ESBE - Heat & Combustion - Gas Meters - Flow Meters ... SHOE VALVES/… · Catalogue Rotary Control Units ... The ESBE Balancing Valves are designed to control the flow ... ESBE 4-way

Rotary Control UnitsCatalogue

2001

/200

2 G

B

ESBE

The ESBE Rotary Control Units (rotary mixing valves and actuators) are used to control heating and cooling in buildings. We offer a wide range and we have the advantageof being a major supplier to several leading boiler manufacturers in Europe.

Focusing on Control UnitsESBE

2

The ESBE Linear Control Units (regulating valves and actuators) are designed to control heating, cooling and tapwater systems in all kind of buildings. The high technical performance of the valves also enables the use as primary valves in district heating plants.

The ESBE Thermostatic Control Units (thermostatic mixing valves) are designed to control the temperature in applicationssuch as tap water systems, floor-heating and solar energysystems.

The ESBE Balancing Valves are designed to control the flowbalancing in heating and cooling systems. Available designs: Brass or cast iron body, dimensions DN 10–300.

16

3

8-94-6

7

10-11 12-13

14-15 17

22-2320-2118-19

ESBE mixing valves type H and HG

ESBE regulator Series 90K is designed for constant control

of flow temperature within an adjustable range

ESBE 3 MG, 4 MG ESBE 3 G, 3 F ESBE 4 G, 4 F

ESBE actuator Series 90 for ESBE mixing valves DN 15–150

ESBE actuator Series 60 for ESBE mixing valves DN 15–50

ESBE 4-way mixing valvetype T/TM

ESBE mixing valve type BIV

Rotary Control UnitsContents

Select the suitable mixing valve

Select the suitable actuator

4

Select the suitable mixing valve

ESBE 3-way or 4-way mixing valves, sizes DN 15–150, for heating and cooling systems in buildings.

ESBE 3-way mixing valve are usually connected as a mixingvalve, but it may also be used as a changeover valve ordiverting valve. ESBE 4-way mixing valve are used whenhigher return water temperature to the boiler is required.

Valves

Fields of application1) Control of heating in radiation and under floor systems.2) Changeover or diverting valve (only 3-ways).Make sure that the nominal pressure, the differential pressure as well as the leak rate are within acceptable values. This information are stated for each valve.

How to select a rotary mixing valveIf you require high return temperature (mostly solid fuelinstallations) you shall choose a 4-way mixing valve. In allother applications/installations a 3-way valve is prefered.In systems with two heat sources or ackumulatingtanks, theBIV-valve helps to priority the cheapest energy source andkeeps a good separation in the tank.

Selection of mixing valve sizeEach size of mixing valve has a Kv-value (capacity in m3 at apressure drop of 1 bar) stated. It is the Kv-value as well asthe system the valve shall serve that decides which valve tochoose. You find suitable Kv-values in the graph to the right.For a radiation system g t = 20°C usually is choosen andfor under floor heating g t = 5°C.Suitable pressure drop should be in the range 3–10 kPa.As a rule of thumb, the lowest Kv-value is chosen, if thereare two alternative within the pressure drop range.

Material/MediaValves made of castiron may only be used in closed systemswhere the water is not oxygenated. Valves 3 MG and 4 MGare made in DZR brass and are suitable also for potablewater installations.Maximum 50% glycol for freezing protection and oxygenabsorbing compounds are allowed as additives.

© Copyright. All rights reserved.

5

Selection of valve sizes of mixing valves for radiator heating systems. Start with the boiler in KW (ex. 25 KW)move vertically to the chosen g t (ex. 15°C), then move

horizontally to the shaded field (pressure drop of 3-10 kPa)and select the nearest Kv-value (ex. 6.3).

Selection of valve sizesValves

50

20

10

5

2

1

0,5

0,310 20 50 100 200 500 0,2 0,5 1 2 3 5 10 4020

Flow m3/h

Power kW Pressure Drop kPa

100 150906044

28

181286,3

4

2,5


Kv = 400 225280

6

For regulating/mixing valvesThe Kv-value applies to flow

in one direction only.For 4-way valves the actual g P

is twice value shown on chart.

Valves


Kv m3/h

Pressure drop kPa

Flowm3/h l/sec

500200

100

50

20

10

1 5 10 20 50 1002

5

2

1

0,5

0,2

0,1

0,05

0,02

0,01

200

100

50

20

10

5

2

1

0,5

0,2

0,1

0,05

1,6

1,0

400280

150

90

6044

28

18

12

6,3

4,0

2,5

1,2

0,6

Flow chart

225

8

7


ESBE actuators (control motors) is specially developed for operating ESBE mixing valves. This series offers easy

and compact design and a reliable function.

