Engine - Kohler Co

Engine

Engine Models:

John Deere4045HFG044045HFG09Generator Models:

80/100REOZJ490/120REOZT4

TP-6987 3/16

Service Parts

TP-6987 3/162

Table of ContentsSubject Page

Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Numbering System Significance 3. . . . . . . . . . . . . . . . .Illustrations 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .How to Find Part Numbers 3. . . . . . . . . . . . . . . . . . . . .Hardware References 3. . . . . . . . . . . . . . . . . . . . . . . . . .Engine Model Index 4. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 11: Valve Cover 5. . . . . . . . . . . . . . . . . . . . . . . .Group 12: Oil Filler 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 13: Crankshaft Pulley 7. . . . . . . . . . . . . . . . . . .Group 14: Flywheel Housing 8. . . . . . . . . . . . . . . . . . .Group 15: Flywheel 9. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 16: Fuel Injection Pump 10. . . . . . . . . . . . . . . . .Group 16: Fuel Injection Pump 11. . . . . . . . . . . . . . . . .Group 17: Air Intake 12. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 19: Oil Pan 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 20: Water Pump Pulley 15. . . . . . . . . . . . . . . . . .Group 21: Thermostat Cover 16. . . . . . . . . . . . . . . . . . .Group 22: Thermostat 17. . . . . . . . . . . . . . . . . . . . . . . . .Group 23: Fan Drive 18. . . . . . . . . . . . . . . . . . . . . . . . . .Group 24: Fan Belt 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 28: Exhaust Manifold 20. . . . . . . . . . . . . . . . . . . .Group 29: Ventilating System 22. . . . . . . . . . . . . . . . . . .Group 30: Starter Motor 23. . . . . . . . . . . . . . . . . . . . . . .Group 31: Alternator 24. . . . . . . . . . . . . . . . . . . . . . . . . .Group 33: Diesel Exhaust Filter Line 25. . . . . . . . . . . .Group 34: Diesel Exhaust Filter Tank Sender 27. . . . .Group 35: Fuel Filter 28. . . . . . . . . . . . . . . . . . . . . . . . . .Group 35: Fuel Filter 29. . . . . . . . . . . . . . . . . . . . . . . . . .Group 36: Front Plate 30. . . . . . . . . . . . . . . . . . . . . . . . .Group 36: Front Plate 31. . . . . . . . . . . . . . . . . . . . . . . . .Group 37: Fuel Transfer Pump 32. . . . . . . . . . . . . . . . .Group 39: Thermostat Housing 33. . . . . . . . . . . . . . . . .

Subject Page

Group 40: Engine Oil Dipstick 34. . . . . . . . . . . . . . . . . .Group 42: Diesel Exhaust Filter Line 35. . . . . . . . . . . .Group 43: Starting Aid 36. . . . . . . . . . . . . . . . . . . . . . . . .Group 44: Timing Gear Cover 38. . . . . . . . . . . . . . . . . .Group 45: Balancer Shaft 39. . . . . . . . . . . . . . . . . . . . . .Group 46: Cylinder Block 40. . . . . . . . . . . . . . . . . . . . . .Group 47: Crankshaft and Bearings 44. . . . . . . . . . . . .Group 47: Crankshaft and Bearings 45. . . . . . . . . . . . .Group 48: Piston Connecting Rod and Cylinder Liner

46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 49: Valve Actuating Mechanism 48. . . . . . . . . . .Group 50: Oil Pump 49. . . . . . . . . . . . . . . . . . . . . . . . . . .Group 51: Cylinder Head 51. . . . . . . . . . . . . . . . . . . . . .Group 54: Air Intake Turbo 53. . . . . . . . . . . . . . . . . . . . .Group 57: Water Pump Inlet 55. . . . . . . . . . . . . . . . . . . .Group 59: Oil Cooler and Filter 56. . . . . . . . . . . . . . . . .Group 61: Aftertreatment 58. . . . . . . . . . . . . . . . . . . . . .Group 61: Aftertreatment 59. . . . . . . . . . . . . . . . . . . . . .Group 62: Alternator Bracket 60. . . . . . . . . . . . . . . . . . .Group 65: Turbocharger 62. . . . . . . . . . . . . . . . . . . . . . .Group 67: Sensors 66. . . . . . . . . . . . . . . . . . . . . . . . . . . .Group 70: Exhaust Pipe 68. . . . . . . . . . . . . . . . . . . . . . .Group 71: Converter 69. . . . . . . . . . . . . . . . . . . . . . . . . .Group 84: Wiring Harness 70. . . . . . . . . . . . . . . . . . . . .Group 86: Fan Pulley 74. . . . . . . . . . . . . . . . . . . . . . . . . .Group 87: Belt Tensioner 75. . . . . . . . . . . . . . . . . . . . . .Group 88: Engine Oil Filter 76. . . . . . . . . . . . . . . . . . . . .Group 89: Exhaust Gas Recirculation 78. . . . . . . . . . .Group 91: DPF Fittings 82. . . . . . . . . . . . . . . . . . . . . . . .Group 98: Lift Strap 83. . . . . . . . . . . . . . . . . . . . . . . . . . .

3TP-6987 3/16

IntroductionThis manual lists service replacement parts for JohnDeere engine models 4045HFG04 & 4045HFG09.

At the time of print this manual applied to the enginemodels listed in the Model Index. On occasion thismanual may apply to engines not listed in the ModelIndex.

Information in this publication represents data availableat the time of print. The generator set manufacturerreserves the right to change this publication and theproducts represented without notice and without anyobligation or liability whatsoever.

This manual includes the following main sections:

Table of Contents. Lists the sections of the manual.

Introduction (and other information sections).Contains introductory material about part numbers,illustrations, and hardware.

Index. Lists the engine models and groups.

GroupParts Lists. List the part numbers of parts in thegroups.

Numbering System Significance

This manual uses the following numbering systems:

Engine Model. The product identification numberlocated on the engine nameplate. Engines break downinto groups.

GroupNumber. A unique number representing a partsgroup needed to assemble an engine function. Forexample, Group 1 is the Air Intake group.

Variation Number. A group might have severalvariations. Each variation performs the same functionwith different parts lists. For example, a 12-voltalternator and 24-volt alternator both perform the samefunction, but, with different parts. Each differencerequires a group variation or module number.

Part Number. The part number identifies an individualassembly, subassembly, component, or accessory kit.

Illustrations

Illustrations (or exploded-view drawings) bestrepresenting the widest range of variations accompanymost groups in thismanual. Illustrations donot depict alldetails and may not show all parts. Do not useillustrations for assembly or disassembly.

How to Find Part Numbers

Use the following steps to locate a service replacementpart.

1. Locate the engine nameplate to identify theengine model number.

2. Turn to theModel Index. The first column lists theengine model numbers. The headings identify thegroups of parts that make up the engine.

3. Identify the group most likely to include theservice part number.

4. Find the group variation number at theintersection of the model row and the groupcolumn. Note the variation number.

5. Page forward to locate the group identified instep 3 or find the appropriate page in the Table ofContents.

6. Find the part on the illustration and note the itemnumber of the part or find the part description inthe parts list.

7. Select the part number that corresponds toyour group variation. The first column lists theillustration item number. Find the variationidentified in the Model Index in the appropriatecolumn on the right side of the parts list table. Findthe quantity used at the intersection of the itemnumber row and the variation column. A blankspace at the intersection means the variation/module does not use that part number.

Hardware References

Many common hardware items do not appear in partsmanuals or will appear as common hardware entries. Acommon hardware entry lists the size of the hardware.For example, an item that appears as “Hardware,3/8-16” in the text means that the piece is 3/8-16 size.Obtain common hardware locally.

Some hardware items require a specific size or someother characteristic. In that case, use the part numberlisted in the text.

When replacinghardware, donot substitute inferiorgradehardware. Replacementhardwaregradeshouldbe equal to or better than the grade of themanufacturer’s original hardware.

