Eternit ploče

1 I SINGLE LAYER ON METAL SUB-FRAME

DESIGN AND INSTALLATION MANUAL

Medium size modulesSingle layer on metal sub-frame

10.2011

M

m m m

600

mm

900

mm

1200

mm


Content Conversion

mm Inches

30 1-3/16

35 1-3/8

40 1-9/16

50 1-31/32

60 2-6/16

70 2-3/4

80 3-5/32

100 3-15/16

120 4-23/32

150 5-29/32

200 7-7/8

220 8-21/32

240 9-7/16

260 10-1/4

280 11-1/16

300 11-13/16

320 12-19/32

350 13-25/32

360 14-11/64

370 14-9/16

380 14-31/32

400 15-3/4

420 16-17/32

430 16-15/16

455 17-29/32

460 18-7/64

480 18-29/32

490 19-9/32

mm Inches

500 19-11/16

510 20-3/32

530 20-7/8

550 21-21/32

570 22-7/16

590 23-7/32

600 23-5/8

620 24-13/32

650 25-19/32

700 27-9/16

720 28-11/32

722 28-13/32

725 28-17/32

900 35-7/16

920 36-7/32

1200 47-1/4

1220 48-1/32

2500 98-13/32

3000 118-1/8

3040 119-11/16

3048 120

m yards

16 17,50

20 21.87

M

The rear ventilated faade systemRain screen cladding 3

General information Engineering responsability, 4 wind loading, characteristics, product garantee Technical data, sub-framing, 5 terminology, wind load zones

Programme I Sizes CLINAR 6 mm Type M 6 CLINAR CLIP 6 mm Type M 6 EKOSAL 6 mm Type M 6

Programme I Accessories 7 Fasteners, accessories, metalprofiles

Fastening 8 Module type M, vertical support profiles

Designing I Medium size types CLINAR 6 mm 9 EKOSAL 9 CLINAR CLIP 6 mm 10 Details 13 Corners, window, termination top and bottom

Quantity of material required 18

Installation 19 Procedure, setting out of module lines, overlap, fastening details, minimum width of end modules, windowsurroundprofiles, horizontal + vertical cuts, removal of clip, anchor points to scaffolding

Installation process Example EKOSAL 23

Storage, tools, cleaning 26 On site storage, cutting on site, masking tape, cleaning of new claddings, commonly used tools

Conversion 27

Dos and donts Back Generalities, design, storage, fabrication, handling, cleaning


Main advantagesn Long time proven supe-rior products qualityn Most advanced know how and system competencen 10 year guarantee, very long life expectancyn Unique textures and surface aspectsn Almost maintenance freen No efflorescence

The rear ventilated faade system I Rain screen cladding

Advantages n The most reliable system from the viewpoint of building physics with highenergyefficiency.n System specially designed and tested for rain screen cladding appli-cation. n Rear ventilation system reduces humidity. n Air circulation optimizes the efficiencyofinsulation.n Suitable for new buildings and re-furbishment of every type and size.n Increased life expectancy of building substance.n Improvedsoundproofing.n Nearly no maintenance.n Never any plaster, paint and seal-ant problem.n Building tolerances can be readily accommodated.

No thermal bridges

Heat of rooms is kept in wall structure

Condensation is carried away

In summer, part of the heat is evacuated by circulating air

Moisture evacuated by thermal action

Small and medium size modules are fabricated at the factory, ready to be installed on to the specified sub-frame.

All modules and systems are spe-cially designed for the rain screen principle associated with the perma-nent ventilation. Themodulesdeflectmostoftherain and the ventilated cavity carries away any moisture. The effectiveness of the system depends on a clear minimum cavity of 25 mm (depending on height of building) and on ventilation open-ings provided at the base and top of the cladding area, windows, etc. The long-time proven superior qua-lity of the ventilated faade systems rests on the Swiss most advanced faade know-how and system competence for cement composite modules.

M


General information

Engineering responsibility for each projectAllfiguresandvaluescontainedherein are indicative only.For each project, the local engineer / contractor bears sole responsibility forallfinalengineeringdetailsinclu-dingdimensionsandspecificationsto sub framing members and all pertaining fasteners.

Wind loading The claddings can be exposed to a design wind load of 1.5 kN/m2 (verti-cal supports at 300 mm ctrs.) and to 1.3 kN/m2 (vertical supports at 450 mm ctrs.).For further information and details contact manufacturer.Design load: effective load x 1.5

Seismic loadsLocal standards / regulations to be considered.

Rear ventilationThermal insulationWind proofing/loadingRequirements and execution in ac-cordance with European standards (EN) and Eurocode (EC) or other ap-plicable local standards and codes.

External wall design Architect / consultant / contractor are to assume responsibility for the correct design and execution of the external wall and its cladding - inclu-ding all thermal, water, vapour and wind insulation layers all in accor-dance with good building practice.

Sub-framingModules have been designed for installation on various sub framing systems.Refertospecificdesign+installation manual (DIM) for each sub frame system.Architect, consultant, contractor to choose appropriate system in accordance with local building stan-dards / regulations.

