FIGURE 1. OPERATOR CONTROLS - Nordco | Home · figure 1. operator controls s/n 791000 and above item part units per no. no. description machine 1 31440023 . logic box assembly

FIGURE 1. OPERATOR CONTROLS

S/N 791000 and Above

ITEM PART UNITS PER NO. NO. DESCRIPTION MACHINE

1 31440023 . LOGIC BOX ASSEMBLY.............................. 1 2A 20292874 . . BOX, LH Control (Box Only) ....................... 1 2B* 20292887 . . BOX, RH Control......................................... 1 3* 27260500 . COVER, Logic Box ....................................... 1 4 87128945 . CORD, Pusher Plate Assembly .................... 2 5 44050402 . HOOK, Pusher Plate Cord Snap................... 4 6 38550011 . SPRING, Cord Support Whip........................ 2 8 24587904 . CLAMP, Wiring Cable #8 .............................. 4 9 2774281 . CAPSCREW, Hex Head ¼-20 x 1 ................ 4

ITEM PART

NO. NO. DESCRIPTION MACHINE 11 3042013 . LOCKNUT, Hex ¼-20.................................... 4 12 82633984 . TUBE, Cord Support...................................... 4 13 14345000 . U-BAR, Plate Pusher Cord ............................ 2 14 96790134 . PUSHER, Plate (See Sheet 79C-01-1) ......... 2 15* 50270225 . MOUNT, Logic Box Vibration ........................ 4

Part of 9879 0015, Remote Plate Pusher Kit (Whip Style)

JAN/09 *Not Illustrated 79C-1, Rev. B, Page 1

FIGURE 1A-1. PLATE PUSHER for 63-Inch Wide Gauge and Trapezoid Plates


MAY/2012 *Not Illustrated 79C-01A-1, Rev. A, Page 1


-- 96790134 PLATE PUSHER ASSEMBLY ..................... 2 1 81470004 . WELDMENT, Plate Pusher ........................ 1 2 27230195 . COVER, Box .............................................. 1 3 3064455 . LOCKWASHER, #8 ................................... 4 4 2849469 . SCREW, Pan Head Machine #8-32 x 3/8 .. 4 6 5125426 . SWITCH, Rocker ....................................... 1 7 4598989 . GRIP, Handle ............................................. 1 8 96790120 . CONNECTING WIRING ASSEMBLY ........ 1 9 5120729 . . PLUG, Panel ............................................ 1 10 78891450 . SWITCH, Push Button ............................... 2 11 84316002 . . BOOT, Sealing ......................................... 2 12 2837217 . SCREW, Round Head #4-40 ..................... 4 13 3064446 . LOCKWASHER, #4-40 .............................. 4 14 3048022 . NUT, Hex #4-40 ......................................... 4 15 56405039 . PLAQUE ..................................................... 1 16 2774301 . CAPSCREW, Hex Head 1/4 x 1-1/2 .......... 2 17 3064464 . LOCKWASHER, 1/4 .................................. 2 18 3001011 . NUT, Hex 1/4-20 ........................................ 2 19A 20981641 . GUIDE, Plate .............................................. 2 19B 20981642 . GUIDE, Trapezoid Plate (Opt. Not Shown) 2 20 2774771 . CAPSCREW, Hex Head 3/8 x 3/4 ............. 2 21 3020046 . NUT, Square 3/8-16 ................................... 2 22 42017987 . HANDLE, Guide ......................................... 1 23 3050079 . NUT, Wing M6 ........................................... 1 24 3721565 . CAPSCREW M6 x 45 ................................ 1 25 81470005 . HEAD, Plate Pusher ................................... 1 26A 96790106 CONNECTOR ASSEMBLY, Right Hand ...... 1 26B 96790107 CONNECTOR ASSEMBLY, Left Hand ........ 1 27 87128945 CONTROL CABLE ASSEMBLY .................. 2 28 21425570 BRACKET, Plate Pusher Support ................ 4 29 2774821 CAPSCREW, Hex Head 3/8-16 x 2 ............. 4 30 3042019 LOCKNUT, Hex 3/8-16 ................................ 4