4 TP-6987 3/16

Engine Model Index

Group Description

VariationEngine Part Number/Model80REOZJ4/90REOZJT

100REOZJ4/120REOZT4

GM94201--1 GM94202--14045HFG04 4045HFG09

11 Valve Cover 1183 118312 Oil Filler 1297 129713 Crankshaft Pulley 1327 132714 Flywheel Housing 1403 140315 Flywheel 1503 150316 Fuel Injection Pump 16MQ 16JU17 Air Intake 17FQ 17ER19 Oil Pan 1976 197620 Water Pump Pulley 2001 200121 Thermostat Cover 2177 217722 Thermostat 2226 222623 Fan Drive 2358 235824 Fan Belt 24LL 24LL28 Exhaust Manifold 28BZ 28BY29 Ventilating System 2989 298930 Starter Motor 3084 308431 Alternator 31AP 31AP33 Diesel Exhaust Filter Line 3311 331534 Diesel Exhaust Filter Tank Sender 3413 341335 Fuel Filter 35HR 35HR36 Front Plate 3612 364037 Fuel Transfer Pump 3713 371339 Thermostat Housing 3939 393940 Engine Oil Dipstick 4084 408442 Diesel Exhaust Filter Line 4205 420543 Starting Aid 43AC 435444 Timing Gear Cover 4445 444545 Balancer Shaft 4501 450146 Cylinder Block 46AA 46AC47 Crankshaft and Bearings 4715 472248 Piston Connecting Rod and Cylinder Liner 4879 486849 Valve Actuating Mechanism 4914 491450 Oil Pump 5001 502451 Cylinder Head 5152 515454 Air Intake Turbo 5415 542257 Water Pump Inlet 5722 572259 Oil Cooler and Filter 5963 596261 Exhaust Filter 61AW 61AZ62 Alternator Mounting Hardware 6297 629765 Turbocharger 65Q3 65H467 Sensors 6760 67C270 Exhaust Pipe 7004 700471 SCR 7106 710684 Wiring Harness 84FU 84FR86 Fan Pulley 8672 867287 Belt Tensioner 8736 873688 Engine Oil Filter 8842 884289 Exhaust Gas Recirculation 8943 893891 DPF Fittings - 91BR98 Lift Strap 9863 9866

5TP-6987 3/16

Group 11: Valve Cover

ItemPart

Number Description

Qty.Variation1183

1 GM95664 Screw, M6 X 16 22 GM46620 Deflector 13 GM88688 Gasket 14 GM100363 Hose 15 GM63929 Clamp 15 GM95941 Clamp 16 GM100364 Valve Cover 17 360139 O-Ring 58 GM49900 Screw 59 360004 Plug 510 GM96133 Cap 111 GM100365 Valve 1

# Common hardware; procure locally.

TP-6987 3/166

Group 12: Oil Filler

ItemPart

Number Description

Qty.Variation1297

1 GM24536 Screw 22 360089 Cover 13 GM17466 Gasket 1


7TP-6987 3/16

Group 13: Crankshaft Pulley

ItemPart

Number Description

Qty.Variation1327

1 GM32794 Pulley 12 GM32801 Bushing 13 GM47472 Screw, cap 1


TP-6987 3/168

Group 14: Flywheel Housing

ItemPart

Number Description

Qty.Variation1403

1 223583 Seal 12 360149 Plug 13 # Pipe Plug, 1/2” 14 GM100366 Housing 15 360149 Plug 16 GM24540 O-ring 17 # Pipe Plug, 1/2” 1


9TP-6987 3/16

Group 15: Flywheel

ItemPart

Number Description

Qty.Variation1503

1 GM17501 Flywheel 12 223750 Gear 1


TP-6987 3/1610

Group 16: Fuel Injection Pump

ItemPart

Number Description

Qty.Variation16MQ

1 224161 Nut 12 GM46645 Gear 13 GM46644 O-ring 14 GM46646 O-ring 15 GM46647 Adapter 16 # Flange Nut, M8 37 GM46643 O-ring 18 GM100367 Fuel Injection Pump 19 GM100368 Screen 110 GM100369 Control Valve 111 # Screw, M8 X 30 212 GM100370 Fuel Rail 113 GM100371 Pressure Relief Fitting 114 GM96051 Nut 115 GM96189 Elec. Connector Terminal 116 GM100372 Adapter Fitting 417 GM96171 Pressure Sensor 118 GM100373 Fuel Line 119 GM100374 Fuel Line 120 - Fuel Line 221 - Fuel Line 222 GM100375 Tube 423 360165 O-ring 424 GM100376 Nozzle Kit 425 GM46635 O-ring 426 223511 O-ring 427 GM50119 Washer 428 GM79808 Clamp 429 GM50059 Screw with washer 430 GM95984 Clip 131 GM100377 Sealing Ring 132 GM100378 Wiring Harness 1


11TP-6987 3/16

Group 16: Fuel Injection Pump

ItemPart

Number Description

Qty.Variation16JU

1 GM100378 Wiring Harness 12 GM100377 Sealing Ring 13 GM95984 Clip 14 GM100530 Fuel Line 25 GM100531 Fuel Line 26 GM96210 Nozzle Kit 47 GM96169 Tube 48 360165 O-ring 49 GM46635 O-ring 410 223511 O-ring 411 GM50119 Washer 412 GM79808 Clamp 413 GM50059 Screw with washer 414 GM100370 Fuel Rail 115 GM100372 Adapter Fitting 416 GM96171 Pressure Sensor 117 GM100371 Pressure Relief Fitting 118 GM96189 Elec. Connector Terminal 119 GM96051 Nut 120 GM100373 Fuel Line 121 GM100374 Fuel Line 122 # Screw, M8 X 30 223 GM100367 Fuel Injection Pump 124 GM100369 Control Valve 125 GM100368 Screen 126 GM46643 O-ring 127 GM46647 Adapter 128 # Flange Nut, M8 329 GM46646 O-ring 130 GM46644 O-ring 131 GM46645 Gear 132 224161 Nut 1


TP-6987 3/1612

Group 17: Air Intake

ItemPart

Number Description

Qty.Variation17FQ

1 GM100379 Gasket 12 GM100380 Air Intake 13 GM100381 Stud 34 # Flange Nut, M8 3


13TP-6987 3/16

Group 17: Air Intake

ItemPart

Number Description

Qty.Variation17ER

1 # Screw, M8 X 25 22 GM95997 Stud 23 GM100532 Air Intake 14 GM95974 Seal 1


TP-6987 3/1614

Group 19: Oil Pan

ItemPart

Number Description

Qty.Variation1976

1 # Screw, M8 X 110 22 GM32846 Oil pan intake 13 224035 O-ring 14 360527 Gasket, Oil Pan 15 GM17498 Fitting 26 GM17437 O-ring 17 GM100382 Oil Pan 18 # Screw, M8 X 30 69 # Screw, M8 X 25 1810 360014 Plug 211 360176 O-ring 112 # Screw, M8 X 45 4


15TP-6987 3/16

Group 20: Water Pump Pulley

ItemPart

Number Description

Qty.Variation2001

1 360085 Water Pump Pulley 12 # Screw, M6 X 12 3


TP-6987 3/1616

Group 21: Thermostat Cover

ItemPart

Number Description

Qty.Variation2177

1 GM50185 Housing 12 GM75821 Screw, M10 X 45 3


17TP-6987 3/16

Group 22: Thermostat

ItemPart

Number Description

Qty.Variation2226

1 GM100383 Thermostat 22 GM49907 Seal 1


TP-6987 3/1618

Group 23: Fan Drive

Item Part Number Description

Qty.Variation2358

1 GM96114 Fan Drive 12 223730 Snap Ring 13 M933-10030-82 Screw, M10 X 30 4


19TP-6987 3/16

Group 24: Fan Belt

ItemPart

Number Description

Qty.Variation24LL

1 GM100384 Spacer 22 GM100385 Pulley 13 GM100386 Sleeve 24 # Screw, M10 X 55 15 GM100387 V-Belt 16 GM100388 Bracket 17 # Screw, M10 X 25 28 GM17529 Pulley 19 # Screw, M10 X 50 1


TP-6987 3/1620

Group 28: Exhaust Manifold

ItemPart

Number Description

Qty.Variation28BZ

1 GM96074 Gasket 42 GM100389 Exhaust Manifold 13 GM96012 Stud 84 GM96061 Flange Nut 84 GM96062 Flange Nut 85 # Screw, M6 X 12 36 GM100390 Bracket 17 223457 Fiting 18 GM100391 Adapter Fitting 19 # Screw, M8 X 16 110 GM95962 Clamp 111 GM100392 Line 1


21TP-6987 3/16

Group 28: Exhaust Manifold

ItemPart

Number Description

Qty.Variation28BY

1 GM96049 Spacer 82 GM96061 Flange Nut 82 GM96062 Flange Nut 83 223457 Fitting 14 GM100392 Line 15 GM100390 Bracket 16 GM96008 Stud 87 GM100391 Adapter Fitting 18 GM95962 Clamp 19 # Screw, M8 X 16 110 # Screw, M6 X 12 511 GM96074 Gasket 412 GM100604 Heat Shield 113 GM96050 Stud 114 # Flange Nut, M6 1


TP-6987 3/1622

Group 29: Ventilating System

ItemPart

Number Description

Qty.Variation2989

1 GM100393 Filter Head 12 GM96121 Filter Element 13 GM47104 Bushing, 0.493” X 0.675” X 1-1/2” 14 GM95947 Hose Clamp 35 GM95961 Hose 16 GM96110 Check Valve 17 360176 O-ring 18 GM95955 Hose Clamp 29 GM30375 Flange Nut, M10 110 GM100394 Clamp 111 GM100395 Stud 112 GM100396 Hose 113 # Screw, M10 X 55 114 # Screw, M10 X 16 115 GM95956 Hose 116 GM95664 Screw, M6 X 16 117 GM100397 Tube 118 GM95964 O-Ring 1