One plane surfaceAllfacesofmodulesupportprofilesto be in one and the same plane. Profilestobeadjusted/shimmedas required. Shims must always be underneathprofile,shimmaynotbelocatedbetweenmoduleandprofile.

InstallationAs described herein the cladding material is fastened by rivets onto verticalpanelsupportprofilesprovi-ding thus a so called rear ventilated facade. Use rivets supplied by manufacturer. For structural values refer to rivet data sheet.

Stretch / contract strip height dimensionsTo make up for tolerances and inac-curacies of the building dimensions, the exposed strip heights may be stretched / contracted as shown herein.

Vertical module support profilesProfilestobemadeoutofalumini-um, minimum thickness 2 mm.Distancesbetweenverticalprofilesas per drawings in this manual.EKOSAL can be installed on steel sub-framing minimum thickness 1.5 mm.For other formats, development for steel sub-framing in progress.

Module support profilesAvoid strain / stress between mo-duleandsupportprofile.Materialthickness of metal parts in between suchasventprofilestobemax.0.8mm thick.

Execution detailsDetail drawings with module dimen-sions, overlap, ventilation openings at top, bottom and windows, building corners, etc. shall be submitted for checking prior to ordering material.

Project specific orderingThe characteristics of the raw ma-terials determine properties and appearance of the modules. Subtle visual differences may occur bet-ween production batches. Individual facades must be made from identi-cal production batches.

CharacteristicsThe small and medium size cement composite modules are manufactu-red ready for installation.

Product guaranteeModules are covered by a 10 year functional guarantee, provided the project was coached by the local distributor or the manufacturer and installed by trained contractor.

RemarksThis Design + Installation Manual contains basic details and informa-tion regarding planning and execu-tion.

Further information such as generalsalesconditionscolorrangeavailabilitypricingetc.to be obtained from local distributor.

ValidityAt the date of project execution the latest edition of the design + installa-tion manual is valid as available on web site: www.swisspearl.com.

Material compatibility Raw aluminium is not compatible with cement composite material. Thus visible aluminium parts should be anodised or powder coated. Ce-ment composite material e. g. drill dust together with humidity may lead to permanent stains.

SealantWhere the use of sealant is unavoi-dable, material compatibility should beverifiedfirst.Bestsuitablewouldbe hybrid polymer, polyurethane or acrylic sealant.

M


General information

Joint line positionsVertical joint lines are to correlate with window jamb lines. The same applies for window sill and head lines.

Technical data cement composite material n Density 1.8 g / cm3n Weight (6 mm thickness) 11 kg / m2n Thermal expansion coeff 0.01 mm / m / Kn Max. shrinkage (10 yr.) 1.8 mm / mn Elastic modulus 15'000 MPan Flexural strength 24 MPan Firerating A2-s1,d0,noninflammable EN 13501-1, non combustiblen CE rating A5 according to EN 12467n UV resistance DE 0.5 2.0 depending on productn Frost resistance to EN 124678

Wind load zonesAs per scheme there are two wind load zones: The normal wind load area for the most part of cladding and the fringe wind load area at the top and the corners of the building. The applicable wind load values for each project must be determined by the engineer and recorded in writing for future reference.

Wind load fringe area = according to local standards

Normale area

Fringe area

1

2

1 1 11 1

2 2

2

2

1 Exterior wall 2 Ventilation cavity 3 Vertical support profile 2 mm 4 Bracket 5 Thermal insulation 6 Anchorage 8 Support wall

Sub-framing, terminology

6

7

51

2

4

8

3

Wind load

M


CLINAR CLIP module 6 mm

96 200.8 200.8 200.8 200.8 200.8 96

1196

456

596

96 200.8 200.8 200.8 200.8 200.8 96

1196

96 200.8 200.8 200.8 200.8 200.8 96

1196

356

1196

76

1196

76

1196

76

CLINAR module with continual vertical joints, 6 mm

CLINAR 6 mm Type M900 300 mm

CLINAR 6 mm Type M900200 mm

CLINAR CLIP 6 mm Type M 1200600 mm

CLINAR CLIP 6 mm Type M1200460 mm

CLINAR CLIP 6 mm Type M1200360 mm

Starter strip

Starter strip

Starter strip

296

896

896

196

896116

56

896

596

296

196

596

56

596

596116

Starter strip

Starter strip

96 200.8 200.8 200.8 200.8 200.8 96

1196

456

596

96 200.8 200.8 200.8 200.8 200.8 96

1196

96 200.8 200.8 200.8 200.8 200.8 96

1196

356

1196

76

1196

76

1196

76

96 200.8 200.8 200.8 200.8 200.8 96

1196

456

596

96 200.8 200.8 200.8 200.8 200.8 96

1196

96 200.8 200.8 200.8 200.8 200.8 96

1196

356

1196

76

1196

76

1196

76

-

296

896

896

196

896116

56

896

596

296

196

596

56

596

596116

ProgrammeType M = Metal sub-frame (elongated holes)