FIGURE 2A-1B. AXLE for 63" Wide Gauge Machines


MAR/2012 This part sheet has multiple pages 79C-2A-1B, Page 1 of 2

FIGURE 2A-1B. AXLE for 63" Wide Gauge Machines


MAR/2012 This part sheet has multiple pages 79C-2A-1B, Page 2 of 2

Axle Disconnect

FIGURE 2-2. AXLE Chain Tensioner


JULY/04 *Not Illustrated 79C-02-2, Page 1

ITEM NO. NO. DESCRIPTION MACHINE

-- 9879 0165 KIT, Chain Tensioner ............................... 1 1 4765 4830 . ARM, Lever ............................................ 1 2 5528 0050 . PLATE, Adjustment ................................ 1 3 1317 7454 . LEVER, Arm ........................................... 1 4 5528 0051 . PLATE, Adjusting Screw ........................ 1 5 7510 1400 . SPROCKET, Idler................................... 1 6 7658 0500 . SHAFT, Idler........................................... 1 7 1371 0350 . BRACKET, Pivot Mounting..................... 1 8 2947 886 . SETSCREW, Square Head 5/8-11 x 5... 1 9 3004 041 . NUT, Hex Jam 5/8-11............................. 1 10 5423 6625 . PIN, Pivot ............................................... 1 11 3301 240 . PIN, Clevis 3/8 x 1-1/4............................ 1 12 3060 470 . WASHER, SAE 3/8 ................................ 2 13 3060 037 . WASHER, Wrought ½ ............................ 7 14 3060 488 . WASHER, SAE ¾ .................................. 1 15 3070 319 . PIN, Cotter 1/8 x 1-1/2............................ 3 16 3070 467 . PIN, Cotter 5/32 x 1................................ 1 17 3001 031 . NUT, Hex ½-13 ...................................... 1 18 3001 041 . NUT, Hex 5/8-11 .................................... 1 19 3060 482 . WASHER, SAE 5/8 ................................ 1

FIGURE 3. BRAKES Parking Brake


JULY/04 *Not Illustrated 79C-3, Page 1


-- 9879 0013 KIT, PARKING BRAKE ................................. 1 1 2136 8086 . BRACKET, Brake Mounting ........................ 1 2 4771 3220 . LEVER, Brake ............................................. 1 3 1896 1020 . RING, Clamp ............................................... 1 4 3301 881 . PIN, Clevis, 1 x 4 ......................................... 2 5 2782 519 . CAPSCREW, Socket Head 5/16 x 5/8 ........ 4 6 7090 0072 . SHOE, Lined Brake ..................................... 1 7 R0215106 . CLAMP, Push .............................................. 1 8 3025 021 . NUT, Hex 3/8-16.......................................... 1 9 3070 623 . PIN, Cotter 3/16 x 1-1/2 ............................... 2

FIGURE 5. PROPULSION Dual Axle Drive


JULY/04 *Not Illustrated 79C-05, Page 1

ITEM PART NO. NO. DESCRIPTION QTY

1 5023 0057 . MOTOR, Propulsion (VonRuden).................... 2 -- 41-5121-0001 . . KIT, Motor Seal ............................................. 1 2 3366 550 . . KEY, Woodruff #808...................................... 1 3 2145 0044 . MOUNTING, Propulsion Motor........................ 2 4 2783 301 . CAPSCREW, Socket Head ½ x 1-1/2............. 4 5 3064 806 . LOCKWASHER, ½ (Hi-Collar) ........................ 4 6 2783 331 . CAPSCREW, Socket Head ½ x 2-1/2............. 2 7 3027 031 . NUT, Hex Jam 1/2-13...................................... 2 8 5426 1840 . PIN, Pivot ........................................................ 2 9 3070 623 . PIN, Cotter 3/16 x 1-1/2................................... 4 10 7510 5510 . SPROCKET, Propulsion Motor ....................... 2 11 3806 2870 . GUARD, Propulsion Chain.............................. 2 12 2774 771 . CAPSCREW, Hex Hd. 3/8-16 x 3/4 ................ 4 13 3064 470 . LOCKWASHER, 3/8........................................ 4 14 3001 021 . NUT, Hex......................................................... 4 15 2426 2760 . CHAIN, Axle Drive........................................... 2 16 4900 1901 . . LINK, St. Connecting..................................... 1 17 4900 0261 . . LINK, Offset................................................... 1 18* 3060 031 . WASHER, Wrought 3/8................................... 8

FIGURE 6-1. FRAME ACCESSORIES Battery




1 5198 230 . BATTERY (12V 60 AMP)........................... 1 2 2009 2620 . BATTERY BOX.......................................... 1 3 5612 6400 . PLATE, Disconnect Switch Mounting ........ 1 5 5640 5057 . PLAQUE, Battery On/Off ........................... 1 6 5169 943 . SWITCH, Battery Disconnect..................... 1 7 2774 271 . CAPSCREW, Hex Head 1/4 x 3/4 ............. 2 8 3064 464 . LOCKWASHER, 1/4 .................................. 2 9 3064 467 . LOCKWASHER, 5/16 ................................ 2 10 3001 016 . NUT, Hex 5/16-18 ...................................... 2 11 8712 0354 . CABLE, Battery (Ground) .......................... 1 12 8712 0653 . CABLE, Battery (65” - Neg) ....................... 1 13 8712 0652 . CABLE, Battery (80” - Pos)........................ 1 14* 8712 9565 . STRAP, Ground ......................................... 1

