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FACULTY OF ENGINEERING Applications of Single-Event Modeling in the Applications of Single-Event Modeling in the Production of Liquid Fuels Through Hydrocracking Production of Liquid Fuels Through Hydrocracking Bart D. Vandegehuchte, Joris W. Thybaut, Christophe Detavernier, Johan A. Martens, Guy B. Marin Bart D. Vandegehuchte , Joris W. Thybaut, Christophe Detavernier, Johan A. Martens, Guy B. Marin http://www.lct.Ugent.be E-mail: [email protected] Laboratory for Chemical Technology, Krijgslaan 281 (S5), B-9000 Ghent, Belgium http://www.lct.Ugent.be E-mail: [email protected] MODEL DEVELOPMENT INTRODUCTION MODEL DEVELOPMENT INTRODUCTION Reaction Network Hydrocracking as an important refinery conversion process: Fluid phase Zeolite pores Metal function + + Acid function – Yields high-quality fuels with very low sulfur and aromatics content. physisorption (de)hydrogenation (de)protonation + + isomerization –Transforms heavier compounds into smaller and branched + cracking + + Single-event Concept hydrocarbons. Plays a significant part in the Single-event Concept 1. Reaction families defined according to the type of elementary reaction and the type of the carbenium ions involved. Subsequently, production of liquid fuels from alternative materials. reaction and the type of the carbenium ions involved. Subsequently, a uniquesingle-event rate coefficient, , introduced per family. 2. Variations in actual and single-event rate coefficients, originating k ~ Biomass/ Coal Natural gas gasification steam reforming Synthesis gas CO H Fischer-Tropsch synthesis Heavy n-alkanes hydrocracking Lighter hydrocarbons 2. Variations in actual and single-event rate coefficients, originating from symmetry differences between reactant and transition state, accounted for by the number Natural gas steam reforming CO H 2 synthesis Single-Event MicroKinetic (SEMK) modeling identified as a versatile tool in reaction path analysis and process optimization. accounted for by the number of single events, n e . tool in reaction path analysis and process optimization. In this work: Application of the SEMK methodology to the assessment of catalytic modifications, caused by the deposition of an additional + + k 1 k 2 k 1 = 2 k 2 s/t) (s/t; s/t) (s/t; iso/cra iso/cra k ~ n k e = of catalytic modifications, caused by the deposition of an additional aluminumlayer, via regression on hydrocracking data of n-decane. REGRESSION ANALYSIS Rate equation 2E-08 NH 3 -TPD data 100 (%) C K C k ~ n 1 - p p K K Catalytic activity 5E-09 1E-08 1.5E-08 on current (A) 25 50 75 l conversion ( ( 29 + + = - H p L deh p L p p K K p K r 1 1 1 2 C sat C sat K prot K prot C acid k ~ n e 1 2 - H p L deh p p K K 0 5E-09 50 150 250 350 450 550 650 750 Io Temperature (°C) 0 25 135 155 175 195 215 235 255 Total Temperature (°C) ( 29 + + + p L p L p K p K 1 1 1 Temperature (°C) N 2 adsorption data 200 g -1 ) K deh calculated from thermodynamic data. Heats of physisorption unaffected by Temperature (°C) ( 29 ( 29 - = R S RT H K prot prot prot Δ exp s/t Δ exp s/t 160 180 volume (cm 3 g Heats of physisorption unaffected by treatment → K L from CBV712. independent of catalyst required •ΔH prot as a direct measurement of individual acid site strength. ( 29 = R RT K prot exp exp s/t k ~ 120 140 0 500 1000 1500 2000 2500 3000 3500 4000 Micropore v independent of catalyst required activation energies determined from previous works. acid site strength. •ΔH prot (s) and ΔH prot (t) adjusted during regression. k ~ 0 500 1000 1500 2000 2500 3000 3500 4000 Al deposition time (s) previous works. regression. SIMULATION RESULTS CONCLUSIONS SIMULATION RESULTS Al deposition C acid C sat ΔH prot (s) ΔH prot (t) CONCLUSIONS With use of the SEMK methodology, an excellent agreement is time (s) (µmol g -1 ) (µmol g -1 ) (kJ mol -1 ) (kJ mol -1 ) CBV712 805 826 -67.7 -98.3 Modified 1 150 540 852 -68.2 -97.5 obtained between experimental and model results. Three catalyst properties are affected by the treatment: Modified 2 300 572 656 -64.7 -94.6 Modified 3 3600 812 470 -62.3 -91.9 – Capacity for physisorbed species Capacity for chemisorbed species Capacity for chemisorbed species – Acid site strength The treatment induces coverage of the original framework acid sites 75 100 (%) CBV712 Total conversion 75 100 (%) Mod 1 The treatment induces coverage of the original framework acid sites and allows the additional aluminum layer to form as a new catalytic phase. 25 50 Yield Total conversion Isomerization yield Cracking yield 25 50 Yield phase. • The SEMK model has been demonstrated to be a useful tool in the assessment of catalytic modifications and can be extended to the 0 130 150 170 190 210 230 Temperature (°C) 0 130 150 170 190 210 230 Temperature (°C) 100 Mod 2 100 Mod 3 A assessment of catalytic modifications and can be extended to the synthesis of new and advanced materials. 50 75 Yield (%) Mod 2 50 75 Yield (%) Mod 3 ACKNOWLEDGEMENTS The Special Research Fund (Bijzonder OnderzoeksFonds) and the 0 25 145 165 185 205 225 245 265 Y 0 25 140 160 180 200 220 240 260 Y † J.W. Thybaut, C.S. Laxmi Narasimhan, G.B. Marin, J.F.M. Denayer, G.V. Baron, P.A. Jacobs, and J.A. Martens, Cat. Let. 94 (2004) 81-88 The Special Research Fund (Bijzonder OnderzoeksFonds) and the Belgian Government (IAP) are acknowledged for financial support. 145 165 185 205 225 245 265 Temperature (°C) 140 160 180 200 220 240 260 Temperature (°C)

