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N0127492 VBS LINE VBS C1234 COOLER FD COOLER FD VBS LINE COOLER FD VBS C35R SHIFT SOLENOID D (SSD) LOW REVERSE/ 456 CLUTCH MANUAL VALVE ON/OFF SHIFT SOLENOID E (SSE) SHIFT SOLENOID A (SSA) 1234 CLUTCH SHIFT SOLENOID B (SSB) 35R CLUTCH SOL FD DRIVE DRIVE DRIVE LINE REVERSE VBS CBR1/456 DIFFERENTIAL LUBRICATION CONV FD CONV FD VBS TCC REG APPLY TCC APPLY TCC RELEASE COOLER FD LINE VBS LINE LINE VBS C35R VBS CBR1/456 LINE LINE PLUG TCC APPLY TCC RELEASE LOW REVERSE/456 LATCH VALVE PUMP BLOW OFF VALVE MAIN PRESSURE REGULATOR VALVE TCC CONTROL VALVE TCC BLOW OFF VALVE SOLENOID REGULATOR VALVE DRIVE LINE LINE SOL FD SOL FD REG APPLY REG APPLY VBS TCC VBS TCC CBR1/C456 FDBK CBR1/C456 VBS C35R EHX BF CBR1/C456 FDBK VBS LINE VBS LINE 1234 REGULATOR VALVE 1234 LATCH VALVE LOW REVERSE/456 REGULATOR VALVE DRIVE EXH BF LINE EXH BF VBS CBR1/456 CBR1/C456 CBR1/C456 C1234 FDBK VBS C1234 VBS C35R EXH BF VBS C1234 C1234 C1234 FDBK DRIVE VBS C1234 C1234 EXH BF LINE C35R FD C35R FD C456 CB26 FDBK DRIVE LINE CB26 CB26 CB26 CLUTCH CONTROL BYPASS VALVE EXH BF VBS CB26 VBS CB26 VBS CB26 C456 REVERSE EXH BF EXH BF CBR1/C456 C1234 DRIVE 2 DRIVE 2 EXH BF CBR1 C456 C35R FD REG APPLY CB26 VBS CB26 C35R FDBK LINE COMP FD CONTROL PRESSURE REGULATOR 35R REGULATOR VALVE COMP FD DRIVE 2/ C35R FD C35R COMP FD C35R VBS C35R DRIVE 2/C35R FD COMP FD VBS C35R TRANSMISSION FLUID TEMPERATURE SENSOR CBR1 DRIVE 2 DRIVE 2 TCC REGULATOR VALVE VBS C35R CB26 FDBK VBS CB26 TCC APPLY TCC RELEASE 26 REGULATOR VALVE 35R LATCH VALVE 26 LATCH VALVE VBS C35R C35R C35R FDBK CB26 C456 VBS TCC ON/OFF SIG VBS LINE COOLER FD SOL FD C1234 SOL FD LINE PRESSURE CONTROL (LPC) SOLENOID SHIFT SOLENOID C (SSC) 26 CLUTCH TORQUE CONVERTER CLUTCH (TCC) SOLENOID SOL FD 1ST GEAR ABOVE 8 km/h (5 mph) ON/OFF SIG VBS TCC DRIVE REVERSE VBS C1234 ON/OFF SIG ON NH OFF NL OFF NL OFF NC ON NL ON NH ON NH CIRCUIT/ PRESSURE SYMBOLS SHUTTLE BALL CHECK BALL FLUID DIRECTION VALVES/ PUCKS/ PISTONS PUMP SUCTION LINE PRESSURE REGULATED PRESSURE COMPENSATOR PRESSURE TRANSMISSION FLUID COOLER FEED/LUBRICATION TCC PRESSURE NO PRESSURE (CIRCUIT NOT USED / VALVE EXHAUST CIRCUIT) EXHAUST BACKFILL (NO PRESSURE) SOLENOID FEED CIRCUIT/FULL SOLENOID PRESSURE VARIABLE SOLENOID PRESSURE FEEDBACK PRESSURE SOLENOID DAMPER ORIFICE NC NORMALLY CLOSED NH NORMALLY HIGH PRESSURE NL NORMALLY LOW PRESSURE EXHAUST ORIFICE PLUG BYPASS PUMP SUMP FILTER C35R C35R C35R C35R COMP FD COMP FD COMP FD COMPENSATOR FEED 35R CLUTCH 26 CLUTCH 1234 CLUTCH LOW/REVERSE CLUTCH CB26 CBR1 456 CLUTCH TRANSMISSION FLUID COOLER LUBRICATION LUBE COOLER BYPASS VALVE