23TP-6987 3/16

Group 30: Starter Motor

Item Part Number Description

Qty.Variation3084

1 M933-10030-82 Screw, M10 X 30 22 GM69557 Starter Motor Kit 13 GM100398 Solenoid 14 GM50642 Cover 15 GM80280 Nut 16 GM17554 Label 17 GM91983 Stud 18 GM30375 Flange Nut, M10 1


TP-6987 3/1624

Group 31: Alternator

ItemPart

Number Description

Qty.Variation31AP

1 # Flange Nut, M8 12 GM30375 Flange Nut, M10 23 360076 Bushing 14 360166 Thrust Washer 15 # Lock Nut, M5 16 GM100399 Alternator 17 GM100400 Regulator 18 GM96006 Pulley 19 # Screw, M10 X 85 110 # Screw, M10 X 110 1


25TP-6987 3/16

Group 33: Diesel Exhaust Filter Line

ItemPart

Number Description

Qty.Variation3311

1 GM100401 DEF Line 12 GM100402 DEF Line 13 GM96217 DEF Dosing Injector 14 GM100403 DEF Dosing Unit Pump 15 GM96155 Adapter Fitting 16 GM96156 Adapter Fitting 17 GM96157 Adapter Fitting 18 GM96202 Cap 19 GM100404 Filter 110 GM100405 Chemical Sensor 211 GM100406 Temperature Sensor 112 GM96209 Gasket 113 GM96056 Bolt 314 GM96130 Strap 115 GM95972 Plate 116 # Screw, M6 X 10 2


TP-6987 3/1626


ItemPart

Number Description

Qty.Variation3315

1 GM96130 Strap 12 GM96209 Gasket 13 GM96056 Bolt 34 GM95972 Plate 15 # Screw, M6 X 10 26 GM100533 Pressure Sensor 17 GM100534 Temperature Sensor 18 GM100405 Chemical Sensor 29 GM100402 DEF Line 110 GM100401 DEF Line 111 GM96217 DEF Dosing Injector 112 GM100403 DEF Dosing Unit Pump 113 GM96156 Adapter Fitting 114 GM96157 Adapter Fitting 115 GM96155 Adapter Fitting 116 GM100404 Filter 117 GM96202 Cap 1


27TP-6987 3/16

Group 34: Diesel Exhaust Filter Tank Sender

ItemPart

Number Description

Qty.Variation3413

1 GM100407 DEF Tank Header Assembly 12 GM100408 Solenoid Valve 13 GM100409 Orifice Kit 14 GM96058 O-Ring 15 GM96059 O-Ring 16 GM100410 Filter Kit 17 GM100411 Filler Cap 18 GM100412 Strainer 19 # Screw, M6 X 16 910 GM100413 Filler Neck 111 GM100414 Filter 112 GM95949 Fitting 113 GM95948 Breather 114 GM100415 Drain Plug 115 223746 O-Ring 116 GM100416 Clamp 117 GM100417 O-Ring 118 GM100418 DEF Tank 1


TP-6987 3/1628

Group 35: Fuel Filter

29TP-6987 3/16

Group 35: Fuel Filter

ItemPart

Number Description

Qty.Variation35HR

1 GM100419 Bracket 12 GM95939 Clip 13 GM100420 Fuel Line 14 GM100421 Fitting 15 GM95985 O-Ring 46 GM100422 Fuel Line 17 GM100423 Fitting 18 GM95890 O-Ring 29 GM95986 O-Ring 510 # Fitting 111 # Screw, M10 X 40 112 GM100424 Fitting Plug 413 GM50114 O-ring 814 GM100425 Bracket 115 GM100426 Filter Kit 116 GM100427 Filter Element 117 GM100428 Sediment Bowl 118 GM100429 Sensor 119 GM100430 Seal Kit 220 GM70547 Screw, M10 X 100 121 GM96196 Elbow Fitting 322 GM100431 Fuel Line 123 360165 O-Ring 624 GM100432 Fuel Line 125 GM100433 Fitting 226 GM100434 O-Ring 227 GM32765 Screw, M10 X 20 228 GM96091 Pressure Sensor 129 GM100435 Fuel Line 130 GM100436 Elbow Fitting 131 GM96090 Fuel Temperature Sensor 132 GM100437 Filter Element 133 GM100438 Fitting 134 GM100439 Filter Kit 135 # Screw, M10 X 25 336 GM100440 Elbow Fitting 137 # Screw, M8 X 16 138 GM50033 Cap screw 139 GM100441 Bracket 1


TP-6987 3/1630

Group 36: Front Plate

ItemPart

Number Description

Qty.Variation3612

1 GM100442 Plate 12 GM52531 Stud, 84mm 73 360514 Stud 24 360516 Screw 55 GM46693 Dowel pin 16 GM96037 Thrust Washer 27 GM96036 Shaft 18 GM46694 Gear 19 # Screw, M10 X 60 110 336446 Thrust Washer 111 360083 Shaft 112 360021 Gear 113 360082 Bushing 114 360148 Thrust Washer 115 # Screw, M10 X 50 1


31TP-6987 3/16

Group 36: Front Plate

ItemPart

Number Description

Qty.Variation3640

1 GM100442 Plate 12 360514 Stud 23 360083 Shaft 14 336446 Thrust Washer 15 360021 Gear 16 360082 Bushing 17 360148 Thrust Washer 18 # Screw, M10 X 50 19 GM46693 Dowel pin 110 GM96037 Thrust Washer 211 GM96036 Shaft 112 GM46694 Gear 113 # Screw, M10 X 60 214 GM52531 Stud, 84mm 715 360516 Screw 5


TP-6987 3/1632

Group 37: Fuel Transfer Pump

ItemPart

Number Description

Qty.Variation3713

1 GM52528 Fuel pump 12 360159 Push Rod 13 GM17525 Cap screw 2


33TP-6987 3/16

Group 39: Thermostat Housing

ItemPart

Number Description

Qty.Variation3939

1 GM100443 Line 12 GM96027 O-Ring 13 # Screw, M8 X 16 14 GM96079 Hose Clamp 25 GM100444 Hose 16 360121 Clamp 27 GM100445 Tube 18 # Screw, M10 X 55 69 360178 O-Ring 210 GM49819 Fitting, adapter 111 360555 O-Ring 112 GM95942 Adapter Fitting 113 GM100446 Tube 114 GM24516 Fitting 115 GM32896 O-ring 116 GM100447 Gasket 117 GM100448 Housing 1

GM100449 Housing 118 360116 Gasket, Water Bypass Tube 2


TP-6987 3/1634

Group 40: Engine Oil Dipstick

ItemPart

Number Description

Qty.Variation4084

1 GM96139 Dipstick 12 GM96071 Dipstick Tube 13 GM32789 Plug 1


35TP-6987 3/16


ItemPart

Number Description

Qty.Variation4205

1 GM100450 DEF Line 12 GM100451 Clip 2


TP-6987 3/1636

Group 43: Starting Aid

ItemPart

Number Description

Qty.Variation43AC

1 GM100452 Boot 12 GM100453 Tie Band 13 GM100454 Wiring Harness 14 GM100455 Wiring Harness 15 # Screw, M4 X 16 26 GM95940 Fuse Holder 17 # Screw, M6 X 10 28 # Screw, M8 X 16 29 GM100456 Bracket 110 GM100457 Wiring Harness 111 GM100458 Relay 112 GM100459 Wiring Harness 113 GM95935 Elec. Connector Accessory 114 # Lock Washer, 8.400 mm 215 # Lock Washer, 0.190” 216 # Nut, 0.190” 217 # Nut, 5/16” 2


37TP-6987 3/16

Group 43: Starting Aid

ItemPart

Number Description

Qty.Variation4354

1 GM100535 Wiring Harness 12 GM80286 Tie Band 13 GM100536 Wiring Harness 14 GM100537 Clip 55 GM95935 Elec. Connector Accessory 16 GM95940 Fuse Holder 17 GM95895 Fuse 18 GM96053 Relay 1

- Relay 19 GM100538 Wiring Harness 110 GM50057 Screw 111 # Screw, M4 X 16 212 # Screw, M6 X 30 213 GM100539 Glow Plug 414 GM100540 Wiring Harness 1


TP-6987 3/1638

Group 44: Timing Gear Cover

ItemPart

Number Description

Qty.Variation4445

1 GM100460 Cover 12 - Cover 13 # Screw, M8 X 50 44 GM30375 Flange Nut, M10 95 GM17437 O-ring 16 GM17498 Fitting 17 360180 O-Ring, 17.3 X 2.2 MM 18 360078 Plug, drain 19 # Screw, M8 X 60 410 360181 Seal 111 GM100461 Water Pump 112 GM49931 Ring 113 360003 Snap Ring 114 360116 Gasket, Water Bypass Tube 215 360014 Plug 116 360176 O-Ring 117 # Screw, M6 X 40 318 # Screw, M6 X 30 519 360124 Gasket, Water Pump 120 360029 Kit, stainless steel insert 121 GM24543 O-ring 122 # Screw, M8 X 25 123 GM46698 Gasket 1