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  • FACULTY OF ENGINEERING

    Applications of Single-Event Modeling in theApplications of Single-Event Modeling in theProduction of Liquid Fuels Through HydrocrackingProduction of Liquid Fuels Through Hydrocracking

    Bart D. Vandegehuchte, Joris W. Thybaut, Christophe Detavernier, Johan A. Martens, Guy B. MarinBart D. Vandegehuchte, Joris W. Thybaut, Christophe Detavernier, Johan A. Martens, Guy B. Marin

    http://www.lct.Ugent.be E-mail: [email protected] for Chemical Technology, Krijgslaan 281 (S5), B-9000 Ghent, Belgiumhttp://www.lct.Ugent.be E-mail: [email protected]

    MODEL DEVELOPMENTINTRODUCTION MODEL DEVELOPMENTINTRODUCTION

    Reaction Network• Hydrocracking as an important refinery conversion process:

    Fluid phase Zeolite pores Metal function

    + +

    Acid function– Yields high-quality fuels with very

    low sulfur and aromatics content.

    physisorption (de)hydrogenation (de)protonation

    + +

    isomerization

    low sulfur and aromatics content.

    – Transforms heavier compounds

    into smaller and branched+

    cracking

    +

    +

    Single-event Concept

    into smaller and branched

    hydrocarbons.

    – Plays a significant part in theSingle-event Concept

    1. Reaction families defined according to the type of elementary

    reaction and the type of the carbenium ions involved. Subsequently,

    – Plays a significant part in the

    production of liquid fuels from

    alternative materials.reaction and the type of the carbenium ions involved. Subsequently,

    a unique single-event rate coefficient, , introduced per family.

    2. Variations in actual and single-event rate coefficients, originating

    k~Biomass/ Coal

    Natural gas

    gasification

    steam reforming

    Synthesis gas

    CO H

    Fischer-Tropsch

    synthesis

    Heavy n-alkanes hydrocracking Lighter hydrocarbons

    alternative materials.

    2. Variations in actual and single-event rate coefficients, originating

    from symmetry differences between reactant and transition state,

    accounted for by the number

    Natural gas steam reforming CO H2synthesis

    • Single-Event MicroKinetic (SEMK) modeling identified as a versatile

    tool in reaction path analysis and process optimization. accounted for by the number

    of single events, ne.

    tool in reaction path analysis and process optimization.

    • In this work: Application of the SEMK methodology to the assessment

    of catalytic modifications, caused by the deposition of an additional+

    +k1

    k2k1 = 2 k2

    s/t)(s/t;s/t)(s/t; iso/craiso/cra k~nk e=⇒

    of catalytic modifications, caused by the deposition of an additional

    aluminum layer, via regression on hydrocracking data of n-decane.

