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From Waste to Jet Fuels
Novel technology in addition to the fuel pool
© 2012 LanzaTech Inc. All rights reserved.
Sustainable Aviation Day October 11, 2012 Copenhagen, Denmark
Willemijn van der Werf Global Sustainability Director
Waste for Energy
A Sensible Path, adding to the fuel pool
Industrial Growth
Energy Security
Energy Efficiency
Aligns:
Land To Produce
Food For People
Allows:
2
Company Profile
• Founded in January 2005 in Auckland, New Zealand
• Corporate HQ in Chicago, R&D in Auckland and Operations in China
• Funding totals $US 86M in three rounds:
– Khosla Ventures, Qiming Ventures, Burrill MLSCF, Petronas, Dialog, K1W1 &
Soft Bank China
• Team
CSO/Founder: Dr. Sean Simpson
CEO: Dr. Jennifer Holmgren
– Over 145 staff
– Synthetic Biology
– Analytical
– Engineering
• IP Portfolio
– ~180 Patents filed
– 2 proprietary microbe families
– 10 synthetic biology families
3
The LanzaTech Process
Gas feed stream
Gas reception Compression Fermentation Recovery Product tank
• Biological microbe uses a variety of waste gases as a nutrient source
• Completely outside of the food value chain
• No Land Use Change (direct or indirect)
• Gases are sole source of energy and carbon
• Production of fuels and chemicals
• Potential to make material impact on the future energy pool (>100s of billions of gallons per year)
Novel gas fermentation
technology captures CO-rich
gases and converts the carbon
into fuels and chemicals
4
C4
• BDO
• n-Butanol
• i-Butanol
• Succinic acid
LanzaTech Gas to Liquid Platform
H2 CO CO H2 CO2 CO2
Industrial Syngas: Biomass, Coal, Methane COG, Chemical Power
Native
Synthetic
Engineering Control Chemistry
Customized Catalysts
C2
• Ethanol
• Acetic acid
C3
• i-propanol
• acetone
C5
• Isoprene
Other
• PHB
• …….
Resources
Product Suite
Product Suite
Thermochemical Approaches
Olefins Chemicals Chemical
Intermediates
Hydrocarbon Fuels (diesel, jet, gasoline)
5
Pre-commercial plant
Demo
Clear path to scale
Bench top
CSTR
Scalable design
Lab Pilot
NZ Steel mill pilot
Pilot Strain Development
6
Reproducible & consistent data at each reactor scale
Our Plant in Shanghai
400,000 liter ethanol py capacity
Reproducible results in Lab, Pilot and Demo reactors
BaoSteel is China’s 2nd largest steel producer, 3rd in the
world
Feedstock Flexible Commercialization
8
2008 2012
2013
Pilot BlueScope Steel Mill
Bao Demo: Operational
In Design
In Design
Groundbreaking February 27
BOF Gas
50% CO, 2% H2
COREX Gas
42% CO, 12% H2
LDG/COREX Mix2
Biomass
Syngas
MSW
Syngas
BOF/COG
Mix
Pet Coke
Natural Gas Biomass
Municipal Waste
~90M MTA
Accessible Feedstock Pool
9
CO
CO + H2
3300B M3
>2B MTA
>1B MTA US Alone
*2010 production data – IEA, UNEP
CO2 + H2
Flue Gases
Product Portfolio
10
Hydrocarbon Fuels
Butanol Butanediol Propanol
Ethanol
~1.7M bpd
~5.5M bpd
~51M bpd
~8.5M bpd
*2010 global consumption data - Harts, IEA
~4 M MTA
~50 M MTA
Ethanol
Diverse Pathways to Renewable Fuels
Biochemical Conversion
Lipid Conversion
Diesel, Jet (HEFA/HRJ)
FAME, FAEE
Enzymatic Hydrolysis Fermentation Alcohols, Chemicals Separation
Oil Extraction
Trans-esterification
Hydrotreating/Hydrocracking
Enzymatic Conversion
Starches
Sugars
Natural Oils
Algae
11
Lignin, Cellulose, Hemicellulose
Gasification
Fast Pyrolysis
Fischer Tropsch
Alcohol Synthesis
Catalytic Upgrading Gasoline
Gasoline, Diesel, Jet Alcohols
Liquid Bio-Oil
Syngas
Thermochemical Conversion
Fermentation Alcohols, Chemicals
Gas Fermentation
Separation
Catalytic Conversion Gasoline, Diesel, Jet Industrial Waste Gases (CO, CO/H2)
Hydrocarbon Fuels Process
12
Alcohol Mixture
Gas Reception Fermentation Recovery Chemical Synthesis Rectification Diesel Jet Gasoline
* Gas Feed Stream
Gas Feed Stream
• CO from Industrial Waste Gases
• Syngas from Biomass, MSW, Reformed Natural Gas or Other Sources
• Partnering for the AtJ conversion
Novel Route to Drop in Hydrocarbon Fuels
Key Enabler: Price and Availability of Alcohol
$4m DOE award: A Hybrid Catalytic Route to Fuels from Biomass Syngas
Project Objectives: Develop a cost-effective hybrid conversion technology for catalytic upgrading of biomass-
derived syngas to jet fuel and chemicals to meet the price, quality and environmental
requirements of the aviation industry.
System Integration, Optimization and Analysis
Integration
Gasification & Syngas
Conditioning
Fermentation & Alcohol Recovery
Catalysis
Catalysis
Gasoline
Jet Fuel Diesel
Butadiene MEK
EOH
2,3BDO
Wood
Stover
Switchgrass
Improve Economics and Process Sustainability
13
Sustainable Alternative Jet Fuel from Biomass and Waste Gases
LanzaTech,Inc.