39TP-6987 3/16

Group 45: Balancer Shaft

ItemPart

Number Description

Qty.Variation4501

1 - Balancer Shaft 12 360158 Key, Shaft 13 360547 Plate 14 360100 Gear, 30 Teeth 15 # Screw, M8 X 12 46 GM50636 Weight 47 # Screw, M8 X 40 88 360549 Gear, 15 Teeth 19 - Balancer Shaft 110 - Cylinder Block 210 360519 Bushing 211 GM50635 Balancer shaft, lh 112 GM50634 Balancer shaft, rh 1


TP-6987 3/1640

Group 46: Cylinder Block

ItemPart

Number Description

Qty.Variation46AA

1 GM100462 Camshaft 12 - Cylinder Block 13 223472 Dowel Pin 44 360146 Jet 45 360517 Cap 26 GM32824 Plug 27 223988 O-Ring 18 GM96101 Fitting 39 GM21508 O-ring 110 GM96102 Fitting 211 360176 O-Ring 112 GM100463 Cap Screw 1013 # Pipe Plug, 3/8” 114 336458 O-Ring 115 360519 Bushing 616 GM21420 Valve kit 117 GM32810 Valve 118 GM17452 Compression spring 119 # Screw, M8 X 25 220 360154 Plate, Thrust 121 352246 Bushing 122 360093 Plug 123 352064 Dowel Pin 224 GM18873 Pipe plug 525 GM88720 Fitting Plug 126 GM17437 O-ring 127 360158 Key, Shaft 1


41TP-6987 3/16

Notes

TP-6987 3/1642


43TP-6987 3/16


ItemPart

Number Description

Qty.Variation46AC

1 GM100541 Camshaft 12 - Gear 13 GM95938 Dowel Pin 43 GM49822 Pin, dowel 44 GM96100 Fitting 15 360178 O-Ring 16 GM18873 Pipe plug 57 GM88720 Fitting Plug 38 GM17437 O-ring 19 GM95943 Dowel Pin 29 GM49823 Pin, dowel 210 360093 Plug 111 352246 Bushing 112 360154 Plate, Thrust 113 # Screw, M8 X 25 214 GM32810 Valve 115 GM17452 Compression spring 116 360080 Spring 117 360103 Valve, Engine Oil Bypass 118 360519 Bushing 619 336458 O-Ring 120 GM100542 Bearing Cap 421 GM100463 Cap Screw 1022 GM100543 Bearing Cap 123 # Pipe Plug, 3/8” 124 GM96101 Fitting 425 GM21508 O-ring 126 GM32824 Plug 227 223988 O-Ring 128 360517 Cap 229 GM96102 Fitting 330 360176 O-Ring 1


TP-6987 3/1644

Group 47: Crankshaft and Bearings

ItemPart

Number Description

Qty.Variation4715

1 GM32811 Crankshaft 12 360099 Gear (30 Teeth) 13 GM50610 Shaft key 14 GM95938 Dowel Pin 14 GM49822 Pin, dowel 15 360049 Bearing, Standard 46 360050 Bearing, Standard 17 360581 Bolt 4


45TP-6987 3/16

Group 47: Crankshaft and Bearings

ItemPart

Number Description

Qty.Variation4722

1 GM88731 Crankshaft 12 360099 GEAR (30 Teeth) 13 GM50610 Shaft key 14 223472 Dowel Pin 15 360581 Bolt 66 360050 Bearing, Standard 17 360049 Bearing, Standard 4


TP-6987 3/1646

Group 48: Piston Connecting Rod and Cylinder Liner

ItemPart

Number Description

Qty.Variation4879

1 GM100464 Piston-Liner Kit 42 223419 O-Ring Kit 43 GM46667 Piston pin 44 223479 Snap Ring 85 GM17477 Screw 26 GM17610 Connecting rod 47 360053 Bearing, Standard 48 GM17446 Bushing 19 GM100465 Piston Ring Kit 4


47TP-6987 3/16

Group 48: Piston Connecting Rod and Cylinder Liner

ItemPart

Number Description

Qty.Variation4868

1 223479 Ring, snap 82 GM95983 Piston Pin 43 GM100622 Piston-Liner Kit 44 GM100623 Piston Ring Kit 45 GM100624 Piston Ring Kit 46 GM17610 Connecting Rod 47 GM100625 Nozzle 48 GM96000 Cap Screw 49 GM17446 Bushing 410 GM17477 Screw 411 360053 Bearing, standard 4


TP-6987 3/1648

Group 49: Valve Actuating Mechanism

ItemPart

Number Description

Qty.Variation4914

1 GM49902 Screw 52 # Washer, 10.500 X 18 X 1.600 mm 23 GM100466 Rocker Arm Shaft 14 # Screw, M10 X 50 15 GM100467 Screw 16 GM80351 Plug 27 GM50007 Rocker arm 48 # Nut, M10 29 GM46611 Spring 410 GM46609 Rocker arm, exhaust valve 411 GM49818 Plug 212 GM88723 Rocker Arm Shaft 113 GM46604 Clamp 114 GM49886 O-ring 115 GM100468 Cam Follower 816 GM50008 Cap 117 GM100469 Gasket 118 GM100470 Strap 319 GM100471 Push Rod 820 GM100472 Valve Bridge 821 GM49930 Ball 1


49TP-6987 3/16

Group 50: Oil Pump

ItemPart

Number Description

Qty.Variation5001

1 # Screw, M8 X 65 22 360524 Gear, 30 Teeth 13 # Nut, M12 14 360028 Pump, oil 15 336458 O-Ring 16 360104 Tube 1


TP-6987 3/1650

Group 50: Oil Pump

ItemPart

Number Description

Qty.Variation5024

1 # Screw, M8 X 65 22 GM49994 Oil pump 13 336458 O-Ring 14 GM91950 Oil Tube 15 360524 Gear, 30 Teeth 16 # Nut, M12 1


51TP-6987 3/16

Group 51: Cylinder Head

ItemPart

Number Description

Qty.Variation5152

1 GM100473 Cylinder Head 12 GM95971 Bushing 23 GM46683 Sleeve (not shown) 44 GM46673 Cap 165 GM88786 Retainer 326 GM96039 Spring 167 GM96124 Seal 88 GM96054 Guide 169 GM96082 Seal 810 223448 CAP 511 GM100474 Valve Seat Insert 812 GM100475 Valve Seat Insert 813 GM100476 Intake Valve 814 GM100477 Exhaust Valve 815 GM46676 Sleeve 416 GM96043 Screw 1817 360165 O-Ring 518 GM88720 Fitting Plug 119 GM17447 Fitting 120 GM17437 O-ring 121 GM100478 Engine Cylinder Head Gasket 1


TP-6987 3/1652

Group 51: Cylinder Head

ItemPart

Number Description

Qty.Variation5154

1 GM100602 Cylinder Head 12 GM46673 Cap 163 GM88786 Retainer 324 GM96039 Spring 165 GM96082 Seal 86 GM96124 Seal 87 GM95971 Bushing 28 GM100477 Exhaust Valve 89 GM100476 Intake Valve 810 GM100603 Cylinder Head 111 223448 CAP 512 GM95960 Valve Seat Insert 812 GM46677 Valve seat insert 813 GM96054 Guide 1614 GM46678 Valve seat insert 814 GM95959 Valve Seat Insert 815 GM46683 Sleeve 416 GM100478 Engine Cylinder Head Gasket 117 GM88720 Fitting Plug 118 GM17437 O-ring 119 GM96043 Screw 1820 360165 O-Ring 521 GM46676 Sleeve 4


53TP-6987 3/16

Group 54: Air Intake Turbo

ItemPart

Number Description

Qty.Variation5415

1 GM18851 Clamp 12 GM100479 Hose 13 GM96147 Sensor 14 # Cap Screw, M6 X 12 25 # Screw, M6 X 12 1


TP-6987 3/1654

Group 54: Air Intake Turbo

ItemPart

Number Description

Qty.Variation5422

1 GM18851 Clamp 12 GM100479 Hose 13 GM96147 Sensor 14 # Cap Screw, M6 X 12 25 # Screw, M6 X 12 1


55TP-6987 3/16

Group 57: Water Pump Inlet

ItemPart

Number Description

Qty.Variation5722

1 # Screw, M8 X 65 12 # Screw, M8 X 25 13 GM32792 Housing 14 224172 O-Ring 15 360014 Plug 16 360176 O-Ring 1


TP-6987 3/1656

Group 59: Oil Cooler and Filter

ItemPart

Number Description

Qty.Variation5963

1 GM50684 Screw, M6 x 16 61 GM50082 Screw 62 275503 Cooler, oil 12 360560 Oil Cooler 13 360170 O-Ring 24 360130 Gasket, Oil Cooler Housing 15 GM49890 Housing 16 GM96100 Fitting 17 360178 O-Ring 28 GM88720 Fitting Plug 19 # Screw, M8 X 65 210 GM17437 O-ring 111 360014 Plug 112 360176 O-Ring 113 360015 Plug 114 GM17479 Gasket 115 GM17462 Adapter w/tube 116 GM24536 Screw 117 # Screw, M8 X 100 2


