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Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom.All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872
Digital Re-print - November | December 2010 Global milling industry profiles 2010/11
www.gfmt.co.uk
Grain&feed millinG technoloGy november - december 2010 | 25
Company profiles 2010/11
The solution behind the solution.
Perfection in grain milling – a highly demanding task. Antares sets new standards for round-the-clock milling. The self-contained roll pack and reliable product feed ensure precise and consistent flour. Maximum hygiene is guaranteed thanks to clever insulation, integrated product inlet aspiration and stainless steel lining. Antares – The New Art of Milling. www.buhlergroup.com
GFMT_Industry-Profile.indd 1 27.09.2010 12:36:08
Now distributingMarot rotarycleaners and
spares
Chief dryers Chief silos
You can trust in Chief.
Grain.It’s your business.Which is why we neverunderestimate the importanceof how it is handled.
If you need a partner with theexpertise, technology andmanufacturing methods toensure that your storage plantis second-to-none in terms ofquality and processes, thenlook no further.
Supplied to European DIN or ASAE/ASTM Standards
Quality grain handling
Beckingham Business Park, Tolleshunt MajorMaldon, Essex CM9 8LZ, UK
Tel +44 (0)1621 868944Fax +44 (0)1621 868955E-mail [email protected]
Final Chief adverts:Final Chief adverts 30/10/08 16:43 Page 8
Chief Industries UK LtdChief Industries UK Ltd, and Phénix Rousies Industries in France, are part of the Chief Industries Inc. Group based in Nebraska, USA. Together, the Chief companies manufacture and supply a comprehensive range of top quality grain storage silos, grain dryers, grain cleaners, conveyors and ventilation systems for worldwide distribution.
Chief Industries has over 50 years experience in grain handling systems, incorporating state-of-the-art design and manufacturing, supplying flat floor silos with capacities ranging from 30 to 30,000 tons, hopper bins with capacities ranging from 2.5 to 1,400 tons, and grain dryers capable of drying up to300 tons per hour. By designing complexes of a number of silos, the grain stor-age and drying possibilities are infinite. Manufactured from high quality galvanized steel, Chief’s storage installations last for many years.
Market activity has remained buoyant in 2010 with continuing worldwide demand for storage and drying facilities. In addition, a major port storage project in Pakistan has added further to the company profile. With it’s modern manufacturing facilities Chief has continued to take advantage of the market conditions. That, together with the company’s reputation as a trusted, no-nonsense, technically competent supplier, has placed Chief UK in a healthy position to look forward to further success in 2011.
www.chief.co.uk
Buhler150 Years Buhler - from the local iron foundry founded in 1860 to the global corporation. Buhler delivers leading technology and solutions for processing grain into safe and healthy finished products. Buhler stands for straight forward and cutting-edge solutions. State-of-the-art process technology, innovative plant engineering and a deep knowledge of the related processes maximize both quality and product yields. But there is even more to it: Buhler know-how also enables customers to create the most cost - and energy-efficient process solutions from stand-alone machines to complete plants.
Innovation. One of the key terms in this connection is innovation based on the art of engineer-ing. Without an additional healthy dose of enthusiasm and persistence, the spirit of discovery so typical of Buhler would never have thrived. Time and again, this spirit has enabled the organization to roll out firsts in the global marketplace, for example in the field of roller mill development.
Quality leadership. This attribute is manifested in quantifiable and transparent quality targets which are defined in an open dialog with our customers so that promised performance is achieved and the edge in confidence can be further increased.
Focus on solutions. Focus on solutions means to center all efforts on our customers’ profit-ability. This requires an understanding of and a capability to improve their complete value chains and thus to offer our customers an edge in performance over pure equipment manufacturers.
