4
EX1 Single Stage Pressure Reducing Regulator www.AURACONTROLS.com EX1 Features 1. Metal to metal seals 1x10 -9 He ccs leak rate 2. 10-micron 360° filter • Significantly more filtration of impurities than disk 3. Encapsulated seat design • Ease of maintenance 4. Dual-surface diaphragm • Extremely sensitive even at lower pressures 5. Field access to adjusting screw Lock pressure setting 6. Threaded bonnet and rear mounting holes • Able to panel or surface mount 7. Field access to adjusting spring • Change delivery pressure range in the field 4 3 6 5 7 1 2 The AURA EX1 is a general purpose regulator designed to provide primary pressure control of gas or liquid for inlets up to 6000 psig where minor fluctuations in outlet pressure due to variable inlet pressures are accepted. AURA’s encapsulated seat design consolidates the numerous moving internal components of a standard regulator into one single piece, allowing for ease of maintenance and minimizing potential failure points. Protected by a 10-micron 360° filter, the encapsulated seat provides significantly more filtration of impurities than the standard pressed-in disk. The encapsulated seat also filters damaging particles from all inlet ports rather than just the pipeline port. Available with multiple seat materials and orifice sizes, the EX1’s capsule ensures optimum performance in any application. AURA’s proprietary machining process yields surface finishes of 4-25 Ra designed to reduce corrosion. With its minimal internal volume, the EX1 also allows less gas to be used while purging. The AURA EX1 is assembled in a Class 100 clean room as a complete assembly with all gauges, fittings, and valves attached. The complete assembly is cleaned for oxygen service and is 100% helium leak checked. Additionally, the EX1 undergoes multiple flow and function tests to ensure the highest level of purity and durability. Available with LumiShield™ inert and anti-corrosive technology that provides superior corrosive resistance versus exotic metals in highly acidic or caustic applications, the EX1 is the right choice for critical applications.

EX1 - AURA Gas Controls Pages/ind_pages/AURA Catalog... · EX1 Regulator, 1.1mm PTFE Capsule 500 psig IN 1000 psig IN 2000 psig IN EX1 Regulator, 1.8mm PCTFE Capsule 500 psig IN 1000

  • Upload
    hadung

  • View
    220

  • Download
    0

Embed Size (px)

Citation preview

Page 1: EX1 - AURA Gas Controls Pages/ind_pages/AURA Catalog... · EX1 Regulator, 1.1mm PTFE Capsule 500 psig IN 1000 psig IN 2000 psig IN EX1 Regulator, 1.8mm PCTFE Capsule 500 psig IN 1000

EX1Single Stage

Pressure Reducing Regulator

www.AURACONTROLS.com

EX1 Features1. Metal to metal seals•1x10-9 He ccs leak rate

2.10-micron360°filter•Significantlymorefiltrationof

impurities than disk

3. Encapsulated seat design•Easeofmaintenance

4. Dual-surface diaphragm•Extremelysensitiveevenatlower

pressures

5. Field access to adjusting screw•Lock pressure setting

6. Threaded bonnet and rear mounting holes•Abletopanelorsurfacemount

7. Field access to adjusting spring•Changedeliverypressurerangein

thefield

4

3

6

5

7

1

2

The AURA EX1 is a general purpose regulator designed toprovideprimarypressurecontrolofgasor liquidfor inlets up to 6000 psig whereminor fluctuations in outletpressureduetovariableinletpressuresareaccepted.AURA’sencapsulatedseatdesignconsolidatesthenumerousmovinginternal components of a standard regulator into one singlepiece, allowing for ease of maintenance and minimizingpotential failure points. Protected by a 10-micron 360° filter,theencapsulatedseatprovidessignificantlymorefiltrationofimpurities than the standard pressed-in disk. The encapsulated seatalsofiltersdamagingparticlesfromallinletportsratherthanjustthepipelineport.Availablewithmultipleseatmaterialsandorificesizes,theEX1’scapsuleensuresoptimumperformanceinanyapplication. AURA’sproprietarymachiningprocessyieldssurfacefinishes of 4-25 Ra designed to reduce corrosion. With itsminimal internal volume, theEX1alsoallows lessgas tobeused while purging. The AURA EX1 is assembled in a Class 100 clean roomasacompleteassemblywithallgauges,fittings,and valves attached. The complete assembly is cleaned foroxygenserviceandis100%heliumleakchecked.Additionally,theEX1undergoesmultipleflowandfunctionteststoensurethehighestlevelofpurityanddurability. AvailablewithLumiShield™ inert andanti-corrosivetechnologythatprovidessuperiorcorrosiveresistanceversusexoticmetalsinhighlyacidicorcausticapplications,theEX1istherightchoiceforcriticalapplications.