EKOSAL 6 mm pre-drilledType M 1200600 mm

EKOSAL module 6 mm

1196

1196

596

596

40 372 372 372 40

9.5

1196

65

40 372 372 372 40

3.575

1196

1196

596

596

40 372 372 372 40

5.5

1196

65

40 372 372 372 40

3.575

EKOSAL 6 mm not pre-drilledType 0 1200600 mm

M


Metal profiles

Accessories

Fasteners CLINAR CLIP

1 Aluminium rivet, AlMg3, head 15 mm, blank or colored, for aluminium sub-framing 4.018-K15 grip range 8 - 13 mm 4.030-K15, grip range 18 - 23 mm EKOSAL

1 Aluminium rivet, AlMg3, head 15 mm, blank or colored, for aluminium sub-framing 4.024-K15 grip range 13 - 18 mm 2 Aluminium fixed point sleeve, 4.1 - 11 mm 3 Stainless steel rivet, head 15 mm, blank or colored, for galvanized sub-framing 4.023-K15 grip range 13 - 17 mm 4 Steel fixed point sleeve, 4.1 - 11 mm 5 Spacer element, 444072 mm CLINAR i CLINAR CLIP I EKOSAL

6 Rivet setting device to be screewed onto muzzle of GESIPA ACCUBIRD for rivet with 15 mm head.

21 CLINAR CLIP

1 Additional clip, glued on site, type 6, 20286 mm, 20 mm wide, self adhesive + primer 2 Aluminium joint sheet strip, ribbed, powder coated black, bent at bottom and top, 592100 mm, 45266 mm, 35266 mm for staggered joints

Programme

1 6

2

3

4

5

1

3 4

218/24 9

9

18/2418/24

18

/24

5 30

18/24

7

6

CLINAR CLIP I CLINAR I EKOSAL

1 Cross corner profile, leg 18 / 24 mm 2 Jamb profile, leg 18 / 24 mm 3 Inner corner profile, leg 18 / 24 mm 4 Lintel profile, leg 18 / 24 mm 5 Lintel profile for shutters, leg 18 / 24 mm

Length of profiles 2800 mm, aluminium, anodized or powder coated

6 Ventilation profile perforated aluminium, raw, profile length 2500 mm Sections 5030, 7030, 10040 mm

EKOSAL

7 Bottom and lintel profile

18 / 24 mm leg

n CLINAR, EKOSAL module 6 mm 18 mm n CLINAR CLIP module 6 mm 24 mm

M


4 4

4

> 100 > 45

4 4

4

> 100 > 45

CLINAR Module type M with elongated holesEach module is held in position at its centerbythefixedfasteningpoint(FP)Rivet and panel hole of the same diame-ter 4 mm.Elongated holes (SP) at both ends allow the module to freely expand / retract.

Vertical support profiles made of hat and Z-profilesThe verticals are attached to horizontal Z-profileshousingtheinsulationmat.The verticals have to be shimmed as required.ThehorizontalZ-profilesareimportantthermal bridges (loss of energy).

Professional system with T-profiles and angles attached to bracketsAdvantages :The verticals are adjustable in / out.Thermal bridging occurs only at the spots where the brackets are.

CorrectRivet centered

Wrongnot centered

Wrongnot centered

Fixed point

Fastening

SP SPFP

EKOSALEach module is held in position at its centerbytwofixedfasteningpoints(fi-xes point sleeves) and panel hole of the same diameter (9.5 mm).Twofixedpoints(FP)inthemiddle,twosliding points (SP) on the sides.Size and material see page 7.

SP SPFP FP

CLINAR

EKOSAL


3 1/2

5

4

4

12

3

450

896

450

180

180

180

180

116

180

180

296

116

4

1 Alu support profile 2 mm (width min. 100 mm) 2 Alu support profile 2 mm (width min. 40 mm) 3 CLINAR 6 mm, 900300 mm 4 CLINAR starter 6 mm, 900116 mm 5 Compensation 4 mm

3 rivets 4.018-K15 mm

3 1/2

4

140

14056

140

140

450

896 4

450

140

196

5614

014

014

0

4

3

12

CLINAR 900200 mm, 6 mm, visible height 140 mm

1 Alu support profile 2 mm (width min. 100 mm) 2 Alu support profile 2 mm (width min. 40 mm) 3 CLINAR 6 mm, 900200 mm 4 CLINAR starter 6 mm, 90056 mm


CLINAR 900300 mm, 6 mm, visible strip height 180 mm

Bottom detail

414 352 414 414 372

540

540

596

596

540

540

4 1196

75

12

4

EKOSAL 1200600 mm, 6 mm, visible height 540 mm

1 Vertical support profile width min 120 mm 2 Intermediate profile Z profile, width min. 35 mm 3 Spacer element 4 EKOSAL module 1200260026 mm 5 Bottom profile

1

4

3

5

2

Fastened by 4 rivets, 4.024 mm (aluminium), 4.023 mm (steel)

Designing

Lap height of 53-65 mm to be observed.

