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Heating Cables
2 3
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
terminated
EAC: Approval for the Russian market
NEMKO: Approval for the Norwegian market
SEMKO: Approval for the Swedish market
Approval for the French market
FIMKO: Approval for the Finnish market
DEMKO: Approval for the Danish market
VDE Approval EX Approval
Suitable for contact with foodstuff/Suitable for use in drinking water
Heating Cables
Index Page
Selfregulating Heating CablesStandard types 65-100˚C ............................................................................................................................... 4 High temperature 210-250˚C .......................................................................................................................... 14DomoClick, connection technique ................................................................................................................. 20Technical information ...................................................................................................................................... 22
Parallel Heating Cables Standard types .............................................................................................................................................. 24
Industrial Heating Cables 4-Conductor .................................................................................................................................................. 30Silicone ........................................................................................................................................................... 31Teflon PTFE ..................................................................................................................................................... 32Fibreglass ...................................................................................................................................................... 42Mineral insulated .......................................................................................................................................... 46Textile quartz .................................................................................................................................................. 50
Heating Mats ................................................................................................................................................. 52
Heat Loss Tables .......................................................................................................................................... 53
Compressor Pre-heater ................................................................................................................................ 55
Drain line heating cable ............................................................................................................................... 56
Ice and Snow Detector ................................................................................................................................. 57
Thermostats .................................................................................................................................................. 59
Temperature Limiters ................................................................................................................................... 62
Control and Monitoring ................................................................................................................................ 64
Applications .................................................................................................................................................. 66
Mounting Instructions .................................................................................................................................. 67
Accessories ................................................................................................................................................... 68
SAN Quick Guide for Heating Cables ......................................................................................................... 75
Floor Heating CablesSAN Thermo-net ............................................................................................................................................. 76SAN El-Mix ..................................................................................................................................................... 77Floor Heating Thermostats ............................................................................................................................. 80Accessories .................................................................................................................................................... 82
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Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
1. Tinned copper wire.
2. Selfregulating synthetic heating element.
3. Outer XPE-insulation
4. Tinned copper braiding / alu-foil.
5. Outer synthetic jacket TPE-O.
Selfregulating Heating Cable
The ELSR heating cable can be used for frost protection and maintaining constant temperatures for receptacles, pipes, valves and gutters etc. Except for the connections, the heating cable may be immersed in fluids. If used in an aggressive environment (the Chemicals or Petrochemicals industry), we lag the heating cable with a special chemically resistant outer jacket (flouropolymer), option “BOT”.
Function:Selfregulating heating cables consist of two parallel bus wires embedded in a networked plastic heating element, doped with surroounding carbon particles. If the temperature increases dur-ing operation, the plastic expands due to molecular expansion and the distances between the carbon particles increases. Resistance increases and output drops. When it cools down, this process is reversed and output increases.
This physical property not to exceed the specified temperatures also facilitates the cross-routing of self-regulating cables and managing without a temperature cut-out device.
EEx-approvalSAN selfregulating heating cable can be installed in hazardous areas, when the cable a.o. is equipped with special termination kit. Contact our sales department for further information.
Approvals:EEx e II T6EEx ed II C T6
Ex-certificate according to EN Eexe II T6, LCIE 96.D6141X.
Advantages:• Self-regulating with adaptable output• Various temperature range applications• Demand-orientated output grading• High chemical resistance• No temperature limitation required• Can be cut to length from the roll
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Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Type Nom. loadingat 10°C(W/m)
Max. allowedambient temperature
power on power off
Earth braiding
Dimensions(mm)
Part no.
ELSR-M-10-2-BO** 10 65 65 Braiding 8.5x5.8 3660013
ELSR-M-15-2-AO* 15 65 65 Alu-foil 8.0x5.5 3660014
ELSR-M-15-2-BO** 15 65 65 Braiding 8.5x5.8 3660015
ELSR-M-10-2-BF* 10 65 65 Alu-foil 7.5x4.9 3660006
ELSR-S-BOT* 14 65 80 Tinned copper braiding 8.9x6.1 3660007
Termination kit For box PG 16 7399120
For cold cable or splicing 7399108
* On stock** Not on stock
Outer jacket
Selfregulating heating cableType ELSR-M up to 65°C
Bus wire
0.56mm2Tri-
plated copper
protective earth
wiresInsulation
Protection
AluminiumSelfre
gulating
heating element
Design:BO: Protective braiding and a thermoplastic outer jacket.AO: Aluminium foil and a thermoplastic oouter jacket.BF: Protective braiding and food safe outer jacket, suitable for use with drinking water.BJF: Teflon-PFA
• Self-regulating• Two nominal outputs• Can be cut to length from the roll• Moisture proof• UV-resistant
Applications:ELSR-M is a self-regulating heating cable with a lightweight (“micro”) design, suitable for use in industry and house construction. The applications range from frost protection to temperature maintenance for pipes and receptacles. (Tempera-tures up to 65ºC). For example, the cable is used when heating tube bundle cables for water analysis.
The food approved outer jacket is a special highlight of the ELSR-M and you can order it as variant ELSR-M-BF. Alternatively, you can be provided with the M tape, also with aluminium foil and a thermoplastic outer jacket (ELSR-M-AO) or with braiding and a thermoplastic outer jacket.
The ELSR-M heating cable offers you the smallest possible dimensions, is highly flexible in its application and perfectly suited to use for short heating circuits. A further feature: the ELSR-M-BF heating cable can be laid fully immersed in water, even its end contacts are moisture proof!
Technical Data:Outer jacket, thermoplastic ............................................. TPE-OBus wire ........................................................... Cu nickel-platedMaximum exposure temperature (deenergized) ............... 65°CMaximum exposure temperature (energized).....................65°CNominal voltage ................................................................ 230V Min. bending radius ........................................................ 25mmMin. installation temperature ............................................ -45°C
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Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Switch-on temperature (°C)
Nominal cut-out value (A)
Heating circuit length (m) forELSR-M-10-2 ELSR-M-15-2
+10ºC 16 126.5 105.5
20 126.5 105.5
0°C 16 115.5 97.5
20 115.5 97.5
-10ºC 16 106.5 91.0
20 106.5 91.0
-20°C 16 99.5 85.5
20 99.5 85.5
-40°C 16 88.5 77.0
20 88.5 77.0
Outer jacket
Selfregulating heating cableType ELSR-M up to 65°C
Bus wire
0.56mm2 Tri-
plated cop-
per protective
braidingInsulation
Selfregulating
heating element
ELSR-M-...-2 output(on insulated metallic pipes in accordance with EN 62395-1)
0
5
10
15
20
25
30
35
–20-30 –10 0 10 20 30 40 50 60
ELSR-M-15-2ELSR-M-10-2
Hea
ting
out
put
[W
/m]
Pipe temperature [0C]
Heating curcuit lengths ELSR-M-...-2considering• 230V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80 per cent maximum
load• Maximum 10 per cent line voltage drop on the heating cable bus wire• A (1) single end power input heating cable into consideration
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CVR No.: 42 16 59 13
Termination Kit Description Part no.
ELSR-N-10/20 For box PG16 7399101
ELSR-N-30/40 For box PG16 7399106
ELSR-N-10/20 For box M25 7399114
ELSR-N-30/40 For box M25 7399116
ELSR-N-10/20/30/40 For cold cable 7399108
EX-termination Kit Description Part no.
ELSR-N-10/20 Complete w/M20 brass gland
7399030
ELSR-N-30/40 Complete w/M20 brass gland
7399032
ELSR-N-10/20 Complete w/M20 plastic gland
7399034
ELSR-N-30/40 Complete w/M25 plastic gland
7399036
Type Nom. outputat 10°C(W/m)
Dimensionsapprox. (mm)
Weightapprox. (g/m)
Part no.
ELSR-N-10-2-AO 10 13.6x5.5 91 3660050
ELSR-N-10-2-BO 10 14.1x5.8 108 3660109
ELSR-N-10-2-BOT 10 13.8x5.6 108 3660110
ELSR-N-20-2-AO 20 13.6x5.5 91 3660053
ELSR-N-20-2-BO 20 14.1x5.8 108 3660209
ELSR-N-20-2-BOT 20 13.8x5.6 108 3660120
ELSR-N-30-2-AO 30 13.6x5.5 91 3660056
ELSR-N-30-2-BO 30 14.1x5.8 108 3660309
ELSR-N-30-2-BOT 30 13.8x5.6 108 3660130
ELSR-N-40-2-AO 40 13.6x5.5 91 3660059
ELSR-N-40-2-BO 40 14.1x5.8 108 3660409
ELSR-N-40-2-BOT 40 13.8x5.6 108 3660140
Selfregulating parallel heating cableType ELSR-N up to 80°C
Outer jacket
Protective
aluminium foil
Tri-plated copper
protective earth
wiresInsulation
Selfregulating
heating element
Bus wire
1.23mm2
Design:BO: Protective braiding and a thermoplastic outer jacketAO: Aluminium foil and a thermoplastic outer jacketBOT: Protective braiding and a fluorpolymer outer jacket
The versatile self-regulating heating cable ELSR-N is suited for frost protection and temperature maintenance in the low tem-perature range of industrial applications. Likewise it is approved for use in hazardous areas. The BOT version of this heating cable even withstands aggressive chemicals, oil and fuel and, thanks to this high chemical resistance, stands out for a long lifetime.
Applications:• Frost protection• Heat tracing on level indicators• Chemical & petrochemical industries• Tank bottom heating of LNG storage tanks• Pipe het tracing• Vesels and tanks• Automotive• Food processing industry
• Self-regulating• Four nominal outputs• Can be cut to length from the roll• Moisture proof• UV-resistant• Approved for use in hazardous areas
Technical Data:Outer jacket ..................................................................... TPE-OBus wire .....................................................nickel-plated copperMaximum exposure temperature (deenergized) ................80°CMaximum exposure temperature (energized).....................65°C Nominal voltage .................................................................230VBending radius minimum .................................................25mmMinimum installation temperature .................................... -45°CClassification .................... II 2G Ex e IIC Gb II 2D Ex tb IIIC DbCertificates ........................IICEx EPS 12.0006U 12ATEX1431U
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Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
60
60
0
0
10
10
20
20
30
30
40
40
50
5070
70
–20
–20
–30
–30
–10
–10
0
0
10
10
20
20
30
30
40
40
50
50
60
60ELSR-N-10-2
ELSR-N-10-1
ELSR-N-40-2ELSR-N-30-2
ELSR-N-30-1
ELSR-N-20-2
ELSR-N-20-1
Switch-on temp.
°C
Nominal cutout value
A
Heating circuit length (m) for
ELSR-N- 10-2
ELSR-N- 20-2
ELSR-N- 30-2
ELSR-N- 40-2
+10ºC
16 177.0 109.0 83.0 57.0
20 177.0 129.0 104.0 71.0
25 177.0 129.0 113.0 89.0
0°C
16 160.0 92.0 71.0 50.0
20 160.0 115.0 89.0 62.0
25 160.0 119.0 105.0 78.0
-10˚C
16 144.0 79.0 63.0 44.0
20 149.0 99.0 78.0 55.0
25 149.0 111.0 98.0 69.0
-20°C16 125.0 70.0 56.0 40.0
20 139.0 87.0 69.0 50.0
25 139.0 104.0 87.0 62.0
-40°C
16 99.0 56.0 45.0 33.0
20 124.0 71.0 57.0 42.0
25 124.0 88.0 71.0 52.0
Switch-on temp.
°C
Nominal cutout value
A
Heating circuit length (m) for
ELSR-N- 10-1 ELSR-N- 20-1 ELSR-N- 30-1
+10ºC
10 76 48 32
16 90 72 52
20 90 72 59
25 90 72 59
0°C
10 63 40 27
16 82,5 64 44
20 82,5 66 54,5
25 82,5 66 54,5
-10˚C
10 54 35 24
16 76 55 38
20 76 61 47
25 76 61 50,5
-20°C
10 46 30 21
16 71 48 33
20 71 57 42
25 71 57 47,5
-40°C
10 37 24 17
16 59 39 27
20 63 48 34
25 63 51 42
Heating curcuit lengths ELSR-N-...-2 (230V)considering• 230V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80 per cent maximum
load• Maximum 10 per cent line voltage drop on the heating cable bus wire• A (1) single end power input heating cable into consideration
Heating curcuit lengths ELSR-N-...-1 (110V)considering• 110V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80 per cent maximum
load• Maximum 10 per cent line voltage drop on the heating cable bus wire• A (1) single end power input heating cable into consideration
ELSR-N-...-2 output (230V)(on insulated metallic pipes in accordance with EN 62395-1)
Hea
ting
out
put
[W
/m]
Hea
ting
out
put
[W
/m]
Pipe temperature [0C]
Pipe temperature [0C]
Outer jacket
1.23mm² bus wire
tinned copper
Insulation Tri-
plated
protective braiding
Selfregulating
heating element
Selfregulating parallel heating cableType ELSR-N up to 80°C
ELSR-N-...-1 output (110V)(on insulated metallic pipes
in accordance with EN 62395-1)
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CVR No.: 42 16 59 13
Type Nom. outputat 10°C(W/m)
Dimensionsapprox. (mm)
Weightapprox. (g/m)
Part no.
ELSR-R-19-2-B 19W/m at 10°C 7.4 63 3660080
ELSR-R-19-2-BO 19W/m at 10°C 8.2 74 3660081
ELSR-R-19-2-AO 19W/m at 10°C 8.0 82 3660082
ELSR-R-19-2-OT* 19W/m at 10°C 7.5 63 3660083
* This heating cable is explicitly developed for the operation in cold room doors. Please approach our sales engineers for advice on our ELSR-R-19-2-OT.
Selfregulating parallel heating cableType ELSR-R up to 55°C
• Round cable form• Self-regulating• Can be cut to length from the roll• Moisture proof• UV-resistant
Applications:The “R” in the name of our self-regulating heating cable ELSR-R is an abbreviation for “round”. This heating cable was specially developed to protect the doors and seals of refrigerating cham-bers against frost as well as all for applications requiring a round heating cable.
It is often used in cold water lines by breweries and drinks manufacturers (as frost protection). The maximum exposure temperature is 55°C.
Outer jacket
Protective
aluminium foil
Tri-plated copper
protective earth
wiresInsulation
Selfregulating
heating element
Bus wire
0.56mm2
Moreover, the heating cable ELSR-R is damp-protected and UV-resistant as are all our self-regulating heating cables.
Technical Data:Outer jacket ..................................................................... TPE-OBus wire ........................................................... Cu nickel-plated Maximum exposure temperature (deenergized) ................55°CMaximum exposure temperature (energized).....................55°C Nominal voltage .................................................................230VBending radius minimum .................................................30mmMinimum installation temperature .................................... -30°C
Design:B: Protective braidingBO: Protective braiding and a thermoplastic outer jacketAO: Aluminium foil and a thermoplastic outer jacketOT: Fluoropolymer outer jacket
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Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
30
0
5
10
15
20
25
35
–20–30 –10 0 10 20 30 40 50 60
ELSR-R-19-2
Switch-on temp.
°C
Nominal cutout value
A
Heating circuit length (m) for
ELSR-R-19-2
+10ºC16 95.5
20 95.5
0°C16 88
20 88
-10˚C1620
82.582.5
-20°C16 77.5
20 77.5
-40°C16 70
20 70
Heating curcuit lengths ELSR-R-19-2considering• 230V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80 per cent maximum
load• Maximum 10 per cent line voltage drop on the heating cable bus wire• A (1) single end power input heating cable into consideration
ELSR-R-19-2 output(on insulated metallic pipes in accordance with EN 62395-1)
Hea
ting
out
put
[W
/m]
Pipe temperature [0C]
Outer jacket
0.56mm² bus wire
tinned copper
Insulation Tri-
plated copper
protective braiding
Selfregulating
heating element
Selfregulating parallel heating cableType ELSR-R up to 55°C
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CVR No.: 42 16 59 13
Type Nom. loadingat 10°C(W/m)
Max. allowedambient temperature
power on power off
Earth braiding
Dimensions(mm)
Part no.
ELSR-W-55-2-AO 21 80 100 Alu-foil 12.9x5.0 3660100
ELSR-W-55-2-BO 21 80 100 Braiding 12.9x5.0 3660102
ELSR-W-65-2-AO 28 80 100 Alu-foil 12.9x5.0 3660105
ELSR-W-65-2-BO 28 80 100 Braiding 12.9x5x0 3660106
Outer jacket
Selfregulating heating cableType ELSR-W up to 100°C
Bus wire
1.23mm2Tri-
plated copper
protective earth
wires Insulation
Protection Aluminium
Selfregulating
heating element
Design:BO: Protective braiding and a thermoplastic outer jacket.AO: Aluminium foil and a thermoplastic outer jacket.
• Self-regulating• Two nominal outputs• Can be cut to length from the roll• Moisture proof
Applications:The self-regulating heating cable ELSR-W (hot water) is used for receptacles, pipes, valves and several other applications with temperatures between 30°C and approx. 80°C.
Except for the connections, the heating cable may be fully immersed.
The ELSR-W self-regulating heating cables are frequently used to heat oil and fat lines, for example in the foodstuff industry. But also its use for drainage lines in canteens and (large scale) kitchens makes good sense, avoiding fat and oil deposits by heating.
Technical Data:Outer jacket ..................................................................... TPE-O Bus wire ........................................................ Cu nickel-platedMaximum exposure temperature (deenergized) ..............100°CMaximum exposure temperature (energized).....................80°CNominal voltage .................................................................230VBending radius minimum .................................................20mmMin. installation temp. ..................................................... -20°C
Termination Kit Description Part no.
ELSR-W-55/65 For box w/PG16 7399106
ELSR-W-55/65 For box w/M25 7399116
ELSR-W-55/65 For cold cable 7399108
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Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Switch-on temperature (°C)
Nominal cut-out value (A)
Heating circuit length (m) forELSR-W-55 ELSR-W-65
+50ºC 16 158.0 110.0
20 225.0 137.0
25 285.0 171.0
+20°C 16 121.0 76.0
20 150.0 95.0
25 189.0 118.0
0ºC 16 106.0 63.0
20 130.0 78.0
25 166.0 98.0
-20°C 16 96.0 54.0
20 120.0 67.0
25 150.0 84.0
Outer jacket
Selfregulating heating cableType ELSR-W up to 100°C
Bus wire
1.23mm2
Tri-plated copper
protective braiding
InsulationSelfre
gulating
heating element
Heating circuit lengths ELSR-Wconsidering• 230V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80% maximum
load• Maximum 10% line voltage drop on the heating cable bus wire• A (1) single end power input heating cable into consideration
ELSR-W output(on insulated metallic pipes in accordance with EN 62395-1)
0
10
20
30
40
50
60
70
–20-30 –10 0 10 20 30 40 7050 8060 90
ELSR-W-65ELSR-W-55
Hea
ting
out
put
[W
/m]
Pipe temperature [0C]
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CVR No.: 42 16 59 13
Selfregulating heating tapeType GTe up to 85°C
Roof and gutter protection from snow and ice build up
• Automatically adjusts heat output in response to changes in ambient temperature
• Can be cut-to-length with no wastage• Will not overheat or burnout, even when overlapped• Full range of accessories available• Optional fluoropolymer outer jacket for use in corrosive en-
vironments• Available for 110-120VAC and 220-277 VAC
Description:Snow that has built up on a roof will start to melt as a resultof either exposure to the sun or from heat rising from the build-ing below.As the melted snow runs from the roof into cold gutters and drain pipes, it can re-freeze forming layers of ice that can con-tinue to build up until the flow is blocked. This can result in damaged drains and gutters.In addition, water can get into the roof and walls of the building, leading to expensive structural damage such as broken roof tiles, damaged plaster and facades, etc.