The design is signed, SID, Per Liljeqvist, a designer whoESBE has worked together with since 1990.

Select the suitable actuatorActuators

Select the suitable ActuatorTwo main questions when choosing an actuator are, the type of controller and the size of valve. Below you havesome help to select an suitable ESBE actuator.

M = One auxiliary switch fitted*) Can be fitted also to other rotary valves by using speciallinkage kits specified in our catalogue.**) 92P for 90° rotation and 92P2 for 180° rotation.

Voltage 24V AC Voltage 230V ACESBE valve ESBE valve ESBE valve ESBE valvemax DN 50 max DN 150* max DN 50 max DN 150*

15 sec.

1 min.

2 min.

4 min.

8 min.

20 min.

Adjustable

60–90–

120 sec.

15 sec.

1 min.

2 min.

30-90°C

RunningTime

Type of signal

3-point

0–10V, 2–10V, 0–20 mA, 4–20 mA

On-Off

Constant flow temperature

91 or 91M 94 or 94M

92 or 92M 65 or 65M 95 or 95M

62 or 62M 66 or 66M 95-2 or 95-2M

63 or 63M 93 or 93M 67 or 67M 96 or 96M

69 or 69M

67-20

62P 92P or 92P2**

97

68 or 68M 98

62R

92K 99K

8

10 9 7

31

0

1109 7 3

0

Dimensions, type 4-way

221 4 MG 15–2,5 1/2" BSP female 35 72 33 1.1 0.9222 4 MG 20–4 3/4" BSP female 35 72 33 1.1 0.8223 4 MG 20–6,3 3/4" BSP female 35 72 33 1 0.8223 AG 4 MGA 20–6,3 1" BSP male 35 72 33 1 0.7224 4 MG 25–8 1" BSP female 42 72 33 1 0.9227 4 MG 25–12 1" BSP female 42 88 37 1 1.1228 4 MG 32–18 1 1/4" BSP female 50 88 37 1 1.2

*The last number indicates the Kv-value in m3/h at at pressure drop of 1 bar. See also flow chart on page 6. ** Also available with Kv = 0.6, 1.0, 1.2 och 1.6.

Art. No. Reference* A B C D Let-by in % of flow Weight kg

3- and 4-way mixing valves type MGValves

From

boi

ler

Riser

To boiler

Return line

Example of installations

All the examples of installationscan be reversed. The valve position plate is graduated on both sides andshall at the installation be fittedin the correct position as shownin the instruction for installation.

Mixing Diverting

A B

C D

3-way

Dimensions, type 3-way

121 3 MG 15–2,5** 1/2" BSP female 35 72 33 1.1 0.5 0.7122 3 MG 20–4 3/4" BSP female 35 72 33 1.1 0.5 0.6123 3 MG 20–6,3 3/4" BSP female 35 72 33 1 0.4 0.7123 AG 3 MGA 20–6,3 1" BSP male 82 33 1 0.4 0.7124 3 MG 25–8 1" BSP female 42 72 33 1 0.3 0.7125 3 MG 22–6,3 22 mm 32 102 33 1 0.4 0.8126 3 MG 28–8 28 mm 41 104 33 1 0.3 1.0127 3 MG 25–12 1" BSP female 42 88 37 1 0.3 1.0127 AG 3 MGA 25–12 1 1/4" BSP male 93 33 1 0.3 1.0128 3 MG 32–18 1 1/4" BSP female 50 88 37 1 0.3 1.0128 AG 3 MGA 32–18 1 1/2" BSP male 99 37 1 0.3 1.1

Let-by in % of flow byArt. No. Reference* A B C D mixing diverting Weight kg

4-way


9

3 MG, DN 15–32, DZR, PN 10. Three types of connections;Internal thread, external thread or with compression fittings.

4 MG, DN 15–32, DZR, PN 10. Internal thread.

3- and 4-way mixing valves type MGValves

Valve Characteristic

Valve position

100

90

80

70

60

50

40

30

20

10

00 1 3 5 7 9 10

% hot water

OperationThe ESBE MG is a compact mixing valve made of brass insizes from 15 to 32 mm for use in heating and coolinginstallations. It is designed to provide good control characteristics and reliability in operation.The MG is normally equipped with a knob for manual operation and is also suitable for automatic control. This is a simple operation when using the ESBE actuatorSeries 60.The MG has female threads (ISO 7/1 Rp) 15 to 32 mm andin the 3-way version compression fittings for 22 and 28 O.D.pipes as well as with male threads 20 to 32 mm. The MG is made of a special brass alloy (DZR) suitable for sanitarywater.

