ● ● ●

15 44 mm Emboss Large 63 mm 21(*5)

9

15

T/F for both 44 mm and 56 mm 56 mm Emboss Large 63 mm

21(*5) 9

● ● ● ● ● ● ● ● ● ● ● ● ●

15 72 mm T/F 72 mm Emboss Large 84 mm 21(*5)

6 ● ● ● ● ● ● ● ● ● ● ● ● ●

・ With the joint detection sensor Feed pitch (1 pitch = 4 mm)

Feeder type Type width Type Reel (*1)

diameter Settingpitch

Maximumdepth of

Boss (mm)

MaximumSetting reel 0.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Small 21 mm 54 8 mm (*2) double T/F 8 mm Paper/

Emboss Large 21 mm3

27 ● ●

Small 21 mm8 mm single T/F 8 mm Paper/

Emboss Large 21 mm3 27 ● ●

Small 21 mm 15 27 12 mm EmbossLarge 21 mm 15 27

T/F for both 12 mm and 16 mm 16 mm Emboss Large 21 mm 15 27(*3)

● ● ● ●

24 mm Emboss Large 42 mm 15 13 T/F for both 24 mm and 32 mm 32 mm Emboss Large 42 mm 15 13

● ● ● ● ● ● ● ●

15 44 mm Emboss Large 63 mm21(*5)

9

15

T/F for both 44 mm and 56 mm 56 mm Emboss Large 63 mm

21(*5) 9

● ● ● ● ● ● ● ● ● ● ● ● ●

15 72 mm T/F 72 mm Emboss Large 84 mm21(*5)

6 ● ● ● ● ● ● ● ● ● ● ● ● ●

(*4) 88 mm T/F 88 mm Emboss Large 105 mm 21(*5) 5 ● ● ● ● ● ● ● ● ● ● ● ● ●

(*4) 104 mm T/F 104 mm Emboss Large 126 mm 21(*5) 4 ● ● ● ● ● ● ● ● ● ● ● ● ●

*1: Diameter of reel Small reel: φ178 mm, Large reel: φ178 mm to φ382 mm *2: ① two small reels or ② the combination of a small and a large reel can be set on the 8 mm double tape feeder. *3: Depending on the width of reel, the maximum setting count may be reduced. *4: The 88 mm and 104 mm types are always equipped with the joint detection sensor. *5: To use the feeders with the boss of 21 mm deep maximum, both the optional “Cutting unit for 21 mm thickness T/F” and the optional

“Feeder cart for 21 mm thickness T/F” need to be installed.

■ 32 mm Adhesive Tape Feeder (*6, 7) Feeder type Type

width Type Reel (*1) diameter

Settingpitch

Maximum height of component

Maximum Setting reel Feed pitch (1 pitch = 4 mm)

32 mm T/F 32 mm Adhesive Large 63 mm 2.8 mm 9 3 (12 mm)

*6: The adhesive tape feeder is always equipped with no joint detection sensor. *7: To use the adhesive tape feeders, the machine needs the required number of optional “Bulk･Adhesive feeder supporting unit” (1 set

per table).


• For 8 mm embossed tape feeders, up to 3 mm depth of boss can be supported. • For 12 mm tape feeders or over, up to 15 mm depth of boss can be supported; if the width of boss is nar-

rower than that of tape, however, the adjustments of the feeder groove width may be required for preventing the tape from dropping. In this case, the depth of boss might be limited to 13 mm or less. For further information, please contact us.

DT401-M/F 2005.0520

- 17 -

■ Intelligent Stick Feeder The stick feeder supplies components through the stick by vibration. Intelligent stick feeder has improved the ability to support large-sized components, in addition to the tradi-tional merits such as high versatility (*1), quick delivery (*2), and maintenance-free (*3). *1 It supports not only SOP, SOJ, and PLCC but also odd-shaped components such as the connector. *2 With the feeding method that cuts out stick tips (see below), it can feed components as soon as you get them. *3 It needs no particular maintenance except for such cleaning as dust removing.

・ Installation pitch: 84 mm ・ Maximum number of feeders installable: 6 ・ Names of the models where the feeders can be

installed: CM402-L Type-B CM402-L Type-C (Multi-functional head-support stage) CM402-M Type-B CM402-M Type-C (Multi-functional head-support stage) CM401-M Type-B DT401-F DT401-M

Component feeding methods

Feeding with stick tips cut out Feeding with a guide block (Option) When components in sticks are level and stable while the sticks are placed in a horizontal position, cut out the stick tips so that the components will be picked up directly from inside the sticks.

When components in sticks are not level and not stable while the sticks are placed in a horizontal position, attach a block (called a guide block) to solve those problems so that the components will be picked up from the guide block. The guide block is created separately according to the component dimensions to be used. How to design the guide blocks is open to the public, so the users can make them.