Bottom detail

Bottom detail

M


1 2

3

4

5

600 600 600

1196

540

540

596

520

540

540

4 56

76

1

2

3

4

5

4 1196 600

540

540

596

56

76520

540

540

600 600 600

1

2

3

4

5

540

540

596

56

76

520

540

540

400 400 400 400 400

4 1196 400

4

3

5

1/2

1

4

3

5

2

1

4

3

5

2

1 Alu support profile 2 mm (width min. 100 mm) 2 Alu support profile 2 mm (width min. 40 mm) 3 Clip 4 CLINAR CLIP 6 mm, 1200600 mm 5 CLINAR starter 6 mm,120076 mm




CLINAR CLIP 1200600 mm, 6 mm, visible height 540 mm

1 Alu support profile 2 mm (width min. 100 mm) 2 Aluminium joint sheet strip 592x100 mm 3 Clip 4 CLINAR CLIP 6 mm, 1200600 mm 5 CLINAR starter 6 mm,120076 mm


staggered 1/2

continuous vertical joint

staggered 1/3

Designing

Bottom detail

Bottom detail

Bottom detail

M


600

11964

600 600

400

400

400

456

400 380

76

56

3

4

5

21

600

1196 6004

600 600

400

400

456

400

56

400

380

76

1

2

5

4

3

400 400 400 400

11964 400

56

56

400

400

456

400

456

400

76

1

2

3

5

4

4

3

5

1/2

1

4

3

5

2

1

4

3

5

2








staggered 1/2


staggered 1/3

Designing

Bottom detail

Bottom detail

Bottom detail

M


600

1196 44

600 600

300

300

280

76

300

356

300

56

1 2

4

5

3

2

5

43

1

600

1196 44

600 600

300

300

280

76

300

356

300

56

400 400

11964 400

400 400

300

300

56

56

300

356

300 356

76

1

2

3

5

4

4

3

5

1/2

1

4

3

5

2

1

4

3

5

2








staggered 1/2


staggered 1/3

Designing

Bottom detail

Bottom detail

Bottom detail

M


418

1

2

3

4

1

4

2

5

5

424

1

2

3

5

4

1

4

2

6

5

Building corners

CLINAR CLIPCLINAR

CLINAR EKOSALCLINAR CLIP

1 Module 2 Vertical profile 3 Cross corner profile 4 Inner corner profile 5 Fastener 6 Clip 7 SpacerEKOSAL

4

1

2

4

5

7

1

2

5

7

4183

Details M


8

1 32

4

50

6

3

5

25

1 2

7

4

3

1

2

4

5

1 Exterior wall 2 Support profile 3 Thermal insulation 4 Window 5 Jamb 6 Ventilation profile 7 Shim 8 Clip

Window

CLINAR

CLINAR EKOSALCLINAR CLIPDetails M


1 23

8

5

50

6

23

25

4

1

7

4

3

2

1

8

5

4

1 Exterior wall 2 Support profile 3 Thermal insulation 4 Window 5 Jamb 6 Ventilation profile 7 Shim 8 Clip

Window

CLINAR CLIP

CLINAR EKOSALCLINAR CLIPDetails M



>25

4

8

7

2

1

3

5

5

4

21

3

5

6

7

41

2

3

4

6

5

41

2

6

5

3

EKOSAL

Details

1 Module 2 Vertical profile 3 Thermal insulation 4 Window frame 5 Jamb 6 Fastener 7 Spacer 8 Ventilation profile

M


>150

4

5

2

8

3

1

1 2

8

50

3

0 4

5

2

7

3

1

3

00

1 2

7

6

3

0

4

1

3

2

5

1 Exterior wall 2 Support profile 3 Thermal insulation 4 Ventilation profile 5 Shim 6 Compensation profile 7 Clip 8 Spacer

Top and bottom


>150

4

5

2

8

3

1

1 2

8

Details

CLINAR CLIPCLINAR EKOSAL

M


Quantity of material required

Nominal size

of module

Net size

of module

Visible

module height

Quantity Fasteners Joint seal

mm mm mm pieces / m pieces / module pieces / m

CLINAR CLIP 6 mm Rivets 4.018-K15 Alu joint strip

continuousvertical joint

staggered1/2

staggered1/3

staggeredjoints

1200600 1196596 540 1.55 3 3 4 1.55

1200460 1196456 400 2.08 3 3 4 2.08

1200360 1196356 300 2.78 3 3 4 2.78

EKOSAL 6 mm Rivets 4.024 (aluminium) 4.023 (steel) K15

1200600 1196x596 540 1.55 4

CLINAR 6 mm Rivets 4.018-K15

900300 896296 180 6.17 3

900200 896196 140 7.94 3

M


Installation proceduren Installverticalsupportprofilesallin one planen Indicate horizontal chalk linesn Indicate vertical chalk linesn For continuous vertical joints use special guide railn Fastenerontosupportprofiles

Setting out of modulesn Vertical joint linesFor all products the vertical joints are to be 4 mm wide.For continuous vertical joints use aluminium straight edge rail, to butt the panels against. For staggered vertical joints each vertical support profiletobechalklinemarked.

n Horizontal lines (visible strip height)In order to have the horizontal lines on the same level on all facades each module row to be chalk line marked.