Page 2: EX1 - AURA Gas Controls Pages/ind_pages/AURA Catalog... · EX1 Regulator, 1.1mm PTFE Capsule 500 psig IN 1000 psig IN 2000 psig IN EX1 Regulator, 1.8mm PCTFE Capsule 500 psig IN 1000

EX1 Regulator, 1.1mm PTFE Capsule

500psigIN1000psigIN2000psigIN

EX1 Regulator, 1.8mm PCTFE Capsule

500psigIN1000psigIN2000psigIN4500psigIN

EX1Single Stage Pressure Reducing RegulatorTechnical Data and Product Specifications

AURAProductsareManufacturedandAssembledintheU.S.A.

FunctionalSpecifications

Materials of Construction

EX1 Regulator, 3.2mm PTFE Capsule

500psigIN1000psigIN2000psigIN

EX1S EX1N EX1C EX1G

Body 316Lstainlesssteel Nickel-plated brass Chrome-plated brass LumiShield™

Bonnet 304stainlesssteel Nickel-plated brass Chrome-plated brass LumiShield™

Diaphragm 316Lstainlesssteel 316Lstainlesssteel 316Lstainlesssteel LumiShield™

Seat PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK

10-micron360°filter 316Lstainlesssteel Copper nickel Copper nickel LumiShield™

Nozzle 316Lstainlesssteel Brass Brass LumiShield™

Design Pressure •Workingpressure:3000psigPTFE•Workingpressure:5500psigPCTFE/PEEK•Burstpressure:>4xWorkingpressure

Temperature •PTFE:-40˚Fto140˚F(-40˚Cto60˚C)•PCTFE:-40˚Fto150˚F(-40˚Cto66˚C)•PEEK:-40˚Fto150˚F(-40˚Cto66˚C)

Maximum Inlet Pressure •PTFE(3000psigmaximuminletpressure)•PCTFE(4500psigmaximuminletpressure)•PEEK(6000psigmaximuminletpressure)

Weight (bare body)

•2lbs.5.5oz.(1.06kg)

Leak Rate •External:1x10-9 He ccs•Seat:1x10-7 He ccs

Gauges (optional)

•2"manufacturedtoANSI/ASMEB40.1

Each EX1 regulator assembly includes:

•Class100cleanroomassembly•100%heliumleakcheck•Cleaningforoxygenservice•100%functiontest•Silicone-freeassembly•Certificateofconformance•Certificateofcleaningforoxygenservice

Page 3: EX1 - AURA Gas Controls Pages/ind_pages/AURA Catalog... · EX1 Regulator, 1.1mm PTFE Capsule 500 psig IN 1000 psig IN 2000 psig IN EX1 Regulator, 1.8mm PCTFE Capsule 500 psig IN 1000

www.AURACONTROLS.com

Max. Panel Thickness = .375" (9.53mm)Panel Hole = ø1.39" (35.3mm)

Captive Vent Orientable

ø1/8" NPT

ø2.726" (69.2mm)

Kit (Optional)

Female Port

Port 5 Port 4

Port 4

Port 6

Port 2

Port 3

Port 1TYP.60°

6-PortPort Arrangement

Port 3

Port 1

Port 2

90°TYP.

4-PortPort Arrangement

(50.8mm)2"

EX1 SERIES

1 5/

8" (4

1.3m

m)

M35x1.5 #10-32 UNF-2B

port arrangement.)

(Orientation depends on

(7.1mm) DeepThread x .280"

3.42" (86.9mm)

Thread.750"

(49.8mm)

(19.1mm)

1.96"

(19.1mm)Bolt Circle

ø.750"

5 3/8" max. (136.5mm)

2.73" (69.3mm)

ø1.9

8" (5

0.3m

m)

Kit

ø2.2

00" (

55.9

mm

)

(Optional)

MountPanel

ø1.9

80" (

50.3

mm

)

Digit 4 - Material of Construction S=316LstainlesssteelN = Nickel-plated brassC = Chrome-plated brassG=LumiShieldinertandanti-corrosivetechnology

Digit 5 - Pressure Range1=0-15psig2=0-50psig3=0-100psig4=0-250psig5=0-500psig7=0-150psig

Digit 6 - Gauges (Major/Minor Scale)0 = None1=Inlet(psig/kPa)2=Outlet(psig/kPa)3=Bothinletandoutlet(psig/kPa)5=Inlet(BAR/psig)6=Outlet(BAR/psig)7=Bothinletandoutlet(BAR/psig)

Digit7-OrificeSizeandSeat1=Cv.02(1.1mm)PTFE2=Cv.06(1.8mm)PTFE3=Cv.1(3.2mm)PTFE6=Cv.06(1.8mm)PCTFE7=Cv.1(3.2mm)PCTFEB=Cv.06(1.8mm)PEEK

Digit 8 - Assembly See the EX1 Port Configuration Table on the back of this brochure for choice of assembly.