Global reach. Buhler has been a global player for many decades, with a multicultural team and a local presence extending across all the major markets of the world. This edge in availability, whose significance will further increase in the future, pays off in the results it allows to be achieved.
www.buhlergroup.com
COMPANIES OPERATING IN THE MILLING INDUSTRY
Grain&feed millinG technoloGy26 | november - december 2010
Company profiles 2010/11
ClextralExpert Twin-screw extrusion and drying technologies for the food & feed industriesIn introducing twin-screw cooking-extrusion technology in the 70s, Clextral has been playing a major role in the food and feed processing. To serve both pet food and fish feed booming markets, Clextral answers with higher capacities extruders to meet mass production require-ments for mature core markets, and with small and medium flexible production lines dedicated to high added-value products for niche production.Value added pet food products such as treats, bi-colored, co-extruded, moist and semi-moist, premium and super premium, nutritional, functional and so on, can all be extruded in Clextral compact lines ranging from 300 to 1000kg/h. High capacities can be achieved together with high flexibility and the guarantee of consistent product characteristics: quality nutritional value, higher starch gelatinization for increased digestibility, large variety of raw materials to increase the levels and values of recipes. High capacity lines for pet food are now standardized for “standard“ pet food (10 to more than 16T/h output).For micro & macro fish feed processing, Clextral has developed an expertise in production at high capacities. Clextral upgraded BC 160 twin-screw extruder represents the most performing tool with up to 30 T/h final fish feed which is the highest capacity ever reached on this type of pro-duction. This expertise and process skill has been transferred to the production of large range of products from micro to macro pellets (diameters ranging from 0.5 mm diameter to over 35 mm).In addition to the perfect mastering of this twin-screw technology for animal feed, Clextral’s unique designed Rotante dryer achieves complete homogeneity of drying with less energy consumption.Clextral designs and supplies turn-key lines, advanced process solutions and the services associated to twin-screw extrusion and drying technologies for the food and feed processing industries as well as for the pulp paper, plastic & chemicals and bio-sourced materials.Clextral SAS – 1 rue du Colonel Riez – F-42700 Firminy – FrancePhone : 33 4 77 40 31 31 – Fax : 33 4 77 40 31 23 – [email protected]
www.clextral.com
ConsergraCONSERGRA, S.L. is a specialist in grain conservation, and manufactures the CONSERFRÍO® grain chiller. It’s a modern, highly energy-efficiency cooler which helps to conserve a wide variety of grains, seeds, oily and granulated perishable items stored in silos and warehouses. Its use, independently of climatic conditions, prevents shrinkages of weight, rotting, insects damage and toxin build up. The conservation with the CONSERFRÍO® is natural and highly cost-effective, the pay-back on the investment is extremely fast. Our units, installed all over the world preserve millions of tons of grain every season. Our product range covers from 40 up to 500 ton per day, per machine. CONSERGRA, S.L. puts their 40 years experience at your service!
www.consergra.com
www.clextral.com
Twin-screw extrusionplants & equipment for
the food & feed industries
Grain&feed millinG technoloGy november - december 2010 | 27
Company profiles 2010/11
The Hydro-Probe digital microwave sensor provides accurate, cost effective moisture control in feed meals, pellets, grain, cereal and pulses. Suitable for bins, silos, conveyors and chutes. Monitor and adjust moisture levels in real time. Not affected by dust or colour.
Measure Moisture &Reduce Cost
GFMT eighth page vertical 58 x 90.indd 1 23/09/2010 09:00:23
Hydronix - Moisture MeasurementIncrease profitability with Hydronix Moisture MeasurementControlling moisture at the correct level throughout all stages of processing can be one of the biggest problems for feed and grain manufacturers. Too wet, and the raw material can become mouldy during storage or sticky during processing. Too dry and it will become brittle and turn to ‘flour’ or dust. Either circumstance leads to waste and therefore directly impacts on profit.Microwave moisture sensors are not affected by dust, colour or vapour arising from processing and have proved to be the most cost effective, reliable and easy to use method of controlling moisture in grain and feed manufacturing. Raw materials are passed across the ceramic faceplate of the sensor which radiates an extremely low powered electromagnetic microwave field. The resonant frequency of the material changes with variations in moisture content, and with 25 readings taken per second, the sensor detects changes in moisture levels almost instantaneously. This allows adjustments to the water addition process to be automatic and in real time.A perfect system would have sensors positioned throughout all of the various elements of the processing plant. Hydronix have a range of sensors that can be positioned in a variety of dif-ferent locations depending upon specific requirements. The Hydro-Probe is designed to be located in the neck of a bin, underneath the gate, or in the material on a conveyor, and takes readings as the material flows around the sensor. For applications with a high ambient tempera-ture, the Hydro-Probe Orbiter can be mounted above belt conveyors. Finally for applications that use a screw conveyor, chute or mixer, the Hydro-Mix is a flush mounted sensor that enables the material to pass across the faceplate. Hydronix has over 25 years experience in moisture measurement, and is the original developer of the digital microwave moisture measurement method.