57TP-6987 3/16

Group 59: Oil Cooler and Filter

ItemPart

Number Description

Qty.Variation5962

1 GM100544 Oil Cooler 12 360130 Gasket, Oil Cooler Housing 13 360170 O-Ring 24 GM49890 Housing 15 GM17479 Gasket 16 GM49933 Fitting, adapter 16 GM50685 Adapter fitting 17 # Screw, M8 X 100 28 # Screw, M8 X 65 29 GM24536 Screw 110 360015 Plug 111 360178 O-Ring 112 360014 Plug 113 360176 O-Ring 114 GM88720 Fitting Plug 115 GM17437 O-ring 116 GM17447 Fitting 117 GM32824 Plug 118 360178 O-Ring 119 GM50684 Screw, M6 x 16 619 GM50082 Screw 6


TP-6987 3/1658

Group 61: Exhaust Filter

ItemPart

Number Description

Qty.Variation61AW

1 GM100618 Exhaust Pipe 12 GM100619 Gasket 23 GM100620 Clamp 14 GM100621 Diesel Oxidation Catalyst 1


59TP-6987 3/16

Group 61: Exhaust Filter

ItemPart

Number Description

Qty.Variation61AZ

1 GM100626 Exhaust Pipe 12 GM96089 Clamp 23 GM100627 Diesel Particulate Filter 14 GM96014 Gasket 25 GM100628 Diesel Oxidation Catalyst 1


TP-6987 3/1660

Group 62: Alternator Mounting Hardware

ItemPart

Number Description

Qty.Variation6297

1 GM95944 Spacer 12 # Screw, M8 X 50 13 # Screw, M8 X 60 1


61TP-6987 3/16

Notes

TP-6987 3/1662

Group 65: Turbocharger

63TP-6987 3/16


ItemPart

Number Description

Qty.Variation65Q3

1 GM100480 Adapter Fitting 12 GM21508 O-ring 13 GM17557 O-ring 14 GM100481 Line 15 GM100482 Clamp 16 GM95963 Cap Screw 17 GM100483 Clamp 18 # Washer, 8.400 X 16 X 1.600 mm 19 GM100484 Exhaust Valve 112 GM94257 Clamp, V-Band 113 GM100485 Turbocharger 114 # Screw, M8 X 45 215 GM100486 Line 116 GM100487 Elbow Fitting 117 360165 O-Ring 118 GM100488 Half Clamp 119 GM95664 Screw, M6 X 16 120 GM100489 Adapter Fitting 121 360165 O-Rig 122 360136 Gasket, Turbo Oil Outlet Tube 123 GM100490 Line 124 360062 Clamp 225 GM100491 Hose 126 GM88717 Hose Fitting 127 GM17437 O-ring 128 GM100492 Stud 429 GM100493 Gasket 130 GM30375 Flange Nut, M10 431 GM50659 Clamp 132 # Screw, M6 X 12 133 GM100494 Line 134 GM100495 Nut 135 GM100496 Bracket 136 GM49844 Bushing 237 GM100497 Cap Screw 238 GM100498 Clamp 139 # Screw, M6 X 12 140 GM100453 Tie Band 241 GM100499 Tie Band 142 GM95936 Adapter Fitting 143 360178 O-Ring 1


TP-6987 3/1664


65TP-6987 3/16


ItemPart

Number Description

Qty.Variation65H4

1 GM100545 Gasket 12 GM100546 Turbocharger 13 360136 Gasket, Turbo Oil Outlet Tube 24 GM100487 Elbow Fitting 25 GM100492 Stud 36 GM100547 Bracket 17 GM49908 Block clamp 58 GM95885 Spring Pin 29 GM100548 Turbocharger 110 GM100549 Tube 111 GM88717 Hose Fitting 212 GM17437 O-ring 113 GM100550 Hose 214 360062 Clamp 415 GM100551 Tube 116 GM100552 Gasket 117 GM100553 Air Duct 118 GM100554 Exhaust Valve 119 GM100555 Adapter 220 GM17557 O-ring 121 GM100453 Tie Band 322 GM95922 Elec. Connector Housing 123 GM49844 Bushing 224 GM100556 Bracket 125 GM100557 Tube 126 GM100497 Cap Screw 227 GM100558 Cap Screw 228 # Screw, M8 X 30 329 GM100559 Gasket 130 GM94257 Clamp, V-Band 231 GM93749 Gasket, V-Band Clamp 232 GM100560 Clamp 233 GM49990 Fitting, adapter 134 # Bolt, M12 X 40 135 360165 O-Ring 136 GM100561 Line 137 GM100480 Adapter Fitting 138 GM17557 O-ring 139 GM21508 O-ring 140 GM100562 Line 141 GM49821 Fitting, adapter 142 360555 O-Ring 143 360178 O-Ring 144 GM100563 Adapter Fitting 145 GM17557 O-ring 146 GM100564 Clamp 147 GM100565 Line 148 GM100566 Hose 149 GM88773 Clamp 250 # Screw, M8 X 75 451 GM100567 Adapter 152 GM100568 Line 153 GM50659 Clamp 154 GM50033 Cap screw 255 GM100569 Cap Screw 356 GM100570 Half Clamp 357 GM100571 Half Clamp 358 # Screw, M6 X 25 359 GM95935 Elec. Connector Accessory 160 GM30375 Flange Nut, M10 361 GM21408 Clamp 162 # Screw, M8 X 16 163 GM100572 Cap Screw 264 GM100573 Clip 565 GM95889 O-Ring 166 GM100574 Clamp (not shown) 1


TP-6987 3/1666

Group 67: Sensors

ItemPart

Number Description

Qty.Variation6760

1 GM96084 Sensor 22 GM49838 Wheel 13 GM96087 Coolant Temperature Sensor 14 GM100500 Engine Oil Press. Sensor 15 GM88789 Manifold Air Press. Sensor 26 GM96085 Temperature Sensor 27 GM96086 Temperature Sensor 18 GM100501 Pressure Sensor 19 GM21508 O-ring 110 GM96151 Pressure Sensor 111 GM95998 O-Ring 212 # Screw, M8 X 16 2


67TP-6987 3/16

Group 67: Sensors

ItemPart

Number Description

Qty.Variation67C2

1 GM96084 Sensor 22 GM49838 Wheel 13 GM96087 Coolant Temperature Sensor 14 GM100500 Engine Oil Press. Sensor 15 GM88789 Manifold Air Press. Sensor 26 GM96085 Temperature Sensor 27 GM96086 Temperature Sensor 18 GM100501 Pressure Sensor 19 GM21508 O-ring 110 GM96151 Pressure Sensor 111 GM95998 O-Ring 212 # Screw, M8 X 16 213 GM96085 Temperature Sensor 1


TP-6987 3/1668

Group 70: Exhaust Pipe

ItemPart

Number Description

Qty.Variation7004

1 GM100502 Tube 1


69TP-6987 3/16

Group 71: SCR

ItemPart

Number Description

Qty.Variation7106

1 GM100503 Converter 1


TP-6987 3/1670

Group 84: Wiring Harness

ItemPart

Number Description

Qty.Variation84FU

1 GM100504 Wiring Harness 12 GM95919 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 13 GM95920 Elec. Connector Housing 1

GM95933 Elec. Connector Accessory 14 GM95897 Half Clamp 15 GM95903 Half Clamp 16 GM95915 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 27 GM95918 Elec. Connector Housing 18 GM95919 Elec. Connector Housing 19 GM100505 Elec. Connector Terminal 110 GM95935 Elec. Connector Accessory 511 GM95924 Elec. Connector Housing 112 GM95925 Elec. Connector Housing 113 GM95915 Elec. Connector Housing 1



GM100506 Elec. Connector Accessory 116 GM95926 Elec. Connector Housing 117 GM95911 Elec. Connector Housing 1

GM95891 Elec. Connector Accessory 118 GM100507 Clamp 319 GM95923 Elec. Connector Housing 1

GM100508 Elec. Connector Accessory 120 GM95908 Elec. Connector Housing 121 GM95904 Half Clamp 222 GM95916 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 223 GM100453 Tie Band 5

71TP-6987 3/16


ItemPart

Number Description

Qty.Variation84FU

24 GM95911 Elec. Connector Housing 125 GM95900 Half Clamp 126 GM100509 Elec. Connector Housing 127 GM100510 Elec. Connector Terminal 128 GM96142 Bolt Kit 229 GM95918 Elec. Connector Housing 1

GM95932 Elec. Connector Accessory 130 GM100511 Elec. Connector Accessory 131 GM96097 Elec. Connector Accessory 132 GM100512 Clamp 133 GM100513 Clamp 134 GM95905 Half Clamp 135 GM100514 Clamp 136 GM95899 Half Clamp 337 GM95910 Elec. Connector Housing 1

GM100506 Elec. Connector Accessory 138 GM100515 Clamp 139 GM100516 Elec. Connector Housing 140 GM95917 Elec. Connector Housing 1



