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HBR Safety Excellence Award BEST PRACTICES 2014

HBR Safety Excellence Award

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HBR Safety Excellence Award. BEST PRACTICES 2014. About P2S. Established in 1985 as SERV-TECH a specialty contractor. Purchased by Phillip Service Corporation in March 1997 and became PSC. Purchased by Fluor in March 2003 and became P2S. Purchased by Fuel Streamers in 2010. - PowerPoint PPT Presentation

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Page 1: HBR Safety Excellence Award

HBR Safety Excellence Award

BEST PRACTICES2014

Page 2: HBR Safety Excellence Award
Page 3: HBR Safety Excellence Award

About P2SEstablished in 1985 as SERV-TECH a specialty

contractor.Purchased by Phillip Service Corporation in March

1997 and became PSC.Purchased by Fluor in March 2003 and became P2S.Purchased by Fuel Streamers in 2010.Purchased by Criner Salt Dome in 2011 and

maintained P2S name.

Page 4: HBR Safety Excellence Award

Where we are locatedBaton Rouge, LALake Charles, LAParamount, CADeer Park, TXStafford, TXSalt Lake City, UT

Page 5: HBR Safety Excellence Award

Safety Performance Safety Statistics: (Q1 2014)

2011 TRIR = 0.39 2012 TRIR = 0.21

2013 TRIR = 0.00 2014 TRIR = 0.00

739 Days since the Last Recordable

1,882,837

Man-hours since the Last Recordable

Page 6: HBR Safety Excellence Award

COREP2S

Services

Page 7: HBR Safety Excellence Award

Decommissioning • Selective equipment removal• Equipment relocation

Asset Recovery• Market evaluations• Equipment appraisals• Network of brokers• Metals recovery

Demolition in Active Production Area

• Rapid response to emergency plant shutdowns

• Extensive knowledge of working refineries & petrochemical plants in operating units

• Safety Council Certified• Personnel trained to work safely and

efficiently

Demolition, Dismantling and Asset Recovery Services18 years without recordable injury

Demolition of a 120’ Storage Tank

Acid (Alky) Unit Demolition Project

Page 8: HBR Safety Excellence Award

Demolition, Dismantling and Asset Recovery Services

Relocation Services

Demolition of large can heater

Removal of floating roof from inside tank

Page 9: HBR Safety Excellence Award

General Contracting Services • Specialist in FCCU, crude, vacuum, coker, alkylation and olefins unit turnarounds:

- Turnaround Planning and Scheduling Services- Specialty Exchanger Technology – FastDraw® and FastClean® Tower and

Vessel Services including nozzle repairs- Mechanical and Equipment Modifications and Repair - Fabrication and Field Installation- Furnace Repair and Maintenance- Hydro-blasting Services - Civil and Structural Modifications, Heavy Rigging- Structural Steel and Piping Removal and Replacement

Management of Additional Turnaround Services • Compressor and Pump Repair• Insulation and Refractory Repair• Scaffolding• Catalyst Replacement Support• Post Weld Heat Services • Painting • Instrumentation / Electrical• Environmental Services • Cleaning and Water Recirculation Services

Specialty Turnaround Services3 years without recordable injury

Page 10: HBR Safety Excellence Award

Exchanger Services

P2S has provided a full range of exchanger maintenance services since 1985:

FastDraw® AND Aerial FastDraw®

• Heat exchangers (as large as 23 tons) can be extracted in under an hour

• Reduce down-time of exchangers at the Client’s facilities by cutting extraction time by 80%

• Reduce safety hazards and damage to bundle tubes

FastClean®

• Replaces conventional hand-held hydro blasting methods

• Latest technology with spinning tips• Can replace the use of 8 conventional blasters and 24

workers for a single job• Reduces cleaning time as much as 75%

Page 11: HBR Safety Excellence Award

Multiple heater and boiler projects executed annually

Ethylene Crackers Reformers-Methanol & Hydrogen EPC Crackers Boilers HRSGs & SCRs Process & Waste Heat Recovery Systems Combustion Air Pre-heating Systems Over 1,500 ASME code approved procedures Overlays & vessel repairs Towers and vessels All types of tower internal repairs Level II & III and API 570, 510 inspectors

Unfired PressureVessels

AU P NBSPowerBoilers

Boiler FieldAssembly

Power Piping

RegistrationRepairs &Alterations

R

National Board & ASME Boiler, Pressure Vessel and Piping Code Stamps

Welding and Furnace Field Services9 Years without a recordable injury

40+ years experience of performing alloy welding and heater services – weld rejection rating is less than 2% (2010-Present)

Page 12: HBR Safety Excellence Award

• External and internal tower repairs, retro-fit and modifications

• Expertise in tower blinding, tunneling, re-traying, bubble-cap repairs and tray modifications

• Vessel and drum internal repairs

• Cleaning for inspection

• Internal surface crack repairs

• Manual weld overlay

• Nozzle repairs and replacements

• Pressure vessel modifications

• Pump replacement

• Piping, valves and general boilermaker services

Tower, Vessel and General Mechanical Services

Page 13: HBR Safety Excellence Award

OTHER P2S SERVICES Planning/Scheduling Construction Services Project Experience Mechanical Services Fabrication, Piping and Welding QA/QC Project Management

Page 14: HBR Safety Excellence Award

Best PracticesBid/No Bid Process (can we do the work safely)Commercial Review (contract)Operations Review (how will project be executed)Staffing Plan (who will do the work)Site Specific Safety Plan (reviewed with project team)Injury Prevention (Stop Work Authority and Hazard

Elimination)Case Management (Only use Occupational Doctors)Light Duty worker programCorporate Participation (site visits, safety funding, etc)

Page 15: HBR Safety Excellence Award

Best Practices Continued:Mentoring ProgramShort Service Program (New Employee Development)Safety AuditsTraining (includes P2S web based training)Workforce Development

- National Center for Construction Education & Research (NCCER)

- Training (crafts, leadership and safety)- Local Safety Council Participation

Page 16: HBR Safety Excellence Award

Hire ProcessAll application done in person.Must complete drug and alcohol test as a condition of

employment.Must complete medical questionnaire.Skill levels are verified on the job.Must successfully complete P2S orientations, basic plus,

and sites specific training before reporting to the project.Issued General Information and Safety Rules Handbook

Page 17: HBR Safety Excellence Award

Required Training

Basic Plus28 ModulesP2S Orientation.Sites Specific Fork TruckExcavatorTorch CuttingRiggingCustomized online P2S training 24/7Safety Leadership for Supervisors

Page 18: HBR Safety Excellence Award

P2S 24/7 Online Training Program

Page 19: HBR Safety Excellence Award

HSE Management SystemPermitsSTAEquipment InspectionTool InspectionsHazard Elimination TrainingDisciplinary ActionAdopt –A- CrewMentors

Page 20: HBR Safety Excellence Award

Q & A SESSION