www.hydronix.com
Feed Management SystemsFeed Management Systems® Inc. a leader in providing integrated software solutions and services for the animal feed manufacturing industry to manage their nutrition, feed formulation and production needs. We offer real-time, integrated, scalable solutions leveraging the Microsoft® technology you are familiar with today. Ensure the safety, quality and affordability of your feed supply by integrating your data and managing costs. Our products Brill Formulation® and Feed Ration Balancer® are used in over 67 countries by multi-national food conglomerates, mid-size feed manufacturers, universities, consultants, large producers, integrators, and micronutrient premixers.Our global team provides the expertise and service you need locally to understand your chal-lenges, assess your business needs and guide you through the process of applying the right technology to achieve your goals and drive productivity and profits. Learn more about our new enhancements to Feed Ration Balancer™ and Brill Formulation® including new tools such as Smartlists, SQL Data Bridge and Microsoft Excel Interface, helping manufacturers analyze and extend data across your organization.Our software solutions help thousands of users everyday by: • Increasing employee productivity • Integrating data and formulation, production and financial operations • Optimizing ingredients for profitable purchasing decisions • Tracking and storing information for compliance needs • Developing custom rations for multiple species for animal performance • Responding to changing demands of business and supply chain • Gaining visibility of real-time data to make decisions Contact us today at [email protected]
www.feedsys.com
Grain&feed millinG technoloGy28 | november - december 2010
Dunkeswell Airfield, Dunkeswell, Devon, England, EX14 4LFTel/Fax. +44 (0) 1404 891 400/402 Email. [email protected]
www.perryengineering.com
- continuous mixed-flow driers- chain & flight conveyors - screw conveyors - bucket elevators- belt conveyors - aspirator pre-cleaners
Company profiles 2010/11
Perry of Oakley LtdPerry of Oakley Ltd is a family owned designer/manufacturer of grain dryers and materials han-dling equipment. Everything available from Perry of Oakley is manufactured in their UK based purpose built factory.The grain driers are suitable for drying all cereal crops including maize, wheat, barley, oats and oil seed rape. The driers come in capacities of 10 tph to 150 tph and are in use worldwide.The ranges of handling equipment offer specifications and capacities to suit on farm use to heavy duty commercial grain store applications and are not only limited to the handling of arable crops. Perry of Oakley can supply machines that will cope with any free flowing or partially free flowing product for any industry in any capacity required.A full list of accessories including ducting, valves, cleaners and hoppers is available to make sure Perry of Oakley is a one stop shop for all your handling/drying needs.Usually products are supplied through an extensive list of dealers, Perry of Oakley are happy to be contacted directly. Their team of engineers can provide information, advice and guidance from day 1 of your project.
Tel/Fax. +44 1404 891400/402Email. [email protected]
www.perryengineering.com
Schmidt-SeegerAbout Schmidt-Seeger - Schmidt-Seeger GmbH –a member of the Buhler Group- ranks among the world’s leading suppliers of professional technologies for the management of bulk products. Our customers include predominantly the grain and seeds industry, breweries and maltsters. However, our engineering and machines have also a good reputation in the building- and chemi-cal industry, at mash plants or at the storage of fertilizers. Furthermore we have clients within the biomass processing and recycling business.
About Buhler - Buhler is a global leader in the field of process engineering, especially production technologies for making foods and engineering materials. Buhler operates in over 140 countries and has some 7500 employees worldwide. In fiscal 2009, the Group generated sales revenue of CHF 1.7 billion.