The SolutionWe have the solution in the form of G-Trace.The self-regulating characteristics of the heating tape meansthat the cable can adjust it’s heat output in accordance withthe ambient temperature.In snow and icy water, the heating cable operates at full power. As the snow melts and the water drains away, GTrace self-reg-ulates to half power while it dries. As it gets warmer, so G-Trace gradually reduces it’s output.The G-Trace system is safe and reliable. As self-regulation prevents overheating, G-Trace can even be installed in plastic gutters and with the UV resistant outer jacket, the heating cable is protected from the sun’s harmful rays – thus making it totally durable and reliable. G-Trace provides a cost effective, preven-tive maintenance solution to damaged roof tops and gutters and the system consumes no more power than it takes to prevent ice formation.
Optional
outer jacket.
Tinned copper
braidTherm
oplastic elas-
tomer insulation
Semi-conductive
self-limitin
g matrix
.
1.1mm² Cop-
per bus wires
Design and installation of a G-Trace system is simple as there are no fixed lengths. The heating tape can be cut to length dur-ing installation. G-Trace is cut off the reel and placed in the gut-ter. The heating tape is hung down into the down pipe without the need for spacers.All systems - from the simplest to the most elaborate – use the same components, thereby providing maximum flexibility and ease of design.
Max temperature ................................................................85ºCMinimum installation temp. .............................................. -40ºC ....................................................................... (CENEL -20°C)Power supply................................... 110-120VAC, 220-277VACMax. resistance of protective braiding .................18.2 Ohm/km
Weight & dimensions
TypeRef
Nom. Dims. (mm)
Weight kg/100m
Min. bending radius
GTe 10.5 x 5.9 10.0 35mm
Power OutputIn ice at 0°C .................................................................... 36W/mIn air at 0°C .................................................................... 18W/m
Cold Start Data (300 Second Rating)
Start at °C Start Current (A/m)
230V
-20°C 0.272
0°C 0.212
+10°C 0.180
AccessoriesWe supply a complete range of accessories including termina-tion/splice kits, end seals, junction boxes and controls. THese items are recommended for the correct operation of G-Trace heaters.
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Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Thermal ratingsNominal output at rated voltage.
Notes:
1. In snow and ice water, the heating tape will operate at full power.
2. As the snow begins to melt and the water drains away, the heating tape self-regulates to half power while it dries.
3. As it gets warmer, the heating tape will reduce its power output.
Maximum Length (m) vs. Circuit breaker sizeThe following circuit details relate specifically to the trace heating of pipework and equipment. For any other application consult SAN.
CatRef
Start-upTemp.
230V
6A 10A 16A 20A 30A
GTe 10ºC 34 56 88 92 -
0ºC 28 48 76 92 -
-20ºC 22 36 58 74 92
For use with Type C circuit breakers to IEC60898:1991
Selfregulating heating tapeType GTe up to 85°C
Optional
outer jacket.
Tinned copper
braidTherm
oplastic elas-
tomer insulation
Semi-conductive
self-limitin
g matrix
.
1.1mm² Cop-
per bus wires
Power Output Multiplying Factors230V Heating Tape
200V Multiply output by 0.91
208V Multiply output by 0.93
220V Multiply output by 0.97
230V Multiply output by 1.00
240V Multiply output by 1.03
250V Multiply output by 1.06
277V Multilply output by 1.15
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CVR No.: 42 16 59 13
Termination Kit Description Part no.
ELSR-H-10/20/30/45/60/75-2-BOT
w/plastic gland M25
7399021
ELSR-H-10/20/30/45/60/75-2-BOT
For cold cable 7399108
EX-termination Kit Description Part no.
ELSR-H-10/20/30/45/60/75-2-BOT
w/2 brass gland M20 for 2 boxes with earth
7399020
Type Nom. loading at 10°C (W/m) Dimensions (mm) Weight approx. (g/m) Part no.
ELSR-H-10-2-BOT 10 12,4x5,0 120 3663010
ELSR-H-15-2-BOT 15 12,4x5,0 120 3663015
ELSR-H 20-2-BOT 20 12.4x5.0 120 3663020
ELSR-H 30-2-BOT 30 12.4x5.0 120 3663030
ELSR-H 45-2-BOT 45 12.4x5.0 120 3663045
ELSR-H 60-2-BOT 60 12.4x5.0 120 3663060
ELSR-H 75-2-BOT 75 17,4x5,0 120 3663075
Overjacket
Selfregulating heating tapeType ELSR-H up to 210°C
1.23mm²
bus wire
Insulation Protective braid,
tinned copper
Selfregulating
heating element
High TemperatureThe versatile self-regulating heating cable ELSR-H is for high temperatures up to 210 °C in a large number of industrialapplications. It also suited and approved for use in hazardous areas. The BOT version of this heating cable evenwithstands aggressive chemicals, oil and fuel and, thanks to this high chemical resistance, stands out for a long lifespan.
• Up to 120 °C/210 °C• Self-regulating• Seven nominal outputs• Can be cut to length off the roll• Moisture proof• Resistant to chemicals• Approved for use in hazardous areas
Applications:• Chemical & petrochemical industries• Oil & gas industry• Power plants• Ex-areas• Frost protection• Water & sanitation utilities• Temperature maintenance on vessels, pipes & valves
Technical DataOuter jacket ..........................................................FlouropolymerBus wire ..................................................... nickel-plated copperMaximum exposure temperature (deenergized) .............. 210°CMaximum operating temperature (energized) .................. 120°CNominal voltage ...................................................... 230V/120V* (*upon request)Minimum installationtemp. ............................................... -45°CMinimum bending radius ................................................. 25mmClassification .................... II 2G Ex e IIC Gb II 2D Ex tb IIIC DbCertificate ................................................... IECEx EPS 12.0004
BOT: Protective braiding and a fluoropolymer outer jacket.
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
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CVR No.: 42 16 59 13
Switch-on
temp. (°C)
Nomi-nal
cutout value
(A)
Heating circuit length (m) for at 230V
ELSR-H-10
ELSR-H-15
ELSR-H-20
ELSR-H-30
ELSR-H-45
ELSR-H-60
ELSR-H-75
1016202532
193.0193.0193.0193.0
158.0158.0158.0158.0
122.0136.0136.0136.0
82.0102.0111.0111.0
55.068.085.091.0
41.051.064.079.0
33.041.551.566.0
016202532
189.0189.0189.0189.0
153.0153.0153.0153.0
116.0132.0132.0132.0
77.097.0
108.0108.0
52.065.081.088.5
39.049.061.077.0
30.037.547.060.0
-1016202532
184.0184.0184.0184.0
146.0148.5148.5148.5
110.0129.0129.0129.0
73.092.0
105.5105.5
50.062.077.086.5
37.046.058.070.0
28.535.544.557.0
-2016202532
180.0180.0180.0180.0
139.0145.0145.0145.0
104.0125.5125.5125.5
70.087.0
103.0103.0
47.059.074.084.5
36.044.056.067.0
26.533.541.553.5
-4016202532
173.0173.0173.0173.0
126.0138.0138.0138.0
95.0119.0120.0120.0
64.080.098.098.0
43.054.068.081.0
33.041.051.061.0
23.529.036.546.5
0-30 10-20 20-10 30 40 50 60 70 80 90 100 110 1200
10
20
30
40
50
60
80
70
90
ELSR-H 20ELSR-H 15
ELSR-H 10
ELSR-H 30
ELSR-H 45
ELSR-H 60
Hea
ting
out
put
[W
/m]
Selfregulating heating tapeType ELSR-H up to 210°C
Outer jacket
Protective braid,
tinned copper
Insulation Selfre
gulating
heating element
1.23mm²
bus wire
Heating circuit lengths ELSR-H-...-2-BOT on the following conditions:• 230V nominal voltage• Delayed action circuit breakers (C-characteristic) with 80 per
cent maximum load• Maximum 10 per cent line voltage drop on the heating cable
bus wire• A (1) single end power input heating cable into consideration
ELSR-H output(on insulated metallic pipes in accordance with EN 62395-1)
Pipe temperature (°C).
ELSR-H 75
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Selfregulating heating tapeType FS+ up to 225°C*
A high temperature self-regulating heating cable.
• 225°C exposure temperature withstand, (energised or switched off).
• Inherently temperature-safe. (ITS)• Power outputs to 60W/m at 10°C• External temperature controls not necessary
Description:FS+ is a high temperature self-regulating heating cable, having an exposure limit of 225ºC, energised or not. It may be provided with a continuous extruded metal jacket for applications where high mechanical strength is required or a metal braid where flex-ibility is preferred. The continuous metal outer jacket is ductile, yet withstands high mechanical loads, thus averting damage when being installed in arduous environments. Easy termina-tions, cut-to-length. Safest ever self-regulating product range for high temperature exposure; will not overheat even when exposed to 225ºC when energised or switched off as it is inher-ently temperature-safe. ATEX/IECEx Approved.
Inherently Temperature-Safe:“ The inherent ability to self-regulate at a temperature level below the maximum product rating and withstand tempera-ture of the insulating materials, without the need for tempera-ture control.” Similar competitor self-regulating products are typically limited to a maximum energised temperature, typically 120ºC at which point, their retained power output prevent the cable from self-regulating at its own limiting temperatures. All such products require temperature control to ensure their own temperature safety.
Optional
corrosion re
sisting
outer jacket.
(-S) o
r (-F) Or c
ontinuous
metal jacket
(-A)
Metal braid
(-C)
Silicone ru
bber
electrical in
sulation
Inherently tem-
perature safe self-
regulating matrix
Bus wires
Maximum continuous exposure temp.(Energised or switched off) ................................. 225ºC (437ºF)*Minimum installation temp. ...................................-40ºC (-40ºF)Minimum ambient temp. .......................................-60°C (-76°F)Power supply..........................................................208-277VAC (other voltages available on request)
Weight & dimensions
TypeRef
Nom. Dims. (mm)
Weight kg/100m
Min. bending radius
Gland size
FS+A 11.05x5.65 14.3 20mm M20
FS+AS 12.05x6.65 14.7 25mm M20
FS+AF 11.85x6.45 14.6 30mm M20
FS+C 10.25x4.85 12.2 20mm M20
FS+CS 11.25x5.85 12.5 25mm M20
FS+CF 11.05x5.65 12.5 30mm M20
Approval details
ATEX Sira 12ATEX3136 EN60079-0:2009EN60079-7:2007EN60079-30:2007IEC d60079-31:2008
IECEx SIR 12.0054 IEC 60079-0:2011IEC 60079-30:2007-01IEC 60079-31:2008
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Thermal ratingsNominal output @ 230V when FS+ is installed on thermal insu-lated carbon steel pipes, being fixed with aluminium fixing tape.
Maximum Length (m) vs. Circuit breaker sizeThe following circuit details relate specifically to the trace heating of pipework and equipment. For any other application consult SAN.
CatRef
Start-upTemp.
230V
20A 32A
15FS+ 10ºC 154 -
30FS+ 10ºC 102 108
45FS+ 10ºC 76 88
60FS+ 10ºC 62 76
For use with Type C circuit breakers to IEC60898
Selfregulating heating tapeType FS+ up to 225°C*
Optional
corrosion re
sisting
outer jacket.
(-S) o
r (-F)Continuous
metal jacket
(-A)
ormetal braid
(-C)Silic
one rubber
electrical in
sulation
Inherently tem-
perature safe self-
regulating matrix
Bus wires
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Selfregulating heating tapeType FSU up to 250°C*
Electrical heating tape for process heating or temperature main-tenance of pipework and vessels where high temperature with-stand is required
• Automatically adjusts heat output in response to increasing or decreasing pipe temperature
• Can be cut to length with no wastage• Will not overheat or burnout• Available for 220/240VAC (110/120VAC on demand)• High power outputs up to 90W/m• Full range of controls and accessories• Approval to International Standards for hazardous and cor-
rosive environments.• Inherently temperature safe
Features:FSU is an industrial grade, self-regulating heating cable that can be used for applications ranging from process heating or maintenance of temperatures up to 200°C.It can be cut to length on site and exact piping lengths can bematched without any complicated design considerations.FSU is used where high temperatures are required and where the heater must be capable of withstanding high exposure tem-peratures up to 250°C*.Its self-regulating characteristics improve safety and reliability. FSU will not overheat or burnout.The installation of FSU heating tape is quick and simple and requires no special skills or tools. Termination, splicing and power connection components are all provided in convenient kits.*Limited to 240ºC only in hazardous areas.
Optional
Outer jacket
Nickel copper
braid Fluoropolymer
jacket Semi-conductive
self-limitin
g matrix
Stranded cop-
per buswires
Options:FSU Unbraided base heater protected against corrosive chemical solutions and vapours. Heaters must have additional protection from mechanical damage in service.
FSU..N Nickel plated braid for where traced equipment does not pro-vide an effective earth path, eg. plastic pipework. Heaters must have additional protection from mechanical damage in service.
FSU..NF Fluoropolymer outerjacket over nickel plated braid provides additional protection where corrosive chemical solutions or vapours may be present.
Maximum permissible temp. .............................. 250ºC (482ºF)*ON or OFF*Limited to 240ºC only in hazardous areasMinimum installation temp. ...................................-40ºC (-40ºF)Temperature classification ................ 75 & 90W/m = T2 (300ºC) 15-60W/m = T3 (200ºC)Power supply..........................................................220-240VAC (110-120VAC on demand)Maximum resistance of protective braiding ...........................................18.2 Ohm/km
Weight & dimensions
TypeRef
Nom. Dims. (mm)
Weight kg/100m
Min. bending radius @-20ºC
Gland size
FSU 10.4x3.4 7.6 20mm M20
FSU..N 11.4x4.4 11.7 25mm M20
FSU..NF 12.2x5.2 15.4 30mm M20
N denotes nickel plated copper braid
Approval details
Testing authority
Certificate no. Standard
IEC Sira Ex 02Y3063x IEC60079-0:2000IEC60079-7:2001IEC62086-0:2001
ATEX Sira ATEX3073xSira ATEX3072
IEC60079-0:2009IEC60079-31:2008EN60079-30-1:2007
CSA 214197-1295278 C22.2 No. 130.1C22.2 No. 130.2C22.2 No. 138
Standard Area Approval Zone 1 and Zone 2
GOST R GB.ГБ05.В02364 GOST R 51330.0-99(МЭК 60079-0-98)GOST R 51330.8-99
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Thermal ratingsNominal output @ 230V when installed on insulated metal pipe. W/m.
Maximum Length (m) vs. Circuit breaker size
CatRef
Start-upTemp.
230V
10A 16A 20A 32A
15FSU 10ºC 76 122 154 154
0ºC 70 112 140 146
-20ºC 62 98 122 138
-40°C 52 82 102 126
30FSU 10ºC 52 82 102 108
0ºC 46 74 92 104
-20ºC 40 66 82 98
-40ºC 30 50 62 88
45FSU 10ºC 38 62 76 88
0ºC 32 52 66 84
-20ºC 24 38 46 76
-40ºC 14 24 28 46
60FSU 10ºC 24 38 46 76
0ºC 18 30 36 58
-20ºC 12 20 26 42
-40ºC 8 12 16 24
75FSU 10ºC 14 24 28 46
0ºC 12 18 22 36
-20ºC 8 12 16 24
-40ºC 4 8 10 14
100FSUw 10ºC 14 22 28 46
0ºC 12 18 24 36
-20ºC 8 14 16 26
-40ºC 6 10 12 20
For use with Type C circuit breakers to BS EN60898:1991
Selfregulating heating tapeType FSU up to 250°C*
Optional
Outer jacket
Nickel copper
braidFluoropolymer
jacketSemi-c
onductive
self-limitin
g matrix
Stranded cop-
per buswires
Description Power Part no.
15FSU 2-NF 15W/m 3666015
30FSU 2-NF 30W/m 3666030
45FSU 2-NF 45W/m 3666045
60FSU 2-NF 60W/m 3666060
75FSU 2-NF 75W/m 3666075
100FSUw 2-NF 100W/m
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Heating cable connection- and mounting technique DomoClick
SimpleWith few clutches and only a knife for deinsulation, the ELSR heating cables can be connected to each other by using the DomoClick, which consists of 3 parts.
SafeEach mounting step is performed open and can be controlled from outside. The double switch knife on the top and in the bottom guarantees a safe connection.
FastThe Click mounting takes only few minutes, as only four mounting steps are required:
1. Push cover and cone over the heating cable.2. Deinsulate the outer protection cover.3. Lead the heating cable into the DomoClick.4. Fasten the terminals and close the cover.
Connection kit with electronic connection type DHB 100
Description:The DomoClick connection kit with electronic connection for connection of a heating cable to the current connection cable.
Content of kit:1 heating cable connection with integrated electrical connection box.1 end connection.2 cable binders, temperature proof, for pipe mounting.2 fittings for wall mounting.
Connection kit with electronic connection type DHB 102
Description:The DomoClick connection kit with electronic connection for connection of two heating cables with current connection cable.
Content of kit:1 pre-binder with integrated electrical connection box.2 end connections.2 cable binders, temperature proof, for pipe mounting.2 fittings for wall mounting.
Connection Technique forSelfregulating Heating Cables
Description:• Housing and lock in polyamide• Current conductor in nickled copper• Integrated connection box incl. cable glands PG16 at DHB 100, DHB 102 and DHB 104.
• Cable binder for pipe mounting.• Mounting fitting for wall mounting.• VDE and SEV approved.
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Type Description Part no.DHB 100 1 heating cable and current connection 86150
DHB 102 2 heating cables and current connection 86154
DHB 104 3 heating cables and current connection 86158
DHB 101 Joint of 2 heating cables 86152
DHB 103 Joint of 3 heating cables 86156
DHB 105 Joint of 3 heating cables with level difference 86151
DHB 400 Heating cable end termination 86153
Connection kit with electronic connection type DHB 104
Description:The DomoClick T-junction with electrical connection for connection of three heating cables with current connection cable.
Content of kit:1 T-junction with integrated electrical connection box.3 end connections.3 cable binders, temperature proof, for pipe mounting.3 fittings for wall mounting.
Connection kit type DHB 101
Description:DomoClick connection kit for connection of two heating cables (e.g. a system extension).