Fastening of modulesCLINAR, CLIANR CLIPModules to be fastened through the pre punched holes the modules are suppliedwith.Bringmoduleintofinalposition then drill through sub-frame profile.Drillinthemiddleofelonga-ted holes.Use only rivets supplied by manu-facturer. Rivets to be installed with rivet setting device screwed onto muzzle of rivet gun.

EKOSALModules to be fastened through the pre punched holes the modules are suppliedwith.Bringmoduleintofinalposition then drill through sub-frame profile.Drill with the bore gauge ref. 9541-2 for exact concentric holes.n Fixed point: use sleeve placed into the pre drilled hole 9.5 mm

n Sliping point: rivet to be centred in the drilled hole.

Type A for aluminium sub-frameType S for steel sub-frame

Rivet quantityQuantity of rivets as shown on vari-ous drawings herein.

Fastening detailsCLINAR and small size end modules must be fastened with a minimum of 3 rivets, regardless module width. End modules to have the third rivet 15 mm under upper module edge. For this rivet drill hole on site.

Installation

1

34

2

1 Module 2 Alu support profile 3 Straight guide 4 Clamp

Cutting on siteCLINAR and small size modules are to be adjusted on site to the dimensi-ons required. Use tools as described herein.

End panelsAt building corners, windows, etc. provide 4 mm vertical joint or butt againstcornerprofilesetc.asshownon details herein. For all products the module upper corner at the trim profiletobemitrecutasshown.Maximum module width without in-termediate support is 500 mm, for widermodulesonesupportprofiletobe added to prevent deformation of module.

Minimum width of end modulesn CLINAR Module height 300 mm = 150 mmModule height 200 mm = 100 mmn CLINAR CLIPModule height 600 mm = 200 mmModule height 460 mm = 200 mmModule height 360 mm = 200 mmn EKOSALModule height 600 mm = 250 mm

M


Installation

Window surround profiles

A Define length of jamb profile H1 = jamb height H2 = H1 - 9mm - 4 mm H3 = H2 + 49 mmB Work on jamb profile at bottomC Work on top (using hacksaw)D SequenceE Define width of window head profile B1 + 2 x 35 mmF Junction of head and jamb

B 135 35

49

40

1

2

3

35

5

15

B C D

E F

H 3

H 2

H 1

49 94

A

M


3

00

3

00

Horizontal cuts1 Generally the modules with glued on clips should be cut back on the top edge.

2 If the lower edge has to be cut (for instance at window head) a mi-nimum height of 300 mm is required as shown. Use additional clips and starter strip in this zone.This is the only exception which allows the use of more than one additional clip glued on site.

3 Should the remaining panel height be less than 300 mm, the panel has to be shimmed in order to obtain the correct tilt.

200

150

Vertical cuts4 + 5 For vertical cuts, the di-stance from the last clip to the vertical edge may not exceed 150 mm, otherwise glue additional clip on site, so that the distance will be less than 150 mm. Module width to be minimum 200 mm, provide 2 clips to any narrow module.

Cutting module width6 For cut modules wider than 650 mm provide elongated hole at mo-dule end.Drill several holes next to each other or use DREMEL tool.

7 For cut modules less wide than 650 mm provide round hole at mo-dule end.

Detail at window sill or under roof coping8 To install a top module there has to be free room of 25 mm abo-ve so that the clips can be entered and then the module lowered. Thus ventilation gap nominally 30 mm. Refer to scheme showing overlap standard 56 mm, min. 51, max. 76 mm.Should the overlap exceed the standard dimension, then the mo-dule below has to be cut down accordinglytoprovidesufficientroom for the clips

3

1

2

5

4

25

AA

6

7

9

8

9 Should a module embrace both windowrevealsasshown,suffici-ent cut outs are required to bring in the module. The cut out has to correspond to the height (A) of the sill face.

1196

596

A

Installation M


Removal of clipGrab clip with a pair of pincers and move cautiously a few times forth and back to loosen the bond.

Gluing of additional clipsn Module rear face has to be clean and dryn Apply primer as per instructionsn Remove cover band and press theclipfirmlyontomodulen At temperature lower than +5C use hair drier to warm up panel and clipn Use maximum one additional clip per module

Top modules less than 123 mm high are to be riveted to the modu-le below as shown. To create the same gap use 6 mm shim material in between the modules.Use 4 rivets 4.0 x 30 15 mm per module.

Modules on top

>30

30

>123

1

2

3

Anchor points to scaffoldingPlace anchors to scaffolding if possible just under window sills, so that the missing last modules can be installed as the scaffolding comes down.