GM95891 Elec. Connector Accessory 143 GM100517 Clamp 144 GM95896 Half Clamp 245 GM95901 Half Clamp 146 # Screw, M6 X 12 247 GM100518 Bracket 148 GM75821 Screw, M10 X 45 149 # Screw, M10 X 25 150 GM50033 Cap screw 751 # Screw, M10 X 16 152 # Screw, M10 X 65 253 GM100519 Bracket 154 # Screw, M8 X 45 155 # Screw, M6 X 10 156 GM100520 Stud 157 # Lock Nut, M5 158 GM100521 Spacer 159 GM100522 Engine Controller 160 # Screw, M8 X 30 161 # Screw, M8 X 35 162 GM100523 Stud 163 # Flange Nut, M8 764 GM100524 Stud 165 # Screw, M6 X 12 266 GM80246 Nut 167 # Screw, M8 X 20 168 # Screw, M8 X 16 169 GM100525 Bracket 170 # Bushing, 0.364” X 0.540” X 1-1/4” 171 - Bracket 1

GM100526 Bracket 172 GM96080 Tie Band 473 GM94356 Cover, Connector 274 GM95929 Elec. Connector Housing 1






GM95934 Elec. Connector Accessory 1


TP-6987 3/1672


ItemPart

Number Description

Qty.Variation84FR

1 GM100575 Bracket 12 GM50033 Cap screw 73 # Screw, M6 X 12 24 - Bracket 1

GM100526 Bracket 15 # Screw, M10 X 16 16 # Screw, M10 X 25 17 GM75821 Screw, M10 X 45 18 GM100576 Bracket 19 # Screw, M8 X 16 210 # Bushing, 0.364” X 0.540” X 1-1/4” 111 # Screw, M8 X 45 112 # Flange Nut, M8 613 GM96080 Tie Band 314 GM100522 Engine Controller 115 GM100523 Stud 116 GM100521 Spacer 117 GM100520 Stud 118 # Screw, M8 X 30 119 # Screw, M8 X 35 120 GM100524 Stud 121 GM100518 Bracket 122 # Screw, M6 X 12 223 # Lock Nut, M5 124 GM100519 Bracket 125 # Screw, M10 X 65 226 GM100577 Clip 127 GM100578 Tie Band 128 GM100579 Wiring Harness 129 GM100511 Elec. Connector Accessory 130 GM96097 Elec. Connector Accessory 131 GM96142 Bolt Kit 1

73TP-6987 3/16


ItemPart

Number Description

Qty.Variation84FU

32 GM95908 Elec. Connector Housing 133 GM95915 Elec. Connector Housing 3









GM95933 Elec. Connector Accessory 142 GM100505 Elec. Connector Terminal 143 GM95916 Elec. Connector Housing 2

GM95892 Elec. Connector Accessory 144 GM100510 Elec. Connector Terminal 145 GM95923 Elec. Connector Housing 1


GM95928 Elec. Connector Housing 1GM95934 Elec. Connector Accessory 1

47 GM95926 Elec. Connector Housing 1GM95931 Elec. Connector Housing 1GM95934 Elec. Connector Accessory 1




51 GM95913 Elec. Connector Housing 1GM95891 Elec. Connector Accessory 1

52 GM95917 Elec. Connector Housing 1GM95892 Elec. Connector Accessory 1

53 GM95911 Elec. Connector Housing 154 GM100580 Boot 155 GM94356 Cover, Connector 256 GM95924 Elec. Connector Housing 1


GM95932 Elec. Connector Accessory 158 GM95905 Half Clamp 159 GM95896 Half Clamp 260 GM95904 Half Clamp 261 GM95900 Half Clamp 162 GM100513 Clamp 163 GM100517 Clamp 164 GM95897 Half Clamp 165 GM95901 Half Clamp 166 GM100514 Clamp 167 GM100515 Clamp 168 GM100512 Clamp 169 GM95899 Half Clamp 270 GM100453 Tie Band 771 GM95903 Half Clamp 172 GM100581 Wiring Harness 173 GM95935 Elec. Connector Accessory 574 GM95927 Elec. Connector Housing 1

GM95934 Elec. Connector Accessory 175 GM95913 Elec. Connector Housing 176 GM100509 Elec. Connector Housing 1


TP-6987 3/1674

Group 86: Fan Pulley

ItemPart

Number Description

Qty.Variation8672

1 GM100527 Pulley 12 GM32765 Screw, M10 X 20 4


75TP-6987 3/16

Group 87: Belt Tensioner

ItemPart

Number Description

Qty.Variation8736

1 # Screw, M10 X 25 12 GM100528 Support 13 GM49836 Spacer 14 # Screw, M10 X 90 15 GM96149 Belt Tensioner 16 GM46601 Spring pin 17 # Screw, M8 X 60 2


TP-6987 3/1676

Group 88: Engine Oil Filter

ItemPart

Number Description

Qty.Variation8842

1 GM24535 Plug 22 360557 O-Ring 13 GM24537 Gasket 14 GM24536 Screw 15 GM32809 Filter, oil 16 GM32808 Filter head 17 GM32787 Seal 18 GM32807 Valve 19 # Screw, M8 X 65 PKG 10 5


77TP-6987 3/16

Notes

TP-6987 3/1678

Group 89: Exhaust Gas Recirculation

79TP-6987 3/16


ItemPart

Number Description

Qty.Variation8943

1 GM100605 Gasket 42 GM100594 Tube 13 # Screw, M8 X 25 54 # Screw, M8 X 65 25 GM100592 Exhaust Gas Recycling Valve 16 GM100593 Heat Shield 17 # Screw, M6 X 12 18 GM100590 Tube 19 GM100591 Bracket (not shown) 110 # Screw, M8 X 20 211 GM95997 Stud 312 GM96019 Heat Shield 113 # Screw, M8 X 45 114 GM100587 Venturi 114 GM100606 Venturi 115 GM21494 Bushing 116 GM100584 Gasket 117 GM100607 Air Intake 118 GM100582 Gasket 119 # Screw, M10 X 55 120 # Screw, M10 X 25 621 GM100608 Bracket 122 # Screw, M10 X 90 523 GM95975 Tube 124 GM100609 Heat Exchanger 125 GM100596 Pad 226 GM100595 Clamp 227 GM100600 Gasket 228 GM100610 Manifold 129 GM96070 Cap Screw 430 # Screw, M6 X 12 131 GM50659 Clamp 132 360036 Fitting 333 GM32896 O-ring 134 GM100588 Line 135 GM52792 Washer 236 GM100585 Line 137 GM96136 Adapter Fitting 138 GM21508 O-ring 1


TP-6987 3/1680


81TP-6987 3/16


ItemPart

Number Description

Qty.Variation8938

1 GM100582 Gasket 12 GM100583 Air Intake 13 # Screw, M10 X 25 64 # Screw, M10 X 55 15 # Screw, M10 X 90 16 GM100584 Gasket 17 GM96136 Adapter Fitting 18 GM21508 O-ring 19 GM100585 Line 110 GM52792 Washer 211 # Screw, M8 X 45 112 GM21494 Bushing 113 GM100586 Stud 314 GM100587 Venturi 114 GM100606 Venturi 115 GM96019 Heat Shield 116 # Screw, M8 X 25 517 360036 Fitting 318 GM32896 O-ring 119 GM100588 Line 120 GM50659 Clamp 121 # Screw, M6 X 12 122 GM100589 Gasket 223 GM100590 Tube 124 # Screw, M8 X 20 125 GM100591 Bracket 226 GM100592 Exhaust Gas Recycling Valve 127 # Screw, M6 X 12 128 GM100593 Heat Shield 129 GM100594 Tube 130 # Screw, M8 X 65 231 GM100595 Clamp 232 GM100596 Pad 233 GM70547 Screw, M10 X 100 534 GM100597 Bracket 135 GM95885 Spring Pin 236 GM100598 Manifold 137 GM100599 Heat Exchanger 138 GM96070 Cap Screw 439 GM95975 Tube 140 GM100600 Gasket 441 GM100601 Gasket 4


TP-6987 3/1682

Group 91: DPF Fittings

ItemPart

Number Description

Qty.Variation91BR

1 GM98866 Air Flow Tube, HP 12 GM98867 Air Flow Tube, LP 1


83TP-6987 3/16

Group 98: Lift Strap

ItemPart

Number Description

Qty.Variation9863

1 GM96018 Cap Screw 22 GM100529 Bracket 13 # Screw, M10 X 16 1


TP-6987 3/1684

Group 98: Lift Strap

ItemPart

Number Description

Qty.Variation9866

1 - Strap 12 GM95988 Angle Bracket 13 # Screw, M12 X 50 14 GM96018 Cap Screw 15 GM100529 Bracket 16 # Screw, M10 X 16 1


TP-6962 3/15 Appendix 85

Appendix A Common Hardware Identification

Screw/Bolts/StudsHead Styles

Hex Head or Machine Head

Hex Head or Machine Headwith Washer

Flat Head (FHM)