Content of kit:1 connector.1 end connection.2 cable binders, temperature proof, for pipe mounting.2 fittings for wall mounting.
Connection kit type DHB 103
Description:DomoClick T-junction for connection of three heating cables (e.g. at T-junction or system extention).
Content of kit:1 T-junction2 end connections3 cable binders, temperature proof, for pipe mounting3 fittings for wall mounting
Connection type DHB 105
Description:DomoClick T-junction for connection of three heating cables at off-set division.
Content of kit:1 T-junction 2 end connections2 cable binders, temperature proof, for pipe mounting.
Connection Technique forSelfregulating Heating Cables
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Pipe dimension Inches 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 7 8 9 10 12DN 15 20 25 32 40 50 65 80 100 125 150 175 200 225 250 300
Insulation min. Heating Cable Type ELSR-N-10...40-2-BO(T)ambienttemperature °C
10 -15 10 10 20 20 20 30 30 30 40 2x30 2x30 2x40 2x40 2x40 3x30 3x40
-20 10 20 20 20 30 30 40 40 2x30 2x30 2x40 2x40 3x30 3x40 3x40 4x40
-25 10 20 20 30 20 40 40 2x30 2x30 2x40 2x40 3x40 3x40 3x40 4x40 4x40
20 -15 10 10 10 10 10 20 20 20 30 30 30 40 40 40 2x30 2x30
-20 10 10 10 10 20 20 20 30 30 30 40 2x30 2x30 2x30 2x30 2x40
-25 10 10 20 20 30 20 30 30 40 40 2x30 2x30 2x30 2x30 2x40 2x40
30 -15 10 10 10 10 10 10 10 20 20 20 20 30 30 30 40 40
-20 10 10 10 10 10 20 20 20 20 20 30 30 40 40 40 2x30
-25 10 10 10 10 20 20 30 20 30 30 30 40 40 2x30 2x30 2x30
40 -15 10 10 10 10 10 10 10 10 20 20 20 20 20 30 30 30
-20 10 10 10 10 10 10 20 20 20 20 20 30 30 30 30 40
-25 10 10 10 10 10 20 20 20 20 20 30 30 30 40 40 2x30
50 -15 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20 30
-20 10 10 10 10 10 10 10 10 20 20 20 20 30 30 30 30
-25 10 10 10 10 10 10 20 20 20 20 20 30 30 30 30 40
60 -15 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20
-20 10 10 10 10 10 10 10 10 20 20 20 20 20 20 30 30
-25 10 10 10 10 10 10 10 20 20 20 20 20 30 30 30 30
80 -15 10 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20
-20 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20
-25 10 10 10 10 10 10 10 10 20 20 20 20 20 20 20 30
100 -15 10 10 10 10 10 10 10 10 10 10 10 10 10 20 20 20
-20 10 10 10 10 10 10 10 10 10 10 10 20 20 20 20 20
-25 10 10 10 10 10 10 10 10 10 20 20 20 20 20 20 20
DN 15 20 25 32 40 50 65 80 100 125 150 175 200 225 250 300
Flange couples 0.2 0.2 0.25 0.3 0.3 0.35 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.3 1.5
Flanged armature 0.4 0.45 0.5 0.55 0.6 0.8 0.9 1.1 1.5 2.0 2.4 2.8 3.3 3.8 4.2 5.0
Pumps 1.5 1.5 2.0 2.0 2.5 2.5 3.0 4.0 5.0 5.0 6.0 6.0 6.5 6.5 7.0 8.0
Example 1Application: Frost protection of a pipe line DN 100, 25m, with 2 flange couples, 1 armature, 1 pump, 4 coatings 0.1m wide, at -25°C ambient temperature and a 50mm insulation, voltage 230V. Calculation.From table 1: Heating cable type ELSR-N-10...40-2-BO(T), one-way laying Pipe line length: 25m, one-way laying = 25.0mFrom table 2: Flange couple 2 x 0.6m = 1.2m Armature 1 off x 1.5m = 1.5m Pump 1 off x 5.0m = 5.0m Pipe holder 4 off x 0.1m x 4 = 1.6m Connection 1 off x 0.5m = 0.5m
= 34.8m Order 35m ELSR-N-10...40-2-BO(T)
For other maintenance temperatures, e.g. temperature differences, you will find the heat loss in table 3, and the corresponding type of heating cable in the temperature load diagramme.
Technical information, frostprotection + 5°C for selfregulating parallel heating cables types ELSR-N-10...40-2-BO(T)
Addition of heating cable (m) for: Table 2
For uninsulated pipe holders: Addition of heating cable = 4 x holder width. For each cable connection to the terminal box or thermostat, 0.5m heating cable must be added. Please note: At return wire laying of heating cables, the above additions must be added accordingly.
Table 1
Technical Information on Selfregulating Heating Cables
Example: Heat conduction of insulation 0.04W/mK, wind velocity 10m/sec, safety add 20%.
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Table 3
Pipe dimension Inches 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 7 8 9 10 12DN 15 20 25 32 40 50 65 80 100 125 150 175 200 225 250 300
Insulation DELTA T(mm)
10 10 4.4 5.2 6.1 7.8 8.7 10.5 12.9 14.8 18.6 22.3 26.6 30.3 34.1 37.8 41.9 49.3
20 10 2.9 3.3 3.7 4.5 5.0 5,9 7.1 8.1 10.0 11.9 14.1 16 17.8 19.7 21.9 2.6
30 10 2.2 2.6 2.9 3.4 3.7 4.2 5.2 5.8 7.1 8.4 9.8 11.1 12.4 13.7 15.1 17.6
40 10 1.9 2.2 2.5 2.8 3.1 3.5 4.2 4.7 5.7 6.6 7.7 8.7 9.6 10.6 11.7 13.6
50 10 1.7 2.0 2.2 2.5 2.7 3.0 3.6 4.0 4.8 5.6 6.4 7.2 8.0 8.8 9.6 11.2
60 10 1.6 1.8 2.0 2.2 2.4 2.7 3.2 3.6 4.2 4.9 5.6 6.2 6.9 7.5 8.2 9.5
80 10 1.4 1.6 1.7 1.9 2.1 2.3 2.7 3.0 3.4 3.9 4.5 5.0 5.5 6.0 6.5 7.5
100 10 1.3 1.4 1.5 1.7 1.8 2.0 2.4 2.6 3.0 3.4 3.8 4.2 4.6 5.1 5.5 6.3120 10 1.2 1.3 1.4 1.6 1.7 1.9 2.2 2.3 2.7 3.0 3.4 3.7 4.1 4.4 4.8 5.4
Heat loss on pipe lines in W/m at 10K Temperature difference.
Example: Heat conduction of insulation 0.04W/mK, wind velocity 10m/sec, safety add 20%.At other heat conduction, the value must be multiplied by a corresponding factor.
Example: Heat conduction of insulation 0.045W/mK: 0.045W/mK = 1.125 0.040W/mK
Example 2Application: Temperature maintenance of 15m pipe line DN 50 at 20˚C (soda lye) at min. ambient temperature of -10˚C and a 40mm heating insulation.Built-in: 2 flange couples, 2 armatures, voltage 230V.Calculation:From table 3: ∆T 10K heat loss 3.5W/m, as a total DELTA-T (∆T) of 30K is present, the heat loss must be multiplied by a factor 3.
Pipe line length = 15.0m Flange couples 2 x 0.35m = 0.7m Armatures 2 off x 0.8m = 1.6m Connection 1 off x 0.5m = 0.5m
= 17.8m Order: 18m ELSR-N-10...40-2-BO(T)
Technical Information on Selfregulating Heating Cables
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Type ref Nom. dim(mm)
Weightkg/100m
Min bending radius (mm)
Gland size
EMTS..CS 11.0x8.8 14.3 15 M20
EMTS..CF 10.2x8.0 14.3 25 M20
Applications:• Withstand temperatures upto 200°C• Available in outputs upto 50W/m• Can be cut to length at site • Particularly suited to small bore pipework• Full range of controls and accessories• Available for 110/120 and 220/240VAC• Highly flexible
Features:Microtracer type EMTS is a medium temperature parallelresis-tance, constant wattage, cut-to-length heating tape that can be used for freeze protection or process heating.It is particularly suited to refrigeration applications or for small bore instrument lines or process pipework located in non-hazardous areas.Microtracer type EMTS is chosen when short or moderate cir-cuit lengths are required (select Minitracer if longer circuitsare required).The silicone rubber insulation is particularly suited to applica-tions where great fl exibility is required.The installation of EMTS heating tape is quick and simple and requires no special skills or tools. Termination and power con-nection components are all provided in convenient kits. makes the installation of the heating system very economical.
Max temperature: Un-energized 200ºC (392ºF) Energized See tableMin. install. temp. -80ºC (-112ºF)Power supply 220-240VAC or 110-120VACMax resistanceof protective braid. 18.2 Ohm/km
Weight and dimensions:Construction:
Options:EMTS..CS Silicone rubber overjacket over tinned copper braid provides additional protec- tion.EMTS..CF Fluoropolymer overjacket over tinned copper braid provides protection where corrosive chemical solutions of vapours may be present.Technical Data
Optional
overjacket
Constant Wattage Heating Tape Type EMTS up to 200°C
1.5mm² copper
copper onductors
Metallic braid
Silicone ru
bber
insulationParallel circuit
connectionSilic
one rubber
jacket Nichrome heating
element
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Heater nomi-nal output
(W/m)
Maximum permissible pipe temp. (ºC)EMTS-CS Part no. EMTS-CF Part no.
13 185 3664213 185 366411323 160 3664223 160 366412333 115 3664233 115 366413350 80 3664250 80 3664150
Termination kitUTK313
Description Part no.
EMTS..CS/CF with cable gland M20 7399135EMTS..CS/CF for cold cable 7399120
115V heating tape 230V heating tape277V multiply output by 5.80 277V multiply output by 1.45230V multiply output by 4.00 230V multiply output by 1.09208V multiply output by 3.27 208V multiply output by 0.91120V multiply output by 1.09 120V multiply output by 0.82110V multiply output by 0.91 110V multiply output by 0.25
Output(W/m)
Max circuit length* Zone length (Nom)
115V 230V 115V 230V13 58m 116m 741mm 1100mm23 44m 87m 900mm 1000mm33 36m 73m 1000mm 950mm50 30m 59m 995mm 900mm
*For ±10% end-to-end power output variation
Power conversion factors:
Grade 2.2 to BS6351:Part 1Heating element Nickel ChromiumPower conductors Tin plated copper 1.5mm2
Conductor insulation Silicone rubberJacket Silicone rubberBraid Tinned copperOverjacket Silicone rubber or Fluoropolymer (FEP)(optional)
Maximum Pipe/Workpiece temperatures:The surface of the heater must not exceed the maximum withstand temperature of its constructional materials. This is ensured by limiting the pipe or workpiece temperature to a safe level either by design calculation (a Stabilised Design) or by means of temperature controls. For worst case conditions, the temperature of steel pipes should be limited to the following levels:
For conditions other than worst case, or pipes of other materials (eg. Plastic, Stainless Steel, etc.)Tolerances: Voltage +10%; Resistance +10%; -0%Pipe temperatures higher than those given above may be accommodated by using voltage compensating devices - call for further details.
Maximum circuit length:
Optional
overjacket
Constant Wattage Heating Tape Type EMTS up to 200°C
1.5mm² copper
copper onductors
Metallic braid
Silicone ru
bber
insulationParallel circuit
connectionSilic
one rubber
jacketNichrome heating
element
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FHT/2/10-CT FHT/2/20-CT FHT/2/30-CT
Size ø7.5mm ø7.5mm ø7.5mm
Specification:Nominal power outputSupply voltage (AC)
10W/m230V
20W/m230V
30W/m230V
Area classification Hazardous Area, Zone 1 or zone 2. Ordinary
Approvals The FHT heating cable is approved for use in hazardous areas Zone 1 and Zone 2 by KEMA.
II 2 G EExe II T6 to 230°C (T2) KEMA 01ATEX2085X
(Where T is the applicable temperature classification in accordance with the certificate schedule)
Max circuit length 200m 150m 120m
Max withstand temperature (power off) 260°C 260°C 260°C
Max work piece temperature (power on) Refer to stabilised design tables
Min installation temperature -65°C -65°C -65°C
Min. bending radius 20mm 20mm 20mm
Min. spacing between turns* 40mm 40mm 40mm
Colour White Red Green
Cold lead / heating zone length 1.5m 1.5m 1.5m
Applications:The FHT is a family of constant wattage parallel circuit heating cables designed for pipe and equipment trace heating in industrial applications. FHT can be used for frost protection and process temperature maintenance requiring high power output and/or high temperature exposure. FHT can provide process temperature maintenance up to 150°C and can withstand routine steam purges and temperature exposure to 260°C power off. FHT heating cables are zone
parallel heaters constructed from a heating element wrapped around two parallel conductors. The distance between conductor contact points forms the heating zone length. This parallel construction allows it to be cut to any length and terminated in the field. Its round shape provides excellent flexibility during installation as it allows for bending in every direction. FHT heating cables are approved for use in hazardous areas. Approvals are listed below.
Overjacket
PFA
Constant Wattage parallel heating tape Type FHT up to 260°C
2x1.5mm² tinned
conductorsInsulation ta
pe
PTFENickel-plated
copper braid
Electrical
Insulation PTFE
Insulation PFA
clear Heating
elementConductor
connection Insulation
stranding
PTFEInsulation
tape PTFE
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Nominal Power Power Density (Q) Temperature classification (ºC)(W/m) (W/m) T6 T5 T4 T3 230°C (T2)
10 12.7 50 67 104 170 200
20 25.5 18 40 82 151 178
30 38.2 X X 35 114 144
Nominal Power Power Density (Q) Temperature classification (ºC)(W/m) (W/m) T6 T5 T4 T3 230°C (T2)
10 12.7 45 63 102 167 196
20 25.5 X 17 70 145 172
30 38.2 X X X 93 127
Ordering details
Part description FHT/2/10-CT FHT/2/20-CT FHT/2/30-CT
Part no. 3665010 3665020 3665030
Components
SAN offers a full range of components for power connections, splices and end seals. These components must be used to ensure proper functioning of the product and compliance with electrical requirements.
Accessories
Termination kit
Part description Connection kit FHT 2-CT, seal kit, with M20 ATEX, C20-01-F
Part no. 7399123
Part description End kit Cold-applied FHT 2-CT, ATEX
Part no. 7399124
L1
PE
N
Overjacket
PFA
2x1.5mm²
tinned
conductors
Insulation tape
PTFE Nickel-plated
copper braidElectric
al
Insulation
PTFE
Constant Wattage parallel heating tape Type FHT up to 260°C
Insulation PFA
clearHeating
elementConductor
connectionInsulation
tape PTFE
Stabilized design tables:The temperature values listed represent the maximum stabilized design surface temperature permitted for a work piece for temperature classification T6, T5, T4, T3 and 230ºC (T2).
FHT/2/xxx heating tape with 100mm spacing when spirally wound on a surface to be heated:
FHT/2/xxx heating tape with 40mm spacing when spirally wound on a surface to be heated:
Zone length
Conductors
Heating element
Conductors to heatingelement connection
Overbraid
Wiring Diagramme
Insulation
stranding
PTFE
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Type ref Nom. dim(mm)
Weightkg/100m
Min bending radius (mm)
Gland size
MTF 9.2 x 6.2 7 25 M20
MTF..C 10.0 x 7.0 11 30 M20
MTF..CF 11.2 x 8.2 15 35 M20
Features:Minitracer type MTF is a parallel resistance, constant wattage,cut-to-length heating tape to BS6351 Grade 22 that can be used for freeze protection or process heating of pipework and vessels.It can be cut to length at site if fi eld fabricated heating cable is preferred.MTF is Factory Mutual (IEEE) Approved for use in non-hazard-ous and hazardous areas.Minitracer has large 2.5mm² power busbars for long circuit lengths.The installation of MTF heating tape is quick and simple and requires no special skills or tools. Termination and power con-nection components are all provided in convenient kits.
Technical DataMax temperature: Un-energized 200ºC (392ºF)Min. install. temp. -40ºC (-40ºF)Power supply 220-240VAC or 110-120VACTemperature class. 200°C (T3) T4 (135°C) T5 (100°C) or T6 (86° Devices are classified to rated output and conditions of use. ie. limited pipe temp.
Weight and dimensions:
Options:MTF..C Tinned copper braid for non-hazardous areas, hazardous areas (Class 1, Div 2) or where traced equipment does not provide an effective earth path.MTF..CF Fluoropolymer overjacket over tinned copper braid provides protection where corrosive chemical solutions of vapours may be present.
Optional
Flouropolymer
overjacket
Constant Wattage Heating Tape Type MTF up to 200°C
2.5mm² stra
nded
copper onductors
Metallic braid
Silicone ru
bber
insulationParallel circuit
connectionFlouropolymer
jacket Nichrome heating
element
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Features:The G25 type is a factoryterminated heating tape constructed from resistance foil or wire heating elements.The elements are stitched into a total of six layers (three per side) of glass tape, which acts as a carrier.These tapes are suitable for indoor use or areas where there is no risk of moisture ingress.
Technical DataArea classification ...................Nonhazardous, ordinary areaIngress protection .......................................................... IP20Electrical protection class ...........................................See noteMaximum withstand temperature (power off) ................. 450°CStorage temperature ............................................–40 to +50°CMinimum installation temperature ................................... –40°CNote: These are components for further installation. The protec-tive arrangements of Protection Class I or Class II must be fol-lowed during installation of the components and are the respon-sibility of the assembly company. Please refer to the manual for further information.
Standard Manufacturing Sizes:Width ........................................... 25 mm ±10%Thickness . 2 or 4 mm ±10%, depending on design
Heater Construction:Type .........................Resistance heating cableMaterial ........................................... Various alloysMaterial of insulation ..................................................Glass-silkMaterial of outer sheath ................................. Woven glass-silk
Lead Connection:Connection length ........................................................ 1.0 mCross section .............................................2 x 1.0 mm2Maximum operating temperature .................................... 450°CInsulation material ..................................................Glass-silk
Technical Data:Frequency .................................................. 50-60 HzNominal operating voltage ........................................... 230 VacMaximum power per meter .........................................650 W/mMaximum operating temperature .................................... 450°CMinimum bend radius .................................................... 25 mmMinimum spacing ........................................................ 5 mm
Constant Wattage Heating Tape Type G25 up to 450°C
Part no. Length(1)
(m)Nominal power(2)
(W)
Nominal voltage (Vac)
Other lengths and power
specifications etc., available upon request
86100 1.8 1084 230
1.8 661 230
3.6 1630 230
3.6 1084 230
5.4 1451 230
5.4 748 230
7.5 780 20
7.5 1901 230
9.0 1735 230
12.0 1304 230(1) <2000mm ± (1% + 50mm) >2000mm ±(2% + 100mm)(2) Tolerances ±10%
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Heating Cable 4-conductorType SAN HC4-0.025 up to 220°C
Application:The heating cable type SAN HC4-0.is a 4-conductor heating cable with PTFE outer jacket applicable for use inside pipes. The heating cable is approved for foodstuff applications, and leaves no taste. The cable is rigid and thus easy to install inside a pipe. The SAN HC4-0.025 is designed from 4 equal heating wires. By connecting these heating wires differently, the same cable, with the same length, provides different power depending on the connection method. The SAN HC4-0.025 is often used in connection with frost pro-tection of very long pipes.