CLINAR CLIPShould the anchor points be loca-tedmidfield,installlastmoduleswith rivets, with color matched heads.Should the overlap be excessive, cut down lower module, whereas the minimum overlap has to be 51 mm.Cut this module on top as required; so that its clips can be entered.

1 CLINAR CLIP 6 mm 2 Rivet 4.018-K15 3 Shim

56 -

71

mm

2

0

Interruptions to module supportCB

A

3786

30

~ 202

41

3

Overlap

1 Alu profile 2 mm 2 Clip 3 CLINAR CLIP 6 mm 4 Rivet 4.018-K15 A Maximum overlap 76 mm B Standard overlap 56 mm C Minimum overlap 51 mm

60

2

5

1

3

Installation M


Layout ot the jointsThe careful layout of the joints is significant. The modules along the bottom line should be in keeping with the appearance of the cladding as a whole.When determining the courses, make sure that the window head corresponds with the lower module edge.Where this is not possible, cut out the modules at the window head.The variable visible moduleheight (526 - 546 mm) allowsto clad floor heights between2655 mm and 2715 mm.Overlap of 53 - 65 mm alwaysto be fully respected(expansion sub framing).

The sub framing must be accu-rately lined up.One fixed bracket and depen-ding on statics the correspon-ding quantity of sliding brackets are to provide for each profile.

Maximum length of profiles:n Aluminium: 3000 mm(minimum thickness 2 mmAlMg 0.5 F22);n Galvanized steel: 6000 mm (minimum thickness 1.5 mm, thickness of galvanization 40 )Align upper edges of allsupport profiles. Upper or lower edge of the pro-file should be 60 mm awayfrom the edge of the module.

Each side of the external cor-ner receives a corner support fixed at same distance as bra-ckets.The L profile is fi xed onto thecorner supports either withcountersunk rivets or rivets set above the spacer profile. For number of fixing points, etc., see instructions of sub-framing manufacturer.

At internal corners brackets are to position in such a way that vertical profiles can be fixed (see drawing).

The internal corner profiles (4545 mm) receiving the bra-ckets are fixed at a distance of 40 mm from the internal angle.

Sub-framing with horizontaland vertical profilesThe sub framing must be ac-curately lined up. Dimension X (spacing of brackets) depends on statics and instructions of the manufacturer of the sub-framing system.

EL: 5

= Fw

531 t

o 54

3 mm

Fw

414 372 414

Indicated dimensions arecentered: middle of joint,centre of drilled hole, centreof drilled hole and middle ofjoints of modules.

40 40

4

SPSP SP SPFP

B

X

Length of profiles to be maxi-mum 6000 mm for galvanized steel and 3000 mm for alumi-nium. Maximum spacing of brackets and number of expansion points depend on statics.

Depending on system inter-ruption of the horizontal profile may coincide with bracket or with a connection profile (edge profi le, allow for expansion) or can be done with an additi-onal bracket. All edges of the horizontal profiles must be ali-gned. In order not to connect the horizontal profiles with each other, interruption shall not coincide with a hat profile.

20

Installation process: example EKOSAL

Edge profileT-profile min. 12045 mmIntermediate profile:L-profile min. 45x45 mm

FB: Fixed pointSP: Sliping pointB: Length of profile

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Connection of vertical andhorizontal profiles varies withmanufacturer of sub-framingsystem. Connection may bedone with fi xed points. All edges of the vertical profilesmust be aligned. Upper or lower edge of the profile should be 60 mm away fromthe edge of the module.Dimension HMaximum length of profiles:n Aluminium: 3000 mm(minimum thickness 2 mmAlMg 0.5 F22);n Galvanized steel: 6000 mm (minimum thickness 1.5 mm, thickness of galvanization 40 )(Same applies to the horizontal profiles).

Length of overhang of vertical profile compared to horizontal profile depends on manufac-turer of sub-framing system.Depending on system connec-tion can also be done with a profile connecting part (atten-tion, joints shall accommodate for material expansion and retraction!).

Install the perforated bottomprofile along the base of thecladding to prevent the intrusi-on of small animals and ensu-re the correct inclined position of the first module.Approx. 5 cm of the ends of the profile fit into each other. The profiles are riveted onto the vertical sub-framing.Thanks to the jointing system, the profiles may also be con-nected between the vertical sub-framing.

Lay outThe courses of the cladding are always lined up with the upper module edges. First course at the bottom of the building = 596 mm, next course = 596 mm minus overlap (53-65 mm). Mark the upper edge of the first course along the entire extent of the clad-ding, either with a level or with a laser. All other courses arelined up with this base line.

At the bottom line, the spaceris placed behind the returnof the profi le for bottom.The profi le for bottom closingthe ventilation openingat the base of the cavity isvisible at the joints.The modules are fixed through the hole cut out in the spacer element.

H

20

414 372 414

Indicated dimensions arecentred: middle of joint -centre of drilled hole, centreof drilled hole and middle ofjoint.Minimum height of profi le30 mm. Comply with localregulations!