FIGURE 6-2. FRAME ACCESSORIES Lights and Horns S/N 791000-791017

MAR/2007 *Not Illustrated 79C-06-2, Rev. A, Page 1


1 5190 475 . LIGHT, Strobe (Optional).......................... 1 2 5752 2060 . PLATE, Strobe Light Mounting .................. 1 3A 5190 063 . ALARM, Back-Up ...................................... 1 3B 5190 065 . ALARM, "Smart-Alarm" Back-Up (BNSF).. 1 4 5190 009 . HORN, Lo Pitch ......................................... 1 5 5190 012 . HORN, Hi Pitch ......................................... 1 6 5190 423 . LIGHTS, Halogen Travel ........................... AR 7 5190 420 . LIGHT, Halogen Work ............................... AR

FIGURE 6-2A. FRAME ACCESSORIES Lights and Horns


MAR/2007 *Not Illustrated 79C-06-2A, Page 1


1 5190475 . LIGHT, Strobe (Optional).......................... 1 2 57522060 . PLATE, Strobe Light Mounting .................. 1 3A 5190063 . ALARM, Back-Up ...................................... 1 3B 5190065 . ALARM, "Smart-Alarm" Back-Up (BNSF).. 1 4 5190009 . HORN, Lo Pitch ......................................... 1 5 5190012 . HORN, Hi Pitch ......................................... 1 6 5190499 . LIGHTS, Halogen Travel ........................... AR 7 5190428 . LIGHT, Halogen Work ............................... AR 8* 42350086 Perimeter Lighting Harness ......................... . 1 9* 42350085 Lighting Harness.......................................... . 1

FIGURE 6-3. FRAME ACCESSORIES Decals, Plaques and Charts



ITEM PART NO. NO. DESCRIPTION QTY

1 5640 5039 Plaque, Plate Pusher ................................... 2 2 5640 5057 Plaque, Battery On/Off (Disconnect)............ 1 3 2930 0013 Decal, Small Nordco .................................... 2 4 2930 0014 Decal, Medium Nordco ................................ 2 5 5640 3984 Plaque, Lube Chart ...................................... 1 6A 5640 5046 Plaque, Engine Oil (Standard) ..................... 1 6B 5640 5093 Plaque, Engine Oil (BNSF Spec) ................. 1 7 5640 5047 Plaque, Hydraulic Oil Spec .......................... 1 8 5640 5048 Plaque, Grease Type Spec.......................... 1 9 5640 3990 Plaque, Welding Caution ............................. 1 10 5642 0005 Decal, Hand Hazard..................................... 2 11 5642 0006 Decal, Before Servicing Danger................... 2 12 5642 0007 Decal, Exhaust Emissions ........................... 2 13 5642 0010 Decal, Lockout Area (Logic Box) ................. 1 14 5642 0011 Decal, Lockout Area (Battery Box)............... 1 15 5642 0012 Decal, Lockup Points ................................... 8 16 5640 4927 Plaque, Valve Open/Close (Suction Str.)..... 1 17 5642 0002 Decal, Watch your Step ............................... 1 18 5642 0030 Decal, Grease Fitting – Circular ................... 2 19 5642 0031 Decal, Grease Fitting – Left Arrow............... 2 20 5642 0032 Decal, Grease Fitting – Right Arrow ............ 2 21 5642 0033 Decal, Grease Fitting – Down Arrow............ 2 22 5642 0034 Decal, Grease Fitting – Up Arrow ................ 2 23 5640 5049 Plaque, Filtering Loop .................................. 2 24 5640 5115 Plaque, Hyd. Reservoir Vent Valve.............. 1 25 5640 6171 Chart, Laminated Hyd. System (BNSF) ....... 1 26 5640 5251 Plaque, Full Flow Test (UCC Sensor).......... 1 27 5640 5131 Plaque, Battery Box “Jump Start” (BNSF) ... 1 28 5640 6138 Plaque, Worker Safety Protection (BNSF)... 1 29 5640 3978 Plaque, Engine Fill (BNSF) .......................... 1 30 5635 7101 Plaque, Nameplate/Serial Number .............. 1 31 Plaque, Emergency Stop ............................. 2