Technical dataArticle no. ..................................................................229786001Cable type ........ 4-conductor copper with copper/nickel shieldOhm/m ...........................................................................4x0.025Voltage ....................................................................... Max. 500VDiameter ..............................................................................8mmConductor insulation ..........................................................PTFEJacket ......................................................................... PTFE/PFAMax. temperature ..............................................................220ºCMin. installation temperature ............................................. -50ºCMin. bending radius ......................................5 x cable diameterTolerance ohm value .................................................+4% / -4%Approval .................................................................................CE
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Length m Power W Part no.3,0 30 85600
6,0 60 85602
8,5 85 85603
12,0 120 85604
18,0 180 85605
24,0 240 85606
36,0 360 85607
48,0 480 85608
60,0 600 85609
Length m Power W Part no.1,5 30 85700
3,0 60 85701
6,0 120 85702
9,0 180 85703
12,0 240 85704
18,0 360 85705
24,0 480 85706
30,0 600 85707
Type SK 100, 10W/m, 230V
Silicone Heating CableType SK up to 170°C
Tinned copper jacket
Heating spiral
Glass stocking
Silicone ru
bber
Return wire
Silicone ru
bber
Applications:SAN silicone heating cable type SK is a versatile heating cable for frost protection of pipes and containers as well as for heating and maintenance of the temperature constant in e.g. oil pipes. The SK heating cable is highly flexible and has connection at one end and pre-mounted 1m cold cable 2x1mm² silicone cable. Water tight version.The SK heating cable is stocked in 2 standard types. 10W/m and 20W/m. Diameter: ø6mm.
Max ambient temperature: Power on: 145ºC. Power off: 170ºC.
The cable must be earth connected according to regulations.
SK 100 and SK 200 can also be delivered with special length, voltage and power.
Type SK 200, 20W/m, 230V
Length m Power W Part no.1,0 100 3782501
1,5 150 3782502
2,0 200 3782503
3,0 300 3782504
5,0 500 3782505
7,0 700 3782506
10,0 1000 3782507
Type SIS up to 250°C
Silicone
PTFE Type SIS
Heating wire
Earth connection
Type SIS 10, approx. 100W/m, 230VApplications:SAN SIS 10 is a flat silicone heating cable approx. 5mm thick and 11mm wide with one-sided connection and 1.5m cold cable in water tight version. Type SIS 10 is especially applicable for laboratories because of the short lengths, as well as for heating of vessels, containers and machinery parts. Min. bending radius: 15mm.Max. ambient temperature power on 200ºC, power off 250ºC.
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Nominal Resis-tance(Ω/km)
OD(mm)
Heating cable design
Temperature coefficient
(1/K) at 105⁰C
Part no.
1.95 5.68 Stranded 0.00430 137001
2.90 4.78 Stranded 0.00430 137003
4.40 4.18 Stranded 0.00430 137005
7.20 3.68 Stranded 0.00430 137006
10.00 3.38 Stranded 0.00430 137008
11.70 3.28 Stranded 0.00430 137011
15.00 3.08 Stranded 0.00430 137013
25.00 2.98 Stranded 0.00300 137017
31.50 3.28 Stranded 0.00160 137021
50.00 2.98 Stranded 0.00160 137031
65.00 2.78 Stranded 0.00160 137033
80.00 3.08 Stranded 0.00090 137039
100.00 2.98 Stranded 0.00090 137043
157.00 2.98 Stranded 0.00045 137044
180.00 2.68 Stranded 0.00090 137053
200.00 2.78 Stranded 0.00045 137055
260.00 2.68 Stranded 0.00045 137059
280.00 2.58 Stranded 0.00038 137230
328.00 2.88 Stranded 0.00018 137231
360.00 2.48 Stranded 0.00045 137084
430.00 2.68 Stranded 0.00018 137067
480.00 2.68 Stranded 0.00018 137068
600.00 2.58 Stranded 0.00018 137232
800.00 2.48 Stranded 0.00018 137081
1000.00 2.58 Stranded 0.00004 137083
1470.00 2.38 Stranded 0.00004 137233
1750.00 2.38 Stranded 0.00004 137234
1900.00 2.68 Stranded 0.00040 137235
2900.00 2.48 Stranded 0.00040 137104
4000.00 2.38 Stranded 0.00040 137115
4700.00 2.28 Stranded 0.00015 137119
6000.00 2.18 Stranded 0.00020 137236
7000.00 2.18 Stranded 0.00015 137127
8000.00 2.18 Stranded 0.00015 137121
Further resistances up to 1,500,000 Ω/Km upon request.
Termination Kit Description Part no.
ELKM-A/AS-AE/AG For cold cable 7399125
ELKM-A
ELKM-AS
ELKM-AS
• Highly flexible• Can be used in almost all industrial areas• Lowest bending radius• Very high working temperature• High chemical resistance• Moisture protected
Applications:For use on devices, receptacles, pipes, valves etc., in which low bending radius also allow compact tracing on small components accross the entire surface. The heating cable is also available with corrosion-proof braiding consisting of SS AISI 304 which is named ELKM-AE.
This heating cable is also available without braiding under the name ELKM-A for use in devices and under metallic covers.
Technical Data:Insulation .........................................................PTFEProtective braiding ................ Cu nickel-plated on ELKM-AS ........................SS AISI 304 on ELKM-AENominal voltage ......................................................... 500VMax. loading .................................................... 30W/m*Operating temperature max ...............260°C when switched offMin bending radius ..........................................5 x External-ØMin installation temperature ..............................................-50ºCMoisture protected ............................................................Yes
Standards:Manufactured acc. to .......................................... DIN VDE 0253Short term ............................................ NH5YI1Q220VDE-reg no. .......................................7615 (ELKM-AS)
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Earth braiding
tinned copper
Heating CableType ELKM-AS, -A, -AE up to 260°C
Insulation
PTFEHeating wire
stranded or
spirally wound
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Item Heated length
Nominal output (W) max. Temperature 100°C
Part no. Nominal output (W) max. Temperature 150°C
Part no. Nominal output (W) max. Temperature 200°C
Part no.
ELK-AS 1.2 1.2 30 134011 - -
ELK-AS 2.2 2.2 54 134021 - -
ELK-AS 3.4 3.4 78 134031 52 134032 24 134033
ELK-AS 4.8 4.8 94 134041 69 134042 37 134043
ELK-AS 6.0 6.0 147 134061 88 134062 44 134063
ELK-AS 8.4 8.4 210 134081 126 134082 63 134083
ELK-AS 10.8 10.8 245 134101 163 134102 82 134103
ELK-AS 12.0 12.0 294 134121 176 134122 88 134123
ELK-AS 14.0 14.0 344 134141 - -
ELK-AS 20 20.0 464 134201 294 134202 -
ELK-AS 25 25.0 623 134251 371 134252 192 134253
ELK-AS 30 30.0 705 134301 441 134302 220 134303
ELK-AS 35 35.0 864 134351 521 134352 -
ELK-AS 42.0 42.0 1008 134421 611 134422 315 134423
ELK-AS 56.0 56.0 1390 134561 756 134562 378 134563
ELK-AS
Heating CableELK-AS, -AE up to 260°C
Heating wire
stranded or
spirally wound
Insulation
PTFEProtective
braiding Cu
nickel-plated
• Factory terminated• Low bending radius• Highly flexible• Very high working temperature• Can be used in almost all industrial areas• High chemical resistance• Moisture resistant
Applications:Use on devices, receptacles, pipes, valves etc. with low corrosive effects, in which low bending radius also allow compact tracing on small components across the entire surface. Environmental conditions which corrode the braiding must be avoided. The heating cable is also available with corrosion-proof braiding consisting of SS AISI 304 under the name of ELKM-AE.
Technical Data:Overjacket .........................................................PTFEProtective braiding .......................................Cu nickel-plated ..................................Option SS AISI 304Nominal voltage ......................................................... 230VMax. loading ......................................................25W/mOperating temperature max ...............260ºC when switched offHeating cable Ø ................................................3.1-3.6mmMin bending radius ..........................................5 x External-ØMin installation temperature ..............................................-50ºCMoisture protected ............................................................YesCold ends on both sides .................................................... 1.2mProtection class ................................................................ IStandards:Manufactured acc. to .......................................... DIN VDE 0253Short term ............................................ NH5YI1Q220VDE-reg no. ..........................................7615 (ELK-AS)Final inspection acc. to .............................DIN VDE 0721 T 411 2.5kV AC - 1min.
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Resistance(Ω/km)
OD(mm)
Heating cable design
Temperature coefficient
(1/K)
Part no.
1.95 6.64 Stranded 0.00430 1TT002E
2.90 5.74 Stranded 0.00430 1TT003E
4.40 5.14 Stranded 0.00430 1TT004E
7.20 4.64 Stranded 0.00430 1TT007E
10.00 4.34 Stranded 0.00430 1TT010E
11.70 4.24 Stranded 0.00430 1TT011E
15.00 4.04 Stranded 0.00430 1TT015E
25.00 3.94 Stranded 0.00300 1TT025E
31.50 4.24 Stranded 0.00160 1TT031E
50.00 3.94 Stranded 0.00160 1TT050E
65.00 3.74 Stranded 0.00160 1TT065E
80.00 4.04 Stranded 0.00090 1TT080E
100.00 3.94 Stranded 0.00090 1TT110E
157.00 3.94 Stranded 0.00045 1TT115E
180.00 3.64 Stranded 0.00090 1TT118E
200.00 3.74 Stranded 0.00045 1TT120E
260.00 3.64 Stranded 0.00045 1TT126E
280.00 3.54 Stranded 0.00038 1TT128E
328.00 3.84 Stranded 0.00018 1TT132E
360.00 3.44 Stranded 0.00045 1TT138E
430.00 3.64 Stranded 0.00018 1TT143E
480.00 3.64 Stranded 0.00018 1TT148E
600.00 3.54 Stranded 0.00018 1TT160E
800.00 3.44 Stranded 0.00018 1TT180E
1000.00 3.54 Stranded 0.00004 1TT210E
1470.00 3.34 Stranded 0.00004 1TT214E
1750.00 3.34 Stranded 0.00004 1TT217E
1900.00 3.64 Stranded 0.00040 1TT219E
2900.00 3.44 Stranded 0.00040 1TT229E
4000.00 3.34 Stranded 0.00040 1TT240E
4700.00 3.24 Stranded 0.00015 1TT247E
6000.00 3.14 Stranded 0.00020 1TT260E
7000.00 3.14 Stranded 0.00015 1TT270E
8000.00 3.14 Stranded 0.00015 1TT280E
Further resistances up to 1,500,000 Ω/Km upon request.Accessories
ItemDescription Part no.
ELV-L15 PTFE-insulated stranded wire 1.5mm²special design for ELKM-AG
7399126
Termination kitELKM-A/AS-AE/AG
For cold cable 7399125
• High chemical resistance• Can be used in all industrial areas• Minimum impact resistance 4 Joules• High working temperature• Can be immersed in fluids
Applications:The heating cable is suitable for highly corrosive environmental conditions for assembly on devices, receptacles, pipes, valves and similar. Except for the splices, it may be immersed in fluids. The robust PTFE outer jacket also renders this heating cable resistant against aggressive chemicals.
Technical Data:Insulation .........................................................PTFEEarth braiding .......................................Cu nickel-platedOuter jacket .........................................................PTFENominal voltage ......................................................... 500VMax. loading .................................................... 30W/m*Operating temperature max ...............260°C when switched offMin bending radius ..........................................5 x External-ØMin installation temperature ..............................................-50ºCMoisture protected ............................................................YesImpact resistance ..................................................... 4 Joule
Standards:Manufactured acc. to .......................................... DIN VDE 0253 ..............................................EN 62395-1Short term ........................................NH5Y1Q5Y 220VDE marks approval ............................... 40001594, 40024940
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Outer jacket
PTFE
Heating CableType ELKM-AG-L up to 260°C
Protective
braiding cu
nickel-plated
Insulation
PTFEHeating wire
stranded or
spirally wound
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Resistance(Ω/km)
OD(mm)
Heating cable design
Temperature coefficient
(1/K)
Part no.
1.95 6.64 Stranded 0.00430 1TA002E
2.90 5.74 Stranded 0.00430 1TA003E
4.40 5.14 Stranded 0.00430 1TA004E
7.20 4.64 Stranded 0.00430 1TA007E
10.00 4.34 Stranded 0.00430 1TA010E
11.70 4.24 Stranded 0.00430 1TA011E
15.00 4.04 Stranded 0.00430 1TA015E
25.00 3.94 Stranded 0.00300 1TA025E
31.50 4.24 Stranded 0.00160 1TA031E
50.00 3.94 Stranded 0.00160 1TA050E
65.00 3.74 Stranded 0.00160 1TA065E
80.00 4.04 Stranded 0.00090 1TA080E
100.00 3.94 Stranded 0.00090 1TA110E
157.00 3.94 Stranded 0.00045 1TA115E
180.00 3.64 Stranded 0.00090 1TA118E
200.00 3.74 Stranded 0.00045 1TA120E
260.00 3.64 Stranded 0.00045 1TA126E
280.00 3.54 Stranded 0.00038 1TA128E
328.00 3.84 Stranded 0.00018 1TA132E
360.00 3.44 Stranded 0.00045 1TA138E
430.00 3.64 Stranded 0.00018 1TA143E
480.00 3.64 Stranded 0.00018 1TA148E
600.00 3.54 Stranded 0.00018 1TA160E
800.00 3.44 Stranded 0.00018 1TA180E
1000.00 3.54 Stranded 0.00004 1TA210E
1470.00 3.34 Stranded 0.00004 1TA214E
1750.00 3.34 Stranded 0.00004 1TA217E
1900.00 3.64 Stranded 0.00040 1TA219E
2900.00 3.44 Stranded 0.00040 1TA229E
4000.00 3.34 Stranded 0.00040 1TA240E
4700.00 3.24 Stranded 0.00015 1TA247E
6000.00 3.14 Stranded 0.00020 1TA260E
7000.00 3.14 Stranded 0.00015 1TA270E
8000.00 3.14 Stranded 0.00015 1TA280E
Further resistances up to 1,500,000 Ω/Km upon request.
• High chemical resistance• Can be used in all industrial areas• Minimum impact resistance 4 Joules• High working temperature• Can be immersed in fluids
Applications:The heating cable is suitable for highly corrosive environmen-tal conditions for assembly on devices, receptacles, pipes, valves and similar. Except for the splices, it may be immersed in fluids. Heating cable ELKM-AG is also suitable for use in the hazardous area. The robust PTFE outer jacket also renders this heating cable resistant against aggressive chemicals.
Technical Data:Insulation .........................................................PTFEEarth braiding .......................................Cu nickel-platedOuter jacket .........................................................PTFENominal voltage ......................................................... 500VMax. loading .................................................... 30W/m*Operating temperature max ...............260°C when switched offMin bending radius ..........................................5 x External-ØMin installation temperature ..............................................-50ºCMoisture protected ............................................................YesImpact resistance ..................................................... 4 Joule
Standards:Manufactured acc. to .......................................... DIN VDE 0253 ..............................................EN 62395-1Short term ........................................NH5Y1Q5Y 220VDE marks approval ............................... 40001594, 40024940ATEX certificate .............................. LCIE 01 ATEX 6048 XEquipment category ......................Ex II 2G EEx e II T3, T4, T5
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Heating CableELKM-AG-N up to 260°C
Heating wire
stranded or
spirally wound
Insulation
PTFEEarth
braiding
cu-nickel-
plated Outer jacket
PTFE
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
36 37
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CVR No.: 42 16 59 13
• Factory terminated• High chemical resistance• Can be used in all industrial areas• Minimum impact resistance 4 Joules• High working temperature• Can be immersed in fluids
Applications:Factory terminated heating cable, suitable for assembly on devices, receptacles, pipes, valves and similar with a highly corrosive environment. Except for the connection sleeve, it may be immersed in fluids. Heating cable ELK-AG is also suitable for use in the hazardous area. The robust PTFE outer jacket also renders this heating cable resistant against aggressive chemicals.
Standards:Manufactured acc. to .......................................... DIN VDE 0253 ..............................................EN 62395-1El. code ........................................NH5Y1Q5Y 220VDE marks approval ............................... 40001594, 40024940ATEX certificate .............................. LCIE 01 ATEX 6048 XEquipment category ......................Ex II 2G EEx e II T3, T4, T5
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
Technical Data:Insulation .........................................................PTFEEarth braiding .......................................Cu nickel-platedOuter jacket .........................................................PTFENominal voltage ......................................................... 230VOutput ........................................ approx. 25W/mOperating temperature max ...............260°C when switched offHeating cable Ø ................................................4.1-4.8mmMin bending radius ..........................................5 x External-ØMoisture resistant ............................................................YesCold lead length on both sides .......................................... 1.2mProtection class ................................................................ IImpact resistance ..................................................... 4 Joule
Outer jacket
PTFE
Heating CableType ELK-AG up to 260°C
Protective
braiding cu
nickel-plated
Insulation
PTFEHeating wire
stranded or
spirally wound
36 37
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CVR No.: 42 16 59 13
Item Heated length Nominal output (W) max.
Temp. 100°C
Part no. Nominal output (W) max.
Temp. 150°C
Part no. Nominal output (W) max.
Temp. 200°C
Part no.
ELK-AG 1.2 1.2 30 135011 - -
ELK-AG 2.2 2.2 54 135021 - -
ELK-AG 3.4 3.4 78 135031 52 135032 24 135033
ELK-AG 4.8 4.8 94 135041 69 135042 37 135043
ELK-AG 6.0 6.0 147 135061 88 135062 44 135063
ELK-AG 8.4 8.4 210 135081 126 135082 63 135083
ELK-AG 10.8 10.8 245 135101 163 135102 82 135103
ELK-AG 12.0 12.0 294 135121 176 135122 88 135123
ELK-AG 14.0 14.0 344 135141 - -
ELK-AG 20 20.0 464 135201 294 135202 -
ELK-AG 25 25.0 623 135251 371 135252 192 135253
ELK-AG 30 30.0 705 135301 441 135302 220 135303
ELK-AG 35 35.0 864 135351 521 135352 -
ELK-AG 42.0 42.0 1.008 135421 611 135422 315 135423
ELK-AG 56.0 56.0 1.390 135561 756 135562 378 135563
Further resistances available upon request; all output information are nominal outputs at +20°C
Heating CableELK-AG up to 260°C
Heating wire
stranded or
spirally wound
Insulation
PTFEEarth
braiding
cu nickel-
plated Outer jacket
PTFE
38 39
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CVR No.: 42 16 59 13
Heating wire
stranded or
spirally wound
• Factory terminated• Can be used instantly• Single end connection• Highly flexible• Gentle to surfaces• Low bending radius• Easy to assemble• Moisture resistant
Applications:The factory terminated heating tape ELW-GN is suitable for heating apparatus, devices and systems in a non-corrosive environment and its perferred use is for glass devices and systems with sensitive surfaces. This heating tape is also available upon request for hazardous area applications.