www.schmidt-seeger.com
Grain&feed millinG technoloGy november - december 2010 | 29
Addcon Europe GmbHAgora Services Ltd
Agromatic AGAlapala MACHINE Industry and Trade Inc
Almex b.v.Andritz Feed & Biofuel
Arodo BVBABaker Perkins Ltd
Biomin Holding GmbHBraime Elevator Components Ltd
BuhlerBuhler Sortex LtdCalibre ControlCampden BRI
CB Packaging LtdCenzone Tech Inc
Chief Industries UK LtdCimbria A/S
Clextral Consergra
CPM Europe B VCroston Engineering LtdDanisco (UK) LimitedDetia Degesch GmbH
Dinnissen BVEhcolo A/SExtru-Tech
Feed Management SystemsFES Consultants LtdForberg International
FrigorTec GmbHFRITSCH GmbH
Hydronix LtdImas
Insta-Pro InternationalIntelScan
InVivo NSAJacob Sohne GmbH & Co
JCB Consulting LtdJEFO Nutrition Inc
Jiangsu Hualiang MachineryJohn Staniar & Co
JSConwell LtdKiotechagil
Lambton Conveyor LtdLeonhard Breitenbach GmbH
Mathews CompanyMaywal Limited
Muhlenchemie GmbH & Co KGMuyangNABIMObial
Ottevanger Milling Engineers B.VPalm View Trade
Perry Bulk HandlingPerstorp Performance Additives
Perten Instruments ABR-Biopharm Rhone LtdRDS Technology Ltd
Reclame Adviesbureau
Reinhard Rüeter MaschinenbauRomer Labs UK LimitedSanderson Weatherall
Satake Australia Pty LtdSatake CorporationSatake Europe Ltd
SCESchmidt-Seeger GmbH
Shandong Yingchun Steel & Silo Manufacturing Co Ltd
Shanghai ZhengChang International Machinery and Engineering Co., Ltd
Silos CordobaSizer Ltd
Stewart Inglis LimitedSuffolk Automation LtdSuncue Company Ltd
Symaga SATapco Inc
TekPro LtdTornum AB
Tramco EuropeTSC B.V
UNORMAKVEGA Controls LtdVigan Engineering
Vortex Valves Europe LtdWenger Manufacturing Inc
WesteelWynveen International B.V
A BIG THANK YOU TO ALL OF OUR ADVERTISERS IN 2010
Company profiles 2010/11
SizerThe Orbit pellet presses were first produced by Richard Sizer, a pioneering British company, founded in 1899. The simple, robust designs have been continually improved to this day to meet modern industry's demands for cost effective quality and efficiency.Our comprehensive range of pelleting equipment along with our extensive range of spares, makes us the obvious choice for any company looking to develop a robust, cost effective pelleting operationOur efficient and robust Orbit pelleting presses are easy to install and adaptable for bespoke applications.The full range of Orbit Pelleting presses are used in industries as diverse as animal feed, maltings industry, biomass, charcoal briquetting and flour milling. The range has machines capable of producing between 200kg/hr and 10000kg/hr, depending on material.With extensive knowledge of Orbit, CPM and Simon Baron presses, you know you're in safe hands with Sizer.Our refurbishment service is available on or off site allowing you the flexibility needed to keep you process running smoothly.
www.sizer-pelleting.co.uk
pelleting solutions
®
Sizer....The future of pelleting since 1899
Telephone: +44(0)1709 724279 or email us: Suzanne Birley: [email protected]
www.sizer-pelleting.co.uk
Whether you are looking for a pelleting press, a full production line or just spare parts, Sizer Pelleting Solutions makes a positive difference financially and environmentally.
The parent company of Richard Sizer Ltd. Established 1899
The solution behind the solution.
Bühler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11 [email protected], www.buhlergroup.com Bühler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11 [email protected], www.buhlergroup.com
MYRF/MYRB DA NIR
online measurement
and control units
Versatility. Monitors protein, mois-
ture, ash, and other ingredients in
grains, semolina, and flour.
Real-time monitoring. Introduces
corrective measures into the on-going
production process with no need to
wait for laboratory analyses.
Guaranteed product quality. Pre-
cisely dispenses glue and other in-
gredients for uniform product quality.
Speck detection. A digital camera
identifies and assesses specks.
A sure eye for top quality. Forget about time-consuming sampling and expensive
laboratory analyses. Buhler NIR systems constantly monitor the quality of the raw
materials and end products – throughout the production process. A change in
quality is sensed within seconds, and the problem corrected without delay. You
can look forward to optimal flour yields, uniform quality, and profitable production.
We’d be glad to show you some potential applications, ideally during a personal
consultation.
Nov_Dec_2010.indd 1 02.06.2010 11:28:59
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In this issue:
• ‘Profiling’ Flours And Their Value
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• Global grain & feed markets
• Company profiles 2010/11
November 2010
• Newdimensionintheproductionofhygienisedfeedmeal
• Insect-resistantpackaging:
- The last line of defense
• Low-costNearInfraredTransmissiongrainanalysersforfarmers
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