Round Head (RHM)

Pan Head

Hex Socket Head Cap orAllent Head Cap

Hex Socket Head or AllentHead Shoulder Bolt

Sheet Metal Screw

Stud

Drive Styles

Hex

Hex and Slotted

Phillipsr

Slotted

Hex Socket

NutsNut Styles

Hex Head

Lock or Elastic

Square

Cap or Acorn

Wing

WashersWasher Styles

Plain

Split Lock or Spring

Spring or Wave

External Tooth Lock

Internal Tooth Lock

Internal-External Tooth Lock

Hardness GradesAmerican Standard

Grade 2

Grade 5

Grade 8

Grade 8/9 (Hex SocketHead)

Metric

Number stamped on hard-ware; 5.8 shown 5.8

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions

1/4-20 x 1

Major Thread Diameter In Fractional Inches Or Screw Number Size

Length In Inches (Screws and Bolts)

Threads Per Inch

American Standard (Screws, Bolts, Studs, and Nuts)

Metric (Screws, Bolts, Studs, and Nuts)M8-1.25 x 20

Major Thread Diameter In Millimeters

Length In Millimeters (Screws and Bolts)

Distance Between Threads In Millimeters

9/32 x 5/8 x 1/16Plain Washers

Internal Dimension

Thickness

External Dimension

Lock Washers

Internal Dimension

5/8

TP-6962 3/1586 Appendix

Appendix B Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American StandardPart No. DimensionsHex Head Bolts (Grade 5)

X-465-17 1/4-20 x .38X-465-6 1/4-20 x .50X-465-2 1/4-20 x .62X-465-16 1/4-20 x .75X-465-18 1/4-20 x .88X-465-7 1/4-20 x 1.00X-465-8 1/4-20 x 1.25X-465-9 1/4-20 x 1.50X-465-10 1/4-20 x 1.75X-465-11 1/4-20 x 2.00X-465-12 1/4-20 x 2.25X-465-14 1/4-20 x 2.75X-465-21 1/4-20 x 5.00X-465-25 1/4-28 x .38X-465-20 1/4-28 x 1.00

X-125-33 5/16-18 x .50X-125-23 5/16-18 x .62X-125-3 5/16-18 x .75X-125-31 5/16-18 x .88X-125-5 5/16-18 x 1.00X-125-24 5/16-18 x 1.25X-125-34 5/16-18 x 1.50X-125-25 5/16-18 x 1.75X-125-26 5/16-18 x 2.00230578 5/16-18 x 2.25X-125-29 5/16-18 x 2.50X-125-27 5/16-18 x 2.75X-125-28 5/16-18 x 3.00X-125-22 5/16-18 x 4.50X-125-32 5/16-18 x 5.00X-125-35 5/16-18 x 5.50X-125-36 5/16-18 x 6.00X-125-40 5/16-18 x 6.50

X-125-43 5/16-24 x 1.75X-125-44 5/16-24 x 2.50X-125-30 5/16-24 x .75X-125-39 5/16-24 x 2.00X-125-38 5/16-24 x 2.75

X-6238-2 3/8-16 x .62X-6238-10 3/8-16 x .75X-6238-3 3/8-16 x .88X-6238-11 3/8-16 x 1.00X-6238-4 3/8-16 x 1.25X-6238-5 3/8-16 x 1.50X-6238-1 3/8-16 x 1.75X-6238-6 3/8-16 x 2.00X-6238-17 3/8-16 x 2.25X-6238-7 3/8-16 x 2.50X-6238-8 3/8-16 x 2.75X-6238-9 3/8-16 x 3.00X-6238-19 3/8-16 x 3.25X-6238-12 3/8-16 x 3.50X-6238-20 3/8-16 x 3.75X-6238-13 3/8-16 x 4.50X-6238-18 3/8-16 x 5.50X-6238-25 3/8-16 x 6.50

Part No. DimensionsHex Head Bolts, cont.

X-6238-14 3/8-24 x .75X-6238-16 3/8-24 x 1.25X-6238-21 3/8-24 x 4.00X-6238-22 3/8-24 x 4.50

X-6024-5 7/16-14 x .75X-6024-2 7/16-14 x 1.00X-6024-8 7/16-14 x 1.25X-6024-3 7/16-14 x 1.50X-6024-4 7/16-14 x 2.00X-6024-11 7/16-14 x 2.75X-6024-12 7/16-14 x 6.50

X-129-15 1/2-13 x .75X-129-17 1/2-13 x 1.00X-129-18 1/2-13 x 1.25X-129-19 1/2-13 x 1.50X-129-20 1/2-13 x 1.75X-129-21 1/2-13 x 2.00X-129-22 1/2-13 x 2.25X-129-23 1/2-13 x 2.50X-129-24 1/2-13 x 2.75X-129-25 1/2-13 x 3.00X-129-27 1/2-13 x 3.50X-129-29 1/2-13 x 4.00X-129-30 1/2-13 x 4.50X-463-9 1/2-13 x 5.50X-129-44 1/2-13 x 6.00

X-129-51 1/2-20 x .75X-129-45 1/2-20 x 1.25X-129-52 1/2-20 x 1.50

X-6021-3 5/8-11 x 1.00X-6021-4 5/8-11 x 1.25X-6021-2 5/8-11 x 1.50X-6021-1 5/8-11 x 1.75273049 5/8-11 x 2.00X-6021-5 5/8-11 x 2.25X-6021-6 5/8-11 x 2.50X-6021-7 5/8-11 x 2.75X-6021-12 5/8-11 x 3.75X-6021-11 5/8-11 x 4.50X-6021-10 5/8-11 x 6.00

X-6021-9 5/8-18 x 2.50

X-6239-1 3/4-10 x 1.00X-6239-8 3/4-10 x 1.25X-6239-2 3/4-10 x 1.50X-6239-3 3/4-10 x 2.00X-6239-4 3/4-10 x 2.50X-6239-5 3/4-10 x 3.00X-6239-6 3/4-10 x 3.50

X-792-1 1-8 x 2.25X-792-5 1-8 x 3.00X-792-8 1-8 x 5.00

Part No. Dimensions Type

Hex Nuts

X-6009-1 1-8 Standard

X-6210-3 6-32 WhizX-6210-4 8-32 WhizX-6210-5 10-24 WhizX-6210-1 10-32 Whiz

X-6210-2 1/4-20 SpiralockX-6210-6 1/4-28 SpiralockX-6210-7 5/16-18 SpiralockX-6210-8 5/16-24 SpiralockX-6210-9 3/8-16 SpiralockX-6210-10 3/8-24 SpiralockX-6210-11 7/16-14 SpiralockX-6210-12 1/2-13 SpiralockX-6210-15 7/16-20 SpiralockX-6210-14 1/2-20 Spiralock

X-85-3 5/8-11 StandardX-88-12 3/4-10 StandardX-89-2 1/2-20 Standard

WashersBolt/

Part No. ID OD Thick. Screw

X-25-46 .125 .250 .022 #4X-25-9 .156 .375 .049 #6X-25-48 .188 .438 .049 #8X-25-36 .219 .500 .049 #10X-25-40 .281 .625 .065 1/4X-25-85 .344 .687 .065 5/16X-25-37 .406 .812 .065 3/8X-25-34 .469 .922 .065 7/16X-25-26 .531 1.062 .095 1/2X-25-15 .656 1.312 .095 5/8X-25-29 .812 1.469 .134 3/4X-25-127 1.062 2.000 .134 1

TP-6962 3/15 Appendix 87

MetricHex head bolts are hardness grade 8.8 unless noted.

Part No. DimensionsHex Head Bolts (Partial Thread)M931-05055-60 M5-0.80 x 55M931-06040-60 M6-1.00 x 40M931-06055-60 M6-1.00 x 55M931-06060-60 M6-1.00 x 60M931-06060-SS M6-1.00 x 60M931-06070-60 M6-1.00 x 70M931-06070-SS M6-1.00 x 70M931-06075-60 M6-1.00 x 75M931-06090-60 M6-1.00 x 90M931-06145-60 M6-1.00 x 145M931-06150-60 M6-1.00 x 150

M931-08035-60 M8-1.25 x 35M931-08040-60 M8-1.25 x 40M931-08045-60 M8-1.25 x 45M931-08050-60 M8-1.25 x 50M931-08055-60 M8-1.25 x 55M931-08055-82 M8-1.25 x 55*M931-08060-60 M8-1.25 x 60M931-08070-60 M8-1.25 x 70M931-08070-82 M8-1.25 x 70*M931-08075-60 M8-1.25 x 75M931-08080-60 M8-1.25 x 80M931-08090-60 M8-1.25 x 90M931-08095-60 M8-1.25 x 95M931-08100-60 M8-1.25 x 100M931-08110-60 M8-1.25 x 110M931-08120-60 M8-1.25 x 120M931-08130-60 M8-1.25 x 130M931-08140-60 M8-1.25 x 140M931-08150-60 M8-1.25 x 150M931-08200-60 M8-1.25 x 200