Applicable components

Standard Special SOP, SOJ, PLCC

(All dimensions in mm)

Except for the standard component types and dimension range, depending on the component and stick shapes, components of up to the following dimensions may also be used. If using such components, you need to flow them actually to check for feeding conditions or consult us.

(All dimensions in mm)

W L HMin 8 9 2.5Max 31 31 6

W L HMin - - -Max 31 60 25

PICKUP directly from inside sticks

Tips cut

Guide block

PICKUP from a guide block

SOP LW

H

LW W L W LSOJ PLCC Connector

H

H

H

DT401-M/F 2005.0520

- 18 -

Applicable sticks (All dimensions in mm)

Number of attachable sticks

Feeding with stick tips cut out Feeding with a guide block See Table 1 for the number of attachable sticks. See either Table 1 or 2, whichever has less number, for

the number of attachable sticks. Table 1 Table 2

* In principle, sticks to be attached shall be of the same type.

Also different types can be used; however, there are limits to the stick shape and dimension. For details, please consult us.

Ws Ls HsMin - 300 -Max 34 600 28

Stick widthＷｓ（ｍｍ）

Number ofattachable sticks

Ｗｓ ≦ １９３

１９＜Ｗｓ ≦ ２８２

２８＜Ｗｓ ≦ ３４１

Chip widthＷ（ｍｍ）

Number ofattachable sticks

Ｗ ≦ １６３

１６＜Ｗ ≦ ２５２

２５＜Ｗ ≦ ３１１

Ws

Hs

Ls

Ws

Hs

Ws

Hs

Ws

Hs

DT401-M/F 2005.0520

- 19 -

■ Intelligent Bulk Feeder The bulk feeder supplies components in bulk; it aligns random chips and sends them to the pickup position though vacuum suction. Intelligent bulk feeder has a new function of vacuum ON/OFF control, in addition to the field-proven traditional mechanism in the chip transport section. This function stems the fouling in the vacuum systems to reduce the frequency of maintenance by turning off vacuums when the feeders are not running. As a result, it improves the usability and provides the higher chip-feeding quality than the traditional one.

・ Maximum number of feeders installable: 27

・ Names of the models where the feeders can be installed: CM402-L CM402-M CM401-M DT401-F DT401-M

Feeder types & Applicable chips

*1 As for R, make contact with us in each case.

The orientation (the front or back side) of R cannot be recognized.

*2 Shall be within our specifications. Applicable package ・ EIAJ-standard bulk case.

■Capacity by chip type

*

Capacity is change by manufacturer.

(Notice) When using bulk feeders, the machine needs the Bulk･Adhesive feeder supporting unit (option).

36

110 12

ＬＷＴ Par chip Pae feeder

1005C　B/F 1005C 1.0 ±0.05 0.5 ±0.05 0.5 ±0.05 21 0.5 88.5 177(Min 168)

1005R　B/F 1005R 1.0 ±0.05 0.5　　　　*2 0.35 ±0.05 21 2 354 177(Min 168)

1608C　B/F 1608C 1.6 ±0.1 0.8 ±0.1 0.8 ±0.1 21 0.6 66 110(Min 103)

1608R　B/F 1608R 1.6 ±0.1 0.8 ±0.1 0.45 ±0.1 21 2 220 110(Min 103)

2012C,t=0.6　B/F 2012C,t=0.6 2.0 ±0.1 1.25 ±0.1 0.6 ±0.1 21 2.5 220 88(Min 83)

2012C,t=0.85　B/F 2012C,t=0.85 2.0 ±0.1 1.25 ±0.1 0.85 ±0.1 21 2.5 220 88(Min 83)

2012C,t=1.25　B/F 2012C,t=1.25 2.0 ±0.1 1.25 ±0.1 1.25 ±0.1 21 1.5 132 88(Min 83)

2012R　B/F 2012R *１ 2.0 ±0.1 1.25 ±0.1 0.55 ±0.1 21 2.5 220 88(Min 83)

No. of chipsto be alignedFeeder type Applicable

chip type

Installation pitch(mm)

Chip dimensions (mm) Chip aligningtime (s)

-0.02+0.05

Chip type Capacity1005C,t=0.5 50 0001005R,t=0.35 50 000 to 100 000*1608C,t=0.8 15 0001608R,t=0.45 25 0002012C,t=0.6 10 0002012C,t=0.85 7 000 to 10 000*2012C,t=1.25 5 0002012R,t=0.55 10 000

ＬＷ

Ｔ

* JIS/EIAJ-standard or its compliant.

DT401-M/F 2005.0520

- 20 -

■ Direct Tray Feeder DT40S-20 (Option) DT40S-20 is a single type tray feeder. This equipment supply tray component to the head of DT401-M/F directly. It is possible to store 2 magazines up and down with in a tray tower, and to set a maximum of 20 kinds of tray.

■ Direct Tray Feeder DT45T-40 (Option) DT45T-40 is a twin type tray feeder. This equipment supply tray component to the head of DT401-M/F directly. There are two tray towers which can store 2 magazines up and down, and also can set a maximum of 40 kinds of tray. Each tray feeder has independent lift axis.

Palette

Magazine

Magazine exchange door

Drawer axis

Lift axis

Flame/Cover

(10 steps × Max. 2)

NG-components ejection palette

Tray supply

Main body

Flame/Cover

Tray supply

NG-components ejection palette

Palette

Magazine

Magazine exchange door

Drawer axis

Lift axis

B-side

A-side

(10 steps × Max. 4)

Main body

DT401-M/F 2005.0520

- 21 -

Tray Conditions ・ Tray dimensions: The outside dimensions of tray shall satisfy the following conditions. * The maximum tray height is 25 mm as option. The retrofit is unavailable after the installation. Please specify it at the time of order.

・ Component holding: Tray shall be capable of holding components, satisfying the following conditions.

Conditions of component Position error

Pick up face: Under 10 mm × 10 mm ±1.0 mm or less Pick up face: 10 mm × 10 mm or over ±1.5 mm or less

* However, these conditions are valid only when the top of component has a flat pick up face.

Maximum tray dimensions

Max. 230 mm

Min. 100 mm

Min

. 85

mm

Max

. 330

mm

Min

. 2 m

m

Max

. 11

mm

Minimum tray dimensions

Xw + Position error

Yw +

Pos

ition

erro

r

Tray setting reference point(Tray origin)

Coordinates of component’s center(X, Y) = (Xw, Yw)

Tray

Pocket

Component

X

Y

DT401-M/F 2005.0520

- 22 -

・ Warp: “Warp” of the tray to be loaded on a pallet shall meet the following conditions.

“Warp” = Clearance Max. 0.5 mm

・ Type: For enough strength and dimensional accuracy, tray shall be injection molded, not vacuum molded.

(If your trays do not meet these conditions, please consult us. Then we check your sample trays and suggest option or customization.)

・ Conditions for tray loading: The trays (components) to be loaded on a pallet and a magazine shall satisfy

the following conditions. ① The total mass of components on a tray shall be 2 ㎏ or less including the tray.

(Excluding the mass of pallet)

② The total mass of the magazine with pallets and trays (components) shall be 20 ㎏ or less. Magazine + Pallets + Trays + Components = Max. 20 ㎏/magazine

③ If the height of the tray on a pallet exceeds 11 mm, a pallet cannot be inserted into the next higher slot in the magazine. Additionally if the height of the tray on a pallet exceeds 26 mm, a pallet cannot be inserted into the next higher slot in the magazine.

Tray + Components = Max. 2 ㎏/pallet

Cle

aran

ce

Tray

Cle

aran

ce

Tray

Max. 330 mm

Betw

een

11 m

m a

nd 2

6 m

m

11 m

m o

r les

s

Insertable

Mor

e th

an 2

6 m

m

Not insertable

Not insertable

Not insertable

DT401-M/F 2005.0520

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5. Other Standard Functions 5.1 Programming Functions

All data are created on PT200-G, the data creating device. Some data, however, can be modified on the machine. The data modified on the machine and what was taught are fed back to PT200-G automatically. Any of the four corners of PC board can accept the origin of coordinate data.

* As for the hardware for PT200-G, prepare by yourself. Refer to the separate volume, “PT200-G Specification” for details of PT200-G.

5.2 3-Color Signal Tower

Color of signal tower and lighting standard

Signal Color Classification Lighting Standard

Red Emergency stop error

・ Trouble in shafts of motors ・ Drop in air pressure ・ Trouble in PC board supports ・ Head trouble ・ Tape trouble

Yellow Single stop error

・ Pickup error ・ Placement error ・ PC board transfer error ・ No works ・ Nozzle change error

Green

In operation

Electric source ON (e.g., in automatic operation) (This, however, is off while red or yel-low is blinking.)

* Lighting specifications are programmable.

Data creating software PT200-G

PC board Data

L W T

Parts Data

Chip Name L W T REF Style Angle …

Tray Data

Tray Name L W T Chip Count

Fixation Information

Feeder Fixation Nozzle Fixation

Max. 10 000 pointsBlock Data

No. X Y A Parts Name

Block Attribute Data

BL X Y BAD ROT

Data Apportionment

Feeder Arrangement Nozzle Arrangement

Max. 10 000 points Placement Data

X Y Parts

2 000 mm from floor (Standard)

Green

Yellow

Red

DT401-M/F 2005.0520

- 24 -

6. PC board Design Standard 6.1 PC board Specifications Standard: PC board fixing method (PC board marks are required.)

■ PC board cutout conditions To secure the PC board stop position by the PC board stopper and to secure the stable operation of the PC board detection sensor, the following conditions are set on the position and the dimensions of the PC board cutout. [The below figure indicates the case of the left to right flow/front reference (standard). Also the other condi-tions (options) follow this.]