Digits 13-15 - Inlet FittingCylinderConnection*000=None(¼"femaleNPT)M06=6mmsscompressiontubefittingM12=12mmsscompressiontubefittingTF2=⅛"sscompressiontubefittingTF4=¼"sscompressiontubefittingTF6=⅜"sscompressiontubefittingTF8=½"sscompressiontubefitting

Digit 16 - Valve Assembly0=Novalve(ss,ni,cp,LumiShield)1=Diaphragmvalve(ss,cp,LumiShield)

Digit 17 - Outlet Fitting0=None(¼"femaleNPT)1=¼"maleNPTfitting2=⅛"sscompressiontubefitting3=¼"sscompressiontubefitting4=⅜"sscompressiontubefitting5=½"sscompressiontubefitting6=6mmsscompressiontubefitting7=8mmsscompressiontubefitting8=10mmsscompressiontubefitting9=12mmsscompressiontubefittingA=⅜"BSPRHcpfittingB=⅜"BSPLHcpfittingC=⅛"cpcompressiontubefittingD=¼"cpcompressiontubefittingE=⅜"cpcompressiontubefittingF=½"cpcompressiontubefittingG=6mmcpcompressiontubefittingH=8mmcpcompressiontubefittingJ=10mmcpcompressiontubefittingK=12mmcpcompressiontubefitting

EX1 -01- - 04 6 135 7 14 168 15 17

Key:ss = Stainless steelni = Nickel-plated brasscp = Chrome-plated brassRH = Right handLH=LefthandCON=CylinderConnection

NOTE:Ifyouareunabletofindaconfigurationspecifictoyourapplication’sneeds,callAURAGasControlsdirectlyat800.582.2565.

Accessories:Panel mount kitEXPA0002-01-000-000Bonnet orientable vent kit EXPF0001-01-000-00036" 316L stainless steel hose with check valve and cylinder connection, 3000 psigEXPH0001-01-CON-00036" 316L stainless steel hose with check valve and brass cylinder connection, 3000 psigEXPH0002-01-CON-00036" 316L Monel®-lined hose with cylinder connection for oxygen service, 3850 psigEXPH0008-01-540-000Stainless steel adjustable relief valve, 10-19 psigEXPV0001-01-001-000Stainless steel adjustable relief valve, 20-99 psigEXPV0001-01-002-000Stainless steel adjustable relief valve, 100-249 psigEXPV0001-01-003-000Stainless steel adjustable relief valve, 250-500 psigEXPV0001-01-004-000Stainless steel control stationEXPV0004-01-000-1SHChrome-plated control stationEXPV0004-01-000-1CH

Ordering Information

Mounting and Installing Information

1501HarpersRoad,VirginiaBeach,Virginia23454

800.582.2565www.AURACONTROLS.com

RegisteredISO9001

*AURA Supports all major international cylinder connections including:CGA,BS341,DIN477,JISB8246,andothersavailable

EX1S EX1N EX1C EX1G

Body 316Lstainlesssteel Nickel-plated brass Chrome-plated brass LumiShield™

Bonnet 304stainlesssteel Nickel-plated brass Chrome-plated brass LumiShield™

Diaphragm 316Lstainlesssteel 316Lstainlesssteel 316Lstainlesssteel LumiShield™

Seat PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK PTFE,PCTFE,PEEK

10-micron360°filter 316Lstainlesssteel Copper nickel Copper nickel LumiShield™

Nozzle 316Lstainlesssteel Brass Brass LumiShield™

Page 4: EX1 - AURA Gas Controls Pages/ind_pages/AURA Catalog... · EX1 Regulator, 1.1mm PTFE Capsule 500 psig IN 1000 psig IN 2000 psig IN EX1 Regulator, 1.8mm PCTFE Capsule 500 psig IN 1000

30°

EX1SingleStagePressureReducingRegulatorPortConfigurationTable

1

90°

2 3 4

5 6

60°

7 8

9 A B C

D F G H

J K L M

N P

Key:LO-LowPressureOpenLP-LowPressurePluggedLR-LowPressurewithReliefValveHO-HighPressureOpenHP-HighPressurePlugged

LEX3179EX1-C

1501HarpersRoad,VirginiaBeach,Virginia23454

800.582.2565www.AURACONTROLS.com

RegisteredISO9001