Ford Fusion Hybrid Workshop Repair And Service Manual

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Ford Fusion Hybrid Workshop Repair And Service ManualCovers: 2012Whether you're a first time mechanic or a seasoned repair technician, crucial service data, repair procedures, maintenance, assembly and disassembly service procedures are a requirement for the proper mechanical flow of an operation. A service repair manual doesn't become a simple guide for the mechanic but rather a essential tool of knowledge.This workshop manual contains fully detailed step-by-step repair procedures with hundreds of very high quality photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure. This repair manual will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like an engine overhaul. Covers every thing you will ever need to know to fix anything and everything possible. You will not find a better manual any where on the Internet. This is the same service manual provided to Ford/Lincoln dealers to work on your vehicle, it is the ultimate workshop manual you can buy, period. This high resolution manual has easy to use menus and is keyword searchable and fully printable. Easily browse the manual via bookmarks, zoom in/out of specific pages. Print the section you require, bring it out in your garage and once you've finished the job, simply bin them.NOTE: This manual is approximately 5.0GB in size. If you have a slow internet connection, we highly recommend you purchase the DVD-R option above. This workshop manual is run in a virtual version of Windows XP via VMWare Player. All instructions are included.Includes: Full detailed Workshop ManualWiring DiagramsPC/ED - Pinpoint testing for fault diagnosisTopics Covered:General InformationMaintenanceEngine MechanicalEngine LubricationCooling SystemFuel and EmissionsTransmissionSteeringSuspensionBrakesTires & WheelsBody (Interior & Exterior)Heating & Air ConditioningElectrical (inc Wiring Diagrams)TroubleshootingAnd Much More...fusion, hybrid, ford, service

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Page 1: Ford Fusion Hybrid Workshop Repair And Service Manual

N0127492

VBS LINE

VBS C1234

COOLER FDCOOLER FD

VB

S L

INE

CO

OLE

R F

D

VB

S C

35R

SHIFT SOLENOID D(SSD)LOW REVERSE/456 CLUTCH

MANUALVALVE

ON/OFFSHIFT

SOLENOID E(SSE)