The intermediate profiles(Z profiles) are used forcorners.Internal corner profiles arefixed at a distance of 40 mmfrom the internal angle. This distance may be smallerdepending on width of theprofile.

Edge profileHat profile upper width min.120 mmIntermediate profile:Z profile, width min. 45 mm

40 40

596

526-54

6

10

Installation process: example EKOSAL M


Installation of modules withbrackets and vertical profileson sub-framing consisting of horizontal and vertical profiles in one plane (without separati-on of horizontal profile).Two fixed points in the middle, two sliding points on the sides (see page 8). For size and material of sleeves, see acces-sories.1 Bore gauge ref. 9541-2 with integrated 4.1 mm/0,16 drill for exact concentric holesn Type A for aluminium sub-framenType S for steel sub-frame2 Fixed point: the fixed point sleeve 4.1-11 (11 mm long) is placed into the pre drilled hole 9.5 mm3 Expansion point: rivet to be centred in the drilled holeRivets with washer, fixing with rivet setting device.

Clamp (provisionally) a perfect-ly aligned straight edge to the metal profile along the base of the cladding. Position on the profile = width of profile minus 4 mm joint : 2. Firmly push the cladding modules up against the vertical straight edge and align the upper edges with thehorizontal chalk lines.Then fix the module with 4 rivets.

Place spacer profiles at eachfixing point onto superior edge of the module between the vertical profiles. Allow for 4 spa-cers per standard module. Rivet and fixed point sleeve to be set through the central hole of the spacer.

Install the modules course after course, from the base upwards.Place the following course of modules with the aid of a strai-ght edge or with a packer, 4 mm thick.

WindowsWindows always require the use of a straight edge (see drawing at the left). Align the straight edge accor-dingly.Total width of module + 4 mmfor the joint = 1200 mm.

If width of the edge is narrowerthan 400 mm, use a plain, non drilled module (type 0).Drill the module on the job site with a power drill ( 5.5 mm).Maximum spacing of horizontal fastening points = 372 mm.

Width of modules to be at least 250 mm.Minimum distance to moduleedge is vertical 40 mm and75 mm for the bottom.Diameter of fixing hole is 9.5 mm. Each module is to install with two fixed points (the othersare sliding points).

1

2

3

FP FP SPSP

20

SP FP FPSP(FP) (FP) (SP) (SP)

20

Position of fixed and sliding points when sub-framing con-sists of combined horizontal and vertical profiles. Separation between the horizontal profiles may never be between two fixed points. Each standard module is fixed with 4 rivets (2 fixed and 2 sliding points).Head of rivet shall be perfectly perpendicular to module.

4

1196 + 4 mm

Type 0

Type 0

>250

596

Installation process: example EKOSAL M


Cleaning procedures Remove dust immediately after fab-ricating modules.

n Dry dustTo be removed with a vacuum clea-ner or with a clean, dry and soft cloth or brushn Wet dustResults in staining of the module surface. It must be removed imme-diately, using plenty of water and a sponge or soft brush

Cleaning of new claddingsn Non calcium based stainsUse high pressure cold water at max. 80 bars at a minimum distance from the module of 30 cm or 1 foot. Prior do test on inconspicuous part of the cladding.n Calcium based stains1. Apply a mist spray of a solution of 10 % acetic acid in water2. Allow to react a few minutes, but do not let dry out3. Use high pressure cold water as described above4. Repeat steps 1 3 on obstinate stainsn Do not use glass cleaning deter-gentsn Do not wash cladding in direct sun light with alkaline or acid clea-ners, as the detergent may cause irreversible stains.

.Safety on siteAll national, federal, state, local and other applicable safety regulations must always be complied with.

AccessoriesUse original Swiss accessories and components to obtain warranty.

Fabrication of cement compositeproductsFabricate modules with vacuum equipped power tools.Avoid the use of tools that produce finedust.

Cutting on siteFor long straight cuts use circular hand saw with pertaining guide rail and dust extractor. Cutting blade diamond coated or carbide metal.For small cut outs use pendular jig saw.CLINAR and rectangular strips up to a length of 900 mm can be cut with guillotine type cutter.For cutting smaller modules use suitable tools as shown.Do not nail through the module.

Aluminium guide rail

Pendular jig saw

Commonly used tools

Metal scissors HacksawDrill Rivet gun

Storage, tools, cleaning etc.

Masking tapeFor the use of masking tape on ce-ment composite module it should be noted that most common masking tapes are not resistant to UV rays. Such tapes leave behind residues, that can not be removed without causing damage to module surface.