Service and maintenanceAll major parts are replaceable. Two O-rings, one of whichcan be replaced without the need for draining down thesystem or dismantling the valve.

MaterialValve body: . . . . . . . . . . . . . . . . . . . . . . . . . . . .BrassSpindle and slide: . . . . . . . . . . . . . . . . . . . . . . .BrassBushing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PESCover plate: . . . . . . . . . . . . . . . . . . . . . . . . . . . .ZinkO-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM

Technical DataMax. static pressure: . . . . . . . . . . . . . . .10 bar (1 MPa)Max. temperature: . . . . . . . . . . . . . . . . . . . . . .130° CMax. differential pressure drop: . . . . . . . . . . . . .100 kPaTorque: . . . . . . . . . . . . . . . . . . . . . . . . . .Max. 3 NmLeak rate: . . . . . . . . . . . . . . . . . . . . . . . . .See page 8Rangeabililty 3 MG (Kv/Kv min.): . . . . . . . . . . . . . .100


10

3-way mixing valves type G and FValves

Example of installationsAll the examples of installations can be reversed. The valve position plate is graduated on both sides andshall at the installation be fitted in the correct position as shown in the instruction for installation. Mixing Diverting

A B C

Type Gwith threaded connections

Type Fwith flanged connections.

DIN 2531 standard (PN 6)

01

3

7 9 10

3-wa

yvo

ise

MAD

E IN

SW

EDEN

AC

B 01

35

7 9 10

MAD

E IN

SW

EDEN

3-wa

ywe

ge 3

-voi

se

A

C

B E

D

Dimensions

101 3 G 20 8 3/4" BSP 52.5 105 66 – – 1.6102 3 G 25 12 1" BSP 54 108 66 – – 1.8103 3 G 32 18 1 1/4" BSP 57.5 115 70 – – 2.2104 3 G 40 28 1 1/2" BSP 60 120 74 – – 2.5105 3 G 50 44 2" BSP 78 156 93 – – 4.4

110S 3 F 20 12 20 mm Flange 70 140 90 4x11,5 65 3.5111S 3 F 25 18 25 mm Flange 75 150 100 4x11,5 75 4.0112S 3 F 32 28 32 mm Flange 80 160 120 4x15 90 5.9113S 3 F 40 44 40 mm Flange 87.5 175 130 4x15 100 6.8114S 3 F 50 60 50 mm Flange 97.5 195 140 4x15 110 9.1115S 3 F 65 90 65 mm Flange 100 200 160 4x15 130 10.0116S 3 F 80 150 80 mm Flange 120 240 190 4x18 150 16.2117S 3 F 100 225 100 mm Flange 132.5 265 210 4x18 170 21.0118S 3 F 125 280 125 mm Flange 150 300 240 8x18 200 27.0119S 3 F 150 400 150 mm Flange 175 350 265 8x18 225 37.0

* Kv-value in m3/h at a pressure drop of 1 bar. Flow chart see page 6.

Art. No. Reference* Kv-value* Connections A B C D E Weight kg


11


Valve characteristic

OperationThe ESBE 3-Way valve is intended for use in heating andcooling systems to control and distribute the medium to thedifferent radiator groups. The required system temperature is obtained by adding a suitable proportion of return water to the boiler flow. The mixing proportions are adjusted manually or, in automatically controlled plants, by means of a actuator. The scale is graduated on both sides and can be turned,allowing a choice of mounting positions. The valve is usuallyconnected as a mixing valve, but it may also be used as adiverting valve, see examples.

Service and maintenanceAll major parts are replaceable. Two O-rings, one of whichcan be replaced without the need for draining down thesystem or dismantling the valve.

Required actuator torqueValve size max.

25 Min. 3 Nm50 Min. 5 Nm80 Min. 10 Nm150 Min. 15 Nm

Operation angle = 90°.