Min. 50 mm × 50 mm Dimensions Max. DT401-M : 330 mm × 250 mm

DT401-F : 510 mm × 460 mm Min. 50 mm × 44 mm

Dimensions (Placement PC board Dimensions)

Placement Area Max. DT401-M : 330 mm × 244 mm DT401-F : 510 mm × 454 mm

Thickness of PC board 0.3 mm to 4.0 mm

Permissible PC board warpage

Conditions of PC board before placement ※ The area

where no components shall exist.

DT401-M: 50 mm to 330 mmDT401-F: 50 mm to 510 mm

Plac

emen

t Are

a D

T401

-M: 4

4 m

m to

244

mm

D

T401

-F: 4

4 m

m to

454

mm

DT4

01-M

: 50

mm

to 2

50 m

m

DT4

01-F

: 50

mm

to 4

60 m

m 3

mm

3 m

m

50 mm

20 m

m4.

5 m

m

PC board detection sensor positionPC board cutout prohibited area

PC board flow direction PC board stoppe

Placement direction

Max. 0.5 mm

Max. 0.5 mm

Open space for transport

3 mm3 mm

4 mm4 mm

30 mm

25 m

m

Max. 25 mmPC board

20 m

m

YZ

Fixed side

DT401-M/F 2005.0520

- 25 -

6.2 Recognition Mark PC board needs two PC board recognition marks at its opposite corners.

■ PC board Recognition Mark Specifications

Standard Mark Shapes Dimensions

○ φ0.5 mm to φ1.6 mm

△ (Equilateral triangle) Length and width: 0.5 mm to 1.6 mm

□ Length and width: 0.5 mm to 1.6 mm

Length and width: 0.5 mm to 1.6 mm

Standard Mark Shapes and Dimensions

Length and width means the dimensions of the quadrangle circumscribing the mark.

Mark Materials and Circuit Pattern

Because PC board recognition correction is based on the positional relationship between the marks and the circuit pattern (conductor pattern), the marks must be made in the same process and of the same materials as the circuit pattern from the viewpoint of correction accuracy.

Image Conditions of Mark Materials and PC board Base

Because, basically, mark recognition process is carried out based on the inten-sity difference of reflected light, a fixed contrast is required between the mark materials and the PC board base. This difference varies significantly depending on the plating condition, oxidation condition, surface height, unevenness, degree of mirroring, coating, or distur-bance light; therefore, the assessment of the marks is required beforehand.

Mark Dimensions and Background

The background of a mark requires the noninterference area (larger than fixed dimensions) outside the mark.

Noninterference area

Mark a ≧ 0.2 mm or more

Noninterference area Not all the marks are black.

a

a

a a

DT401-M/F 2005.0520

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7. Standard Machine Configuration There are three types of standard machine configuration according to the selection of feeder cart.

■ Data creation We ask you for preparing the hardware for PT200-G. Please refer to a separate volume, “PT200-G Specification” for details.


• The special specifications may potentially not comply with the CE mark and UL specifications. • The floor slope in the feeder cart installation area needs to be 7 mm or less in the right/left direction and

15 mm or less in the forward/backward direction. If the floor slope is beyond the above limit, the feeder cart cannot be taken in and out.

Tray feeder less support specification

Feeder cart × 1

Main bodyAccessories

Nozzle case × 1

Multi-functional head × 1 Nozzle changer × 1

Line camera × 1 Side lighting × 1

Single tray feeder

(DT40S-20) support

specification

Feeder cart × 1

Main bodyAccessories

Nozzle case × 1

Multi-functional head × 1 Nozzle changer × 1


Twin tray feeder

(DT45T-40) support

specification

Feeder cart × 1

Main body

Nozzle case × 1

Multi-functional head × Nozzle changer × 1


Accessories

DT401-M/F 2005.0520

- 27 -

■ Accessories and Spare Parts

Qty. Item DT401-M DT401-F

System disk ・ System data (CD-ROM) ・ HGR-14 FD ・ Key disk FD ・ Machine parameter FD ・ Data FD

1 set each 1 set each

PC board support block 1 set 2 set PC board support pin 20 pieces 40 pieces Polarizing filter 1 set 1 set Cable for the intelligent feeder 1 set 1 set Manual ・ Operation Manual ・ Programming Manual ・ Maintenance Manual ・ Reference Manual ・ Installation Manual ・ Parts List

1 copy each 1 copy each

Patching paint 1 set 1 set Grease 1 set 1 set

DT401-M/F 2005.0520

- 28 -

8. Options Options are classified as follows.

Category Description

Factory These options need to be supported when the machine is being manufactured before shipment.

On-site These options can be added after the machine has been delivered. However, a construction work is required on the spot.

Customer These options can be added after the machine has been delivered. A construction work on the spot is not required.

By table Can be supported for each table. Category

Whole machine Supported as a whole of machine.

* Depending on user’s machine specification, the manufacturing No., etc., some options may not fit the above classification. For details, please consult us before purchasing the machine.

Please select options which answer your purposes.

No. Purpose / Feature Option name Category

1 To set the PC board transport line height at 930 mm above the floor. ・ Support for 930 mm transport line Factory -

2 To set the PC board transport line height at 950 mm above the floor. ・ Support for 950 mm transport line Factory -

3 To transport PC board. ・ Board conveyor (DT401-F only)【Essential option】 Factory Whole machine

4 To have space in between up/down stream process equipment. ・ Extension conveyor (590 mm) (DT401-F only) Factory -

5 To get space after the upstream machine. ・ Upstream extension conveyor Factory -

A

6 To provide the post placement standby area for the transport downmost stream area. ・ Downstream extension conveyor Factory -

1 To change the positions of PC board support pins externally, in order to reduce the changeover time. ・ Board support block Customer -

B 2 To set up the positions of support pins for new PC board ex-

ternally, in order to reduce the changeover time. ・ Support pin setting jig Customer -

1 To select the nozzle to the production pattern. ・ Nozzle Customer -

2 To store nozzles. ・ Nozzle case Customer -

3 To select the tape feeder to the production pattern. ・ Tape feeder Customer -

・ 32 mm adhesive tape feeder Customer - 4 To use the 32 mm adhesive tape.

・ Bulk･Adhesive feeder supporting unit Factory By table

・ Tape feeder (boss of 21 mm deep maximum) Customer -

・ Cutting unit for 21 mm thickness T/F (adapter) On-site By table 5 To use the tape feeder of 21 mm deep.

・ Feeder cart for 21 mm thickness T/F (adapter) On-site By table

・ Intelligent stick feeder Customer - 6 To select the stick feeder according to the production pattern.

・ Guide block Customer -

・ Intelligent bulk feeder Customer -

・ Bulk･Adhesive feeder supporting unit Factory By table 7 To select the bulk feeder according to the production pattern.

・ Maintenance kit for bulk feeder Customer -

・ Feeder cart Customer - 8 To prepare feeders externally.

・ Cart stand box (Electric source box) Customer -

9 To manage and store tape feeders. ・ Tape feeder stand Customer -

10 To place tray feeding components. ・ Direct tray feeder On-site -

C

11 To improve the workability of tape splicing. ・ Splicing cart Customer -

1 To purchase a spare line camera. ・ Line camera On-site By table

2 To detect the floating leads of SOP, QFP etc. ・ Lead checker On-site By table

3 To align and eject the NG components onto the conveyor. ・ NG-components ejection conveyor (*1) Customer By table D

4 To place components onto ceramic PC board. ・ Ceramic board support On-site Whole machine

1 Required for the regular maintenance. ・ Lubrication set ・ Maintenance jig

Customer -

E 2 Required for adjustments.

・ Adjustment jig ・ Plane calibration jig ・ Placement load measuring jig

Customer -

*1: NG-components ejection conveyor can be attached only in a tape feeder (front) side.

DT401-M/F 2005.0520

- 29 -

A-1 To set the PC board transport line height at 930 mm above the floor. Factory

Support for 930 mm transport line

・ The standard height of the PC board transport line is 900 mm above the floor.

A-2 To set the PC board transport line height at 950 mm above the floor. Factory

Support for 950 mm transport line

・ The standard height of the PC board transport line is 900 mm above the floor.

A-3 To transport PC board. (For DT401-F, be sure to select this. In the future, you can select either it or the dual conveyor.)

Factory Whole machine Board conveyor (DT401-F only)

・ This is a single lane conveyor that transports PC boards and fixes them at each stop position.

A-4 To have space in between up/down stream process equipment. Factory

Extension conveyor (590 mm) (DT401-F only)

・ This is an independent type extension conveyor which can be installed to both upstream and downstream of DT401-F.

A-5 To get space after the upstream machine. Factory

Upstream extension conveyor

・ For DT401-F, one L-size PC board becomes able to stand by before the upstream stage.

A-6 To provide the post placement standby area for the transport downmost stream area. Factory

Downstream extension conveyor

・ This allows the PC board finished on the downstream stage to stand by before being unloaded to the next process. ・ Only one PC board can stand by irrespective of the PC board size.

L = 305 mm

L = 305 mm

+20-0

+20-0

DT401-M/F 2005.0520

- 30 -

B-1 To change the positions of PC board support pins externally, in order to reduce the changeover time.