Technical Data:Insulation .........................................................PTFEEarth braiding .......................................Cu nickel-platedOverjacket .......................................... textiles E-GlasNominal voltage ......................................................... 230VMax. loading ....................................... approx. 50W/m*Max. operating temperature ...............260ºC when switched offDimensions (WxH) ......................................approx. 25x6mmMin. bending radius, flat .................................................. 10mmMin. installation temperature .............................................-50ºCMoisture protected ............................................................YesConnection cable length ............................... 1.2m without plugProtection class ................................................................ I
Textile e-glass
Outer jacket
Heating CableType ELW-GN up to 260°C
Protective
braiding cu
nickel-plated
Insulation
PTFE
Standards:Manufactured acc. to .......................................... DIN VDE 0721Short term based on DIN VDE 0253 .................NH5YIQMF 220VDE reg. no. ......................................................... 7615Final inspection acc. to ..............................DIN VDE 0721 T411 2.5kV AC - 1min.
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
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CVR No.: 42 16 59 13
Item Heated length (m)
Nominal output (W) max.
Temperature100°C
Part no. Nominal output (W) max.
Temperature150°C
Part no. Nominal output (W) max.
Temperature200°C
Part no.
ELW-GN 0.6 0.6 30 231001 - -
ELW-GN 1.1 1.1 54 231011 - -
ELW-GN 1.7 1.7 78 231701 52 231012 24 231013
ELW-GN 2.4 2.4 94 231021 69 231022 37 231023
ELW-GN 3.0 3.0 147 231031 88 231032 44 231033
ELW-GN 4.2 4.2 210 231041 126 231042 63 231043
ELW-GN 5.4 5.4 245 231051 163 231052 82 231053
ELW-GN 6.0 6.0 294 231061 176 231062 88 231063
ELW-GN 7.0 7.0 344 231071 - -
ELW-GN 10.0 10.0 464 231101 294 231102 -
ELW-GN 12.5 12.5 623 231121 371 231122 192 231123
ELW-GN 15.0 15.0 705 231151 441 231152 220 231153
ELW-GN 17.5 17.5 864 231171 521 231172 -
ELW-GN 21.0 21.0 1.008 231211 611 231212 315 231213
ELW-GN 28.0 28.0 1.390 231281 756 231282 378 231283
Further resistances available upon request; all output information are nominal outputs at +20°C
Textile e-glass
Outer jacket
Heating CableELW-GN up to 260°C
Heating wire
stranded or
spirally wound
Insulation
PTFEProtective
braiding cu
nickel-plated
40 41
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CVR No.: 42 16 59 13
Heating wire
stranded or
spirally wound
• Factory terminated• Can be used instantly• Single end connection• Highly flexible• Low bending radius• Low dimension• Robust• Easy to assemble• Moisture resistant
Applications:The factory terminated heating tape ELW-VA is suitable for heating apparatus, devices and systems in a corrosive environ-ment. The minimal dimensions of the heating tape enable close tracing. The heating tape is not sensitive to rough surfaces. This heating tape is also available upon request for hazardoucs area applications.
Technical Data:Insulation .........................................................PTFEProtective braiding ..............................................SS AISI 304Max. loading ....................................... approx. 50W/m*Max. operating temperature ...............260ºC when switched offDimensions (WxH) ......................................approx. 10x5mmDimensions sleeve (WxHxL) ................................. 32x16x65mmMin. bending radius, flat .................................................. 15mmMin. installation temperature .............................................-30ºCMoisture protected ............................................................YesConnection cable length ........ 1.2m silicone cable without plugProtection class ................................................................ I
Protection
braiding SS
AISI 304
Heating CableType ELW-VA up to 260°C
Insulation
PTFE
Standards:Manufactured acc. to .......................................... DIN VDE 0721Short term based on DIN VDE 0253 ....................NH5YI1Q 220Test procedure acc. to ...............................DIN VDE 0721 T411 2.5kV AC - 1min.ATEX certificate ..................................LCIE01ATEX 6048XEquipment category ......................Ex II 2G EEx e II T3, T4, T5
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
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CVR No.: 42 16 59 13
Item Heated length Nominal output (W) max.
Temperature100°C
Part no. Nominal output (W) max.
Temperature150°C
Part no. Nominal output (W) max.
Temperature200°C
Part no.
ELW-VA 0.6 0.6 30 232001 - -
ELW-VA 1.1 1.1 54 232011 - -
ELW-VA 1.7 1.7 78 232701 52 232012 24 232013
ELW-VA 2.4 2.4 94 232021 69 232022 37 232023
ELW-VA 3.0 3.0 147 232031 88 232032 44 232033
ELW-VA 4.2 4.2 210 232041 126 232042 63 232043
ELW-VA 5.4 5.4 245 232051 163 232052 82 232053
ELW-VA 6.0 6.0 294 232061 176 232062 88 232063
ELW-VA 7.0 7.0 344 232071 - -
ELW-VA 10.0 10.0 464 232101 294 232102 -
ELW-VA 12.5 12.5 623 232121 371 232122 192 232123
ELW-VA 15.0 15.0 705 232151 441 232152 220 232153
ELW-VA 17.5 17.5 864 232171 521 232172 -
ELW-VA 21.0 21.0 1008 232211 611 232212 315 232213
ELW-VA 28.0 28.0 1390 232281 756 232282 378 232283
Further resistances available upon request; all output information are nominal outputs at +20°C
Heating CableELW-VA up to 260°C
Heating wire
stranded or
spirally wound
Insulation
PTFEEarth
braiding
mat. 1.4301
(ASTM 304)
42 43
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CVR No.: 42 16 59 13
Item Heated length (m)
Nominal Wattage (W)
RL Ω/m Part no.
ELK-H 0.5 0.5 60 1700.00 140002
ELK-H 0.7 1.0 126 420.00 140005
ELK-H 1.4 1.4 180 210.00 140008
ELK-H 2.2 2.2 240 100.00 140012
ELK-H 3.0 3.0 375 47.00 140014
ELK-H 4.2 4.2 504 25.00 140018
ELK-H 5.0 5.0 622 17.00 140020
ELK-H 6.5 6.5 768 10.60 140024
ELK-H 8.0 8.5 1090 5.71 140027
ELK-H 10.0 10.0 1336 3.96 140029
ELK-H 13.0 13.5 1757 2.23 140033
ELK-H 16.5 16.5 2030 1.58 140036
Further resistances available upon request
• Factory terminated• High output• Can be used instantly• Highly flexible• Low bending radius• Low dimension• Easy to assemble
Applications:The factory terminated heating cable ELK-H is suitable for heating apparatus, devices and systems in a dry environment with protected installation. Preferably used for glass devices and systems with high output requirements.
Technical Data:Insulation .......................................... Textile e-glassNominal voltage ......................................................... 230VLoading ................................................ ~125W/m*Max. operating temperature ...............450ºC when switched offDiameter ................................................3.5-4.5mmMin bending radius, flat ..................................................... 8mmMin installation temperature ..................................not restrictedMoisture resistant ............................................................. noCold end length ......................................................... 1.2mProtection class ....................... Determined by installation
Textile e-glass
insulation
Heating CableType ELK-H up to 450°C
Heating wire
stranded or
spirally wound
Standards:Manufactured acc. to .....................................DIN VDE 0721 T2Short term based on DIN VDE 0253 .........................NHMF 500Final inspection acc. to ..................................DIN VDE 0721 T2 1.5kV AC - 1min.*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
42 43
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CVR No.: 42 16 59 13
Standards:Manufactured acc. to .....................................DIN VDE 0721 T2Short term based on DIN VDE 0253 ......................NHMFQ 500Final inspection acc. to ..................................DIN VDE 0721 T2 1.5kV AC - 1min.
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Item Heated length (m)
Output approx. (W)
RL Ω/m Part no.
ELK-HS 0.5 0.5 60 1700.00 140102
ELK-HS 0.7 1.0 126 420.00 140105
ELK-HS 1.4 1.4 180 210.00 140108
ELK-HS 2.0 2.0 250 100.00 140113
ELK-HS 3.0 3.0 375 47.00 140114
ELK-HS 4.0 4.0 490 25.00 140119
ELK-HS 5.0 5.0 622 17.00 140120
ELK-HS 6.5 6.5 768 10.60 140124
ELK-HS 8.0 8.0 987 5.71 140125
ELK-HS 10.0 10.0 1260 3.96 140131
ELK-HS 12.5 12.5 1555 2.23 140134
ELK-HS 16.0 16.0 1945 1.58 140137
Further resistances available upon request
Heating CableELK-HS up to 450°C
• Factory terminated• Increased safety due to protective braiding• High output• Can be used instantly• Highly flexible• Low bending radius• Low dimension• Easy to assemble
Applications:For heating apparatus, devices and systems in a dry environment. Preferably used for devices and systems with high output requirements. Low dimensions and high flexibility simplify assembly. The outer braiding provides protection against mechanical damages and can be incorporated in the electrical protection measures.
Technical Data:Insulation .......................................... Textile e-glassProtective braiding ..............................................SS AISI 304Nominal voltage ......................................................... 230VLoading ................................................ ~125W/m*Max. operating temperature ...............450ºC when switched offDiameter ...................................................... 4.5mmMin. bending radius ......................................................... 8mmMin. installation temperature ................................ Not restrictedMoisture protected .............................................................NoCold lead length on both sides .......................................... 1.2mProtection class ................................................................ I
Heating wire
stranded or
spirally wound
Insulation
textile e-glass
Protective
braiding SS
AISI 304
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CVR No.: 42 16 59 13
Item Heated length (m)
Nominal Wattage (W)
Part no.
ELW-H 0.50 0.50 126 240002
ELW-H 0.70 0.70 180 240005
ELW-H 1.00 1.00 250 240010
ELW-H 1.50 1.50 375 240011
ELW-H 2.00 2.00 490 240016
ELW-H 2.50 2.50 622 240017
ELW-H 3.25 3.25 768 240021
ELW-H 4.00 4.00 987 240025
ELW-H 5.00 5.00 1260 240027
ELW-H 6.30 6.30 1555 240031
ELW-H 8.00 8.00 1945 240034
Not all resistances are available ex stock - please contact us. Other lengths upon request.Resistance tolerance: +/- 5%Lengths tolerance: +/- 2%, max +/-0,25m.Cables shall neither intersect nor contact.Provide protection by means of circuit breaker FI 30mA.Please observe the standards EN 60519-1, EN 60519-2.
• Factory terminated• Ready to be used instantly• Single end connection• Can be used for high temperatures• Highly flexibility• Surfaces-friendly• Small bending radius• Easy to assemble
Applications:It is used to heat glass, quartz or ceramic devices and systems in a non-corrosive and dry environment. The tape is highly flex-ible, does not damage surfaces and is suitable for high output requirements. The heating tape should be protected mechani-cally and adjacent metallic parts should be integrated in the electrical protection measures.
• Heat tracing on apparatus, appliances and systems made of glass, quartz or ceramic material
• Glass devices and systems with high output needs• Laboratory and research applications
Technical Data:Insulation ...........................................e-glass textileOverjacket ...........................................e-glass textileNominal voltage ......................................................... 230VOutput ................................................ ~250W/m*Max. operating temperature ............................................. 450ºCDimensions (WxH) ................................................... 30x5mmMin bending radius, flat ................................................... 10mmMin installation temperature ..................................not restrictedMoisture protected ............................................................. noConnection cable length ............................... 1.2m without plugProtection class ........................ Depending on installation
Outer jacket
Textile e-glass
Heating TapeType ELW-H up to 450°C
Heating wire
stranded or
spirally wound
Insulation
Textile e-glass
Standards:Manufactured acc. to .....................................DIN VDE 0721 T2Final inspection acc to ...............................DIN VDE 0721 T411 1.5kV AC - 1min.
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
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CVR No.: 42 16 59 13
Item Heated length(m)
Nominal Wattage (W)
Part no.
ELW-HS 0.5 0.50 126 240102
ELW-HS 0.7 0.70 180 240105
ELW-HS 1.0 1.0 250 240110
ELW-HS 1.5 1.50 375 240111
ELW-HS 2.0 2.00 490 240116
ELW-HS 2.5 2.50 622 240117
ELW-HS 3.25 3.25 768 240121
ELW-HS 4.0 4.00 987 240125
ELW-HS 5.0 5.00 1260 240127
ELW-HS 6.3 6.30 1555 240131
ELW-HS 8.0 8.00 1945 240135
Not all resistances are available ex stock - please contact us. Other lengths upon request.Resistance tolerance: +/- 5%Lengths tolerance: +/- 2%, max +/-0,25m.Cables shall neither intersect nor contact.Provide protection by means of circuit breaker FI 30mA.Please observe the standards EN 60519-1, EN 60519-2.
Heating TapeType ELW-HS up to 450°C
• Factory terminated• Can be used instantly• Single end connection• Increased safety due to braiding• High output• Highest flexibility• Does not damage the surfaces• Low bending radius• Easy to assemble
Applications:It is used to heat devices, pipes, valves and systems in a non-corrosive and dry environment. The heating tape is heghly flexible, does not damage the surfaces and is suitable for high output applications. The braiding provides protection against mechanical damages and can be incorporated in the electrical protection measures.
Technical Data:Insulation ...........................................e-glass textileProtective braiding ...................................................... 1.4301Outer jacket ...........................................e-glass textileNominal voltage ......................................................... 230VOutput ................................................ ~250W/m*Max. operating temperature ............................................. 450ºC Dimensions of heating tape (WxH) ............................... 30x5mmMin. bending radius, flat .................................................. 10mmMin. installation temperature .................................not restrictedMoisture protected ............................................................. noCold ends on both sides ............................... 1.2m without plugProtection class ................................................................ I
Heating wire
stranded or
spirally wound
Insulation
textile e-glass
Protetive
braiding
1.4301 Outer jacket
textile e-glass
Standards:Manufactured acc. to .....................................DIN VDE 0721 T2Final inspection acc. to .............................DIN VDE 0721 T 411 1.5kV AC - 1min.
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
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CVR No.: 42 16 59 13
LengthL1 (m)
Diametermm
WattageW
Part no.
25.7 3.2 1285 4590501
32 3.4 1600 4590502
41 3.7 2050 4590503
51 4.0 2550 4590504
65 4.4 3250 4590505
81 4.9 4050 4590506
Type KMCN Approx. 50W/m 230V
max. KMV 6
max. KMCN
max. 10 Ω/m
max. 6.3 Ω/m
0
100
200
300
400
500
600 500°C
400°C
300°C
200°C
100°C
20°C
50 100 150 200
Ambient temperature
• Terminated• Sealed metal overjacket• Very durable• Moisture-proof• High chemical resistance• High loading
Applications:For use on appliances, containers, pipes, valves, and many others. Suitable for applications where a high loading and a high temperature are required. This terminated, very durable cable can be used in liquids, and has a high chemical resistance. Further it has a sealed metal overjacket, and it is moisture-proof.
Caution:Do not bend to the minimum bending radius more than once. This may damage the metallic overjacket.
Technical Data:Insulation .....................................Magnesium oxideOverjacket ...................................copper nickel alloyNominal temperature ....................................................... 600ºCNominal voltage ......................................................... 500VMin. bending radius ..................................................... 5 x dia.Min. installation temperature .............................................. noneMoisture protected ............................................................yesCable gland ................................................. M20 x 1.5Cold ends on both sides .................................................... 0.5m
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
Overjacket
CuNi
Heating CableType KMCN up to 600°C
Heating wire
Insulation
Magnesium oxide
Engineering:Generally, the maximum operating temperature (pipe or surface temperature) is known. This is the ambient temperature of the heating system. The curve “Ambient temperature” shows a rela-tion between the temperature of the heating cable (vertical) and the loading (horizontal).The loading shown in the diagram must be multiplied by the factor (see above) as the diameter and the material of the heating cable must be taken into account.
Please contact our project engineers.
Loading [W/m]
Tem
p.
for
cab
le (
˚C)
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CVR No.: 42 16 59 13
LengthL1 (m)
Diametermm
WattageW
Part no.
1.3 3.2 135* 4520050
1.9 3.2 190** 4520051
3.5 3.2 345*** 4520052
5.5 3.2 550*** 4520053
7.2 3.2 720 4520054
9.1 3.2 910 4520055
11.5 3.2 1150 4520056
14.5 3.6 1450 4520057
18 3.8 1800 4520058
23 4.1 2300 4520059
36 5.0 3600 4520060
46 5.6 4600 4520061
57.5 6.5 5750 4520062
Cross section of connection (mm²)
OD(mm)
2.5 5.3
6 6.4
*=40Volt **=60Volt ***=110Volt
LengthL1 (m)
Diametermm
WattageW
Part no.
1.0 3.2 180* 4520070
1.2 3.2 240* 4520071
1.3 3.2 270* 4520072
1.7 3.2 340** 4520073
2.1 3.2 420** 4520074
2.5 3.2 480*** 4520075
3.1 3.2 620*** 4520076
3.9 3.2 780*** 4520077
4.9 3.6 980*** 4520078
5.1 3.2 1020 4520079
6.5 3.2 1300 4520080
7.7 3.2 1540 4520081
10.3 3.6 2060 4520082
12.7 3.8 2540 4520083
15.5 4.1 3100 4520084
20.3 4.5 4060 4520085
25.5 5.0 5100 4520086
32.5 5.6 6500 4520087
40.0 6.5 8000 4520088
*=42Volt **=60Volt ***=110Volt Not stocked
Heating TapeType KMV 8 up to 800°C
• Sealed metal overjacket• Very durable• Moisture-proof• High chemical resistance• Highest operating temperature• Higher loading
Applications:For use on appliances, containers, pipes, valves, and many others, in corrosive atmosphere.This cable can be used in liquids.
Technical Data:Insulation .....................................Magnesium oxideOverjacket .................................. 1.4541 (ASTM 321)Nominal temperature ....................................................... 800ºCNominal voltage ......................................................... 500VMax. loading ..................................................~200W/mMin. bending radius ..................................................... 5 x dia.Min. installation temperature .............................................. noneMoisture protected ............................................................yesCable gland ................................................. M20 x 1.5Cold ends on both sides .................................................... 0.5m
Caution:Do not bend to the minimum bending radius more than once. This may damage the metallic overjacket.This type of heating cable is also available with an overjacket of Inconel 600 (mat. no. 2.4816).
EX-ATEX version upon request.