MaterialValve body: . . . . . . . . . . . . . . . . . . .Cast iron SIS 0120Slide: . . . . . . . . . . . . . . . . . . . . . . . . .Brass SIS 5170O-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM

Technical DataMax. static pressure: . . . . . . . . . . . . . . .600 kPa (6 bar)Max. temperature: . . . . . . . . . . . . . . . . . . . . . . .110°CMax. pressure drop Type G: . . . . . . . . . . . . . . . .50 kPaMax. pressure drop Type F: . . . . . . . . . . . . . . . .30 kPaLeakage in % of flow: . . . . . . . . . . . . .Mixing max. 1,5% . . . . . . . . . . . . . . . . . . . . . . . . . .Diverting max. 0,5%Rangeability (Kv/Kv min.): . . . . . . . . . . . . . . . . . . .100

Valve position

100

90

80

70

60

50

40

30

20

10

00 1 3 5 7 9 10

% hot water

3 G, DN 20–50, cast iron, PN 6. Internal thread. 3 F, DN 20–150, cast iron, PN 6. Flange.


From

boi

ler

Riser

To boiler

Return line

12


InstallationAll the examples of installations can be reversed. The valve position plate is graduated on both sides and shall at the installation be fitted in the correct position as shown in the instruction for installation.

A

Dimensions

201 4 G 20 8 3/4" BSP 52,5 105 66 – – 1.7202 4 G 25 12 1" BSP 54 108 66 – – 2.0203 4 G 32 18 1 1/4" BSP 57,5 115 70 – – 2.4204 4 G 40 28 1 1/2" BSP 60 120 74 – – 3.0205 4 G 50 44 2" BSP 78 156 93 – – 5.0

210 4 F 32 28 32 mm Flange 80 160 120 4x15 90 7.0211 4 F 40 44 40 mm Flange 87,5 175 130 4x15 100 8.2212 4 F 50 60 50 mm Flange 97,5 195 140 4x15 110 11.0213 4 F 65 90 65 mm Flange 100 200 160 4x15 130 12.2214 4 F 80 150 80 mm Flange 120 240 190 4x18 150 20.0215 4 F 100 225 100 mm Flange 132,5 265 210 4x18 170 25.0216 4 F 125 280 125 mm Flange 150 300 240 8x18 200 35.0217 4 F 150 400 150 mm Flange 175 350 265 8x18 225 45.0

* Kv-value in m3/h at a pressure drop of 1 bar. Flow chart, see page 6.

Art. No. Reference* Kv-value* Connections A B C D E Weight kg

Typ Gwith threaded connections

Typ Fwith flanged connections

DIN 2531 standard (PN 6)

50

1 3 7 9 10

A

CB

E

D4-way voise

MADE IN SWEDEN

01 3 7 9 10

A

CB


13

4 G, DN 20–50, cast iron, PN 6. Internal thread. 4 F, DN 32–150, cast iron, PN 6. Flange.


OperationThe ESBE 4-way valve has a double mixing function, i.e. partof the hot water supplied by the boiler is added to the returnwater. This results in a higher return water temperature thancan be achieved with a normal 3-way mixing valve, reducingthe risk for corrosion and assuring a longer life of the boiler.The required flow water temperature is obtained by mixing boiler hot water with a suitable proportion of the returnwater. The mixing proportions are adjusted manually or, automatically controlled plants, by means of a actuator.The scale is graduated on both sides allowing a choice ofmounting positions.

Service and maintenanceAll major parts are replaceable. Two O-rings, one of which can be replaced without the need for draining downthe system or dismantling the valve.

Required motor torqueValve size max.

25 Min. 3 Nm50 Min. 5 Nm80 Min. 10 Nm150 Min. 15 Nm

Operation angle = 90°.

MaterialValve body: . . . . . . . . . . . . . . . . . . .Cast iron SIS 0120Slide: . . . . . . . . . . . . . . . . . . . . . . . . .Brass SIS 5170O-rings: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .EPDM

Technical DataMax. static pressure: . . . . . . . . . . . . . . .600 kPa (6 bar)Max. temperature: . . . . . . . . . . . . . . . . . . . . . .110° CMax. pressure drop Type G: . . . . . . . . . . . . . . . .50 kPaMax. pressure drop Type F: . . . . . . . . . . . . . . . .30 kPaLeakage uf % of flow: . . . . . . . . . . . . . . . . .max. 1,5%

Valve position

100

90

80

70

60

50

40

30

20

10

00 1 3 5 7 9 10

% hot water



9

01

3

7 10

C118

D E

Type TM

Flange type TM

56 40 20

30

659

14

4-way mixing valves type T and TMValves

Dimensions

340 TM 20 5.5 G 3/4 – 105 75 64 – – 0.90340 M TM 20 5.5 22 mm – 105 75 64 – – 0.95341 T 20 8 3/4" female BSP 42 115 86 80 20 35 2.7342 T 25 10 1" female BSP 50 115 86 80 25 35 2.7343 T 32 14 1 1/4" female BSP 65 125 82 80 32 42 3.0


Art. No. Reference Kv-value* A B C D E F G Weight kg

Flange type T

94 72

F

G

10072

12

A B

C

Type T

D E

4-way voise

MADE IN SWEDEN

01 3 7 9 10

Type T


15

ESBE 4-way valves type T/TM are specially designed for factory fitting to boilers.