Customer Board support block

・ DT401-M includes one set of board support block as standard; DT401-F does two sets. (Because the number of support pins is 20 per block, DT401-M includes 20 pins as standard; DT401-F does 40 pins. Additional purchase by the block (20 pins) is available.)

・ If requiring more board support blocks for external preparation, please purchase as many ones as you need. ・ To set up the positions of support pins for new PC board externally, please purchase “Support pin setting jig” [option]

separately. ・ DT401-M: Common to CM402-M and CM401-M. Not sharable with DT401-F, CM402-L, CM202/201, and CM301.

DT401-F: Common to CM402-L. Not sharable with DT401-M, CM402-M, CM401-M, CM202/201, and CM301.

B-2 To set up the positions of support pins for new PC board externally, in order to reduce the changeover time.

Customer Support pin setting jig

・ To prepare the support pins externally, please purchase the “Board support block” [option] separately. ・ DT401-M: Common to CM402-M and CM401-M. Not sharable with DT401-F, CM402-L, CM202/201, and CM301.

DT401-F: Common to CM402-L. Not sharable with DT401-M, CM402-M, CM401-M, CM202/201, and CM301.

DT401-M/F 2005.0520

- 31 -

C-1 To select the nozzle to the production pattern. Customer

Nozzle

・ All nozzles are options so that you can select the best combination of them to make full use of DT401-M/F to your pro-duction pattern.

・ For information about the nozzle types, please see “4-2 Nozzle Type & Configuration”. ・ For information about the special nozzles, please contact us. ・ The nozzles are compatible with CM402 and CM401. ・ For information about the compatibility with CM301, please contact us.

C-2 To store nozzles. Customer

Nozzle case

・ The one for the Multi-functional head can accommodate 24 nozzles. ・ The nozzle case is compatible with CM402 and CM401.

C-3 To select the tape feeder to the production pattern. Customer

Tape feeder

・ Please refer to “4.4 Feeder Carriage Configuration” for tape feeder types. ・ The tape feeder is compatible with CM402 and CM401.

C-4 To use the 32 mm adhesive tape.

Customer 32 mm adhesive tape feeder

Factory By table Bulk･Adhesive feeder supporting unit

・ Please refer to “4.4 Feeder Carriage Configuration” for tape feeder. ・ The tape feeder is compatible with CM402 and CM401. ・ To use the adhesive tape feeders, the machine needs the required number of Bulk･Adhesive feeder support units (1 set

per table).

C-5 To use the tape feeder of 21 mm deep.

Customer Tape feeder (boss of 21 mm deep maximum)

On-site By table Cutting unit for 21 mm thickness T/F (adapter)

On-site By table Feeder cart for 21 mm thickness T/F (adapter) ・ Please refer to “4.4 Feeder Carriage Configuration” for tape feeder. ・ The tape feeder is compatible with CM402 and CM401. ・ To use the tape feeders with the boss of 21 mm deep, choose both the Cutting unit for 21 mm thickness T/F and the

Feeder cart for 21 mm thickness T/F. ∗ When this option is installed, tape cutting sound may become louder.

DT401-M/F 2005.0520

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C-6 To select the stick feeder according to the production pattern.

Customer Intelligent stick feeder Customer

Guide block

・ For information about the types of intelligent stick feeder, see “4.4 Feeder Carriage Configuration”. ・ The intelligent stick feeder is compatible with CM402 and CM401. ∗ Guide block is used when components are difficult to be picked up by the placement machine in the feeding method with

the tip-cut sticks because the transport state of components and the components posture at the pick-up position are not good depending on the component/stick shape, etc.

C-7 To select the bulk feeder according to the production pattern.

Customer Intelligent bulk feeder

Factory By table Bulk･Adhesive feeder supporting unit Customer

Maintenance kit for bulk feeder

・ For information about the types of intelligent bulk feeder, see “4.4 Feeder Carriage Configuration”. ・ The intelligent bulk feeder is compatible with CM402 and CM401. ・ To use the intelligent bulk feeder, the bulk feeder support unit needs to be installed on the machine’s side. ∗ Even when the bulk feeder support unit is installed, the single tape feeders can be set as usual.

DT401-M/F 2005.0520

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C-8 To prepare feeders externally.

Customer Feeder cart

Cart stand box (Electric source box) (NM-EJW1A)

・ One feeder cart is included with the standard configuration machine. If requiring more feeder carts for external preparation, please purchase as many ones as you need.

・ The cart stand box is necessary for external preparation. This unit supplies electric source to feeders during preparation.

・ The feeder cart and the cart stand box are compatible with CM402 and CM401. ・ The floor slope in the feeder cart installation area needs to be 7 mm or less in the right/left direction and 15 mm or less in

the forward/backward direction. If the floor slope is beyond the above limit, the feeder cart cannot be taken in and out.