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
Heating wire
Insulation
Magnesium Oxide
Overjacket
mat. 1.4541 (A
STM 321)
Type KMV 8 100W/m 230V
Type KMV 8 200W/m 230V
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CVR No.: 42 16 59 13
Mineral Insulated Heating TapeType IT-ITS/SS
The IT-ITS/SS is a factory-terminated mineral insulated heating tape with laser-welded joints. The tape has a go-and-return mineral insulated element embedded in a highly compressed mineral insulant covered by a malleable metal sheath.This tape is excellent for use where high mechanical protection and high resistance to corrosion is needed.
Area SpecificationsArea classification ....................Nonhazardous, ordinary areaIngress protection ........................................................... IP68Electrical protection class .......................................... Class 1Maximum withstand temperature (power off) .............. 600°CMinimum installation temperature ................................ −40°C
Standard Manufacturing SizesWidth ................................................................ 25 mm ±10%Thickness ........................................................... 4 mm ±10%
Heater ConstructionType ................................................Resistance heating cableMaterial ................................................... Nickel-chrome-alloyMaterial of insulation .......................Magnesium oxide (MgO)Material of outer sheath .................................. Stainless steel
Lead ConnectionGlands ...................................................................Brass M20Cold lead .. Laser welded hot to cold joint with 500 mm long ................................................. mineral insulated cold leadTerminating tails ...................... 150 mm long stranded nickel .................................................................. with PVC sleeve
Technical DataFrequency .................................................................50-60 HzNominal operating voltage ............................... 240 / 110 VacPower per meter ............................50 / 100 / 200 / 300 W/mMaximum operating temperature ...... 500°C at 50 / 100 W/m .............................................................. 400°C at 200 W/m .............................................................. 300°C at 300 W/m
Ordering informationOutput 50W/m
Maximum pipe tem-perature (power on)
500°C
Nominal voltage
Part no. Length1
(mm)Nominal Power2
W240V 621824-000 7590 379
124116-000 9560 478
532334-000 12000 600
110V 511432-000 4380 219
156760-000 5500 275
756964-000 6960 348
Output 100W/mMaximum pipe tem-perature (power on)
500°C
Nominal voltage
Part no. Length1
(mm)Nominal Power2
W240V 648526-000 5370 537
443082-000 6760 676
763344-000 8490 849
110V 456148-000 3100 310
460350-000 4920 492
567244-000 6150 615
Output 50W/mMaximum pipe tem-perature (power on)
400°C
Nominal voltage
Part no. Length1 (mm)
Nominal Power2
W240V 356910-000 4780 956
004442-000 6000 1200
338346-000 7590 1518
110V 192802-000 3780 696
362256-000 5500 1100
384928-000 6930 1386
Output 300W/mMaximum pipe tem-perature (power on)
430°C
Nominal voltage
Part no. Length1
(mm)Nominal Power2
W240V 135114-000 4900 1470
225684-000 6200 1859
656376-000 7750 2324
110V 845712-000 3550 1065
505374-000 5660 1697
350238-000 7100 2130
1 Tolerances <2000mm ±(1% + 50mm) >2000mm ±(2% +100mm)2 Tolerances ±10%Nonstandard versions are available
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CVR No.: 42 16 59 13
LengthL1 (m)
Diametermm
WattageW
Part no.
7.2 3.2 720 4591005
9.1 3.2 910 4591006
11.5 3.2 1150 4591007
14.5 3.6 1450 4591008
18 3.8 1800 4591009
23 4.1 2300 4591010
29 4.5 2900 4591014
36 5.0 3600 4591011
46 5.6 4600 4591012
57.5 6.5 5750 4591013
LengthL1 (m)
Diametermm
WattageW
Part no.
5.1 3.2 1035 4592010
6.5 3.2 1300 4592011
7.7 3.2 1720 4592012
10.3 3.6 2060 4592013
12.7 3.8 2600 4592014
15.5 4.1 3400 4592015
20.3 4.5 4135 4592016
25.5 5.0 5185 4592017
Heating Tape Type KMIN up to 900°C
Type KMIN:A tailored, mineral insulated heating cable with Inconel 2.4816 metal jacket, equipped with 0.5 cold ends and M20 cable gland at each end. Water tight version. High load heating cable for transferring bigger heating power.Radiant heating for vacuum technique, immersion heaters, heat-ing of vessels, flow heaters, process heating, heating of moulds and plates, etc.Max. surface temperature: 900°C.
Technical DataInsulation .....................................Magnesium oxideOverjacket .................................. 2.4816 Inconel 600Nominal temperature ....................................................... 900ºCNominal voltage ......................................................... 230VDimensions ...........................................Ø3,2 - 6,5mmMin. bending radius ..................................................... 5 x dia.Min. installation temperature .............................................. noneMoisture protected ............................................................yesProtection ...................................... IP67 (water tight)Cable gland ................................................. M20 x 1.5Cold ends on both sides ....................2x0.5m in Inconel 2.4816
Caution:Do not bend to the minimum bending radius more than once. This may damage the metallic overjacket.This type of heating cable is also available with an overjacket of Inconel 600 (mat. no. 2.4816).
EX-ATEX version upon request.
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
Heating wire
Insulation
Magnesium Oxide
Overjacket
Inconel 600
Type KMIN 100W/m 230V
Type KMIN 200W/m 230V
LengthL1 (m)
Diametermm
WattageW
Part no.
4.6 3.2 1150 4593001
7.3 3.2 1812 4593002
9.2 3.6 2300 4593003
11.5 3.8 2875 4593004
14.0 4.1 3780 4593005
18.2 4.5 4610 4593006
23.0 5.0 5750 4593007
Other length and wattage are available upon request.
Type KMIN 250W/m 230V
50 51
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CVR No.: 42 16 59 13
Heating CableType ELK-Q up to 900°C
• Factory terminated• Highest output• Highest working temperature• Can be used instantly• Highest flexibility• Low bending radius• Does not damage the surface
Applications:The preferred use of the heating cable is for glass, quartz or ceramic devices and systems with the highest output require-ments in a dry environment. Low dimensions and high flexibility simplify assembly. The heating cable must be installed touch-protected. If you plan to use the heating cable on metal and at an operating temperature in excess of 650°C, consult our project engineers.
Technical Data:Insulation ............................................ textile quartzNominal voltage ......................................................... 230VOutput .....................................Approx. 175W/m*Operating temperature max ...............900ºC when switched offDiameter ......................................................... 4mmMinimum bending radius .....................................5 x External-ØMinimum installation temp. .................................. Not restrictedMoisture resistant ............................................................. noCold end length ......................................................... 1.2mProtection class ........................determined by installation
Standards:Manufactured acc. to .....................................DIN VDE 0721 T2Short term acc. to DIN VDE 0253 ...........................HNMF 1000
Insulation
Textile quartz Heating wire
stranded or
spirally wound
Final inspection acc. to ..................................DIN VDE 0721 T2 1.5kV AC - 1min.*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Item Heated length (m)
Outputapprox. (W)
RL Ω/m Part no.
ELK-Q 0.6 0.6 106 230 160003
ELK-Q 1.2 1.2 138 230 160006
ELK-Q 1.4 1.4 270 230 160007
ELK-Q 2.0 2.0 319 230 160011
ELK-Q 3.1 3.1 530 230 160014
ELK-Q 4.0 4.0 700 230 160017
ELK-Q 5.0 5.0 900 230 160020
ELK-Q 6.0 6.0 1060 230 160023
ELK-Q 8.0 8.0 1400 230 160026
ELK-Q 10.0 10.0 1650 230 160029
Further resistances available upon request
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Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Item Heated length (m)
Output approx. (W)
RL Ω/m Part no.
ELW-Q 0.5 0.60 138 320.00 260003
ELW-Q 0.7 0.70 270 140.00 260005
ELW-Q 1 1.00 319 83.00 260008
ELW-Q 1.5 1.55 533 32.00 260012
ELW-Q 2.0 2.00 696 19.00 260014
ELW-Q 2.5 2.50 882 12.00 260017
ELW-Q 3.0 3.00 1062 8.30 260020
ELW-Q 4.0 4.00 1438 4.60 260023
ELW-Q 5.0 5.00 1653 3.20 260026
Heating TapeType ELW-Q up to 900°C
• Factory terminated• Highest working temperature• Highest output• Can be used instantly• Highest flexibility• Does not damage the surfaces• Low bending radius• Single end connection
Applications:It is used for glass, quartz or ceramic devices and systems with the highest output requirements in a dry environment. Single end connection and high flexibility simplify assembly. The heating tape must be installed touch-protected. If you plan to use the heating cable on metal and at an operating temperature in excess of 650°C, consult our project engineers.
Technical Data:Insulation ............................................Textile quartzOverjacket ............................................Textile quartzLoading approx. .................................................. 350W/m*Max. operating temperature ...............900ºC when switched offDimensions (WxH) ......................................Approx. 25x6mmMin. bending radius, flat .................................................. 10mmMin. installation temperature .................................not restrictedMoisture protected ............................................................. noCold end length ......................................................... 1.2mConnection ..option with plug available upon requestStandardsManufactured acc. to .....................................DIN VDE 0721 T2Short term based on DIN VDE 0253 .............. HNMFMMF 1000Test procedure acc. to ...................................DIN VDE 0721 T2 1.5kV AC - 1min.
Heating wire
stranded or
spirally wound
Insulation
textile quartz
Outer jacket
textile quartz
*Information: The output per meter of heating cable and the maximum possible working temperatures depend on the respective application. We recommend that you contact our engineers on an individual basis - we will gladly assist you.
Further resistances available upon request
52 53
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Nominal temperature 80ºC 250ºC 450ºC 900ºCMaterial of heating surface Plastic fabric with and
without PU/PVC coatingFibreglass with silicone or PTFE coating
Fibreglass without coating Quartz fabric without coating
Thermal insulation Plastic foam Glass feltSilicone foam
Glass felt Quartz feltCeramic wool
Outer surface of thermal insulation
The low surface temperatures on the outside of the insulation allow the use of following materials:Plastic fabric with or without coating up to 80ºC.Aluminium-coated fibreglass up to 160ºC.Fibreglass or quartz without coating will be used for higher surface tempatures.
Type of fastener on heating jackets
Velcro strips Hooks Hooks
Fastener for heating mats Glass cloth tape, eyes Glass cloth tape with sili-cone adhesive, hooks, eyes
Fibreglass lacing Hooks, eyes
Quartz lacing
Nominal voltagePrimary insulation of electric heating
500VPTFE (5Y/1)
500VPTFE (5Y/1)
400VFibre glass
400VQuartz fabric
Earth braiding available (Protection class)
yes yes yes no
Max. heat density 500W/m² 1800W/m² 10000W/m² 20000W/m²
Heating Mats/Heating JacketsType ELPW / ELPM 80°C/250ºC/450ºC/900ºC
Engineered and manufactured according to the specifications of the customer. For use on appliances, apparatuses, and their components. Highly flexible and suitable for all shapes and applications where a high loading is required. Various loading rates and temperature ranges are available. The heating mats are made of heating cable fastened to a supporting piece of fabric. The heating jackets have an additional thermal insulation.
Heating mats and insulating jackets can also be supplied separately. One or more heating or control circuits can be planned. The heating mats and heating jackets are highly flexible. They will not damage the surfaces they are applied on. They can be removed. One or more PT 100 temperature sensors or thermocouples can be fitted.
Please contact our project engineers if you intend to use heating mats or heating jackets.Their long experience will allow them to offer you economical heating systems.Standards:Manufactured acc. to .......................................... DIN VDE 0721Test procedure acc. to ........................................ DIN VDE 0721
IMPORTANT! This cable can be produced and delivered for hazardous areas (Ex-area, with ATEX certificate) - please state when ordering.
52 53
Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 Con
vers
ion
fact
or w
hen
usin
g an
othe
r ty
pe
of in
sula
tion
In
sula
tion
Hea
t co
nd.
figur
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ctor
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l 0.
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0.
63
The
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loss
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Hea
t co
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e m
iner
al w
ool:
Tem
p.
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0°C
: λ
= 0
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W/m
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Tem
p.
> 6
0°C
< 1
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: λ
= 0
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W/m
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Tem
p.
> 1
00°C
< 1
80°C
: λ
= 0
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W/m
°C
Tem
p.
> 1
80°C
: λ
= 0
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W/m
°C
Exa
mp
le:
A 6
” p
ipe
with
dT
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0°C
and
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mm
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ss w
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f 51
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Q)
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∆
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20
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40
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10
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(mm
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(°C
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42
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60
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8 21
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8 2
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6 29
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7 2
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1 35
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533.
6 58
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53
0.7
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8 65
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1
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336.
9 37
0.9
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9 2
99.3
33
6.5
374.
3 41
2.1
487.
7
To b
e co
ntin
ued
on
next
pag
e
54 55
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13 TAB
LE 5
HE
AT L
OS
S O
N P
IPE
S (
Q)
W/m
S
AFE
TY
FA
CT
OR
: 1.2
In
sula
tion
∆t=
t o-t i
ND
(mm
ø )
6 9
12
20
25
32
40
50
65
80
100
125
150
200
250
300
thic
knes
s
NP
S
1 ⁄4
3 ⁄8
1 ⁄2
3 ⁄4
1 11 ⁄4
11 ⁄2
2
21 ⁄2
3 4
5 6
8 10
12
(mm
) t
(°C
) (In
ches
) 14
17
21
27
34
42
48
60
76
89
11
4 14
0 16
8 21
9 27
3 32
4
O
D (m
mø )
20
2.
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7 3.
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8 4.
2 4.
5 5.
2 6.
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7 7.
9 9.
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.5
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11
.8
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15
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.9
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80
10
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18
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6 18
7.5
54 55
Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Item Range min(mm) to max.
(mm)
Wattage(W)
Voltage(Volt)
Earth connection
SAN-CPH 480-580 35 230 II
SAN-CPH 560-800 40 230 II
SAN-CPH 610-840 45 230 II
SAN-CPH 620-800 45 230 II
SAN-CPH 550-650 50 230 II
SAN-CPH 685-870 54 230 II
SAN-CPH 620-870 55 230 II
SAN-CPH 640-825 60 230 II
Compressor PreheaterType SAN-CPH
• Quick and easy installation• Silicone insulated heating element• Tinned copper braid for mechanical protection and earthing
• Completely moistureproof• Special dimensions on request• CE marking• UL heaters on request
Applications:For use on air conditioners and refrigeration compressors to prevent the absorption of refrigerant into the oil. The lower the temperature is, the faster and the more complete is the absorp-tion. This will cause severe damage when the compressor starts due to lack of lubrication.Machine construction, plastic materials industry, hotplates.
Technical Data:Overjacket .....................................................SiliconeConnection two-end sleeveless cold connection cableLength of cold connection cable ..................................... 0.80mProtection class: ............................................................... IIVoltage ......................................................... 230VNote: .........different voltage and output stages are available on request
56 57
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Drain Line Heating CableSleeveless Heating Cable
Type SAN-DLH up to 150ºC
Item Length Wattage(W)
Part no.
SAN-DLH 1.00 50 85590
SAN-DLH 1.30 65 85591
SAN-DLH 2.00 100 85592
SAN-DLH 3.00 150 85593
SAN-DLH 4.00 200 85594
SAN-DLH 5.00 250 85595
SAN-DLH 6.00 300 85596
• Totally waterproof• Double insulation• Moulded termination• Extremely flexible• Silicone insulation: -70°- +200°C
Applications:For use in cold stores, after a certain time of operation, there is built up ice on the cooler fins and in the drain line, and a defrosting cycle must take place.
Electrical resistances are inserted between the fins to melt the ice, and the water is collected and passed through drain pipes for disposal. Some meters of the drain pipes are inside the cold store, so consequently the water may freeze again.
To avoid this problem, a drain line heater is inserted into the pipe. It is switched on only during the defrosting cycle.
Technical Data:Overjacket .....................................................SiliconeMax. operating temperature, ........................................... 150ºCDimensions (d) ...................................................... 6.3mm
Cold connection ................................................ single-endLength of connection cable ...... 1.60m, must not be shortened Protection class: ............................................................... II
Heating cable with thermostat upon request.
Tested by VDE
StandardsManufactured acc. to .......................................... DIN VDE 0700El.code acc. to .......................................DIN EN 60335-1
230V - 50Hz
56 57
Member of the NIBE Group
Gillelejevej 30b - DK-3230 Graested - Denmark Tel.: +45 48 39 88 88 - Fax: +45 48 39 88 98 - [email protected] - www.san-as.com
CVR No.: 42 16 59 13
Installation:ETO2 thermostat installation: DIN-rail mounting in electrical cabinet, mounting box, or on a wall surface.
ETOG ground sensor installation: Should be installed where the worst snow and ice problems normally occur. The sensor should be embedded in a concrete base on a hard surface with the top of the sensor flush with the surface.Where an asphalt surface is used, or where easy installation is desired, installing ETOG-56 together with ETOK-1 is the obvi-ous choice.
ETOR gutter sensor installation: Should be installed in the gutter or down pipe on the sunny side of the building. The sensor contact point must be aligned in the direction of the melt-water flow. Where necessary, two sensors can be connected in parallel.
ETF outdoor temperature sensor installation: Should be installed beneath the leaves on the northern side of the building.
Ice and Snow DetectorType ETO2
Technical Data:Thermostat ETO2-4550:Supply voltage.................................120-240V ±10%, 50/60HzTemperature range .......................................................0/+10°CBuilt-in timer for manualsnow melting / afterrun ............................................0-18 hoursOutput relays ..................................3x16A potential-free relays2-zone application ........ Via 2x16A potential-free output relaysHydronic system ..Control of 3 or 4 way valve, primary pump,........................................................................secondary pumpDisplay ..............................................................Graphic, backlitAmbient temperature....................................................0/+50°CHousing/incl. cover ............................................................IP20Weight ............................................................................... 495gDimensions excl. cover (H/W/D) .........................90/156/45mmDimensions incl. cover (H/W/D) ........................170/162/45mmLED indication:- ON/Green ............................................. Thermostat energizedError/Red ........................................................................... Fault ETOG-55 Ground sensor:Measurement ................................... Moisture and temperatureInstallation .......................................................Outdoor surfaceHousing ..............................................................................IP68Ambient temperature................................................ -50/+70°CDimensions .......................................................... H32, Ø60mm ETOG-56/ETOK-1 embedded ground sensor:Measurement ................................... Moisture and temperatureInstallation .......................................................Outdoor surfaceHousing ..............................................................................IP68Ambient temperature................................................ -50/+70°CDimensions .......................................................... H32, Ø60mmDimensions, tube ............................................. H78, Ø63.5mm
ETOR-55 Gutter sensor:Measurement ............................................................... MoistureInstallation ................................................ Gutter or down pipeHousing ..............................................................................IP68Ambient temperature................................................ -50/+70°CDimensions (H/W/D) ............................................105/30/13mm ETF-744/99 Outdoor sensor:Measurement ......................................................... TemperatureInstallation ............................................................. Wall surfaceHousing ..............................................................................IP54Ambient temperature................................................ -50/+70°CDimensions H/W/D ................................................86/45/35mm All products: ............ 3-year warranty from production date
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Part no. Type Product
32205 ETO2-4550 Thermostat incl. cover for wall surface mounting
32212 ETOG-55 Ground sensor for measuring tem-perature and moisture. 10m cable
32213 ETOG-56/ETOK-1
Ground sensor for embedding in outdoor surfaces, e.g. asphalt, 25m cable
32210 ETOR-55 Gutter sensor for measuring mois-ture, 10m cable
32214 ETF-744/99 Outdoor sensor for measuring temperature
32206 ETO2-BOX UL mounting box for ETO2
Ice and Snow DetectorType ETO2
Energy-efficient control of ice and snow melting
An intelligent all-in-one solution for ice and snow melting suit-able for any application which uses hydronic or electric heating. Optimal operation is ensured through output control, making the system both effective and economical. ETO2 offers the possibi-lity of snow melting - the green way.