SwedishBiofuels,AB
BatellePacificNorthwestDivision(PNWD)
MichiganTechnologicalUniversity
ImperiumRenewables
Alcohol-to-Jet ConversionIntegrated Process Design
Techno-economic AnalysesFeedstock Availability Study
Life Cycle Assessments
Site Evaluation
U.S.DOTVolpeNa onal
Transporta onCenter
Alcohol ProductionIntegrated Process Design
Project Management
SteeringTeam
AFRLAlaska Airlines
ATABoeingNASA
Pratt & WhitneyValero
Project Objectives:
Optimize ATJ fuel process, using steel mill off gases and lignin
Produce 100+ gallons of fully-synthetic alternative jet fuel for certification testing
Develop preliminary design, TEA and LCA for commercial-scale facility
Assess feedstock availability and potential commercial sites
Project Team:
14
LT-SB SPK Sample Properties
Property ASTM
Test Method ASTM D7566
LT-SB Sample
Total Aromatics, volume % D1319 < 25 0.6
Freeze point, °C D5972 < -40 < -77
Flash point, °C D93 > 38 54
Density at 15°C, kg/L D4052 0.751 - 0.770 0.762
Heat of combustion, MJ/kg D4809 > 42.8 43.5
Hydrocarbon Type Analysis
Aromatics, volume % D6379 < 0.5 < 0.2
Aromatics, mass % D2425 < 0.5 < 0.3
Cycloparaffins, mass % D2425 < 15 8
Paraffins D2425 report 91
API Gravity at 60oF D1298 52 - 57 54.2
Olefins, % volume D1319 report 1.0
Key Properties Confirmed
15
Team Work is Key to Success
Imperial College of London
Commercialization of Aviation Fuel
16 16
2005: power generation, oil refinery, steel, cement and lime, pulp, board and paper sectors
2012: Aviation
2013: Ammonia
EU Regulatory Framework is the Starting Point to Improve Economics for Renewables Market
SU
STA
INA
BIL
ITY
FR
AM
EW
OR
K
GHG savings at least 35% (50% 2017 / 60% 2018)
No conversion of land with high carbon stock
No raw material from land with high biodiversity value
Sustainability criteria differ per sector
EU Emission Trading Scheme
EU Renewable Energy Directive
EU Fuel Quality Directive
LanzaTech Partner of EC Biofuels Flight path
aim to produce and consume 2 mln
ton py in 2020 in aviation industry
10% of all transport fuels from renewable sources in 2020
– Most MS apply only to road transport
Fuel Producers & Suppliers (Traders)
Reduction of the greenhouse gas intensity of liquid fuels by at least 6% by 31 December 2020 (part of EU RED)
Fuel Suppliers
17
New ILUC proposal
A new source for renewable fuels
LanzaTech fits in European regulations:
• Our Proprietary microbe falls under Article 2(e) – ‘biodegradable fraction of industrial waste’ *
• Meets required GHG emission reductions
• No involvement in food value chain
• No ILUC or LUC
Life Cycle Assessment collaborations: • Michigan Technological University
• Tsinghua University
• Roundtable on Sustainable Biofuels
18
GHG footprint is 50% of the footprint
of producing petroleum fuels
* Article 2(e) DIRECTIVE 2009/28/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL
Conventional Gasoline
LanzaTech etoh
120
100
80
60
40
20
0
gC
O2 e
/MJ
Life Cycle GHG Emission
90
45
Unlike many types of traditional biomass – LanzaTech expands the renewables pool
without impact on land or food.
1
9
LanzaTech Global Partnerships
Creating Value through Diversification
Steel
Oil/Natural Gas
Coal
Biomass
Chemicals
Industry Partners/Projects End User/Markets
20
2012 & 2013 Global Recognition
2012
MIT technology review
LanzaTech has been named as one of 10 New Energy Pioneers at the fifth annual Bloomberg New Energy Finance Summit. This award recognizes LanzaTech as a world-leader in energy innovation.
LanzaTech was named by Technology Review to the 2012 TR50, the third annual list of the world’s most innovative technology companies
Recognized as Thought Leader in Sector 21
TiE50 has named LanzaTech as one of the top Energy/CleanTech technology start up companies for 2012. TiE50 is TiE Silicon Valley’s premier annual awards program keenly contested by thousands of technology startups worldwide.
2013 LanzaTech has been selected as a World Economic Forum Technology Pioneer 2013. Recognition is for companies involved in the design, development and deployment of new technologies and hold promise of significantly impacting the way business and society operates.
Richard Pearse Award for Innovation
Excellence in the NZ Aviation Industry
LanzaTech has won the Richard Pearse Award for Innovation Excellence in the NZ Aviation Industry.
Summary
• To meet growing energy demand & stabilize atmospheric CO2 levels, there is a
need to diversify fuel pool through multiple pathways
• Emerging technologies and continuous innovation will support reaching
Europe’s renewable energy goals
• LanzaTech fits in current regulations and is removed from the food for fuel
discussion
• The LanzaTech process captures non-food, waste carbon
to produce low cost alcohols, thereby challenging traditional conceptions of
waste and energy sources
Alcohols produced via the LanzaTech process are an excellent substrate for
conversion to drop-in hydrocarbon fuels
Commercial alcohol production rates on raw industrial waste gases has been
demonstrated at scale
• Compelling volumes of waste gases world wide have potential to make
significant impact on the fuel pool
22