C-9 To manage and store tape feeders.

Customer Tape feeder stand

・ This is the stand for tape feeders. Please use this for managing and storing feeders. ・ Please decide the number of stands, based on the number of stocks and the usage. ・ The tape feeder stand is compatible with CM402 and CM401.

C-10 To place tray feeding components.

On-site Direct tray feeder DT40S-20 (2 tray magazines and 21 tray pallets included) Direct tray feeder DT45T-40 (2 tray magazines and 22 tray pallets included)

・ A maximum of 20 kinds of trays can be set to the DT40S-20. ・ A maximum of 40 kinds of trays can be set to the DT45T-40.

C-11 To improve the workability of tape splicing.

Customer Splicing cart

・ This cart improves the workability of tape splicing. ・ The splicing cart is compatible with CM402, CM401, CM202/201 and CM301.

DT401-M/F 2005.0520

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D-1 To purchase a spare line camera.

On-site By table Line camera

・ Line camera cannot be attached for the rear side when you chose DT45T-40

D-2 To detect the floating leads of SOP, QFP, etc.

On-site By table Lead checker

・ Floating leads are detected by laser scanning all the leads of SOP, QFP, etc. whose size is 50 mm × 50 mm or under.

D-3 To align and eject the NG components onto the conveyor.

Customer By table NG-components ejection conveyor

・ This is used for ejecting recognition NG components. NG-components ejection conveyor can be attached only in a tape feeder (front) side.

・ This option will occupy two feeder setting slots.

D-4 To place components onto ceramic PC board.

On-site Whole machine Ceramic board support

・ For further information, please contact us.

DT401-M/F 2005.0520

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E-1 Required for the regular maintenance.

Option name Usage Description Qty. Remarks Customer

Lubrication set

Greasing the des-ignated points on the machine

Grease gun Nozzle 1 set

Common to CM202/201 and 301 series

Customer Maintenance jig

Regular mainte-nance

Grease for heads (Syringe included) Blower brush for cleaning the camera 1 set

・ These are used for the periodical application of grease and cleaning in machine maintenance, etc. ・ They are necessary in purchasing the first standard machine. ・ The lubrication set and the maintenance jig are compatible with CM402 and CM401.

E-2 Required for adjustments.

Option name Usage Description Qty.

Customer For teaching the pick up position Pick up position and height jig For teaching the placement height and the PC board stopper positions Placement height jig

For ascending/descending the feeder cart on a stand-alone basis Feeder base raising jig

Adjustment jig (For main body)

For teaching the placement position Placement position teaching jig

1 set

Customer For teaching the nozzle changer position Nozzle changer position jig

For teaching the head θ and the line camera related Line camera jig

For teaching the LED lighting LED lighting teaching jig For teaching the lead checker Laser recognition jig

Adjustment jig (For Head)

For teaching the placement position Placement position teaching jig (Addition)

1 set

Customer Adjustment jig

(For single tray feeder) For teaching the placement position Placement position teaching jig

(Addition) 1 set

Customer Plane calibration jig

Plane calibration teaching Plane calibration jig 1 set

Customer Placement load measuring

jig Placement load teaching Placement load measuring jig 1 set

・ These jigs are used for various adjustments. When purchasing the first machine by specifications, please also purchase them.

・ They are compatible with CM402 and CM401 except for the plane calibration jig.

DT401-M/F 2005.0520

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9. Paint Color ■ Standard color

White W-13 (G50)

■ Designation of colors This page is used when customer needs to designate color.

No. Place where you can designate the color(Place painted standard color)

Designated color (As a rule, color sample is necessary.)

① Upper cover (Left・ Right)

② Upper plate

③ Main operating area (Front・ Rear)

④ Lower cover (Front・ Rear)

⑤ Frame side cover (Left・ Right)

⑥ Transfer unit cover (Left・ Right)

⑦ Y-axis motor cover (2 locations)

⑧ Touch panel cover (Front・ Rear)

* The following cannot change the original color. ・ Open/Close cover frame (black) ・ Feeder cart

②

④

④

③

⑤

⑥ ⑦

①⑧

⑧ ①

DT401-M/F 2005.0520

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10. Safety Devices DT401-M/F has the following safety devices for the safety use of machine. When an emergency stop switch is pressed or the cover is opened while the machine is operating, the operation is forcibly stopped.


• Check enough the separate instruction manuals and the warning instructions of equipment to Operate the machine properly, regardless of operating or stopping it, for the safety use of it.

Emergency stop switch(×2 on both sides)

Servo switch (×2 on both sides)

Cover open/close detection switch(×2 on both sides)

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11. Electric / Pneumatic 11.1 Electric Source Unit ■ It is recommended that the electric source should be connected by four conductor cable of AWG#10 or above. (This cable is not included.)