4 TM, DN 20, DZR, PN 10. External thread or with compression fittings. 4 T, DN 20–32, cast iron, PN 6. Internal thread.

4-way mixing valves type T and TMValves

ApplicationThe T/TM valves have the two ports for the boiler side in asingle flange. The riser and return from the radiator systemhave female threads connections for the T-Type and male threadsor compression fittings for the TM version. Suitable flanges forwelding to the boiler are also available.The T/TM valves have a double mixing function, i.e. a proportion of the hot water supplied from the boiler is mixedwith the return water. This results in a higher return water temperature reducing the risk of corrosion and assuring a longer life for the boiler. They are designed to provide goodcontrol characteristics and reliability in operation. For automatic control ESBE actuator Series 60 is recommended.

Service and maintenanceAll vital parts are easy to replace. Two O-rings, one of which can be replaced without the need for draining down thesystem or dismantling the valve.

Typical installationA = riser B = returnC = hot water from the boiler D = return to boiler

The scale plate is printed on both sides allowing invertedinstallation.

Material Type T Type TMBody . . . . . . . . . . .Cast iron . . . . . .BrassSlide . . . . . . . . . . .Brass . . . . . . . .BrassInner part . . . . . . . .Noryl+zink . . . . .PES+zink

Technical DataMax. static pressure: . . . . Type T: 6 bar, Type TM: 10 barMax. working temperature: . . . . . . . . . . . . . . . . .110°COperation angle: . . . . . . . . . . . . . . . . . . . . . . . . .90°Torque: . . . . . . . . . . . . . . . . . . . . . . .3 Nm (Type TM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Nm (Type T)

Let-by: . . . . . . . . . . . . . . . . . . . .Max. 1,5% of Kv-value

valve position

100

90

80

70

60

50

40

30

20

10

00 1 3 5 7 9 10

% hot water


A B

D D

0 10

0

10

Type T Type TM

A B

C C


16

Mixing valves type H and HGValves

Dimensions

239 3HG25–125 25 3-way 125 110 10 2.0242 3HG25–125 25 3-way with by-pass 125 110 10 2.2231 4HG25–90 25 4-way 90 110 8 1.5232 4HG25–125 25 4-way 125 110 6,3 1.8240 4HG25–125 25 4-way 125 110 10 2.0241 4HG25–125 25 4-way with by-pass 125 110 10 2.2

244 H20 3/4" BSP 20 4-way 160 100 10 3.0245 H25 1" BSP 25 4-way 160 100 12 3.0245-3 H25 1" BSP 25 3-way 160 100 13 3.0249-3 H32 1 1/4" BSP 32 3-way 160 140 22 5.3250-3 H40 1 1/2" BSP 40 3-way 160 140 30 5.6249-4 H32 1 1/4" BSP 32 4-way 160 140 22 5.6250-4 H40 1 1/2" BSP 40 4-way 160 140 30 6.3248 H50 2" BSP 50 4-way 200 140 35 6.8


Art. No. Reference Dimension Function A B Kv* Weight kg

ESBE mixing valves type H/HG are for installations where space is limited. Type HG are designed for 3- or

4-way operation with optional integral bypass.

3HG/4 HG, DN 25, cast iron, PN 10. Union connections. 4 H, DN 20–50, cast iron, PN 10. Internal thread.

OperationESBE Mixing Valve type H/HG have connections in an H configuration. The upward connections are for radiator circuits and the downward connections are for boiler connection. The H series valves are equipped with femalescrew connections and the HG series have union connections.The integrated bypass has an adjustable flow with a maximum 50% total capacity of the valve (especially suitablefor under floor heating installations).

Service and maintenanceAll major parts are replaceable. Two O-rings, one of which can be replaced without the need for draining downthe system or dismantling the valve.

