FI11967 - TPWKIT-006 - Isuzu MU-X and D-Max - Electric Brakes - … · 2020. 11. 25. · Tow-Pro Wiring Kit Accessory Kit Suitable for: Isuzu MU-X / D-Max Estimated Fitting Time:

Reverse Park AssistKit Part No: 546363XX11

Page 01 of

Suitable for: Isuzu MU-X / D-Max

FI11967 Issue: 3 Date: 15/08/201815

Kit Part No: TPWKIT-006

© 2018

Tow-Pro Wiring Kit

Accessory Kit


Estimated Fitting Time: 120 Minutes

Fitting Instructions


General Notes

Parts Supplied

Tools Required

Safety Notes

Parts Supplied

Tools Required

• Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.

• Ensure all recyclable discarded vehicle accessory components are packaging are recycled following local recycling regulations.

• It is always recommended that this accessory is fitted by a qualified automotive technician.

• Safely store and protect any removed vehicle components.

• Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor.

• Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.

• Check that all work practices comply with safety standards.

• Please wear appropriate clothing and use safety equipment.

Electric Brake Harness x1 Cat-5 Cable 1.5m x1 200mm Cable Tie x20 900mm Cable Tie x15 4 way connector x1

M4 Screw x4 M4 Flat Washer x4 M4 Spring Washer x4 M6 Hexhead Bolt x2 M6 Flat Washer x2 Butt Splice x1

Phillips Head Screwdriver Trim Removal Tools Ratchet Socket Set Drill Drill Bit Set

Ø25mm Hole Saw / Spade Bit Electrical / Insulation Tape Wire Cutters Deburring Tool Round File

Heatshrink x1 Fitting Instructions x1

Switch Template

(Page 15) x1

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A B C D E F

G

M

H I

N O

J K L

ECU Bracket x1

Screwdriver Ratchet with Phillips Head Bit


FI11967 Issue: 3 Date: 15/08/201815


© 2018


FI11967 Issue: 3 Date: 15/08/201815


© 2018

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Wiring Diagram

Step 1

Step 2

Step 3

• In the engine bay, disconnect the negative battery terminal.

Note down all clock and radio settings.

Always refer to the vehicle’s Workshop Manual when removing vehicle components.

Page 04 of

• On the front passenger mud guard (1), remove the three bolts (2).

• Remove the mud guard (1).2

2

1

• On the front lower rain shield (1), remove the two bolts (2), press clip (3) and nut (4).

• Remove the front lower rain shield (1).

1

3

4

2 2


FI11967 Issue: 3 Date: 15/08/201815


© 2018


FI11967 Issue: 3 Date: 15/08/201815


© 2018

Step 4

Step 5

Step 6

• Remove the scrivet (1) from inner splash guard.

• Remove bolt (2) from wheel liner.

1

2

• Remove the nine scrivets (1) from the wheel liner (2).

• Dislodge the wheel liner (2) and rest on tyre.2

11

1

1

• Locate and remove vehicle grommet (1) from behind the wheel liner.

1

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Step 7

Step 8

Step 9

• From inside the cabin, remove the front passenger scuff plate (1).

• Remove the passenger side kick panel fastener (2) before removing the passenger side kick panel (3).

1

3

2

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• Remove the glovebox (1).

1

• Remove the four screws (1) from the glovebox surround (2).

• Dislodge the glovebox surround (2) and disconnect the glovebox light (3) by twisting clockwise if present.

• Remove the glovebox surround (2).

2

1

11

1

3


FI11967 Issue: 3 Date: 15/08/201815


© 2018


FI11967 Issue: 3 Date: 15/08/201815


© 2018

• Under the fan control unit, dislodge and remove the lower trim (1).

• Dislodge the accessory panel (2) and remove all connectors from behind before removing.

• Remove a suitable blanking cap (3) from the accessory panel (2).

32

1

• Cut out and adhere the Switch Template (page 15) (1) to the centre of the previously removed blanking cap (2).

• Drill a Ø2mm pilot hole in the two marks on the Switch Template (1).

• Drill out the top hole to Ø3.5mm and the bottom hole to Ø10mm.

Important

Ensure the large hole on the Switch Template (1) is adhered centrally on the blanking cap (2).

• Insert the Electric Brake Switch (1) into the blanking cap (2) from behind.

• Fasten the supplied Nut (3) locking the Electric Brake Switch (1) to the blanking cap (2). Torque the nut (3) to 0.8Nm.

• Rotate the shaft (4) fully anti-clockwise and fit the knob (5) to the shaft (4) with “0" pointing upwards as shown.

• Insert the Cat 5 Cable (6) supplied in the wiring kit, into the Electric Brake Switch (1).

• Route the Cat 5 Cable (6) through the accessory panel cavity and reassemble the accessory panel and lower trim.

1

2

45

1 6

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5

2

1

3

Step 10

Step 11

Step 12

• Continue routing the Cat 5 Cable (1) towards the left side of the glovebox cavity.

• Secure the Cat 5 Cable (1) behind the base of the glovebox support (2) following the factory harness using the supplied Cable Ties.