■ It is recommended that the cable should be clamped in two positions as the lower left figure shows.

[Recommended] 1. Terminal connecting pin

Manufacturer: Weidmüller Type: H4/20D or H6/20D

2. Outside diameter dimensions of the cable φ13.5 mm toφ18.0 mm

3. Be sure to secure the cable with the cable clamps so that it will not be moved by being pulled (100 N) or turned.

11.2 Pneumatic Source Unit


• Please prepare the electric source cable of a customer.

Cable clamp

Terminal block

Cable

Electric source unit Terminal block (Located inside the cover)

■Pneumatic Source unit (Located inside the cover)

Coupler (Nittoh)30P

Reinforced tube5 m

Socket (Nittoh)30SH

DT401-M/F 2005.0520

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12. Dimensions Model: DT401-M

(Unit: mm)


• The above Illustrations do not strictly agree with the actual machine in a reduced scale. When examining the line configuration, dimensions, etc., please ask for the materials for them.

465

215

685

837

1 09

5 1

105

2 20

0 2

000

1 60

0 297

900

734

1 120

1 260

1 43

0

(Feeder cart)

70 70

Conveyor reference

plane

Tray Feeder31

2

(PC

boa

rd tr

ansp

ort

heig

ht)

DT401-M/F 2005.0520

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■ Adjust Bolt Diagram

Model: DT401-M (Unit: mm)

335

Air 0.49 MPa ～ 0.78 MPa

760

510

175

Conveyorreference

plane

1 78

0

85 85950

1 1203-phase AC 200/220/380/400/420/480 V

DT401-M/F 2005.0520

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Model: DT401-F (Unit: mm)

685

225

695

847

1 31

5 1

115

2 43

0 2

000

1 60

0 294

900

734

1 120

1 260

1 43

0

(Feeder cart)

70 70

Conveyor refernce Plane

Tray Feeder31

2 (P

C b

oard

tran

spor

t he

ight

)

DT401-M/F 2005.0520

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■ Adjust Bolt Diagram

Model: DT401-F (Unit: mm)

335

Air 0.49 MPa ～ 0.78 MPa

980

520

175

Conveyorreference

plane

2 01

0

85 85950

1 1203-phase AC 200/220/380/400/420/480 V

DT401-M/F 2005.0520

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* When exchanging the feeder cart, it is a necessary minimum space. Be careful at the time of machine installation.

(Unit : mm)

* The floor slope in the feeder cart installation area needs to be 7 mm or less in the right/left direction and 15 mm or less in the forward/backward direction. If the floor slope is beyond the above limit, the feeder cart cannot be taken in and out.

M: 2

895

F:

3 2

30

DT401-M/F 2005.0520

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■ Shuttle Tray Feeder DT40S-20 (Option) Outside dimensions (Individual)

(Unit: mm)

Outside dimensions (Coupled)

*1 The tray feeding height of 888 mm is a standard value when the PC board trans-port height of DT401-M/F is 900 mm. The adjustable range is 888 mm.

*2 M: Center of the PC board whose size is 330 mm × 250 mm. F : Center of the PC board whose size is 510 mm × 460 mm.

+65 -10

M : 347F : 462

25

PC board’s center *2

908

888

(Tra

y fe

edin

g he

ight

) *1

986

1 050

517

414

51

1 097

(From PC board’s center *2)

M: 1 270F: 1 385 573

312

DT401-M/F 2005.0520

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■ Shuttle Tray Feeder DT45T-40 (Option) Outside dimensions (Individual)

(Unit: mm)

Outside dimensions (Coupled)

*1 The tray feeding height of 888 mm is a standard value when the PC board trans-port height of DT401-M/F is 900 mm. The adjustable range is 888 mm.

*2 M: Center of the PC board whose size is 330 mm × 250 mm. F : Center of the PC board whose size is 510 mm × 460 mm.

+65 -10

635

725

270

307

90898

6

1 07

9 (H

andl

e)

1 097

1 050

PC board’s center *2

888

(Tra

y fe

edin

g he

ight

) *1

M : 347 F : 462 (From PC board’s center *2)

M : 1 270F : 1 385 799

312

For the products or the technology, which are controlled items subject to the Foreign Exchange and Foreign Trade Law, the export permission according to the Law is required when exporting from Japan or providing technological offerings.

441-13 Nagahasu, Tateishi-machi, Tosu-city, Saga 841-8585, Japan

TEL +81-942-84-2644 to 2646 FAX +81-942-84-2636

* Recycled paper is used for this Specification.

Documents

Electronic Component Mounting Systemsmtexpert.net/uploadfiles/201307032109044258.pdfThese eight types of feeders support 8 mm up to 104 mm paper/embossed tape. Tape feeding is driven