However the use of the following masking tapes is recommendedn Masking tape 3M Blue 2090for temporary application (1-2 weeks)

n Masking tape 3M Gold 244for long term application

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Conversion

Gauge Metric

0 7.9375 mm

1 7.1374 mm

2 6.731 mm

3 6.35 mm

4 5.9436 mm

5 5.55498 mm

6 5.1562 mm

7 4.7625 mm

8 4.3688 mm

9 3.9624 mm

10 3.556 mm

11 3.175 mm

12 2.7686 mm

13 2.37998 mm

14 1.9812 mm

15 1.778 mm

16 1.5875 mm

17 1.4224 mm

18 1.27 mm

19 1.10998 mm

20 0.9525 mm

21 0.87122 mm

22 0.79248 mm

23 0.7112 mm

24 0.635 mm

25 0.55372 mm

26 0.47498 mm

27 0.4318 mm

28 0.39624 mm

29 0.3556 mm

30 0.3175 mm

31 0.27686 mm

32 0.254 mm

33 0.23622 mm

34 0.2159 mm

35 0.19812 mm

36 0.1778 mm

Fractions of an inch

1/32 0.8 mm

1/16 1.6 mm

3/32 2.4 mm

1/8 3.2 mm

5/32 4.0 mm

3/16 4.8 mm

7/32 5.6 mm

1/4 6.4 mm

9/32 7.1 mm

5/16 7.9 mm

11/32 8.7 mm

3/8 9.5 mm

13/32 10.3 mm

7/16 11.1 mm

15/32 11.9 mm

1/2 12.7 mm

17/32 13.5 mm

9/16 14.3 mm

19/32 15.1 mm

5/8 15.9 mm

21/32 16.7 mm

11/16 17.5 mm

23/32 18.3 mm

3/4 19.1 mm

25/32 19.8 mm

13/16 20.6 mm

27/32 21.4 mm

7/8 22.2 mm

29/32 23.0 mm

15/16 23.8 mm

31/32 24.6 mm

1 inch 25.4 mm

Inches

1 25.4 mm

2 50.8 mm

3 76.2 mm

4 101.6 mm

5 127.0 mm

6 152.4 mm

7 177.8 mm

8 203.2 mm

9 228.6 mm

10 254.0 mm

11 279.4 mm

12 304.8 mm

Feet

1 304.8 mm

2 609.6 mm

3 914.4 mm

4 1219.2 mm

5 1524.0 mm

6 1828.8 mm

7 2133.6 mm

8 2438.4 mm

9 2743.2 mm

10 3048.0 mm

Temperatures

212F 100C

100F 37.78C

32F 0C

0F -17.78C

- 40F - 40C

Distance

1 mile 1'609.3 m

1 km 0.621 mile

Weight

1 lb. 453.6 g

US standard gauges for sheet and plate iron & steel

www.worldwidemetric.com

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Storage and handlingSmall and medium modules must be protected from dampness and wea-ther under a roof.Where this is not possible, store under tarpaulin in a way that allows run off of rain water and ventilation.

n When lifting pallet up by crane, attachpalletatsufficientsupportpoints to prevent it from bending.n Stacked modules to be stored under roof. If not possible (e. g. on building site), use tarpaulin to cover the pallets (the transport packaging isnotsufficient).n Pallets / stacks always to be placed horizontally, and to be kept off the grade.n Lift modules individually to avoid scratching.n Do not stack the pallets. Protect stack adequately.n All manufacturers labels, instructions, Design + Installation Manual must be made available to the entire staff on building site.

Fabrication and handlingn Fabricate modules with tools recommended by manufacturer.n Immediately remove fabricating dust from module.n Install modules by contractors trained and instructed by manufactu-rer or distributor.n Make sure that dust is removed from face and back side of module prior to its installation.

Cleaningn Do not clean modules by dry methods except by compressed air.n Immediately remove cement stains by applying a solution of 10 % acetic acid in water, allow to react 5 - 20 minutes, but do not al-low to dry out. Follow up with a cold, clean water rinse. If required, use high pressure water blaster at 40-80 bars (580-1160 psi), always test this method on inconspicuous cladding area.n Never clean a faade in the bright sun light.

Very important: "dos and don'ts"

Generalitiesn All national, local, state, federal and other applicable safety regula-tions must always be complied with.n Purchase modules only from appointed authorised distributors.n Use modules only for applications recommended by manufacturer.n All manufacturers recommen-dations regarding design, storage, fabrication, installation and cleaning of modules must be fully complied with.

Design and Installationn Before start of installation, verify that:c correct fasteners and accessories have been delivered to site.n Sub-frames are to be designed by structural engineer/contractor. Thermal expansion/retraction is to be accounted for.n Uninterrupted air circulation, from bottom to top, must be maintained behind modules.n Do not install modules directly onto wall surfaces of any kind.n Do not use any sealant in con-nection with modules.

EDIT

ION.

ENG.

12.2

011_

M.M

ET

Eternit (Schweiz) AG

CH - 8867 Niederurnen

[email protected]

Phone +41 (0)55 617 13 07

Sales

[email protected]

Phone +41 (0)79 959 22 46

Technical application

Fax +41 (0)55 617 12 71

Europe

Phone + 41 (0)55 617 13 04

[email protected]

Overseas

Phone + 41 (0)55 617 13 19

[email protected]


Authorized Distributor

www. swisspearl.com

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