    REGRESSION ANALYSIS

    Rate equation

    2E-08

    NH3-TPD data

    100

    Tota

    l co

    nv

    ers

    ion

    (%

    )

    C KC k~n 1

    ppKK

    Catalytic activity

    5E-09

    1E-08

    1.5E-08

    Ion

    cu

    rre

    nt

    (A)

    25

    50

    75

    Tota

    l co

    nv

    ers

    ion

    (%

    )

    ( )

    +∑+= −

    HpLdeh

    pL

    ppKKpK

    r

    1 1

    1

    2Csat

    Csat

    Kprot

    KprotCacid k~ne

    1

    2

    −HpLdeh ppKK

    0

    5E-09

    50 150 250 350 450 550 650 750

    Ion

    cu

    rre

    nt

    (A)

    Temperature (°C)

    0

    25

    135 155 175 195 215 235 255

    Tota

    l co

    nv

    ers

    ion

    (%

    )

    Temperature (°C)

    ( )

    ∑++∑+

    pL

    pLpK

    pK 1

    1 1 2

    Temperature (°C)

    N2 adsorption data

    200

    g-1

    )

    • Kdeh calculated from thermodynamic data.

    • Heats of physisorption unaffected by

    Temperature (°C)

    ( ) ( )

    −=R

    S

    RT

    HK

    protprotprot

    Δexp

    s/tΔexps/t

    160

    180

    Mic

    rop

    ore

    vo

    lum

    e (

    cm3

    g

    • Heats of physisorption unaffected by

    treatment → KL from CBV712.

    • independent of catalyst → required

    • ΔHprot as a direct measurement of individual

    acid site strength.

    ( )

    =RRT

    Kprot expexps/t

    k~

    120

    140

    0 500 1000 1500 2000 2500 3000 3500 4000

    Mic

    rop

    ore

    vo

    lum

    e (

    cm

    • independent of catalyst → required

    activation energies determined from

    previous works.†

    acid site strength.

    • ΔHprot(s) and ΔHprot(t) adjusted during

    regression.

    k~

    0 500 1000 1500 2000 2500 3000 3500 4000

    Al deposition time (s)previous works.† regression.

    SIMULATION RESULTS CONCLUSIONSSIMULATION RESULTS

    Al deposition Cacid Csat ΔHprot(s) ΔHprot(t)

    CONCLUSIONS

    • With use of the SEMK methodology, an excellent agreement istime (s)

    acid

    (µmol g-1)sat

    (µmol g-1)prot

    (kJ mol-1)prot

    (kJ mol-1)

    CBV712 805 826 -67.7 -98.3

    Modified 1 150 540 852 -68.2 -97.5

    • With use of the SEMK methodology, an excellent agreement is

    obtained between experimental and model results.

    • Three catalyst properties are affected by the treatment:Modified 1 150 540 852 -68.2 -97.5Modified 2 300 572 656 -64.7 -94.6

    Modified 3 3600 812 470 -62.3 -91.9

    • Three catalyst properties are affected by the treatment:

    – Capacity for physisorbed species

    – Capacity for chemisorbed species– Capacity for chemisorbed species

    – Acid site strength

    • The treatment induces coverage of the original framework acid sites75

    100

    Yie

    ld (

    %)

    CBV712

    Total conversion

    75

    100

    Yie

    ld (

    %)

    Mod 1

    • The treatment induces coverage of the original framework acid sites

    and allows the additional aluminum layer to form as a new catalytic

    phase.25

    50

    Yie

    ld (

    %)

    Total conversion

    Isomerization yield

    Cracking yield25

    50

    Yie

    ld (

    %)

    phase.

    • The SEMK model has been demonstrated to be a useful tool in the

    assessment of catalytic modifications and can be extended to the

    0

    130 150 170 190 210 230

    Temperature (°C)

    0

    130 150 170 190 210 230

    Temperature (°C)

    100Mod 2

    100Mod 3

    A

    assessment of catalytic modifications and can be extended to the

    synthesis of new and advanced materials.50

    75

    Yie

    ld (

    %)

    Mod 2

    50

    75

    Yie

    ld (

    %)

    Mod 3

    ACKNOWLEDGEMENTS

    The Special Research Fund (Bijzonder OnderzoeksFonds) and the0

    25

    145 165 185 205 225 245 265

    Yie

    ld (

    %)

    0

    25

    140 160 180 200 220 240 260

    Yie

    ld (

    %)

    † J.W. Thybaut, C.S. Laxmi Narasimhan, G.B. Marin, J.F.M. Denayer, G.V. Baron, P.A. Jacobs, and J.A. Martens, Cat. Let. 94 (2004) 81-88

    The Special Research Fund (Bijzonder OnderzoeksFonds) and the

    Belgian Government (IAP) are acknowledged for financial support.

    145 165 185 205 225 245 265

    Temperature (°C)

    140 160 180 200 220 240 260

    Temperature (°C)