• Electronic on/off control of up to 11kW• Two-zone control, individually controlled• Economical control - minimized energy consumption• Adjustable moisture sensitivity• Display and selector knob for easy programming• Control of hydronic or electric ice and snow melting sys-
tems• Several language options
We cannot change the weater - but we can control the con-sequencesThe ETO2 controller has been developped for ice and snow melting on the ground and in gutters.Using readings from temperature and moisture sensors, the controller ensures economical control of power consumption while keeping outdoor areas and roofs free of ice and snow. The moisture sensor should be installed in the ground surface or placed in the gutter. As soon as moisture is detected in con-junction with low temperature, the ETO2 controller activates the snow-melting system.Once the sensor has dried out, the thermostat immediately goes into afterrun and the system continues to provide heat for a set time.
Thermostat functionsEnsuring minimal energy consumption:The snow melting system is only energized when the outdoor temperature drops below the selected setting and snow or ice is detected by the sensors. Energy is thus only used when absolutely needed.
For gutters - ETO2-4550, ETOR-55 and ETF-744/99The ETOR sensor is designed for installation in gutters, down-pipes, etc. ETOR sensors detect moisture, while ETF sensors measure temperature.
For outdoor surfaces - ETO2-4550, ETOG-55 and ETOG-56/ETOK-1The ETOG sensor is designed for embedding in the surface of the outdoor area. ETOG sensors measure ground temperature and moisture. The ETF-744/99 sensor can be used for measur-ing rapid temperature drops.
Remote control: It is possible to control the ETO2 via an external signal (day/week timer, GSM module or other signal source).The ETO2 can be switched on/off (standby) and the system can be temporarily forced to provide heat during the period of time set in the afterrun menu.
Sensors:ETOG Ground sensor:Designed for embedding into the surface of the outdoor area. Measures temperature and moisture.Up to two ETOG sensors can be installed.
ETOR Gutter sensor:Designed for installation in gutters, down pipes etc. Measures moisture only. Should be installed in combination with an ETF outdoor temperature sensor. Up to two ETOR sensors can be installed. ETF Outdoor temperature sensor:Measures temperature. Is normally used in com-bination with ETOR gutter sensor, but can also be used separately for temperature measurement only.An ETF sensor can also be used in combination with ETOG ground sensors for outdoor areas The ETF sensor can detect rapid drops in air temperature, thus avoiding icy areas.
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CVR No.: 42 16 59 13
Mounting:Mounting of thermostat ETR2:DIN-rail mounting in switchboard.
Mounting of ground sensor ETOG: Is installed where the worst snow and ice problems normally occur. The sensor is mounted on a hard founda-tions, in a concrete base, with the top of the sensor flush with the surface.Where an asphalt surface is used, it should be placed in a concrete recess. The sensor cable must be mounted in accordance with local regulation, the use of conduit is sug-gested. Mounting of gutter sensor ETOR: Is mounted in the gutter or down pipe on the sunny side of the building. The contact point of the sensor must be placed in the direction of flow of the melting water. Where neces-sary, it is possible to connect two sensors in parallel.
Mounting of outdoor sensor ETF: Is mounted under the roof eaves on the north side of the building.
Thermostat for Snow MeltingType ETR2-1550
Technical Data:Thermostat ETO2-4550:Supply voltage........................................ 230V ±10%, 50/60HzOutput relay ...................................... 16A potential free 3600WOn/off differential .............................................................. 0,4°CSetting of temperature ...................................................0-10°CSetting of afterruntime ...............................................0-5 hoursLEDS indicates: ............................................ Green - Power on..............................................Red-moist - moisture is detected.................Red-temp - Outdoor temperature is below setpoint............................................................Red-relay - Output is onPower consumption ............................................................3VAAmbient temperature.................................................... 0/-50°CHousing ..............................................................................IP20
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CVR No.: 42 16 59 13
Part no. Type Product
32204 ETR2-1550 Thermostat with 16A potential-free output relay
32212 ETOG-55 Ground sensor for measuring tem-perature and moisture. 10m cable
32210 ETOR-55 Gutter sensor for measuring mois-ture, 10m cable
32214 ETF-744/99 Outdoor sensor for measuring temperature
Thermostat for Snow MeltingType ETR2-1550
Ice and snow melting for small applicationsThe ETR2 gives an economical control of ice- and snow melting for all smaller applications. With focus on power consumption and easy installation, the ETR2 keeps gutters and small ground areas free of ice and snow.
• Economical control of ice and snow melting in the outdoor area and gutters
• Detection of temperature and moisture• Electronic on/off control up to 3,600W• For roof or gutter applications• Easy to install• Adjustable moisture sensitivity • Possibility to activate forced heat
We cannot change the weather - but we can control the consequencesThe ETR2 controller has been developped for ice and snow melting in gutters or small ground areas.Using readings from temperature and moisture sensors, the controller ensures economical control of power consumption when keeping outdoor areas or roofs free of ice and snow. The moisture sensor is installed in the surface of the outdoor area or placed in the gutter. As soon as moisture is detected, the ETR2 controller activates the snow-melting system.Once the sensor has dried out, the thermostat immediately goes in afterrun and the system will continue to provide heat for a chosen time.
For gutters - ETR2-4550, ETOR-55 and ETF-744/99The sensor type ETOR is designed for mounting in gutters and downpipes, etc. ETOR detects moisture, while ETF etects tem-perature. The snow melting system will be energized nly when the outdoor temperature is below the selected setting and snow or ice occurs on the ETOR
For outdoor surfaces - ETR2-4550 and ETOG-55 is used:The sensor type ETOG is designed for embedding into the surface of the outdoor area. ETOG detects ground temperature and moisture. The ETF-744/99 can be used for measuring rapid temperature decreases. The snow melting system will be ener-gized only when the outdoor temperature is below the selected setting and snow or ice occurs on the ETOG.
Easy startup:Adjust the temperature and the afterrun time. The thermostat is now working when the outdoor temperature is below the set temperature.
Sensors:Ground sensor type ETOG:Designed for embedding into the surface of the outdoor area. Detects temperature and moisture.Up to two ETOG sensors can be installed.
Gutter sensor type ETOR:Designed for mounting in gutters and down pipes etc. Detects moisture only. Is mounted in combination with the ETF outdoor sensor. Up to two ETOR sensors can be installed. Outdoor sensor type ETF:Detects temperature. Is used in combination with ETOR gutter sensor, but can also be used separately only for temperature detection.The outdoor sensor can also be used in together with ETOG sensor for outdoor areas The outdoor sensor detects rapidly decrease in air temperature avoiding icy areas.
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Adjustment of the systemThe system is installed as pwer the connection diagram.HIGH should be set to +2°C and LOW to -2°C.
When icing occurs, note which of the LEDs is energized:• If Yellow LED is energized, turn HIGH up until Red LED is
energized.• If Green is energized, turn LOW down until Red LED is
energized.
After a few adjustments the correct setting will be achieved, and no icing will occur, irrespective of how cold the tempera-ture will be. The system will function automatically with the minimum consumption of energy.
Note: If icing occurs while the Red LED is energized, the heat-ing is either insufficient, or is interrupted. Mounting of Thermostat: DIN-rail mounting in a switch board.A cover box for separate wall mounting is available.
Mounting of outdoor sensor: The sensor is mounted under the roof eaves.
Thermostat for Comfort HeatingType ETR/F-1447A
Thermostat for Heating Cable in GuttersRecommended for control of de-icing cable in gutter.• Electronic on/off control up to 16A / 3,600W• 3 LEDs show actual operation• Adjustable start/stop differential• Delivered incl. outdoor sensor• For DIN-rail mounting
Application:The ETR is a thermostat for economical control of de-icing cables in gutters in smaller buildings e.g. family houses.Icicles are formed within certain temperature ranges, and to neutralize this, heating cables are used where there is a ten-dency for ice to form. The critical temperature may be different from one building to another, or one position to another.The ETR is easy adjustable, and LED indicators assist in setting up the correct temperatures.
Thermostat control:Type ETR is an electronic on/off thermostat with control of temperature by means of an NTC sensor. The heating output is switched on and off with a diffrential of only 0.4°C. Red LED indicates when heating is on.
Technical Data:Thermostat ETO2-4550:Supply voltage........................................ 230V ±10%, 50/60HzOutput relay ........................ ETR/F-1447A: SPST 16A, 3,600W................ ETR/F-1447P: SPCO potential free 10A, max 220WOn/off differential .............................................................. 0,4°CSetting of min./max.temperature range ...................... HIGH 8max. temp.): +10/0°C........................................................ LOW (min. temp.): 0/-10°C..................................................... LOW ETR/F-1447A: 0/-15°CPower consumption ............................................................3VAAmbient temperature................................................ -20/+50°CHousing ..............................................................................IP20Weight ............................................................................... 190gDimensions (H/W/D) ...........................................86/52.5/58mmLEDS indicates: .................Yellow - The sensor temperature is.................................... above the selected temperature range................................................................. Red - The relay is ON...........................Green - The sensor temperature is below the......................................................selected temperature range.
Part no. Type Product
32203 ETR/F-1447A Thermostat with relay SPST 16A, incl. outdoor sensor
32203-1 ETNK Cover box for wall mounting
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Ex Temperature LimiterEx Temperature Monitor
Type BTB/BSTW
Features:• 16A switching capacity• Pre-set limit point for BSTB• Suitable for use in zone 1 areas• Temperature setting directly in zone 1 areas• Resettable lockout on the device• Direct heating circuit connection via sheathed cable/cold lead• Temperature ranges from -20°C to +500°C Description:The 16A Ex temperature monitor BSTW / temperature limiter BTB are switch-over controllers housed in an EExe certified polyester enclosure. Heaters, fans, motors and other equipment are energised and de-energised by means of this thermostat when specific temperature ranges are exceeded. These devices can also be used to control the temperature in air, liquids or on various surfaces.
Function:Any change in temperature at the sensor bulb causes a change in the volume of fluid in the measuring system, which in turn results in a movement of the diaphragm membrane. This membrane is connected to a mechanical device that activates a microswitch. If the temperature at the sensor bulb exceeds the pre-set value, terminals 1 and 4 are opened. The BTB devices ‘lock-out’ permanently if the set temperature is exceeded. After a temperature decrease of about 9% below the set value, BTB can be re-set manually. If there is a rupture or break in the sensor tube (leakage), then the switch remains permanently open (fail-safe). If the temperature falls below the minimum setting, the autocontrol opens the circuit but closes again on temperature rise.
Applications:The BTB and BSTW thermostats can directly switch temperature-dependent equipment loads (heaters etc.) of up to 16A. Higher switching currents of 3-phase applications are switched by means of a contactor.
Legend:BSTW fail-safe safety temperature detectorBTB fail-safe temperature limiter
Protection class ................................................ IP 65/EN 60529Min. storage temperature ............................................... -50°C Max. storage temperature ..............................................+65°C Capillary tube ....................................................1000 mm long, OD sensor line 1.5mm min. bend radius 5mm sensor bulb diameter 6mm sensor material: stainless steel VA 1.4571 Enclosure dimensions (mm) Single unit: ....................................................122 x 120 x 90mmDouble unit: ..................................................220 x 120 x 90mm WeightSingle unit: .........................................................................1.1kgDouble unit: ......................................................................2.0kg Switching capacity ....................................................... 16A NC 10A NORated voltage ...................................................AC 250V/50 Hz Contacts .................................................1 switch-over contact Terminals ...............................................4 with 2.5 mm² + 1 PE Cable glands ...............................................................2 x M 25Ex protection type ....................................... II 2G EEx ed IIC T6Certification ................................................. PTB 03 ATEX 1180
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Temperature ranges -20°C to +50°C 0°C to +200°C +50°C to +300°C
Switching accuracy in the lower third of the scale range
BSTW Thermostat -0K to +3.5K -0K to +10K
BTB Limiter +0K to -10K
Switching accuracy in the upper third of the scale range
BSTW Thermostat +0K to +125K
BTB Limiter +0K to -12.5K
Max sensor temperature BSTW/BTB +60°C +230°C +345°C
Min sensor temperature BSTW/BB -30°C -10°C -10°C
Sensor bulb length BSTW/BTB 130mm 71mm 57mm
Selection chartType Temperature range Order no.Fail-safe temperature monitor BSTW Thermostat -20°C to +50°C
Fail-safe temperature monitor BSTW Thermostat 0°C to +200°C
Fail-safe temperature monitor BSTW Thermostat +50°C to +200°C
Fail-safe temperature limiter BTB Limiter 0°C to +200°C
Fail-safe temperature limiter BTB Limiter +50°C to +300°C
Min. bend. radius 5mm
Ø 6mm
Sensor legnth,see selection chart
TerminalconnectiondiagramBSTW:
Terminalconnection diagramBTB, BSTB:
Ex Temperature LimiterEx Temperature Monitor
Type BTB/BSTW
Other temperature ranges or combinations on request.
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Electronic Temperature Controllertype ELTC/05: Application:Frost protection applications. Used for surface and ambient applications.Control range................................. Unchangable set point +3˚CHysteresis ...............................Approx. 1K (by +4˚C unpowered)Switch rating .................16A / 230V, 1- or 2-pole (or 10A/400V)Connection cable .................................max. 2.5mm² (pull cage)Power usage ................................................................ max 5VAProtection ............................................................................ IP65Exposure temperature ...............................................-30...+8+˚CDimensions ......................... 130x130x75mm polystyral housingCable glands 1xM16/1xM25, 2-core PT100 with 5m PVC connection cable included.Part no.: ........................................................................... 32110
Electronic Temperature ControllerELTC/1 Control range .................................. -5ºC to +15ºCELTC/2 Control range ...................................... 0ºC to +100ºCELTC/3 Control range ...................................... 0ºC to +250ºCApplications:Frost protection and electrical trace heating systems. Used for surface and ambient applications.Hysteresis ....................settable 1 to 50K (symetric to set point)Switch rating .................16A / 230V, 1- or 2-pole (or 10A/400V)Connection cable ..................................max 2.5mm² (pull cage)Power usage ............................................................... max. 5VAProtection ............................................................................ IP65Exposure temperature ...............................................-30...+80˚CDimensions (WxHxD) .......... 130x130x75mm polystyrol housingCable glands 1xM12/1xM16/1xM25, 2-core PT100 with 5m PVC connection cable. Type 2 and 3 with 3m Teflon connection cable.Part no.: ..................................................... 32115 -5°C to 15°CPart no.: .................................................... 32116 0°C to 100°CPart no.: .................................................... 32117 0°C to 250°C
Control and MonitoringType ELTC
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Control and MonitoringType ELHC/2, ELHC/4
Technical Data:Data Type ELHC/2Operating voltage .................................................... 230V/50HzHeating current ........................................ min. 0,15A, max 16AOutput .................................................. 1 change-over contactContact switching capacity .....................................250VAC/2AEnclosure ....................................... for standard rail installation............................................. (ELHC 2.1); wall housing made of..........................................................................plastic material........................................................130x130x75mm (ELHC 2.2)Dimensions ...................................... 45x75x120mm (w x h x d)IP rating ..............................................................................IP50Weight ..............................................................................250 gAmbient temp. ........................................................0°C...+50°C
Technical Data:Data Type ELHC/4Operating voltage .................................................... 230V/50HzHeating current ........................................ min. 0,15A, max 16A...................................................................with shunt max 25AHeating circuit voltage ........................................ 170-500V ACOutput .................................................. 1 change-over contactContact switching capacity .....................................250VAC/6AEnclosure ....................................... for standard rail installationDimensions ...................................... 45x75x120mm (w x h x d)IP rating ..............................................................................IP30Weight ..............................................................................500 gAmbient temp. .................................................... -20°C...+60°C
Heating circuit monitoring device ELHC/ is used to monitor self-regulating heating cables. Due to the capacitive load of the terminal equipment there is a phase displacement between the heating current and the supply voltage which is measured by the monitoring unit. The operating status is indicated by a potential-free change-over contact. In addition, the failure of the heating circuit voltage and supply voltage is detected. In case of a diconnection of the heating cable the phase displace-ment disappears releasing a fault message via the potential-free change-over contact. Simultaneously, the fault is indicated by a red LED (if the operating voltage is available).
ELHC/4 is used to monitor resistance heating lines. It monitors the resistance of a single and double phase heating circuit, respectively, with regard to disconnection in the switched-on/off mode. Moreover, a failure of the heating circuit and control voltages is detected. A potential-free change-over contact indicates the operating status.
Advantages:• Economic• Direct connection to heating cable
Applications:• Industrial applications• Mechanical, electrical and plumbing (MEP)
The heating circuit monitor ELHC/2 for monitoring self-regula-ting heating cables features a monitoring relay ELHC/2.1 and the terminal unit ELHC/2.2. Since the unit is linked to the supply voltage of the heating cable, the heating cable can only be monitored during operation. The heating being switched off, the contact is in the “fault” status.
The heating circuit monitor ELHC/4 is used to monitor resis-tance heating cables.
Type Designation Part no.ELHC/2.1 heating circuit monitoring relay 165200
ELHC/2.2 terminal unit 165300
ELHC/4 heating circuit monitoring relay 165400
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Type Temperature range
Limiter/°C Part no.
T-M-20-S 0°C - 50°C 20-150°C 5375712
T-M-20-S 0°C - 200°C 130-200°C 5375722
T-M-20-S 50°C - 400°C 20-400°C 5375742
Type Temperature range
Protection class
Part no.
16150 -15°C - +150°C In box IP54 31943
26150 -15°C - +150°C f/DIN-rail IP40 31952
-15°C - +150°C Spare sensor 3m 31946
Type Temperature range
Inlet Part no.
TP 7010 0°C - 100°C Pt 100 5321121
TP 7020 0°C - 200°C Pt 100 5321122
TF 7010 0°C - 100°C Fe-CuNi 5321141
TF 7020 0ºC - 200ºC Fe-CuNi 5321151
TN 7050 0ºC - 500ºC NiCr-Ni 5327151
Termonic: Termonic is a universal electronic thermostat for regulating of the temperature in both cooling- and heating plants. It has 3 temperature ranges: -15°/+40°C, +40°/+95°C, +95°+150°C.