FIGURE 6-4. FRAME ACCESSORIES Optional Jackstands and Rail Sweeps


FIGURE 6-4. FRAME ACCESSORIES Optional Jackstands and Rail Sweeps


OCT/09 (ECO600123) 79C-6-4, Rev. B, Page 1

OCT/09 (ECO600123) 79C-6-4, Rev. B, Page 1

FIGURE 6-5. FRAME ACCESSORIES MISCELLANEOUS/OPTIONAL




1A 4083 100 VISE, 5-Inch................................................... 1 1B 4083 106 VISE, 6-Inch................................................... 1 2A 7580 092 EXTINGUISHER, Fire 20# (Standard)........... 1 2B 7580 097 EXTINGUISHER, Fire 20# (BNSF Spec)....... 1 2C 7580 098 EXTINGUISHER, Fire 20# (UPRR Spec) ...... 1 3A 2047 0027 BOX, Manual Storage (Standard) .................. 1 3B 2047 0026 BOX, Manual Storage (BNSF Spec).............. 1 4A 2047 0002 BOX, Tool (Small) .......................................... 1 5 5364 7796 PIN, Locking Hitch ......................................... 2 6 7581 010 KIT, First Aid (10 Person) .............................. 1

FIGURE 7-DE-2A. ENGINE Deutz D2011L02i and Options


OCT/09 This part sheet has multiple pages 79C-7-DE-2A, Page 1 of 5













FIGURE 8-2A. HYDRAULIC TANK Standard 30.5 Gallon w/Options


JAN/09 This part sheet has multiple pages 79C-8-2A, Page 1

FIGURE 8-2A. HYDRAULIC TANK Standard 30.5 Gallon w/Options


JAN/09 This part sheet has multiple pages 79C-8-2A, Page 2

FIGURE 9-1A. OIL COOLER 63-Inch Wide Gauge Machines Only


MAR/2012 79C-9-1A, Page 1 of 1

FIGURE 10-2. FUEL TANK Optional 18 Gallon


JAN/09 79C-10-2, Rev. A, Page 1

FIGURE 10-2A. FUEL TANK Optional 18 Gallon


JUN/09 79C-10-2A, Page 1

FIGURE 13-1. RAIL LIFT S/N 791000 and Above

OCT/2005 *Not Illustrated 79C-13-1, Rev. A, Page 1

FIGURE 13-1. RAIL LIFT S/N 791000 and Above

OCT/2005 *Not Illustrated 79C-13-1, Rev. A, Page 2


1A 28552434 . CYLINDER, Lift (2.5” Bore)......................... 2 -- 96790084 . . Seal Kit ...................................................... 1 1B 28552671 . CYLINDER, Lift (3.0” Bore).......................... 2 -- 98790014 . . Seal Kit ...................................................... 1 2 2775321 . CAPSCREW, Hex Hd. 1/2-13 x 2................ 8 3 3001031 . NUT, Hex 1/2-13.......................................... 10 4 15138889 . BASE, Lift Cylinder ...................................... 2 5 2775351 . CAPSCREW, Hex Hd. 1/2-13 x 3-1/2.......... 2 6 3042025 . LOCKNUT, Hex 1/2-13 ................................ 2 -- 96790152 RAIL LIFT LIMIT SWITCH ASSEMBLY ........ NP 7 21446104 . PLATE, Limit Switch Mounting .................... 2 8 2774531 . CAPSCREW, Hex Hd. 5/16-18 x 1.............. 12 9 3064467 . LOCKWASHER, 5/16 .................................. 12 10 3001016 . NUT, Hex 5/16-18........................................ 8 11 82646000 . TUBE, Actuator............................................ 2 12 3303070 . PIN, Clevis ................................................... 2 13 82641000 . TUBE, Adjusting .......................................... 2 16 13220621 . GUIDE, Top ................................................. 2 17 13220716 . GUIDE, Bottom............................................ 2 18 3060467 . WASHER, SAE 5/16.................................... 8 19 2774801 . CAPSCREW, 3/8 x 1-1/2 ............................. 8 20 2774291 . CAPSCREW, 1/4 x 1-1/4 ............................. 4 21 3064464 . LOCKWASHER, 1/4 .................................... 4 22 3001011 . NUT, Hex 1/4-20.......................................... 4 24 54248299 . PIN, Cylinder Lock (w/roll pin) ..................... 2 25 5127236 . SWITCH, Limit ........................................... 4

Item 1A has been discontinued. Please order item 1B in its place. Seal kit for 1A is still available for purchase.