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• Above the passenger kick panel area, secure the Brake Controller ECU Bracket (1) to the two existing vehicle chassis captive nuts using the supplied M6 Bolts (2), M6 Flat Washers (3).

• Secure the Brake Controller ECU (1) to the ECU bracket (2) using the supplied M4 Screws (3), M4 Spring Washers (4) and M4 Flat Washers (5).

Important

Ensure the Cat 5 Cable (1) is secured away from any moving parts or sharp edges.

12

Important

Ensure the Cat 5 side of the Brake Controller ECU (1) is facing the ground.

Cat 5 cable

4-way ECUconnector

3

4

5

2

1

Step 13

Step 14

Step 15

1

3 2


FI11967 Issue: 3 Date: 15/08/201815


© 2018

Step 16

Step 17

Step 18

• In the engine bay, route the grommet branch of the Electric Brake Harness (1) through the washer bottle reservoir cavity (2).

2

1

• Continue routing the Electric Brake Harness (1) along the wheel arch and through the grommet hole.

• Make sure the grommet (2) is seated correctly.

• Secure the Electric Brake Harness (1) using the supplied Cable Ties.1

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2

• Inside the vehicle, using the table below, house the terminals (1) from the Electric Brake Harness into the supplied 4-Way Connector (2), ensuring the terminals lock into the housing.

• Snap off the secondary lock (3) from behind the 4-Way Connector (2).

• Fit the secondary lock (3) to the underside of the 4-Way Connector (2).

Wire ColourTerminal

1234

RedBlue

WhiteBlack

Rear View of Connector(Wire Entry Side)

4 3 2 1

2

3

3

2

1


FI11967 Issue: 3 Date: 15/08/201815


© 2018

Step 19

Step 20

Step 21

• Connect the (1) and Cat 5 Cable (2) to the Brake Controller ECU (3).

4-Way Black Connector

1

• In the engine bay, route the secondary branch of the Electric Brake Harness (1) from the battery down the engine bay.

• Secure the Electric Brake Harness (1) using the supplied Cable Ties.

• Continue routing the Electric Brake Harness (1) along the left hand side chassis rail towards the rear of the vehicle following the existing vehicle harness (2).

• Using the supplied Cable Ties (3), secure the Electric Brake Harness (1) to the vehicle harness every 300mm.

2

3

1

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2

3

1

3 3


FI11967 Issue: 3 Date: 15/08/201815


© 2018

Step 22

Step 23

Step 24

• At the rear of the vehicle, disconnect the grey 8-way (1) connector on the trailer wiring harness.

1

• Patch the grey 8-way connectors (1) from the Brake Controller Harness (2) into the trailer wiring harness grey 8-way connectors (3).

• Locate the ‘Blue’ wire that is taped back on the trailer wiring harness near the 8-way connector.

• Locate the ‘Blue’ wire that is taped back on the Electric Brake Harness.

• Cut the brass ferrule off and strip the insulation back 10mm on both the ‘Blue’ wires.

• Slide the supplied Heatshrink over the wires before crimping

•

both wires using the supplied Butt Splice with an indent type crimpers.

Solder the wires to the butt splice. Ensure that a good connection is made.

• Wait for the butt splice to cool, slip heatshrink over the joint and heat.

11

3

2

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1 2

3 4

Keep heatshrink away from joint until after soldering is complete and cooled.

3


FI11967 Issue: 3 Date: 15/08/201815


© 2018

Step 25

Step 26

• Install the positive ring terminal (1) from the Electric Brake Harness to the vehicle positive battery terminal.

• Connect the Electric Brake Harness negative ring terminal (2) to the vehicle earth point (3).

2

E. & O.E. This document is copyright and must not be used except as permitted below or under the Copyright Act 1968. You may reproduce and publish this document in whole or in part for your or your organisation's own personal or internal compliance, educational or non-commercial purposes. You must not alter or amend this document in any way. You must not reproduce or publish this document for commercial gain without the prior written consent of the copyright owner.

Page 12 of

• Re-connect the negative battery terminal.

• Test the operation of the Tow-Pro system as per the Tow-Pro user manual.

• Dispose of any parts not used from the fitment.

1

Please place the Fitting Instructions and Owner’s Manual in the glovebox after installation is completed.

ImportantSecure all harnesses to the vehicle using cable ties. Refit all removed parts and secure all fasteners to the Service Manual torque specifications.

Important

Reprogram all radio stations and clock settings by referring to the vehicle’s Owner’s Manual.

23


FI11967 Issue: 3 Date: 15/08/201815


© 2018


FI11967 Issue: 3 Date: 15/08/201815


© 2018


FI11967 Issue: 3 Date: 15/08/201815


© 2018

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FI11967 Issue: 3 Date: 15/08/201815


© 2018

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Template

50mm

50m

m

Important

Always confirm the length of the 50mm scale marker before cutting out the templates.

Ø3.5mm

Ø10mm

Documents

FI11967 - TPWKIT-006 - Isuzu MU-X and D-Max - Electric Brakes - … · 2020. 11. 25. · Tow-Pro Wiring Kit Accessory Kit Suitable for: Isuzu MU-X / D-Max Estimated Fitting Time: