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GLOBAL CHALLENGESTRUSTED SOLUTIONS
2016 ANNUAL REPORT
MTI will be the process industries’ first choice for materials technology networking and solutions.
MTI’s Vision
MTI maximizes member asset performance by providing global leadership in materials technology to improve safety, reliability, sustainability and profitability.
MTI’s Mission
MTI IS A DEPENDABLE RESOURCE DEVELOPED BY ENGINEERS FOR ENGINEERS. SINCE 1977, THE ORGANIZATION HAS SERVED MEMBERS’ GLOBAL CHALLENGES BY PROVIDING TRUSTED SOLUTIONS IN ALL AREAS OF MEMBERSHIP.
The chemical, oil and gas, pharmaceutical, and pulp and paper companies that have been MTI members over the last four decades built the organization to meet their needs, with the ability to share costs and expertise on non- proprietary research projects. They formed an association and tailored it so changes could be made quickly to address industry challenges.
MTI continues growing and strives to offer the resources and materials technology information member companies can use to improve and maintain safety, reliability, sustainability and profitability.
Even where funding is available to individual companies, many operations don’t have the in-house expertise to conduct fast-track research that provides the kind of answers they need to impact operations and show a return on investment.
MTI solutions range in variety, and while some may be as simple as networking, the combined resources, knowledge sharing and access to talented colleagues is as valuable today as when the founding members conceived the idea.
Whether answers and ideas come from the online forum, publications and reports, meetings and special events, research and project develop-ment, the vast network of experts, or any other resource MTI offers, members know they can trust MTI to deliver solutions to their global challenges in this fast-paced world!
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Top 6 MTI Solutions in 2016 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Report of the Chair – Board of Directors . . . . . . . . . . . . . . . . . . . 4
Board of Directors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Letter from the Executive Director . . . . . . . . . . . . . . . . . . . . . . . 6
Directors & St . Louis Staff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Featured Project — FRP Training . . . . . . . . . . . . . . . . . . . . . . . . 8
Featured Project — MAP USA Conference . . . . . . . . . . . . . . . . . . 9
Benefits of Membership . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Member Companies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Designated Representatives . . . . . . . . . . . . . . . . . . .Center Spread
MTI Provides Access to a World of Knowledge . . . . . . .Center Spread
AmeriTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AsiaTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
EuroTAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Financial Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GLOBAL CHALLENGESTRUSTED SOLUTIONS
2016 Annual Report Addendum
This report is an Addendum to the 2016 Annual Report published
in June 2016, which included partial information for 2015 and 2016 .
The Addendum includes MTI activities with complete information
and content for the 2016 calendar year to reflect the changes in our
fiscal year, and as such is labeled 2016 Annual Report . See note on
financial statements and fiscal year on page 25 .
GLOBAL CHALLENGESTRUSTED SOLUTIONS
2PAGE 3PAGE
Top 6 MTI Solutions in 2016
400+ Books & Documents & Thousands of Searchable Forum Topics• TheMTIeLibraryistheall-newcomprehensiveMTIknowledgebase.
• 6WaystoBrowseorSearch:AdvancedSearch,Title,Category,
ContentType,Author,andTAC
• 6ContentTypes:Books,MSSeries,Reports,TACAwarenessBulletins,
TACForums,andPresentations
• 9Industry-RelatedCategories:Atlases,Corrosion,Design,
FFS/DamageAssessment,Inspection,MaterialsSelection,
PolymersandFRP,Repairs/Maintenance,andSurfaceWear
24/7 Online TAC Forum• MTI’sonlineforumfacilitatescollaborationbetweenindustryexperts,
whichdeliverscriticalinformationinreal-time.
• MemberTopicsPosted:131
• MemberReplies:507
46 Books & Reports• ThePrint-on-DemandBookstoreisanopportunityfor
memberstopurchaseboundcopiesofMTIpublications.
$500,000+ Investment in Research Approved Funding by TAC• Member-drivenprojectsareessentialtotheorganization
whereparticipationiskeytodevelopingandcompleting
nonproprietaryfast-trackprojects.
1,200+ Individuals in the MTI Experts Network• Memberscanaccesstheonlinedirectoryandforum,orinteractat
meetings,specialeventsandreceptionswheretheycanconnectwith
theon-averageattendanceof70membersandguests.
Technical Advisory Council Meetings• 3NorthAmerica,2Europeand1Asia
• 4EducationalTrainingSessionsatTACMeetings:Castings101,
Welding&WeldabilityofStainlessSteel,CladMaterials,Elastomers
• 5SpecialEvents:2ManagingAgingPlantsConferences,2FRPIn-service
InspectionTrainingSeminars,and1HTHARoundtable
4PAGE 5PAGE
Report of the Chair — Board of Directors Board of Directors
Throughout2016wehavemaintainedourfocusonrapidgenerationandaccesstotrustedmaterialsolutionsfornewandadvancedtechnologiesandcommunicationofthevalueofmembershipandtheR.O.I.Thishasinvolvedtheuseofmoderntechnologybasedlearningplatforms,trainingofprojectchampions,optimizationofprojectexecutionandclarityaroundthevalueofmembershipwithcommunicationmaterialtailoredtodifferentstakeholders.
Theeffortsofourmembersandstaffhaveresultedinthecompletionofatotalof15projectscoveringprediction,detectionandpreventionofmaterialdegradation,integrityandconditionassessment(ICA),especiallyofagingequipmentandplants,andevaluationandbestpracticesregardingwelds.Theweb-basedsearchengineforMTIpublicationsacceleratesaccesstoourTRUSTEDsolutionsacrossmorethan400booksanddocumentsandthousandsofsearchabletopics.OureLearningandothertrainingplatformsareafastandagilepathforexpertlearning.
ThestrengthofMTIresidesinourglobalpresenceandourtightlinkagebetweenmaterialstechnologists,theengineeringdesigncommunity,suppliersandfabricators.OnbehalfoftheBoard,IthankourstafffortheirsupportandALLmembersfortheircontributionsandco-creationofTRUSTEDsolutionstoimprovepeople’slivesandourbusiness.
MariaJoseLandeiraOestergaard—HaldorTopsoeA/SChairman
OnbehalfoftheBoardofDirectors,itiswithgreatprideIpresenttheMTIAnnualReportfortheperiodJanuarytoDecember2016.
Sinceourfoundation40yearsago,membercompanieshavecontributedtothedevelopmentofMTIintowhatwearetoday,
anorganizationthatmaximizesmemberassetperformancebyprovidinggloballeadershipinmaterialstechnologytoimprovesafety,reliability,sustainabilityandprofitability.
Theworldhaschangedsignificantlyduringthose40years,andthechallengesconfrontingglobaldecision-makersaregrowingincomplexity,intensityandurgency.Alternativefeedstock,environmentaltechnology,energystorage,intelligentmaterials,alternativeenergy,efficiencyandnutritionarefuturegrowthplatformswithchallengesmaterialengineerswillbefacing.Asthechallengesgrowanddiversify,thedemandforaskilled,educatedandadaptableworkforceincreaseswhilethetimetodevelopexpertsdecreases.Inthepastweplanned,organizedandcontrolled,buttodaywecreateandassembleresourcesacrosstimezones,andgeographicandculturalboundaries.
Throughtheyears,membershavecontributedtothedevelopmentofMTIwhilekeepingitscorevalueandpurposeunchanged:MTIisamembers’organizationservingmemberneedsbyaddressingourspecificchallenges,developingreliableknowledge,influencingthedevelopmentandappropriateuseofpertinentcodes,standardsandregulationswhileprovidingtrainingandnetworkingopportunities.
Asyoureadthroughthisannualreport,youwillseehowMTIcontinuouslyaddressesGLOBALCHALLENGESanddevelopsTRUSTEDSOLUTIONStoimprovesafety,reliability,sustainabilityandprofitabilitywhiledevelopingmaterialexperts.
Seated, Left to Right:
Michael Blakely, AmeriTAC Vice Chair Ex-OfficioGlobal Director of Business DevelopmentNobelClad
Michael Anderson, AmeriTAC Chair Ex-OfficioArea Leader - Reliability & Performance ImprovementSyncrude Canada Ltd.
David BarberMaterials Engineering Discipline Technology LeaderThe Dow Chemical Company
Kevin GanschowMaterials EngineerChevron Corporation
Standing, Left to Right:
Paul Whitcraft, BOD Chair*Regional Metallurgist – Eastern USRolled Alloys
Maria Jose Landeira Oestergaard, BOD Vice ChairPrincipal Engineer, Senior Materials SpecialistHaldor Topsoe A/S
Robert SinkoAssociate Materials EngineerEastman Chemical Company
Srini Kesavan Principal Engineer - MaterialsFMC Corporation
Kelly WyroughDirector of Technical ServiceRoben Manufacturing Co., Inc.
William PadenSenior Corrosion & Materials EngineerAscend Performance Materials LLC
Dale HeffnerVice PresidentElectro Chemical Engineering & Manufacturing Co.
Robert FreedPrincipal Materials ConsultantDuPont Company
Not Pictured:
Eileen ChantEngineering ManagerBecht Engineering Co., Inc.
Tzu-Ping Cheng, AsiaTAC Co-Vice Chair Ex-Officio
Research Supervisor, Department of Advanced Electrochemistry and Corrosion Prevention ResearchITRI
Dietlinde Jakobi, EuroTAC Chair Ex-OfficioGeneral Manager - Research & Development Services Centrifugal Casting DivisionSchmidt+Clemens GmbH+Co KG
Paul ManningDirector, CRA Marketing and Business DevelopmentHaynes International, Inc.
Guangbin Rao, AsiaTAC Co-Vice Chair Ex-Officio
Materials EngineerBASF Corporation
Henry Ye, AsiaTAC Chair Ex-Officio
Materials Engineering ConsultantDuPont Company
* Assumed MTI Executive Director Role in September 2016.
The Board of Directors, elected by the Member Representatives, manages the business of MTI. The four critical functions of the Board of Directors include planning, organization, leadership, and control.
6PAGE 7PAGE
Letter from the Executive Director Directors & St. Louis Staff
andenthusiasmoftheattendees,webelievewewillbesuccessfulinaddingtoMTI’smembershipintheregion.PartofthereasonforthatsuccesswillbethatnewattendeeswereabletoseethatMTIdeliversrelevantandtrustworthyinformationthatassiststheminimprovingtheperformanceoftheirorganization.
AtarecentUNbriefingIattendedinconjunctionwiththeWorldCorrosionOrganization(WCO),thetopicofinformationreliabilitywasdiscussed.Asnewsandinformationconsumers,societyhasmanysourcestodrawupon.Theserangefromlocalnewspapers,tonationalpapersandmagazines,TVnetworks,cablenewsandontosocialmediasuchasFacebookandTwitter.Theproblemliesinidentifyingthetruth,discerningopinionfromfact,realityfromalternatefacts,andcredibilityversusdisinformation.
MembersofMTIarefortunatebecauseweofferthemeanstofindTRUSTEDSOLUTIONS.Amongourranksaresomeofthemostknowledgeableindividualsintherealmofmaterialsscienceasitappliestotheprocessindustries.Postingaquestiononour24/7forumislikelytogetyouausefulresponsefromatrustedsourceinaveryshortamountoftime.And,sometimes,learningthatthereisn’tagoodanswertoyourquestioncanbeequallyuseful.Thesearethetypesofquestionsthatcanleadtonewprojects.
Finally,abigTHANKYOUtoallofourMemberrepresentativeswhocontributeinsomanywaystoMTI’sknowledgebaseandtechnicalnetwork.Throughyou,MTIbecomesmorethanthesumofitsparts.
PaulWhitcraftExecutive Director
Aswecelebratetheexcellentaccomplishmentsofthefirst40years,MTI’sMembersandStaffareworkingtogethertoachieveevengreaterreturnsforthefuture.InmyfirstsixmonthsasExecutiveDirector,theBoardofDirectorshasbeenverysupportiveandeagertoworkonourchallenges.Chiefamongthemiscontinuing
toensureMembersreceivevaluethatexceedsthecostoftheirmembership.Successfulretentionofcurrentmembersisonesignofastrongorganization.Thisismostreadilyachievedbymaintainingactivityandparticipation.IencourageMemberstosendmorethanonerepresentativeandtotakeadvantageofallthreeofourTACs.
ItooktheopportunitytoattendboththeSpringEuroTACandSpringAsiaTACmeetings.DetailedupdatesontheactivitiesofthesegroupsarecontainedelsewhereinthisAnnualReport,butitwascleartomethattheenthusiasmfordevelopingprojects,fortraining,andfortheexchangeofinformationtobenefitthesafetyandefficiencyoftheindustrywaspresentinallourTACoperations.OurmembersarelargelyglobalorganizationsthatfaceGLOBALCHALLENGES,andMTIisfunctioninggloballytomeettheirneeds.
Oneofthesefunctionsisthroughourprojects.Wellover200projectshavebeenconceived,plannedandexecutedthroughtheyears.SinceEuroTACandAsiaTACareonlyabouttenyearsold,itisnotsurprisingthatmostofthesehadtheirorigininNorthAmerica.Andnow,EuroTACisdirectingmultiplefundedprojects.Itiscommontoseelargeprojectteammeetingswheremembersareenergeticallyworkingtogethertoachievethebestoutcomeswithnewprojectideasfreelyflowing.
AsiaTAChasalsodevelopedandcompletedmultipleprojectswithafocusontrainingandnowhasaprojectinvestigatingthecorrosionresistanceofmetallicmaterials.OurrecentmeetinginThailandwasintendedtoattractchemicalproducersinAsia.Themeetingwaswellsupportedbycurrentmembersand,judgingfromtheparticipation
Gary Whittaker — 2016
Gene Liening — 2016
Emory Ford — 2015
Pradip Khaladkar — 2014
Greg Kobrin — 2005
George Elder — 2004
Warren Pollock — 2004
Robert Puyear — 2002
James M. Macki — 2011
William C. Fort III — 2010
W.B.A. (Sandy) Sharp — 2006
Robert A. McTamaney — 2006
Sheldon Dean — 2001
Paul Dillon — 2001
Galen Hodge — 2001
Bert Krisher — 2001
MTI FELLOWS
John AllerExecutive Director(Retired October 2016)
Byron KeelinOperations Director
Heather StineAssociate Director
Lori ElginAdministrative Assistant
Kirk RichardsonMarketing Director
Paul WhitcraftExecutive Director
Jesse ChenAssociate Director
Paul LiuAssociate Director, Asia
Bill WatkinsAssociate Director
Emory FordEmeritus Director
Randy ScheelAssociate Director
Patrice HoulleAssociate Director, Europe
Lindsey SkinnerCommunications and Publications Manager
8PAGE 9PAGE
The FRP In-service Inspection Training Dream Team (left to right): Jesse Chen, MTI; Brian Linnemann, RL Industries; Pradip Khaladkar, MTI; Debra McCauley, Chemours; Al Lopez, Dow; Dale Keeler, Dow; Hardin Wells, Albemarle; and Ed Naylor, AkzoNobel.
FRP Training by the Numbers 20162 . . . . . . . . . .Cities (Philadelphia & Houston)76 . . . . . . . . . . . . . . . . . . . . . . . . . . Attendees 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . Members34 . . . . . . . . . . . . . . . . . . . . . . .General Public5 . . . . . . . . . . . . . . . . . . . Member Instructors2 . . . . . . . . . . . . . . . . . Project co-Champions
MAP USA Conference by the Numbers8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sessions2 . . . . . . . . . . . . . . . . . . . . . . . . . . Workshops 30 . . . . . . . . . . . . . . . . . . . . . . . Presentations800 . . . . . . . . . . . . . . . .Registered Attendees (Conference and Expo)
170 . . . . . . . . . Delegates from 20 countries31 . . . . . . Member Company Participants
FRP In-service Inspection Seminar Series Fills Industry Void
MAP Houston Project Benefits 31 Member Companies
doingthisinafogofignorancereally,andnowthere’ssomeinstructionandtrainingavailablethroughboththeprojectandtheeLearningmoduletocome,”pointsoutEdNaylor,AkzoNobel,projectCo-championwithHardinWells,Albemarle.
WellsbelievesthatthisprojectreallyembodieswhatMTIisallabout:“Thiswasbuiltbythemembership,deliveredbythemembership,andbenefittedthemembershipandourindustries.Thereisn’tabetterwaytoaccomplishwhatMTIisbuilttoaccomplish,thanaprojectlikethisone.”
Becausethelivetrainingsessionsweresowellreceived,MTIisintheprocessofbuildingacomputer-basedeLearningtrainingpackagethatwillbeavailable24/7tomembercompanyemployeesaroundtheworldasapotentialsolution.WatchformoreinformationatyourregionalTACMeetingsandonthewebsiteatmti-global.org.
forInspectionandDataAnalysisforManagementofAgingPlants,andmanyotherhelpfulpresentations.
OnehundredseventydelegatesattendedMAPUSAfrom20countries.Amongthose,representativesfrom31MTImembercompaniesparticipated,including3M,AirLiquide,AirProducts,AkzoNobel,Albemarle,AscendPerformanceMaterials,BASF,BechtEngineering,BP,Chemours,Chevron,DuPont,EastmanChemicalCompany,HaynesInternational,Honeywell,HuntsmanPetrochemical,KochIndustries,NobelClad,LyondellBasell,NOVAChemicals,Outokumpu,Praxair,RolledAlloys,Sabic,Sandvik,Schmidt+Clemens,StressEngineering,TheDowChemicalCompany,TheEquityEngineeringGroup,Tricor,andWebcoIndustries.
“ItwasgreatbeingabletoworkwiththeMTIprojectteamandseetheeventcometogether,”sharesKell.“I’mhappythatMTIprovidedmewiththeopportunitytobeapartofit,andIlookforwardtoseeingMAPgetbiggerandbetterincomingyears.”
FormoreinformationaboutpastandfutureManagingAgingPlantsconferencesplannedinAsia,Europe,andNorthAmerica,visitmti-global.orgormanagingagingplants.com.
Ifnumbersareagoodmeasureofimpact,thenoneofMTI’smostsuccessfulprojectsinthelastyearwastherecentlycompletedInspectionofIn-ServiceFRP(Fiber-ReinforcedPlastic)Equipment&Pipingtrainingprogram.In2016(andearly’17),132membersandguestsattendedoneofthethreemulti-dayinteractivesessionsheldinPhiladelphia,HoustonandBatonRouge.
Adreamteamofsubjectmatterexpertssharedtheirex-tensiveknowledgeonMaterials,Design,andFabrication;InspectionPracticesandInspectionPhilosophy;FailureModesandConditionAssessment;VisualInspectionandRemoteVisualInspection;NDE,NDT,andDestructive&AnalyticalTesting;FitnessforService;RepairsandAlterations,andpresentedseveralinsightfulCaseHistories.
Thein-depth,practicalseminarfillsanindustryvoidfortraininginanimportantandongoingactivity.“We’vebeen
TheMTIprojectteamforManagingAgingPlantsinHouston,championedbyCodyKellof3M,successfullycompletedtheproject,whichwasheldattheGeorgeR.BrownConventionCenter,November9-10,2016.The17MTImemberrepresentativesandstaffparticipatingontheMAPSteeringCommitteemetregularlystartinginJanuary2016,proposingtechnicalcontent,invitingspeakers,andapprovingcontenttobepresentedattheconference.Manycommitteememberswereabletorealizevaluefortheirsignificanteffortsnearlyayearlaterwhileparticipatingintheliveevent,interactingwithfellowattendeesandexhibitors,andengagingwithpanelists.
Thetwo-dayconference,organizedbyKCIinconjunctionwithMTI,featured8sessions,2workshopsand30totalpresentations.MAPUSAbeganwithplenarylecturestaughtbyrepresentativesfromBP,IntertekAssetIntegrityManagementandtheMaryKayO’ConnorProcessSafetyCenter.Theprogramfocusedonseveralindustryhottopics,includingRiskBasedRepairofRefineryStructures,CorrosionStudies&TheirInfluenceonMaterialofConstructionSelection,ManagingAgingPlants:Nonmetallics,ReliabilityofFlexibleChemicalHoses,ManagementofAgedEquipmentLackingDocumentation,BestPractices
MTI’s role is increasingly important as materials options expand in number and complexity
and as shortages of trained staff constrain operations.
Through membership, companies gain the knowledge they need to better develop, manage,
and maintain greenfield and retrofit construction projects, leading to greater efficiency, safety,
reliability, sustainability and profitability.
Benefits: • Rapidandefficientsolutionstoproblems• Accesstoanexpertnetworkthatincludessomeoftheworld’sforemostmaterialstechnologistsforimmediateandvettedconsultation
• Apoolofcooperativeresearchfundingthatmultipliesthecollectedmembershipdues• Anopportunitytoselect,scope,andleadprojectsconductedbyothers• Privilegedaccesstointernallydevelopedinformationandprojectoutput• Asearchabledatabaseofmorethan30yearsofForumquestionsanddiscussion
MTI also helps member companies achieve bottom-line savings by transferring existing knowledge
into commonly used practices, conducting technology evaluation studies, and providing access to
a network of materials experts to help with urgent problems.
The representatives of member companies who participate in MTI activities help to raise
the knowledge base among diverse plant staff and often become the in–house expert
(i.e., the “go–to person”) for materials technology solutions. In addition, the interaction
among materials specialists and the leadership opportunities within MTI enhance
career development.
10PAGE
Benefits of Membership Benefits By the Numbers in 2016
Attendees at 15 MTI Events from worldwide TACMeetings to Training Seminars to Roundtables
472
Total Funding of New and Active Projects$989,000
Member Posts & Replies on the 24/7 online TAC Forum638
Books published and available exclusively to members for 18 months6
-
Member Profiles – the Online Member Directory provides rapid access to MTI’s vast network of experts1,279
Books, Presentations & Other Resources searchable in the new eLibrary423
Value Awards presented to members who gained valuable solutions for their company with MTI knowledge or resources3
FUNDEDProjects +5 COMPLETED
Projects15
In the 6 Weeks after launching in November 2016, the eLibrary benefitted members by providing access to MTI
knowledge with 281 Member User Sessions, which resulted in 205 Keyword Searches and 447 Document Views!
THE VALUE OF MTI MEMBERSHIP IS A NUMBER THAT CAN’T BE CRUNCHED!BOTTOM LINE:
to help solve industry challenges
Member Companies*
12PAGE
* Member companies as of 12/31/2016.
13PAGE
GLOBAL CHALLENGESTRUSTED SOLUTIONS
Roxanna AlvarezLloyds Register Energy Americas, Inc.Houston, Texas
Michael AndersonSyncrude Canada Ltd.Fort McMurray, Alberta, Canada
Poul-Erik ArnvigOutokumpu, Inc.Espoo, Finland
David BarberThe Dow Chemical CompanyFreeport, Texas
Troy BartleyTitanium Fabrication Corp.Fairfield, New Jersey
Jim BaumannRathGibsonJanesville, Wisconsin
Bill BieberWebco Industries, Inc.Sand Springs, Oklahoma
Michael BlakelyNobelCladBoulder, Colorado
Eileen ChantBecht Engineering Co., Inc.Liberty Corner, New Jersey
Tzu-Ping ChengIndustrial Technology Research InstituteChutung, Hsinchu, Taiwan
Gary CoatesNickel InstituteToronto, Ontario, Canada
Marc CookDow Corning CorporationMidland, Michigan
George DonaldNOVA Chemicals CorporationCalgary, Alberta, Canada
Scott DufaultLyondellBasellChannelview, Texas
Francois DupoironTOTAL SAParis, France
Sivuyile FunaniSABICRiyadh, Saudi Arabia
Jader FurtadoAir LiquideParis, France
Otis GallowayP.A. Inc.Houston, Texas
Kevin GanschowChevron CorporationRichmond, California
Bob GillEllett Industries Ltd.Port Coquitlam, British Columbia, Canada
Marc GlasserRolled AlloysTemperance, Michigan
Mike GriffinVictaulicEaston, Pennsylvania
John GrubbAllegheny Technologies IncorporatedPittsburgh, Pennsylvania
Dale HeffnerElectro Chemical Engineering and Manufacturing Co.Emmaus, Pennsylvania
John HoubenExxonMobil Research and Engineering CompanySpring, Texas
Don HurstSonomatic LimitedChesire, United Kingdom
Dietlinde JakobiSchmidt+Clemens GmbH+Co KGLindlar, Germany
Terry JarrettKoch IndustriesWichita, Kansas
Cody Kell3MSt. Paul, Minnesota
Srini KesavanFMC CorporationPhiladelphia, Pennsylvania
Ken KirkhamThe Equity Engineering Group, IncShaker Heights, Ohio
Minfa LinAir Products and Chemicals, Inc.Allentown, Pennsylvania
Brian LinnemannRL IndustriesFairfield, Ohio
Paul ManningHaynes International Inc.Kokomo, Indiana
Hiroyasu MatsudaMitsui Chemicals, Inc.Tokyo, Japan
Ben McCurryBASF CorporationLudwigshafen, Germany
Ioannis MelasHellenic Petroleum S.A.Thessaloniki, Greece
Lou MillerHoneywellMorris Plains, New Jersey
Lance Mock Caldera EngineeringProvo, Utah
Masao NakaharaAsahi Kasei CorporationTokyo, Japan
Ed NaylorAkzoNobelAmsterdam, The Netherlands
Dennis NolanPolycorp, Ltd.Elora, Ontario, Canada
Greg O’BrienSIMONA America Inc.Archbald, Pennsylvania
Maria Jose Landeira OestergaardHaldor Topsoe A/SKgs. Lyngby, Denmark
William PadenAscend Performance Materials, LLCHouston, Texas
Jacob RodriguezCorrosion MaterialsBaker, Louisana
Derrick RogersStress Engineering Services, Inc.Mason, Ohio
Marcelo SenatoreSandvik Materials TechnologySandviken, Sweden
Robert SinkoEastman Chemical CompanyKingsport, Tennessee
Steven SpringerThe Chemours CompanyWilmington, Delaware
Antonin Steckmeyer Manoir IndustriesParis, France
David MooreBPLondon, England
Robert FreedDuPont CompanyWilimington, Delaware
Hardin WellsAlbemarle CorporationBaton Rouge, Louisiana
James WhitePraxair, Inc.Danbury, Connecticut
Dana WiliamsMarathon Petroleum Company LPFindlay, Ohio
Stuart WilsonConocoPhillips, Inc.Houston, Texas
Kelly WyroughRoben Manufacturing Co., Inc.Lakewood, New Jersey
Zhu XiaofengJiuli Hi-Tech MetalsHuzhou, Zhejiang, China
Chuck YoungTricor Industrial, Inc.Wooster, Ohio
Nina YoungHuntsman PetrochemicalThe Woodlands, Texas
Nick ZentilTITAN Metal FabricatorsCamarillo, California
* Designated Representatives as of 12/31/2016.
MTI Membership Provides Access to a World of Knowledge
13,287Website Visitors
Individuals Serving Member
Companies as TAC Reps 2
2
1
1
3
1The
Netherlands1
Sweden1
Denmark1
Finland
2United
Kingdom1
Greece3
Germany3
France
1Taiwan
39.4%New Visitors
60.6%Returning
Visitors
MTI’s Website Draws Global Visitors
Top Visiting Countries
1. United States
6. France
3. Canada
8. The Netherlands
2. United Kingdom
7. China
4. Germany
9. Sweden
5. Denmark
10. India
62 Members
31 Producers
29 Suppliers
2 New Members
2 Organizations
2016 Mem
bership
32% of MTI Members are Listed Among the ICIS Top 100 Chemical Companies
32%
62 Designated Representatives*
6Worldwide
TAC Meetings
100See TAC Reps on pages 15, 17, and 19.
School Visits — Colorado School of Mines, University of Missouri Science and Technology, University of Akron
Meeting with Professors at Texas A&M University
Meeting & Networking Mixer with University of Tennessee Students at a TAC Meeting
Presentations from Georgia Tech Professors at a TAC Meeting
Student Academic Scholarships Awarded
UNIVERSITY OUTREACH
Members in
14 Countries Around
the World
1Saudi Arabia
39UnitedStates
5Canada
2Japan
1China
Michael Anderson, AmeriTAC Chair
Syncrude Canada Ltd.Area Leader — Reliability & Performance Improvement
Michael Blakely, AmeriTAC Vice Chair
NobelClad Global Director of Business Development
Roxanna AlvarezLloyds Register Energy Americas, Inc.Metallurgical Consultant
Poul-Erik Arnvig Outokumpu, Inc. Vice President Global Market Development
David Barber The Dow Chemical Company Materials Engineering Discipline Technology Leader
Jim Baumann RathGibson Director CPI Sales
Tzu-Ping Cheng ITRI Research Supervisor, Department of Advanced Electrochemistry and Corrosion Prevention Research
Gary Coates Nickel Institute Consultant to the Nickel Institute
Marc CookDow Corning CorporationReliability Engineer
Vinay Deodeshmukh Haynes International Inc. Senior Staff Engineer
George DonaldNOVA Chemicals CorporationMechanical Engineer, Regional Metallurgy
Scott Dufault LyondellBasell Principal Materials Engineer
Richard Duncan Rolled Alloys Technical & Project Sales
Francois Dupoiron TOTAL SA Materials and Corrosion Expert
Robert Freed DuPont Company Principal Materials Consultant
Sivuyile Funani SABIC Senior Engineer
Jader Furtado Air Liquide Air Liquide R&D International Expert — Physical Metallurgy
Otis Galloway P.A. Inc. President
Kevin Ganschow Chevron Corporation Materials Engineer
Bob Gill Ellett Industries Ltd. Vice President — Sales
J. Michael Griffin Victaulic Director — Tools and Materials Technology
John Grubb ATI Manager Product Technology — Development
Dale Heffner Electro Chemical Engineering and Manufacturing Co. Vice President
Mark Hilton Ascend Performance Materials LLC Engineering Fellow Materials Corrosion
Curtis Huddle Eastman Chemical Company Materials Engineer; WWE&C
Don Hurst Sonomatic Limited Business Development Manager
Dietlinde JakobiSchmidt+Clemens GmbH+Co KG General Manager — Research & Development Services Centrifugal Casting Division
Terry JarrettKoch Industries, Inc. Global Reliability Director
Cody Kell 3M Materials Engineering Specialist
Srini KesavanFMC CorporationPrincipal Engineer — Materials
Yong-Joo Kim Webco Industries, Inc. Vice President Technical Services
Ken Kirkham The Equity Engineering Group, Inc. Principal Engineer
Rocky Kuykendall Titanium Fabrication Corp. Vice President of Engineering
Denny Lee (Li Zhengzhou)Jiuli Hi-Tech Metals Deputy General Manager
Minfa Lin Air Products and Chemicals, Inc. Lead Materials Engineer
Brian Linnemann RL Industries VP Operations
Hiroyasu Matsuda Mitsui Chemicals, Inc. Director, Safety & Environment Division
Ben McCurry BASF Corporation Materials & Inspection Engineer
Ioannis MelasHellenic Petroleum S.A.Inspection Department Manager
Lou MillerHoneywellFixed Equipment Engineer
Lance Mock Caldera EngineeringBusiness Support Supervisor
David Moore BP Discipline Leader — Materials & Corrosion
Masao NakaharaAsahi Kasei Corporation Production Technology & Maintenance Management Department
Ed Naylor AkzoNobel Senior Materials Engineering Associate
Gregory O’Brien SIMONA America Inc. Product Manager CPI
Maria Jose Landeira Oestergaard Haldor Topsoe A/S Principal Engineer Senior Materials Specialist
Jorge Perdomo ExxonMobil Research and Engineering Company Welding and Metallurgy Specialist
Jacob Rodriguez Corrosion Materials Technical Sales Engineer, Metallurgist
Bernard Schulze Stress Engineering Services Staff Consultant
Tony Scribner Becht Engineering Co., Inc. Senior Adviser II
Marcelo Senatore Sandvik Materials Technology Technical Marketing Manager
Steven Springer Chemours Senior Consultant — Materials Engineering
Antonin Steckmeyer Manoir Industries R&D Engineer
Hardin Wells Albemarle Corporation Distinguished Advisor — Mechanical Tech Service
James White Praxair, Inc. Associate Director
Dana Williams Marathon Petroleum Company LP Principle Engineer — Materials & Corrosion Specialist
Stuart Wilson ConocoPhillips, Inc. Staff Engineer — Materials
Kelly Wyrough Roben Manufacturing Co., Inc. Director of Technical Service
Daniel Yiptong Polycorp, Ltd. Technical Manager
Charles Young Tricor Industrial Inc. Business Development Manager
Nina Young Huntsman Petrochemical Regional Materials Engineering SME
Nicholas Zentil TITAN Metal Fabricators VP of Sales & Marketing
14PAGE 15PAGE
AmeriTAC
87
3
86
10
79
2
TotalAttendanceatAmeriTAC119February2016|Tampa,FL
TACMeetingTrainingSessions•Castings101
•Welding&WeldabilityofStainlessSteel
TotalAttendanceatAmeriTAC120June2016|Knoxville,TN
SpecialTrainings/Seminars/Meetings:•ManagingAgingPlants—Houston
•In-ServiceFRPInspectionTraining(2sessions)
TotalAttendanceatAmeriTAC121October2016|Atlanta,GA
TechnicalPresentations/Panels/StructuredForums
AmeriTACisheldthreetimesayear(February,JuneandOctober)inlocationsacrossNorthAmerica.In2016,theAmeriTACChairandViceChairworkedtoprovidememberswithabroadrangeoftrainingsessions,technicalpresentations,panelsandstructuredforums.TACrepresentativesfromeachmembercompanyalsohadtheopportunitytoattendandvotetorecommendprojectsforfundingapprovalbytheBoardofDirectors.CollaborationandinformationatthesethreemeetingsisvitalinMTI’sprocesstocontinueprovidingTRUSTEDsolutionsforitsmembers!
Henry Ye, AsiaTAC Chair
DuPont Company Materials Engineering Consultant
Tzu-Ping Cheng, AsiaTAC Co-Vice Chair
ITRI Research Supervisor, Department of Adanced Electrochemistry and Corrosion Prevention Research
Guangbin Rao, AsiaTAC Co-Vice Chair
BASF Corporation Materials Engineer
Roxanna Alvarez Lloyds Register Energy Americas, Inc. Metallurgical Consultant
Michael Anderson Syncrude Canada Ltd. Area Leader — Reliability & Performance Improvement
Jim Baumann RathGibson Director CPI Sales
Eileen Chant Becht Engineering Co., Inc. Manager of Technology Development & Support
Dior Chen Haynes International Inc. Sales Engineer
Ser-Hor ChongExxonMobil Research and Engineering Company Materials Engineer
George Donald NOVA Chemicals Corporation Mechanical Engineer, Regional Metallurgy
Scott Dufault LyondellBasell Principal Materials Engineer
Richard DuncanRolled AlloysTechnical and Project Sales
Francois Dupoiron TOTAL SA Materials and Corrosion Expert
Sivuyile Funani SABIC Lead Engineer
Otis Galloway P.A. Inc. President
Kevin Ganschow Chevron Corporation Materials Engineer
Bob Gill Ellett Industries Ltd. Vice President — Sales
Dragon HaoSandvik Materials Technology Technical Marketing
Dale Heffner Electro Chemical Engineering and Manufacturing Co. Vice President
Mark Hilton Ascend Performance Materials LLC Engineering Fellow Materials Corrosion
John Huang ATI Sales Manager
Dietlinde Jakobi, Dr. Schmidt+Clemens GmbH+Co KG General Manager — Research & Development Services Centrifugal Casting Division
Terry Jarrett Koch Industries, Inc. Global Reliability Director
Srini Kesavan FMC Corporation Principal Engineer — Materials
Yong-Joo Kim Webco Industries, Inc. Vice President Technical Services
Rocky Kuykendall Titanium Fabrication Corp. Vice President of Engineering
Zhang Licheng Nickel Institute Managing Director China
Brian Linnemann RL Industries VP Operations
Hiroyasu Matsuda Mitsui Chemicals, Inc. Director, Safety & Environment Division
Ioannis Melas Hellenic Petroleum S.A. Inspection Department Manager
Lou Miller Honeywell Fixed Equipment Engineer
Lance Mock Caldera Engineering Business Support Supervisor
Masao Nakahara Asahi Kasei Corporation Production Technology & Maintenance Management Department
Maria Jose Landeira Oestergaard Haldor Topsoe A/S Principal Engineer Senior Materials Specialist
Shuo Peng Victaulic Manager, Asia R&D Center
Chen Ren Air Liquide R&D International Expert — Physical Metallurgy
Derrick Rogers Stress Engineering Services Staff Consultant
Robert Sinko Eastman Chemical Company Associate Materials Engineer
Steven Sparkowich NobelClad Business Development Manager
Steven SpringerChemours Senior Consultant — Materials Engineering
Antonin Steckmeyer Manoir Industries R&D Engineer
Michael Steinberg TITAN Metal Fabricators General Manager, TITAN Metal Fabricators Wuxi
Chang-Ching Sun Outokumpu, Inc. Market Development Director / BA Stainless Asia Pacific Area
Yunxiang (Winnie) Wang BP Metallurgy Specialist
Hardin Wells Albemarle Corporation Distinguished Advisor — Mechanical Tech Service
James White Praxair, Inc. Associate Director
Dana Williams Marathon Petroleum Company LP Principle Engineer — Materials & Corrosion Specialist
Stuart Wilson ConocoPhillips, Inc. Staff Engineer — Materials
Kelly WyroughRoben Manufacturing Co., Inc.Director of Technical Service
Ryan Yang Air Products and Chemicals, Inc. Materials Engineer, Asia
Daniel Yiptong Polycorp, Ltd. Technical Manager
Charles YoungTricor Industrial Inc. Business Development Manager
Wei Zhang AkzoNobel Leader of Quality Inspection
Ling Zhou The Dow Chemical Company Engineering Specialist
16PAGE 17PAGE
AsiaTACAsiaTACistypicallyheldtwiceayear,inthefallandspring,inlocationsthroughoutAsia.DuringtheregularlyscheduledAsiaTACmeetings,projectdevelopmentfocusesinthefollowingareas:Metallurgy,MechanicalProperties,Fracture,Fatigue,Wear,Fretting,MechanicalFailures,andFailureAnalysis;CorrosionandPreventionTechnology,CorrosionResistantMetals;andPolymerMaterialsandtheirApplicationsintheChemicalandPetrochemicalIndustry.
In2016,thegroupheldonlyoneregularsessioninthefall.However,inlieuofthespringmeeting,AsiaTACcollaboratedwithKCItoproducetheManagingAgingPlants(MAP)ConferenceinTokyo,JapanwheretheAsiaTACChair,ViceChairsandprojectteamtooktheleadindevelopingtechnicalcontentfortheprogram.Theseopportunities,mostofwhicharemember-driven,addtothelonglistofTRUSTEDsolutionsMTIcanoffer!
1
63
26TechnicalPresentations/Panels/
StructuredForumsSpecialTrainings/Seminars/Meetings:•ManagingAgingPlants—Japan
TotalAttendanceatAsiaTACSeptember2016|Shanghai,China
TACMeetingTrainingSessions•CladMaterials•Elastomers
Dietlinde Jakobi, EuroTAC Chair
Schmidt+Clemens GmbH+Co KG General Manager — Research & Development Services Centrifugal Casting Division
Natalie Gelder, EuroTAC Vice Chair
BASF Corporation Materials Engineer Technical Inspection & Materials Engineering & Maintenance
Roxanna Alvarez Lloyds Register Energy Americas, Inc. Metallurgical Consultant
Michael Anderson Syncrude Canada Ltd. Area Leader — Reliability & Performance Improvement
Poul-Erik Arnvig Outokumpu, Inc. Vice President Global Market Development
Marco Balke ATI Leader Quality Assurance + EHS
Jim Baumann RathGibson Director CPI Sales
Bill Bieber Webco Industries, Inc. Director Business Development
Paul Bosanko Haynes International Inc. CPI Market Manager Europe
Eileen Chant Becht Engineering Co., Inc. Manager of Technology Development & Support
Tzu-Ping Cheng ITRI Research Supervisor, Department of Adanced Electrochemistry and Corrosion Prevention Research
Daniel Christian Victaulic Director — Power Market Sales Europe — Middle East — India
Marc CookDow Corning CorporationReliability Engineer
Evelyn Dayss The Dow Chemical Company Materials Engineer
George Donald NOVA Chemicals Corporation Mechanical Engineer, Regional Metallurgy
Richard DuncanRolled AlloysTechnical and Project Sales
Francois Dupoiron TOTAL SA Materials and Corrosion Expert
Sivuyile Funani SABIC Senior Engineer, Metallurgy
Otis Galloway P.A. Inc. President
Kevin Ganschow Chevron Corporation Materials Engineer
Bob Gill Ellett Industries Ltd. Vice President — Sales
Christoph Hantsch LyondellBasell Mechanical Engineer/EWE
Dale Heffner Electro Chemical Engineering and Manufacturing Co. Vice President
Mark Hilton Ascend Performance Materials LLC Engineering Fellow Materials Corrosion
John Houben ExxonMobil Research and Engineering Company Lead Materials Specialist
Terry Jarrett Koch Industries, Inc. Global Reliability Director
Srini Kesavan FMC Corporation Principal Engineer — Materials
Rocky Kuykendall Titanium Fabrication Corp. Vice President of Engineering
Minfa Lin Air Products and Chemicals, Inc. Lead Materials Engineer
Brian Linnemann RL Industries VP Operations
Hiroyasu Matsuda Mitsui Chemicals, Inc. Director, Safety & Environment Division
Lance Mock Caldera Engineering Business Support Supervisor
Masao Nakahara Asahi Kasei Corporation Production Technology & Maintenance Management Department
Maria Jose Landeira Oestergaard Haldor Topsoe A/S Principal Engineer Senior Materials Specialist
Charisios Papakostas Hellenic Petroleum S.A. Inspection Department Manager
Stephane Pauly NobelClad Sales Director
Derrick Rogers Stress Engineering Services Staff Consultant
Lars Rose DuPont Company Materials Program Manager
Lou Miller Honeywell Fixed Equipment Engineer
James (Jim) Shipley Sandvik Materials Technology Global Technical Marketing Manager
Robert Sinko Eastman Chemical Company Associate Materials Engineer
Steven Springer Chemours Senior Consultant — Materials Engineering
Antonin Steckmeyer Manoir Industries R&D Engineer
Frederic Tabaud BP Principal Engineer Materials and Corrosion
Jan Van de Wetering AkzoNobel Expertise Head — Corrosion Engineering
Joerg WagnerTITAN Metals FabricatorsEuropean Sales Manager
Sophie Wastiaux Air Liquide Pipeline Expert
Hardin Wells Albemarle Corporation Distinguished Advisor — Mechanical Tech Service
James White Praxair, Inc. Associate Director
Dana Williams Marathon Petroleum Company LP Principle Engineer — Materials & Corrosion Specialist
Stuart Wilson ConocoPhillips, Inc. Staff Engineer — Materials
Kelly WyroughRoben Manufacturing Co., Inc.Director of Technical Service
Charles Young Tricor Industrial Inc. Business Development Manager
18PAGE 19PAGE
EuroTACEuroTACisheldtwiceayear,inthefallandspring,inlocationsthroughoutEurope.In2016,theEuroTACChairandViceChairarrangedaspecialroundtabletobeheldinconjunctionwiththespringsessionandofferedavarietyoftechnicalpresentationsandforums.Atthefallmeeting,atourwasorganizedtoviewSandvik’sfacilities.Themeetingalsoincludedseveraltechnicalpresentationsoverthecourseofthethree-daysession.EightprojectideasweresuggestedasaresultofbothmeetingsandarebeingfurtherdiscussedandresearchedforfutureEuroTACmeetings.TACrepresentativeshopetheseideaswillevolveintoprojectstobenefitmembers’GlobalChallengesbyprovidingTRUSTEDSolutions!
1
37
945TotalAttendanceatEuroTAC
November2016|Sandviken,SwedenSpecialTrainings/
Seminars/Meetings:•HTHARoundtable
TotalAttendanceatEuroTACApril2016|Paris,France
TechnicalPresentations/Panels/StructuredForums
FundedProjectTeams
33PotentialProject
Teams
21ProjectIdeas
15
FUNDED PROJECTS
1) Web-based Search Engine for MTI Publications (eLibrary & TAC Forum Upgrade)Project Champion: Eileen Chant, Becht Engineering (Funded & Completed 2016)
Theobjectiveofthisprojectwastodevelopastate-of-the-art,comprehensive,accessibleanduserfriendlyelectroniclibrary,whichmeetsthedefinedfunctionalrequirementsforsearchingandretrievinginformationfromMTI’sknowledgebase.TheTACForumupgradewasrequiredinordertointe-gratethesinglesign-onfeatureofthememberwebsite.
KeybenefitsofthislatestMTIsolutionincludeperformingadvancedsearchesandthe“browseby”tabs(title,category,contenttype,authorandTACmeetings),whichoffertheoptiontobrowsealphabetically.Additionally,memberscansavesearchestoadesignated“MySavedSearches”page,printordownloaddocuments,presentationsandpublica-tions,andmarkitemsofinterestthatarethensavedina“MyFavoriteDocuments”area. Books . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 MS-SeriesBooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Presentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 TACAwarenessBulletinsin3Languages . . . . . . . . . . . . . . .64 English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Chinese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Spanish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 TACForumTopics(Archived&Current) . . . . . . . . . . . . . 4,157
2) Polymer Cap Strip WeldingProject Champion: Marc Cook, The Dow Chemical Company
Thegoalofthisprojectistodeterminewhethertheaddedbenefitsoutweightherisksintheuseofcapstripswhenusedfortwomaterials,ECTFEandETFE.Fundingwasapprovedin2016andcontractedwithAssociatePolymerLabstoperformthetesting.
20PAGE 21PAGE
Ceramics•Integrity&ConditionAssessment•KnowledgeManagementMetals•PredictionofMaterialsDegradation•Polymers
Newin2016:AsiaTACPDC•EuroTACPDC
3) Best Practices for Reactive MetalsProject co-Champions: Steve Sparkowich, NobelClad and Hardin Wells, Albemarle
Thisprojectseekstodevelopacompilationofindustrybestpracticesformaterialsselection,designandconstruc-tionofreactive(titaniumandzirconium)andrefractory(tantalumandniobium)metalsforequipmentandpipingintheChemicalProcessIndustries.
4) Corrosion Data of the Most Commonly Used Corrosion Resistant Nickel AlloysProject Champion: Henry Ye, DuPont
Corrosion-resistantnickelalloysarefindingmoreandmoreapplicationsinvariousindustries,particularlychemicalandpetrochemicalindustries.MTIcancontinuetoplayimportantrolesinpromotingthesafeandmoreefficientglobalapplicationsofnickelalloys.
Currentlyeachmajorsupplierpublishescorrosiondatafortheirownnickelalloyproducts.Tothebestofourknowledge,thereisnojointefforttodevelopandpublishthecorrosiondataofnickelalloysfromvarioussuppliers.MTIcantakealeadingroletomakeithappen.
ThepurposeofthisprojectistodevelopcorrosiondataforselectedcommonnickelalloysthatthenmaybeusedbyMTImembers.Currentlyfivetypesofnickelalloysareselect-edbytheprojectteambasedontheirpopularities,includingUNSN06022,N06600,N06625,N08825A,andN10276.
5) eLearning Course In-Service FRP InspectionProject co-Champions: Hardin Wells, Albemarle and Ed Naylor, AkzoNobel
ThisprojectistodevelopaneLearningelectroniccourseavailableontheinternetforFRPinspectionofin-serviceequipment.ThecourseanditscontentwillbeownedbyMTI,andisexpectedtobelaunchedbyJuly2018.
TotalNewProjectFunding
Approvedin2016
Web-basedSearchEngineforMTIPublications—$61,200
PolymerCapStripWelding—$44,025
BestPracticesforReactiveMetals—$210,000
CorrosionDataoftheMostCommonlyUsedCorrosionResistantNiAlloys—$51,000
eLearningFRPIn-ServiceInspection—$145,900
5 PROJECTS FUNDED IN 2016
15 PROJECTS COMPLETED IN 2016
$512,125
52FundedProjectTeamMembers*
570PotentialProjectTeamMembers*
199ProjectIdea
TeamMembers*
119PDC
TeamMembers*
272
ProjectDevelopmentCommittees(PDCs)
8EvaluationofTantalumWelds
WeldingDuplexAlloys
Design,Installation,Maintenance,andInspectionofPlasticLinedPipe
UpdatingofMS-3HCIandChlorine
EvaluateeLearningPotentialforMTI
WeldingSeamCorrosionResistanceEvaluation
ImprovedRiskModelingforCUI
AdvancedInspectionTechnologyinPCEinService
PermeationThroughPolymersUserTrainingandSoftwareProgramDevelopment
CountryofOriginforTubes
CladMaterialTrainingClass
ManagingAgingPlantsinJapan
PredictionandDetectionofHydrideFormationinTitanium
DuplexStainlessSteelTrainingSeminaratAsiaTAC
Web-basedSearchEngineforMTIPublications
*Members counted per each project team signed up to participate in.
77 PROJECT TEAMS
PROJECT CHAMPIONS
Projects
22PAGE 23PAGE
Projects
7) Clad Materials Training ClassProject co-Champions: T.P. Cheng, ITRI and Dior Chen, Haynes International
CladmaterialsarerelativelynewintheAsiaPacificregion;however,theirperformance/costadvantageshavereceivedwiderecognitionrecently.Thisprojectcreatedaseminartogiveanoverallintroductionofthedifferentfamiliesofcladmaterials(includingperformanceadvantages,costanalysis,selection,specifications,industrystandardsanddesign)andhowtheyachievetheirexcellentcorrosionandstrengthproperties,andwhatisnecessarytomaintainthemduringfabrication.Theseproblem-solvingpropertiesarehighlyattractiveforamultitudeofapplicationsinmanyindustries,andespeciallytheChemicalIndustry.Bothnewandexperiencedspecifiersandusersofcladmaterialswillfindpracticalinformationinthisseminar.Final Project: One-day training course on the subject on September 26, 2016 in conjunction with the annual fall meeting (September 27-28, 2016) in Shanghai, China.
8) Managing Aging Plants in JapanProject Champion: Masao Nakahara, Asahi Kasei Corporation
MTIandKCIWorldjointlyplannedtheJapan“ManagingAgingPlantsConferenceandExpo”.KCIwasresponsiblefororganizing/promotingtheeventwhileMTIsupportedthetechnicalaspectsofthesymposium.TheAsiaTACprojectteamtooktheleadinproposingtechnicalcontentsoftheprogram,invitingspeakers,givingapprovalforthecontenttobepresentedattheconferenceandservedasmoderatorforoneortwoworkshops.Final Product: Managing Aging Plants Conference and Expo held in Tokyo, Japan, May 31 – June 1, 2016.
COMPLETED PROJECTS WITH FINAL PRODUCTS
1) Evaluation of Tantalum WeldsProject Champion: Marc Cook, The Dow Chemical Company
ThisprojectdevelopedaprocedurefortheRadiographicTesting(RT)ofbuttweldsonthinTantalumsheet,withrecommendedacceptancecriteriaforuseinevaluationoftheradiographicimages.ResultsofmetallographicworktoverifythediscontinuitiesfoundthroughRTarealsoincluded.Final Product: MTI Publication — Evaluation of Tantalum Welds
2) Welding Duplex AlloysProject Champion: David Moore, BP
Thisprojectwasinitiatedfollowingreportsofin-servicecrackingfailuresofREACsfabricatedfrom2205duplexstainlesssteel.Followingreportsofthesefailures,MTImembersinitiatedthisprojecttocreateabestpracticesguideforthickplateduplexstainlesssteeldesign,welding,repairandinspection.Final Product: MTI Publication — Fabrication of 2205 Duplex Stainless Steel REACs in Refinery Hydroprocessing Units
3) Design, Installation, Maintenance and Inspection of Plastic Lined Metallic PipeProject Champion: Dale Keeler, The Dow Chemical Company
Theintentofthisprojectwastoprovideacomprehensiveoverviewofthetechnicalissuesandhistoricaldevelopmentsrelatingtoplastic-linedpiping,whichwillhaveapositiveeffectonimprovingthesafetyandeconomyoftheendusers.Final Product: MTI Publication — Design, Installation, Maintenance and Inspection of Metallic Plastic-Lined Pipe
4) Updating of MS-3 HCl and ChlorineProject co-Champions: Robert Sinko, Eastman Chemical Company and Hira Ahluwalia, Nickel Institute
ThisprojectwasdesignedtoupdateandsupplementMS-3,whichwaspublishedin1999andcontainsinformationas-sembledseveralyearsbeforethat.Thereisadditionalinformationnowavailableandthedataonrelatedenvironmentssuchaschlorinedioxideandorganicchloridesthatwasincluded.Final Product: MTI Publication — MS-3 Materials Selector for Hazardous Chemicals: Hydrochloric Acid, Hydrogen Chloride, Chlorine and Chlorine Dioxide (2nd Edition)
5) Evaluate eLearning Potential for MTIProject Champion: Michael Blakely, NobelClad
ThisprojectdevelopedabusinesscaseforeLearningatMTI.Thiscomparestoface-to-facetrainingandeLearningforcosteffectiveness.TheintentwastoprovideoptionsbasedondifferentpotentialeLearningprovidersthatMTIcouldworkwith.Final Product: Sample Online Training Posted on the MTI Website — Hand Lay-Up Fiberglass Reinforced Plastic Laminate (FRP)
6) MTI Defining and Explaining Country of OriginProject co-Champions: Jim Shipley, Sandvik and Bill Bieber, Webco Industries
CountryofOriginofgoodsandmaterialsusedintheCPIisaconcerntoproducercompanies.Thisprojectconsistsoftwophases.Phaseonedescribesthelegal/customsdefini-tionofCountryofOrigin,CountryofManufacture;CountryofMeltandSubstantialTransformationaswellasothertermsused.Phasetwoaddressescommercialconsiderationsandprovidesmembercountriessuggestedguidelinestousetoensuretheyreceivegoodsandmaterialsthatmeettheirrequirements.Final Product: TAC Bulletin 30 — Sourcing Metal and Alloy Parts: What does “Country of Origin” mean and is it important?
9) Prediction and Detection of Hydride Formation in TitaniumProject Champion: Curtis Huddle, Eastman Chemical
HydrideformationinalphatitaniumandalphatitaniumalloysisanongoingproblemintheCPI.Thehydridesthatform,usuallyinacorrosiveenvironment,cancausetitaniumcomponentstofailinabrittlemanner.Forthisreason,therewasaneedtofindanon-destructivemethodtodetecthydridinginbothplateandtubularcomponentsandtherebypreventfailures.Final Product: MTI Final Report — Prediction and Detection of Hydride Formation in Titanium Using Eddy Current Testing (available on the MTI member website)
10) Duplex Stainless Steel Training Seminar at AsiaTACProject Champion: Poul-Erik Arnvig, Outokumpu
Thisone-dayseminarisanupdatedversionofasuccessfulseminarheldatAmeriTAC112intheU.S.inOctober2013.TomakeitespeciallyrelevantfortheAsiaTACmember-ship,thecontenthasbeenupdatedandadaptedwithlocalcontent,combiningsomeoftheoriginalseminarlecturerswithanumberofChineseexperts.Thepurposeandcontentoftheseminaristogiveanoverviewoftopicsrelatedtoselection,specification,design,andfabricationandweldingofduplexstainlesssteels.Theseminargivesanoverallintroductionofthedifferentfamiliesofduplexstainlesssteelsandhowtheyachievetheirexcellentcorrosionandstrengthpropertiesandwhatisnecessarytomaintainthemduringfabrication.Theseproblem-solvingpropertiesarehighlyattractiveforamultitudeofapplicationsinmanyindustries,andespeciallytheChemicalIndustry.Newaswellasexperiencedspecifiersandusersofduplexstainlesssteelwillfindpracticalinformationinthisseminar.Final Product: Duplex Stainless Steel Training Seminar at AsiaTAC meeting in December 2015
Totalrevenueandsupport $ 2,109,961Expenses Totalprogramservices 1,847,110 Totalsupportingservices 324,944 TotalExpenses 2,172,054Changeinnetassets 62,093Netassets,beginningoftheyear 1,281,687Netassets,endoftheyear $ 1,219,594
STATEMENTS OF FINANCIAL POSITIONAs of December 31, 2016
24PAGE 25PAGE
Financial Statements — December 31, 2016
NOTE ON OUR FINANCIAL STATEMENTS AND FISCAL YEAR:Formanyyears,MTIhadaJune30FiscalYear.In2015,inathree-yearprocess,wechangedourFiscalYeartotheCalendarYeartocoincidewiththeFiscalYearsofmostofourMembers,alignourDuescollectionswithouractualOperations,andimproveandsimplifyourBudgeting.Asaresult,lastyear’sAnnualReporthadFinancialStatementsasofDecember31,2015,butIncomeStatementsonlyforthe6monthsendedonthatdate.ThiscurrentAnnualReportfinallycompletesthetransitionwithsummaryfinancialinformationdrawnfromourfull-year2016auditedFinancialStatements.AcopyofourfullauditedFinancialStatementsisavailableonrequest.
AllisfinanciallywellwithMTIattheendof2016.ThisreportdemonstratesthewiseinvestmentsandcommitmentbytheMTIleadership,membersandvolunteerswhohaveguidedandcontributedtoMTI’sfinanciallysoundposition.WiththemanyGlobalChallengesourmembersface,MTIispreparedtocontinueofferingTRUSTEDSolutionsonourmissionwithcontinuedjudiciousoversight.ThefinancialgraphslistedinthisannualreportdemonstratetheStatementofFinancialPosition,ourStatementofActivities,andtheStatementofCashFlow.AmoredetailedreportoftheFiscalYear2016auditisavailableuponrequest.AsMTIcelebrates40yearsin2017,MTIthanksallofthemembers,leadersandstaffwhohavehelpedMTIgrowandmaintainitsfinancialstability.MTIisfirmlypositionedforthenext40years,financiallyandstrategically.
Schedule of Annual Membership Dues for 2018
Annual Sales Year 2018(US$ Billions) Dues – US$<0.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 13,2100.2–0.4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 18,2300.4–0.8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 23,0700.8–1.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 27,9551.5–3.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 33,1153.0–6.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 38,1106.0–12.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 42,85012–25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 47,89525–50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 52,89050–100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 57,785100–200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 62,830200–400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 67,875400–800. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 75,615800–1,500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$ 77,765
Basis for Assessing Company’s Membership DuesDuesformembershiparedeterminedfromtheduesschedulepublishedintheAnnualReport.Duesarebasedonthetotalsalesofalldivisionsofthemembercompanyforthemostrecentlyauditedfiscalyearatthetimeofinvoicing.Fororganizationsthatdonotpublishauditedsalesfigures,suchasprivatelyheldcorporationsandstate-owned-enterprises,thetotalsalesmustbecertifiedbyanofficer.Membershipduesforassociationsandotherorganizations,whichdonothaverevenuefromsales,willbeconsideredbytheBoardofDirectorsonacase-by-casebasis.TheBoardofDirectorsmaymakeexceptionstothispolicybasedonthediscretionoftheboard.
STATEMENT OF CASH FLOWS For the Year Ended December 31, 2016
Cashflowsfromoperatingactivities: Changeinnetassets $ 62,093 Adjustmentstoreconcilechangeinnetassets tonetcashusedinoperatingactivities: Depreciation 3,469 Investmentloss,netoffees 3,639 Changesinoperatingassetsandliabilities: Decreaseinassets: Accruedinterestreceivable 2,275 Accruedwages 4,049 Increase(decrease)inliabilities: Accountspayable 17,841 Accruedwages 15,161 Accruedpaidtimeoff 443 Otheraccruedexpenses 1,937 Deferreddues 223,770 Netcashusedinoperatingactivities 306,927
Cashflowsfrominvestingactivities: Proceedsfromredemptionofcertificatesofdeposit 75,188 Purchaseofcertificatesofdeposit 550,000 Netcashprovidedbyinvestingactivities 201,888
Netdecreaseincashandcashequivalents 105,039
Cashandcashequivalents,beginningoftheyear 309,645
Cashandcashequivalents,endoftheyear $ 204,606
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STATEMENTS OF ACTIVITIES AND CHANGES IN NET ASSETSFor the Year Ended December 31, 2016
ASSETS
LIABILITIES AND NET ASSETS
n Cash and cash equivalents $204,606
n Certificates of deposit $1,369,782
n Accrued interest receivable $6,963
n Prepaid expenses and deposits $9,093
n Property and equipment, net of accumulated depreciation $3,025
Total Assets $1,593,469
n Accounts payable $65,918n Accrued paid time
off $16,691n Other accrued
expenses $1,341n Deferred dues $289,925n Net assets: Unrestricted
$1,219,594Total Assets $1,593,469
REVENUE AND SUPPORT
EXPENSES — PROGRAM SERVICES
EXPENSES — SUPPORTING SERVICES
n Membership dues $1,984,501
n Meeting fees $100,138n Interest $23,457n Product sales $5,046n Investment loss, net of fees
($3,639)n Other Income $458
n Wages and benefits $1,133,916
n Projects $470,046n AmeriTAC meeting
$184,718n Asia TAC meeting $31,982n EuroTAC meeting $26,448
n General and administrative $228,504
n Marketing $60,742n Website $20,709n Communications $14,989
Materials Technology Institute, Inc .1001CraigRoad,Suite490•CreveCoeur,MO 63146U.S.A.
Tel:314.576.7712•Fax:314.576.6078Email:mtiadmin@mti–global.org•HomePage:http://www.mti–global.org
About Materials Technology InstituteThe Materials Technology Institute, founded in 1977, is a unique, not–for–profit technology development organization representing private industry. It sponsors projects focused on both developing new technology and transferring existing knowledge to day–to–day practice. Practical, generic, nonproprietary studies are conducted on the selection, design, fabrication, testing, inspection, and performance of materials of construction used in the process industries. The scope of work includes evaluation of metallic, and non–metallic materials, optimum design applications, fitness–for–service, mechanical integrity and life cycle determinations, and economic factors affecting performance of vessels, tanks, piping and other components.
Through membership and networking within MTI, companies can access solutions to nonproprietary problems of major concern to the process industries. Members can capitalize on the extensive expertise of member company representatives, leverage their technology investment by participating in the direction and results of MTI projects, and utilize MTI’s books, reports, software and video training programs immediately as needed. Benefits to member companies are increased plant integrity, reliability and profitability.