M931-10040-82 M10-1.25 x 40*M931-10040-60 M10-1.50 x 40M931-10045-60 M10-1.50 x 45M931-10050-60 M10-1.50 x 50M931-10050-82 M10-1.25 x 50*M931-10055-60 M10-1.50 x 55M931-10060-60 M10-1.50 x 60M931-10065-60 M10-1.50 x 65M931-10070-60 M10-1.50 x 70M931-10080-60 M10-1.50 x 80M931-10080-82 M10-1.25 x 80*M931-10090-60 M10-1.50 x 90M931-10090-82 M10-1.50 x 90*M931-10100-60 M10-1.50 x 100M931-10110-60 M10-1.50 x 110M931-10120-60 M10-1.50 x 120M931-10130-60 M10-1.50 x 130M931-10140-60 M10-1.50 x 140M931-10180-60 M10-1.50 x 180M931-10235-60 M10-1.50 x 235M931-10260-60 M10-1.50 x 260M960-10330-60 M10-1.25 x 330

M931-12045-60 M12-1.75 x 45M960-12050-60 M12-1.25 x 50M960-12050-82 M12-1.25 x 50*M931-12050-60 M12-1.75 x 50M931-12050-82 M12-1.75 x 50*M931-12055-60 M12-1.75 x 55M931-12060-60 M12-1.75 x 60M931-12060-82 M12-1.75 x 60*M931-12065-60 M12-1.75 x 65M931-12075-60 M12-1.75 x 75M931-12080-60 M12-1.75 x 80M931-12090-60 M12-1.75 x 90M931-12100-60 M12-1.75 x 100M931-12110-60 M12-1.75 x 110

Part No. DimensionsHex Head Bolts (Partial Thread),continuedM960-16090-60 M16-1.50 x 90M931-16090-60 M16-2.00 x 90M931-16100-60 M16-2.00 x 100M931-16100-82 M16-2.00 x 100*M931-16120-60 M16-2.00 x 120M931-16150-60 M16-2.00 x 150

M931-20065-60 M20-2.50 x 65M931-20090-60 M20-2.50 x 90M931-20100-60 M20-2.50 x 100M931-20120-60 M20-2.50 x 120M931-20140-60 M20-2.50 x 140M931-20160-60 M20-2.50 x 160

M931-22090-60 M22-2.50 x 90M931-22120-60 M22-2.50 x 120M931-22160-60 M22-2.50 x 160

M931-24090-60 M24-3.00 x 90M931-24120-60 M24-3.00 x 120M931-24160-60 M24-3.00 x 160M931-24200-60 M24-3.00 x 200

Hex Head Bolts (Full Thread)M933-04006-60 M4-0.70 x 6

M933-05030-60 M5-0.80 x 30M933-05035-60 M5-0.80 x 35M933-05050-60 M5-0.80 x 50

M933-06010-60 M6-1.00 x 10M933-06012-60 M6-1.00 x 12M933-06014-60 M6-1.00 x 14M933-06016-60 M6-1.00 x 16M933-06020-60 M6-1.00 x 20M933-06025-60 M6-1.00 x 25M933-06030-60 M6-1.00 x 30M933-06040-60 M6-1.00 x 40M933-06050-60 M6-1.00 x 50

M933-07025-60 M7-1.00 x 25

M933-08010-60 M8-1.25 x 10M933-08012-60 M8-1.25 x 12M933-08016-60 M8-1.25 x 16M933-08020-60 M8-1.25 x 20M933-08025-60 M8-1.25 x 25M933-08030-60 M8-1.25 x 30M933-08030-82 M8-1.25 x 30*

M933-10012-60 M10-1.50 x 12M961-10020-60 M10-1.25 x 20M933-10020-60 M10-1.50 x 20M933-10025-60 M10-1.50 x 25M961-10025-60 M10-1.25 x 25M933-10025-82 M10-1.50 x 25*M961-10030-60 M10-1.25 x 30M933-10030-60 M10-1.50 x 30M933-10030-82 M10-1.50 x 30*M961-10035-60 M10-1.25 x 35M933-10035-60 M10-1.50 x 35M933-10035-82 M10-1.50 x 35*M961-10040-60 M10-1.25 x 40

Part No. DimensionsHex Head Bolts (Full Thread),continuedM933-12016-60 M12-1.75 x 16M933-12020-60 M12-1.75 x 20M961-12020-60F M12-1.50 x 20M933-12025-60 M12-1.75 x 25M933-12025-82 M12-1.75 x 25*M961-12030-60 M12-1.25 x 30M933-12030-82 M12-1.75 x 30*M961-12030-82F M12-1.50 x 30*M933-12030-60 M12-1.75 x 30M933-12035-60 M12-1.75 x 35M961-12040-82 M12-1.25 x 40*M933-12040-60 M12-1.75 x 40M933-12040-82 M12-1.75 x 40*

M961-14025-60 M14-1.50 x 25M933-14025-60 M14-2.00 x 25M961-14050-82 M14-1.50 x 50*

M961-16025-60 M16-1.50 x 25M933-16025-60 M16-2.00 x 25M961-16030-82 M16-1.50 x 30*M933-16030-82 M16-2.00 x 30*M933-16035-60 M16-2.00 x 35M961-16040-60 M16-1.50 x 40M933-16040-60 M16-2.00 x 40M961-16045-82 M16-1.50 x 45*M933-16045-82 M16-2.00 x 45*M933-16050-60 M16-2.00 x 50M933-16050-82 M16-2.00 x 50*M933-16060-60 M16-2.00 x 60M933-16070-60 M16-2.00 x 70

M933-18035-60 M18-2.50 x 35M933-18050-60 M18-2.50 x 50M933-18060-60 M18-2.50 x 60

M933-20050-60 M20-2.50 x 50M933-20055-60 M20-2.50 x 55

M933-24060-60 M24-3.00 x 60M933-24065-60 M24-3.00 x 65M933-24070-60 M24-3.00 x 70

Pan Head Machine ScrewsM7985A-03010-20 M3-0.50 x 10M7985A-03012-20 M3-0.50 x 12

M7985A-04010-20 M4-0.70 x 10M7985A-04016-20 M4-0.70 x 16M7985A-04020-20 M4-0.70 x 20M7985A-04050-20 M4-0.70 x 50M7985A-04100-20 M4-0.70 x 100

M7985A-05010-20 M5-0.80 x 10M7985A-05012-20 M5-0.80 x 12M7985A-05016-20 M5-0.80 x 16M7985A-05020-20 M5-0.80 x 20M7985A-05025-20 M5-0.80 x 25M7985A-05030-20 M5-0.80 x 30M7985A-05080-20 M5-0.80 x 80M7985A-05100-20 M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine ScrewsM965A-04012-SS M4-0.70 x 12

M965A-05012-SS M5-0.80 x 12M965A-05016-20 M5-0.80 x 16M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6962 3/1588 Appendix

Metric, continued

Part No. Dimensions TypeHex NutsM934-03-50 M3-0.50 Standard

M934-04-50 M4-0.70 StandardM934-04-B M4-0.70 Brass

M934-05-50 M5-0.80 Standard

M934-06-60 M6-1.00 StandardM934-06-64 M6-1.00 Std. (green)M6923-06-80 M6-1.00 SpiralockM982-06-80 M6-1.00 Elastic Stop

M934-08-60 M8-1.25 StandardM6923-08-80 M8-1.25 SpiralockM982-08-80 M8-1.25 Elastic Stop

M934-10-60 M10-1.50 StandardM934-10-60F M10-1.25 StandardM6923-10-80 M10-1.50 SpiralockM6923-10-62 M10-1.50 Spiralock[M982-10-80 M10-1.50 Elastic Stop

M934-12-60 M12-1.75 StandardM934-12-60F M12-1.25 StandardM6923-12-80 M12-1.75 SpiralockM982-12-80 M12-1.75 Elastic Stop

M982-14-60 M14-2.00 Elastic Stop

M6923-16-80 M16-2.00 SpiralockM982-16-80 M16-2.00 Elastic Stop

M934-18-80 M18-2.5 StandardM982-18-60 M18-2.50 Elastic Stop


M934-22-60 M22-2.50 Standard


M934-30-80 M30-3.50 Standard

WashersBolt/

Part No. ID OD Thick. ScrewM125A-03-80 3.2 7.0 0.5 M3M125A-04-80 4.3 9.0 0.8 M4M125A-05-80 5.3 10.0 1.0 M5M125A-06-80 6.4 12.0 1.6 M6M125A-08-80 8.4 16.0 1.6 M8M125A-10-80 10.5 20.0 2.0 M10M125A-12-80 13.0 24.0 2.5 M12M125A-14-80 15.0 28.0 2.5 M14M125A-16-80 17.0 30.0 3.0 M16M125A-18-80 19.0 34.0 3.0 M18M125A-20-80 21.0 37.0 3.0 M20M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

E 2016 by Kohler Co. All rights reserved.

TP-6987 3/16

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