26 47651455 . LEVER, Limit Switch ................................... 4 27 2837658 . SCREW, Machine #10 x 2........................... 12 28 3064458 . LOCKWASHER, #10................................... 12 30 3064476 . LOCKWASHER, 1/2.................................... 8 31 3064470 . LOCKWASHER, 3/8.................................... 834 13080400 . COVER, Bottom Guide................................ 2 35 67267000 . SCREW, Adjusting ...................................... 2 36 13340700 . INSERT, Actuator Tube............................... 2 37 3042019 . LOCKNUT, 3/8-16 ....................................... 2 38 3007021 . NUT, Slotted Hex 3/8-16 ............................. 2 39 3060470 . WASHER, Wrought 3/8 ............................... 8 40 3070159 . PIN, Cotter................................................... 2 41 3074220 . COTTER, Hairpin ........................................ 2 42 3060464 . WASHER, SAE ¼ ....................................... 2

Item 26 is mounted 180 degrees from that shown.

FIGURE 13-2-2. RAIL CLAMPS Non-Insulated


OCT/2005 *Not Illustrated 79C-13-2-2, Rev. A, Page 1

FIGURE 13-2-2. RAIL CLAMPS Non-Insulated


OCT/2005 *Not Illustrated 79C-13-2-2, Rev. A, Page 2


1A 2855 2411 . CYLINDER, Clamp ......................................... 2 -- 9679 0083 . . KIT, Cylinder Seal ......................................... 1 1B 2855 2501 . CYLINDER, Clamp ......................................... 2 -- 68010024 . . KIT, Cylinder Seal ......................................... 1 2 1698 991 . CARTRIDGE, Clamp Lock Valve.................... 1 4 2775 331 . CAPSCREW, Hex Head 1/2-13 x 2-1/2 .......... 8 5 3060 476 . WASHER, 1/2 ................................................. 8 6 3042 025 . LOCKNUT, Hex 1/2-13 ................................... 8 7 4772 4350 . LINK, Pivot ...................................................... 4 8 5425 1850 . PIN, Pivot ........................................................ 2 9 3070 165 . PIN, Cotter 3/32 x 1-1/4 .................................. 8 10 3074 213 . COTTER, Hair Pin .......................................... 4 11 4771 3010 . LINK, Clamp Lock ........................................... 2 12 4773 6105 . ARM, Clamp Roller ......................................... 4 13 3060 512 . WASHER, Slide .............................................. 4 14 5425 3301 . PIN, Clamp Arm .............................................. 2 15 3070 855 . COTTER, Hair Pin ½ x 2................................. 4 16 2209 4927 . BUSHING, Clamp Slide ................................. 4 17 6621 8129 . ROLLER, Clamp (Non-Insulated) .................. 2 18 2203 7689 . . BUSHING (Bronze) ...................................... 1 19 1955 1190 . BOLT, Pin ....................................................... 2 20 8605 9606 . WASHER (Bronze) ......................................... 2 21 6418 1753 . WASHER, Thrust (Bronze) ............................ 2 22A 3801 052 . FITTING, Grease 1/8-27 NPT (Straight) ......... 4 22B 3801 110 . FITTING, Grease 1/8-27 NPT (90°) ................ 4 23 2774 351 . CAPSCREW, Hex Head 1/4-20 x 3-1/2 .......... 4 24 3042 013 . LOCKNUT, Hex 1/4-20 ................................... 4 25 5425 2138 . PIN, Link ......................................................... 4 26 3070 317 . PIN, Cotter 1/8 x 1-1/4 .................................... 8

Item 1A is no longer available. Order Item 1B in its place. Seal Kit for Item 1A is still available for repair orders.


27 5426 3600 . PIN, Clamp Lock............................................. 2 28 3074 220 . COTTER, Hair Pin .......................................... 4 29 5425 0700 . PIN, Lock Link................................................. 4 30 2775 311 . CAPSCREW, Hex Head 1/2-13 x 1-3/4.......... 32 31 3060 476 . WASHER, SAE ½........................................... 64 33 3064 476 . LOCKWASHER, 1/2"...................................... 32 34 3001 031 . NUT, Hex 1/2-13............................................. 32 36 3801 090 . FITTING, Grease............................................ 2 37* 1435 3010 . HANDLE, Clamp Arm (Welded to Item #12) .. 2 38 5614 2891 . PLATE, Rail Clamp......................................... 4 39 5614 2893 . . PLATE, Upper Rail Clamp............................ 1 40 5614 2894 . . PLATE, Lower Rail Clamp............................ 1

Documents

FIGURE 1. OPERATOR CONTROLS - Nordco | Home · figure 1. operator controls s/n 791000 and above item part units per no. no. description machine 1 31440023 . logic box assembly