SHIFTSOLENOID A

(SSA)1234 CLUTCH

SHIFTSOLENOID B

(SSB)35R CLUTCH

SOL FD

DRIVE

DRIVE

DRIVE

LINE

REVERSE

VBS CBR1/456

DIFFERENTIALLUBRICATION

CO

NV

FD

CO

NV

FD

VB

S T

CC

RE

G A

PP

LY

TC

C A

PP

LY

TC

C R

ELE

AS

E

CO

OLE

R F

D

LIN

E

VB

S L

INE

LIN

E

VBS C35R

VB

S C

BR

1/45

6

LIN

E

LIN

E

PLUG

TCC APPLY

TCC RELEASE

LOWREVERSE/456LATCH VALVE

PUMP BLOWOFF VALVE

MAIN PRESSUREREGULATOR VALVE

TCC CONTROLVALVE

TCC BLOWOFF VALVE

SOLENOIDREGULATOR

VALVE

DRIVE

LIN

E

LINE

SOL FD

SOL FD

REG APPLYREG APPLY

VBS TCC VBS TCC

CBR1/C456 FDBK

CBR1/C456

VBS C35R

EHX BF

CBR1/C456 FDBK

VB

S L

INE

VBS LINE

1234 REGULATORVALVE

1234 LATCHVALVE

LOW REVERSE/456REGULATOR VALVE

DRIVE

EXH BF

LINE

EXH BF

VBS CBR1/456

CBR1/C456

CBR1/C456

C1234 FDBK

VBS C1234

VBS C35R

EXH BF

VBS C1234

C1234

C1234 FDBK

DRIVE

VB

S C

1234

C1234

EXH BF

LINE

C35R FDC

35R

FD

C45

6

CB26 FDBK

DRIVE

LINE

CB26 CB26

CB26

CLUTCH CONTROLBYPASS VALVE

EXH BF

VB

S C

B26

VBS CB26V

BS

CB

26

C456

REVERSE

EXH BF

EX

H B

F

CBR1/C456

C12

34

DRIVE 2DRIVE 2

EXH BF

CBR1

C456

C35R FD

REG APPLY

CB26

VBS CB26

C35R FDBK

LINE

COMP FD

CONTROL PRESSUREREGULATOR

35R REGULATORVALVE

COMP FD

DRIVE 2/C35R FD

C35R

COMP FD

C35R

VBS C35R

DR

IVE

2/C

35R

FD

CO

MP

FD

VB

S C

35R

TRANSMISSIONFLUID TEMPERATURE

SENSOR

CBR1

DR

IVE

2

DRIVE 2

TCC REGULATORVALVE

VBS C35R

CB26 FDBK

VBS CB26

TCC APPLY

TCC RELEASE

26 REGULATORVALVE

35R LATCH VALVE

26 LATCH VALVE

VBS C35R

C35RC35R FDBK

CB26

C456

VBS TCC

ON/OFF SIG

VBS LINE

COOLER FD

SOL FD

C1234

SOL FD

LINE PRESSURECONTROL(LPC) SOLENOID

SHIFT SOLENOID C(SSC)26 CLUTCH

TORQUECONVERTER

CLUTCH (TCC)SOLENOID

SOL FD

1ST GEAR ABOVE 8 km/h (5 mph)

ON/OFF SIG

VBS TCC

DRIVE

REVERSE

VB

S C

1234

ON/OFF SIG

ONNH

OFFNL

OFFNL

OFFNC

ONNL

ONNH

ONNH

CIRCUIT/ PRESSURE

SYMBOLS

SHUTTLE BALL

CHECK BALL

FLUID DIRECTION

VALVES/PUCKS/PISTONS

PUMP SUCTION

LINE PRESSURE

REGULATEDPRESSURE

COMPENSATORPRESSURE

TRANSMISSIONFLUID COOLERFEED/LUBRICATION

TCC PRESSURE

NO PRESSURE (CIRCUIT NOTUSED / VALVEEXHAUST CIRCUIT)

EXHAUST BACKFILL(NO PRESSURE)

SOLENOID FEEDCIRCUIT/FULL SOLENOID PRESSURE

VARIABLE SOLENOIDPRESSURE

FEEDBACKPRESSURE

SOLENOIDDAMPER

ORIFICE

NC NORMALLY CLOSED

NH NORMALLY HIGH PRESSURE

NL NORMALLY LOW PRESSURE

EXHAUST

ORIFICEPLUG

BY

PA

SS

PUMP

SUMP

FILTER

C35

RC

35R

C35R

C35

R

CO

MP

FD

CO

MP

FD

COMP FD COMPENSATORFEED

35RCLUTCH

26CLUTCH

1234CLUTCH

LOW/REVERSECLUTCH

CB

26

CB

R1

456CLUTCH

TRANSMISSIONFLUID

COOLER

LUBRICATION

LUB

E

COOLER BYPASSVALVE