Material H DN 20–25/HGValve body: . . . . . . . . . . . . . . . . . . . . . . . . . .Cast ironSlide: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BrassCover plate: . . . . . . . . . . .HG = PES/zink, H = Noryl/zinkSpindle: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brass

Material H DN 32–50Valve body: . . . . . . . . . . . . . . . . . . . . . . . . . .Cast ironSlide: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BrassCover plate: . . . . . . . . . . . . . . . . . . . . . . . . . .Cast ironSpindle: . . . . . . . . . . . . . . . . . . . . . . . . .Stainless steel

Technical DataMax. static pressure: . . . . . . . . . . . . . . . . . . . . .10 barMax. temperature: . . . . . . . . . . . . . . . . . . . . . . .110°CMax. differential pressure drop: . . . . . . . . . . . . . .50 kPaTorque: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 NmLeakage: . . . . . . . . . . . . . . .H max. 1,5%, HG max. 1%

9

01

3

7 10

Type HG4-way voise

MADE IN SWEDEN

0

1 3 7 9 10

AA

B

1 1/2"

BType H


17

ESBE mixing valves type BIV are intended for heatingsystems with two alternative sources.

BIV, DN 20, DZR, PN 10. With compression fittings.BIV DN 25–40, cast iron, PN 10. Internal thread.

4-way mixing valve type BIVValves

Technical DataMax. static pressure: . . . . . . . . . . . . . . . . . . . . .10 barMax. temperature: . . . . . . . . . . . . . . . . . . . . . . .110°COperation angle: . . . . . . . . . . . . . . . . . . . . . . . . . .90°Torque: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 NMLeakage: . . . . . . . . . . . . . . . . . . . . . . .Max. 1% of flowMax. differential pressure drop: 30 kPa (BIV 22 = 50 kPa)

Dimensions

174** BIV 22 22 mm 112 56 56 7 4 1.0171 BIV 25 1" BSP 105 53 62 30 12 2.0172 BIV 40 1 1/2" BSP 156 78 78 40 28 4.0

*Kv-value in m3/h at a pressure drop of 1 bar. Flow chart, see page 6.** Brass version, compression fittings.

Art. No. Reference Dimension A B C D Kv* Weight kg

A A

RiserRiser

Return

Storage cylinder withtwo outlets

Two storage cylinders

VVB

B B1 1

2 2

R RRad. Rad.

109

7

5 3 1

A

2

D

C

B

R 1

Return

OperationESBE 4-Way valves Type BIV are intended for heating systemswith two alternative heat sources. The valve should be set togive priority to the most economic heat source. The valve may be controlled manually or by a compensated temperatureregulator.

FunctionThe BIV valve has two inlets to which the heat sources can beconnected either in parallel or in series. The primary, i.e. thelow cost heat source should be connected to port 1 and thesecondary to port 2. When no heat is needed, both ports 1 and2 are closed. When heat is needed, the supply from port 1 isused as long as the required temperature can be maintained.When this is no longer the case the valve provides initially amixed flow from ports 1 and 2. Finally port 2 is fully open andport 1 closed. (The function is like a 3-way valve but with twoinlets instead of one.)The BIV valve may also be used on water storage cylinderswhere two outlets from the tank are required. One outlet at thetop of the tank and one half way down the tank serve the valveand the return line from the heating system is connected to thebottom of the cylinder. With this arrangement the warmer waterfrom the top of the cylinder will be used in conjunction with thecooler water drawn from the mid position.


Actuator 62PActuator with auxiliary switchThe motors fitted with an auxiliary switch aresupplied with a five-core cable. To set the switch position, remove the motorcover and turn the white cam sleeve to thedesired position.

Actuator with built-in relayThe direction of rotation is changed by acontact located under the cover.

Actuator 62–67, 69

Wiring The motor should be preceded by a multi-pole contact breaker in the fixed installation.

M

2 31Blue Brown Black Blue Brown Black

2 31 4 5

M 3

2

N

L

N

Black

BlueBrown

Two wires signalL1 1N 2M BLUEY BROWN

One wire signalL1 1

2M BLUEY BROWN

M M

18

Series 60Actuator

Series 60

62 No 24,50 Hz 2 min. 5 3-point SPDT62M Yes 24,50 Hz 2 min. 5 3-point SPDT62P No 24,50 Hz 60, 90 5 0–10 V, 2–10 V, 0–20 mA

or 24 VDC or 120 sec or 4–20 mA62R No 24,50 Hz 2 min. 5 2-point* SPDT 63 No 24,50 Hz 4 min. 5 3-point SPDT63M Yes 24,50 Hz 4 min. 5 3-point SPDT65 No 230,50 Hz 1 min. 5 3-point SPDT65M Yes 230,50 Hz 1 min. 5 3-point SPDT66 No 230,50 Hz 2 min. 5 3-point SPDT66M Yes 230,50 Hz 2 min. 5 3-point SPDT67 No 230,50 Hz 4 min. 5 3-point SPDT67M Yes 230,50 Hz 4 min. 5 3-point SPDT67-20 No 230,50 Hz 20 min. 5 3-point SPDT68 No 230,50 Hz 1 min. 5 2-point* SPDT68M Yes 230,50 Hz 1 min. 5 2-point* SPDT69 No 230,50 Hz 8 min. 5 3-point SPDT69M Yes 230,50 Hz 8 min. 5 3-point SPDT

* Built-in relay.

Auxiliary TimingArt. No. switch Supply voltage 90° Torque Nm Operations

3711 20

82

4244

65


19

ESBE actuator serie 60 for operating ESBE mixing valves DN 15–50. This serie has fixed limit switches for an

operating range of 90° and can easily be manually operated.

Series 60Actuator

ApplicationThe ESBE series 60 is a compact actuator designed for operating mixing valves up to 2".The motor is reversible with fixed limit switches for an operating range of 90°.The valve can be manually operated by the knob on the frontof the actuator.The series 60 is available for 24 or 230 VAC. It is supplied with a 1,5 m connection cable attached.An auxiliary switch is available fitted to the actuator (except the 62P version) and can be set in any position.Motor 62P is step motor driven, with power supply of 24 V(AC), 50-60 Hz or 24 V(DC).Signal operation: 0–10 V, 2–10 V, 0–20 mA, 4–20 mA.Running time: 60 sec, 90 sec or 120 sec.Actuators are factory set at 0–10 V and 60 sec. Adjustments are made by removal of front cover.

Technical DataAmbient temperature range: . . . . . . . . . . . . .max. +55°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min. - 15°C

Supply voltage: . . . . . . . . . . . . . . . . .1,5 VA (62P 5 VA)Protection type: . . . . . . . . . . . . . . . . . . . . . . . . . IP 41Protection class: . . . . . . . . . . . . . . . . . . . . . . . . . . . IIWeight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.4 kg

Linkage kitsNo linkage kits are required for the fitting to ESBE valves.


Actuator 92P/92P2Actuator with built-in relayThe direction of rotation is changedby a contact located under the cover.

Actuator 91–96

M

L1

L1N

L

N

M L1

L1

N

L

N

Actuator with auxiliary switchThe motors can be supplied with one ortwo auxiliary switches. The wiring shouldbe connected as shown in Fig. below. To set the switch position, remove themotor cover and turn the cam sleeve tothe desired position.

Wiring The motor should be preceded by a multi-pole contact breaker in the fixed installation.

Acutator Series 90 with ESBE 3- and 4-way mixing valves

20

Series 90Actuator

Series 90

91 No 24 15 sec. 5 3-Point 91M Yes 24 15 sec. 5 3-Point92 No 24 1 min. 15 3-Point92M Yes 24 1 min. 15 3-Point92P No 24 VAC/VDC 60/90/120 sec. 90° 15 0–10 V, 2–10 V,

0–20 mA, 4–20 mA92P2 No 24 VAC/VDC 20/180/240 sec. 180° 15 0–10 V, 2–10 V,

0–20 mA, 4–20 mA93 No 24 5 min. 15 3-Point93M Yes 24 5 min. 15 3-Point94 No 230 15 sec. 5 3-Point94M Yes 230 15 sec. 5 3-Point95 No 230 1 min. 15 3-Point95M Yes 230 1 min. 15 3-Point95-2 No 230 2 min. 15 3-Point95-2M Yes 230 2 min. 15 3-Point96 No 230 5 min. 15 3-Point96M Yes 230 5 min. 15 3-Point97 No 230 15 sec. 5 2-Point*98 No 230 1 min. 15 2-Point*

* Built-in relay.

Auxiliary TimingArt. No. switch Voltage Volts AC 90° Torque Nm Operations

M

L1 L1N 1 2 3

Auxiliary switch 1 2 3 Regulator

Actuator

Sign

al

L N

AC/D

C 24

V


21

ESBE actuator serie 90 for operating ESBE mixing valves DN 15–150. This serie is provided with adjustable

cam discs for obtain an operating angle 30°–180° whichmake the serie very flexible.

Series 90Actuator

ApplicationThe ESBE Series 90 actuator is a compact actuator for operating valves. The actuator is reversible and is providedwith limit switches which are actuated by cam discs. By adjusting the cam discs an operating angle from 30° to180°can be obtained.The ESBE Series 90 is available for 24 VAC, 50/60 Hz, or230V, 50 Hz with different speeds as shown in the table.The actuator is also available in a version (92P) for any offour different modulating signals:0..10 VDC, 2..12 VDC, 0..20 mA and 4..20 mA.An actuator 97 or 98 with built-in relay should be selectedwhen the actuator is to be controlled by a SPST thermostat.

Technical DataOperating temperature: . . . . . . . . . . . . . . . .max. +55°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min. - 15°C

Power consumption: . . . . . . . . . . .3 VA (92P/92P2 5 VA)Protection type: . . . . . . . . . . . . . . . . . . . . . . . . .IP 54Protection class: . . . . . . . . . . . . . . . . . . . . . . . . . . . .IITorque: . . . . . . . . . . . . . . . . . . . . . . . . . . . .See tableWeight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.8 kg

Linkage kitsNo linkage kits are required for the fitting to ESBE valves.Adaptor kits for other valves are available as follows:900A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TA-VTR900B . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Viessman900C . . . . . . . . . . . . . . . . . . . . . . . . .Centra ZR, DRZ900D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WITA900 . . . . . . . . . . . . . . . . . . . . .Sauter MH32…MH42…


Regulator Serie 90 with ESBE 3- and 4-way mixing valves

22

Series 90KRegulator

Series 90K

92K 24 15 Termistor99K 230 15 Termistor

Art. No. Voltage Volts AC Torque Nm Operations

Connecting example Wiring diagramThe motor should be preceded by a multi-polecontact breaker in the fixed installation.

L1 N 2 3Sensor

Vent

Secondary flow

HWS Control

Sensor

Sensor

2

99K 230 V92K 24 V


23

ESBE regulator serie 90K is designed for constant control offlow temperature within an adjustable range of 30–90°C.

This serie is intended to be used with the ESBE 3-way mixing valve DN 15–150.

Series 90KRegulator

ApplicationThe ESBE 90K is an actuator for use with three port mixingor diverting valves with an integrated temperature regulatorbuilt into the actuator body. The unit is designed for constant control of flow temperature within an adjustablerange of 30°C to 90°C and is intended to be used with theESBE three way mixing valve.It is recommended that the sensor should be installed atleast 1 metre downstream from the three way mixing valve.The sensor must be carefully insulated to counteract theeffects of ambient temperature.The 90K motor is available in two versions:· Type 92K 24 Volt AC.· Type 99K 230 Volt AC.

SettingsThe ESBE 90K regulator is fitted with two adjustment knobs:Right hand knob: for temperature setting, temperature range 30°C to 90°C.Left hand knob: for selection of dwell time for control signal, from 1 to 70seconds (normally 30 seconds dwell time is suitable).

Technical DataOperating temperature: . . . . . . . . . . . . . . . .max. +55°C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min. - 15°C

Power consumption: . . . . . . . . . . . . . . . . . . . . . . .4 VAProtection type: . . . . . . . . . . . . . . . . . . . . . . . . .IP 54Protection class: . . . . . . . . . . . . . . . . . . . . . . . . . . . .IITorque: . . . . . . . . . . . . . . . . . . . . . . . . . . . .See tableWeight: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.8 kg

MountingThe ESBE 90K integrated control motor comes completewith:

· Sensor with 1,5 metres of cable. · An adaptor kit for fitting onto anESBE three way rotary mixing valve.


We manufacture, develope and market valves and actuators for controlling hydronic systems for

central heating and domestic boiler applications.We concentrate on few product segments to create more

power, gain more time and achieve higher degree of skill. It is our ambition to provide the best possible

economic advantage and also to be energy efficient.

In our opinion there is no need for a product to be ugly,clumsy and hard to use only because it is hidden. On the contrary, for us design is the focus of attention. We are trying to design the products to be both aesthetically pleasing and easily used.

ESBEHeadofficeESBE AB, Bruksgatan, SE-330 21 RefteleSwedenTel: +46 371 232 30Fax: +46 371 204 00Email: [email protected]

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The ESBE Company

Thermostatic Control UnitsProducts of the group:

Thermostatic mixing valves Series 30,Thermic valves other

Rotary Control UnitsProducts of the group:

Valves 3- and 4-ways.Actuators Series 60 and 90

Linear Control UnitsProducts of the group:

Regulating valves 2- and 3-ways,Actuators Series 200 and 210

The ESBE range of Catalogues and Quick GuidesTo get a brochure or other documentation, please get in touch with your dealer, with ESBE or visit www.esbe.se

CatalogueQuick Guide CatalogueQuick Guide CatalogueQuick Guide

Documents

ESBE - Heat & Combustion - Gas Meters - Flow Meters ... SHOE VALVES/… · Catalogue Rotary Control Units ... The ESBE Balancing Valves are designed to control the flow ... ESBE 4-way