Operating Voltage ................................................ 230V, 50/60HzPower consumption ......................................................... 1.5 VAMax. breaking current .................................................10A/250VAdjustable connection difference .................................... 1-10°KSensor ............................... PTC, silicone rubber, Ø7mmx40mmMax. temperature ..............................................................180°CPeak temperature ..............................................................220°CIndication on relay .....................................................yellow LEDProtection class .................................................................. IP 54
T-M-20-SSurface thermostat with additional protection limiter for temperature maintenance: Polyester housing; limiter with sensor fail protection, setting of the nominal value possible without opening; protection of the capillary tube through spiral hose.
Operating Voltage ............................................................... 230VBreaking load Regulator ......................................... 3700VA Limiter ............................................. 2300VANet frequency ................................................................ 50/60HzCurrent Regulator ............................................... 16A Limiter .................................................... 10AProtection class .................................................................. IP 65Ambient temperature.............................................. -20° - +80°CDimensions (LxWxD) .........................................220x120x90mmWeight ..................................................................Approx. 1.8kgMaterial, housing ..........................................................PolyesterCapillary tube length ................................................Approx. 2mMaterial, capillary tube ......................................................... V4ACable glands .................................................................. 2xPg16
T 7000Electronic temperature control with PID return wiring; Housing with transparent cover; light diodes for net, operation and failure (sensor failure); potential free switch 10A; temperature setting visual from outside; direct connection of connection leads and heating possible.
Operating Voltage ............................................................... 230VBreaking load ................................................................. 2300VANet frequency ................................................................ 50/60HzCurrent .................................................................................. 10AProtection class ............................................................... II, IP65Dimensions (LxWxD) ...........................................160x80x55mmWeight ................................................................Approx. 0.45kgMaterial, housing ..........................................................MakrolonCable glands ........................................................ 1xPg7; 2xPg9
Thermostats
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Ground Heating - Calc. 60-90W/m²For green houses, hot houses, lawns and other ground, where nature in the early spring or in the late autumn needs help through extra supply of heat.The heating cable is placed in a sand layer (thickness approx. 50mm) in 200-300mm depth and in loops with a cc-distance of 200-250 mm. It should be equipped with protection against digging, i.e. tile, cable protection, wire mesh or similar.Avoid placing the cable in peat soil and similar materials with low heat conductive capacity. Thermostat with sensor in the ground must be used (placed in pipes, which have been tightened at the end). The plant must be equipped with fault current relay and marked with weather proof tag plates.
Snow Melting - Calc. 200-350W/m²It is often neccessary to keep paths, steps, ramps, halls, car parks etc. free of snow and ice. The need for power and mounting varies according to the technical construction of the plant. The heating cable is placed in a sand layer, stone free asphalt or direcly in concrete approx. 50mm below level, which can be asphalt, concrete flags or similar. On steps the outer cable should be placed as near to the outer edge as possible to avoid icing on the edge. Calculate three cable strands per step.Adjustment equipment for snow melting is available in various types. You can control the plant by only one thermostat with field and air thermostat or with special snow sensors. Please contact us for suggestion for the correct equipment. The plant must be equipped with fault current relay and marked with weather proof tag plates.
Down Pipes and Gutters - Calc. 30-40W/m²Standard gutters and down pipes (120mm) are kept free of ice by putting the cable into the down pipe. For wider gutters the cable is placed in loops with 75mm cc-distance. The heating cable is mounted by using a distance holder to have it placed best. The heating cable is fastened in the down pipes by using a gutter hook.The icing problem occurs at +5°C to -8°C. It is therefore appropriate to control the plant with a min/max thermostat or a combined humidity/temperature control. Ask us for advice. The plant must be equipped with a fault current relay and marked with weather proof tag plates.
Frost Protection of Platforms - Calc. 20-25W/m²Damage to platforms caused by frost in the below ground at winter building activities, can easily be avoided by putting the heating cable directly in the stone free sand layer under the platform and insulate with broken stone in a 150-800mm depth. It is important that the heating cable is directly in touch with permanent installation or insulation. Therefore cover the heating cable with at least 100mm of sand. Minor plants can with the low total electricity consumption be running continously during the work. At bigger plants an automatic cabinet is recommended. Fault current relay demanded. At bigger areas several heating cables are combined.
Applications for Heating Cables
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Prior to the mounting non-tailor made heating cables must be tailor-made. For this the termination kit is used. For better heat transmission at plastic pipes or cast-iron pipes, alu-foil, alu-tape or similar are used before the tracing.
Start the laying at the feeding point of the heating cable. Please note requirement for extra length for connection at terminal box or thermostat. Fixing of the heating cable is made by a fixing material to match.
Mounting of heating cable on pipes.
Laying along the pipe.If the heating cable is laid along the pipe, it must follow the underside of the pipe and be fixed at each 300mm.
Spiral laying.If the heating cable is spirally wound around the pipe, this has to be made with regular distance over the entire pipe length to obtain even heat distribution.
Mounting of heating cable on flanges.
Before and after flanges the heating cable must be wound spirally closer.
Please note! rough edges must be deburred or covered by an aluminium plate.
Mounting of heating cable on T-junctions.
Normally each arm on a big T-junction is wound by a separate heating cable. At shorter T-junctions a single cable is normally laid along one of the sides of the T and returns along the other side to the main pipe line.
Mounting with valves.
Extra length heating cables for valves.To enable the service of the valve the heating cable must be wound across the valve.Place the heating cable so that the valve can be removed without damaging. This is made by placing the heating cable on the pipe on both sides of the valve, and then letting adequate extra cable hang for the valve. The extra length is fixed in a Z at the bottom of the valve.
Mounting on big valve flanges.If the valve has a relatively big flange, extra heating cable must be wound once around the edge of the flange.
Mounting on small valves.If the above mounting is not possible, extra heating cable is placed on each side of the pipe next to the valve or the flange.
For further information, please see the mounting manual, delivered with the cable.
Mounting Instructions for Heating Cables
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Type Temperature ̊C Part no.Tape
Glass tape12.5mm wide, 20m per roll
250 17 3001
Type Temperature ̊C Part no.Foil without adhesive
100mm wide, 50m per roll500mm wide, 100m per roll
450450
173 004173 005
Foil with adhesive75mm wide, 50m per roll 90 173 007
Strong Alu-tape, 50mm wide, 55m per rollNormal Alu-tape, 50mm wide, 25m per roll
-50/+150-50/+150
8571185714
To obtain the optimum performance of your heating cable installation, it is important to use the appropriate equipment for mounting and temperature regulation.
In this section you will find all necessary products from alu-tape to warning tag plates and distributing boxes.
A heating cable installation will typically consist of the following components groups:
• Heating cable• Alu-foil / Alu-tape for heat transmission• Terminal box and mounting plate• Warning tag plates and covering cable glands• Thermostat (also for selfregulating heating cable)
Alu-foil and Alu-tape:For fastening of heating cable in its entire length along the pipe. Provides a good heat transmission and prevents insulation between cable and pipe.
Mounting AccessoriesFixing Tape
Description Type Part no.Metal Fixing Band, stainless steel
25m per rollQuick-fastening device
for metal fixing band, 50 off
MSP
MSP/S
173 040
173 041
Description Material Part no.Distance Band
Spacing 50mm, length 25mSpacing 30mm, length 25m
Stainless steelGalvanized
8571685715
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Mounting AccessoriesTerminal Box Type ELAK-Ex-R
Round Junction box incl. mounting post for ex-area
Technical Data:Exposure temperature .................................. -40ºC to +50ºCEnclosure material ................................................ PolyamideDimensions (approx.).....................Ø150mm, height 125mmIP-Rating .......................................................................IP 65Classification ................................................ II 2 G Ex e II T6 II 2 D Ex tD A21 T85ºC IP 65Standards ................... EN 60079-0:2006, EN 60079-7:2007 EN 61241-0:2006, EN 61241-1:2004
ATEX approval applied for
Technical data Ex-it:Classification ............................... II 2 GD Ex e II T6 IP 65 TxEnclosure dimensions .................. 120x120x90mm (WxHxD)Enclosure material .......................................................... PPSProtection classification ................................................IP 65Height of post ............................................................120mmPost exposure temperature ...............................-45...+230ºCPower supply terminals .......................................Max. 6mm2
Heating cable terminals ......................................Max. 4mm2
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Terminal BoxType ELAK-Ex-R7
Round Junction box incl. mounting post for ex-area
Technical Data:Exposure temperature .................................. -45ºC to +50ºCEnclosure material ................................................ PolyamideDimensions (approx.).....................Ø150mm, height 125mmIP-Rating .......................................................................IP 65Classification ................................................ II 2 G Ex e II T6 II 2 D Ex tD A21 T85ºC IP 65Standards ................... EN 60079-0:2006, EN 60079-7:2007 EN 60241-0:2006, EN 60241-1:2004Certificate no.: IBExU08ATEX1113X
Technical data Ex-it:Classification ............................... II 2 GD Ex e II T6 IP 65 TxEnclosure dimensions .................. 120x120x90mm (WxHxD)Enclosure material .......................................................... PPSProtection classification ................................................IP 65Height of post ............................................................120mmPost exposure temperature ...............................-45...+230ºCPower supply terminals .......................................Max. 6mm2
Heating cable terminals ......................................Max. 4mm2
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Maximum maintenance temperature (Ex-Con-22/4 & -25/7)Type up to 10A up to 16A up to 20A
T6 60°C 45°C 25°C
T5 75°C 60°C 25°C
T4 110°C 95°C 75°C
T3 170°C 155°C 135°C
Classification for ELKM AG
Cable cross section
impact resistance (J)
Nominal current (A)
Rated voltage (V)
Diameter (mm)
Length (mm)
Art. no.
Ex-Con-22/4 up to 2,5mm² 4 20 550 22 105
E-Con-25/7 up to 2,5mm² 7 20 550 25 105
Ex-Con-36/4* 2,5mm² up to 35m²
4 145 550 36 175
Classification for ELSR
Cable cross section
impact resistance (J)
Nominal current (A)
Rated voltage (V)
Diameter (mm)
Length (mm)
Art. no.
Ex-Con-SR 3 x 1,5mm²and 3 x 2,5mm²
4 145 240 (550) 36 210 7399042
Mounting AccessoriesSplice Connector Kit - Ex
This splice connector kit for heating cables was especially de-veloped for the application in hazardous areas. In doing so our engineers focused on a high level of safety, simple installation and perfect fit.
Advantages:• Cold and dry termination• Simple installation
Applications:• Chemical & petrochemical industry• Oil and gas industry• Paints and varnishes• Heat tracing of apparatus, appliances and plants• Heat tracing of pipes, pumps and valves.
• Classification Ex II 2G Ex e IIC T6...T3 Gb Ex II 2D Ex tb IIIC TX Db• Cerfificate 04ATEX1005X, 07ATEX1080X, 07ATEX1023X, IECEx IBE 13.0012 X• Standard EN 60079-0:2009, EN 60079-7:2007, EN 60079-31:2009
Example: assembled unit
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Terminal boxes Description Designation Part no.Thermo plastics
DimensionsCable gland
Terminals
98x98x58mm2xPg16
5x2.5mm
ELAK-2 85820
Reinforced polyester
DimensionsCable gland
Terminals
DimensionsCable gland
Terminals
DimensionsCable gland
Terminals
110x75x55mm3xPg16
5x2.5mm²
160x75x55mm3xPg16
2x4mm²x1xPE
120x120x904xPg16
6x4mm²x3xPE
ELAK-3
ELAK-4
ELAK-5
85821
85855
85823
Aluminium 75x30x54mm122x122x80mm160x160x90mm
589001058900115890012
EEx-versionDimensionsCable gland
Terminals
Dimensions
EEx e II T5-T6120x120x90mm
1xM202x4mm²x1xPE
IP65
120x120x90mmwithout holes
ELAK-Ex3
ELAK-Ex3
85824
85825
Mounting AccessoriesTerminal boxes
Terminal Boxes:
Terminal Box, customizable:
Technical Data:Measures:Width .........................................................................122mmLength .......................................................................120mmHeight ..........................................................................81mmInner height .................................................................72mm
Material:Base and cover ..........................................Aluminium Si 12, silver gray, similar to RAL 7001Sealing ..............................................................Polyurethane
Other attributesIngress protection ........................... IP 66 - acc. EN 60529 / DIN VDE 0470-1Impact resistance .......................... IK09 acc. DIN EN 5012 / VDE 470 segment 100Heavy metals-free ........................................................... YesPVC-free .......................................................................... YesSilicone-free .................................................................... YesFitted for outdoor application ......................................... YesKnockouts ........................................................................ No
Environmental attributes:Ambient temperature (min) ...........................................-40°CAmbient temperature (max) ........................................... 75°CAmbient temperature (24h) ............................................ 60°C
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Type Part no.For ELAK-2 85725
For ELAK-3 85726
For ELAK-4 85727
For ELAK-5 + Ex3 85728
Type Part no.With Pg 11 172 003
With Pg 13.5 172 004
With Pg 16, selfregulating heating cable ELSR, for PT 100 sensor
172 005
With Pg 9,selfregulating heating cable ELSR, for PT 100 sensor
172 027
Type Part no.Type 1 For heating cables DK
ENGRUS
857108571785724
Type 2 For thermo sensor DKENG
8571885719
Mounting AccessoriesFittings
Mounting Fittings for Mounting of Terminal Boxes on Pipes:
When the connection cable or the selfregulating heating cable is lead through insulation and out of the terminal box it must be protected against the cladding or cover plate over the insulation. This is done by placing a Pg cable gland, which is fastened to a sheet-metal plate, to the cladding.
Finally, a number of warning tag plates are adhered to the cladding.
Covering Cable Glands:
Warning Tag Plates:
Warning!Electrical heating cable hereunder
Warning!Temperature sensor for electrical heating cable hereunder
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Mounting AccessoriesMIL
Type Metal Clamping band:10 x 0,4mm
Material: V2Aroll length: 10m
Order no.: 173040
Type Thread clamping headfor metal clamping band
Material: V2A25 pc. in a bag
Order no.: 173041
Suitable for fix mineralinsulated heating cable on pipe, con-tainer, valves.
Type Distance band15 x 0,5mm
Material: V2A (1.4301)- bulk -
Order no.: 85715, installation distance: 30mmOrder no.: installation distance: 40mmOrder no.: 85716, installation distance: 50mm
Suitable for fix heating cable, heating tape or flat surface matsDistance band can be weld or fix with a wire on a pipe or con-tainer.
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Job Frost protection
Pipe- and tank heating
Pipe- and tank heating
Pipe- and tank heating
Process plant Process plant laboratory
Operating temp. ̊C
+5ºC 70ºC 10-120ºC 120-200ºC 200-450ºC 450-800ºC
Heating cable:Plastic cable X XSelfregulating X X XParallel X X XSilicone X X XPTFE (teflon) X XGlass silk XRefrasil XMineral insulated
X X
SAN Quick-guide for heating cables
Applications:The SAN floor heating cable can be mounted in all rooms, bath-rooms, halls, kitchens etc.
The programme consists of the following types:
A. Heating cable netB. The stronger EL-MIX cable
A. The SAN Thermo-net is designed for renovation of heating in e.g. bathroom floors. The ultra thin heating cable is mounted on a net for fast and unproblematic mounting. Available in 2 versions.B. The SAN EL-MIX is a stronger heating cable e.g. casted into platforms, concrete floors, pavements, green houses, cold stores etc. The power is from 10-25W/m.
Always remember to thermostat adjust the heating cable. Each room must have its own thermostat. Use e.g. the electronic thermostat type SAN-REG 23 for buiding-in or for wall mounting.Closely follow the mounting manual, which follows the cable.
Power requirement:As a general rule the following power can be stated:
60W/m² Comfort heating in normally insulated rooms
90W/m² Full room heating in normally insulated rooms
120W/m² In badly insulated rooms, e.g. comfort heating in patios.
75-100W/m² Green houses
200-350W/m² Ramps/garages
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Part no. Aream²
Dimensionsmm
PowerW
86440 1.00 500 x 2000 150
86442 1.50 500 x 3000 225
86444 2.00 500 x 4000 300
86446 2.50 500 x 5000 375
86448 3.00 500 x 6000 450
86450 4.00 500 x 8000 600
86452 5.00 500 x 10000 750
86454 6.00 500 x 12000 900
86456 8.00 500 x 16000 1200
86457 10.00 500 x 20000 1500
86458 12.00 500 x 24000 1800
Renovation:In connection with renovation of e.g. bathrooms in the old housing it is desirable to avoid new, high tile floors because of new concreting. Type II is a two-conductor cable with one-side connection.
SAN Thermo-net has many advantages:• Fast and easy mounting• Energy saving• Low building height 3.5mm for type II• Can be mounted in existing floor• Delivered in 150W/m²• Even heat distribution• Fast reaction time• Connection 2500mm for type II
SAN Thermo-net II 230V 150 W/m²
SAN-REG 23 floor thermostat is applicable for control of floor heating cable.
SAN Thermo-Net
Connection:SAN Thermo-net II has only connection at one end, two- conductor.
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Part no. Length Power
86270 9 91
86271 20 220
86272 25 265
86273 36 368
86274 44 462
86275 53 554
86276 63 646
86277 71 745
86278 79 826
86279 89 914
86280 107 1098
86281 118 1245
86282 141 1500
86283 160 1653
Heating CableType EL-Mix up to 90°C
• Terminated heating cable• Power connection at one end• Durable• Economical frost protection of e.g. pipes, gutters, floors, sloping surfaces• Economical heating systems for industrial equipment in • aggressive atmosphere• Easy to install• Can be installed in liquids (except for the power connection)
Technical Data:Primary insulation .................................................................PFASecondary insulation ........................................................... PVCReturn wire ...........................................................tinned copperTertiary insulation ................................................................ PVCEarth braiding .......................................................tinned copperOverjacket ........................................................................... PVCNominal temp. .................................................................... 90˚CNominal voltage ................................................................. 230VCross section of return wire ......................................... 1.4 mm² Loading ................................................................... 10-25 W/m*Min. bending radius ....................................................... 25 mmMin. installation temp. .......................................................... 0˚CMoisture protected ............................................................... yesConnection cable length .................................................... 2.5m
Standards:Manufactured according to ................................. DIN VDE 0253El. code ........................................................NH5YI1MYQUY 90VDE-no. .............................................................................. 7535Test procedure acc. to DIN VDE 0721 T 411 - 1 min. 2.5kVAC
EL-MIX 10 10W/m 230V
Filling layer
Sensor
Existing floor
TileMesh
Heating cable
Overjacket PVC
Heating wire stranded
or spirally wound
Secondary
insulation PVC
Tertiary insulation
PVC Primary insula-
tion PFAEarth
braiding
tinned copper
Return wire
tinned copper
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Overjacket PVC
Return wire
tinned copper
Secondary insulation
PVCPrimary insula-
tion PFAHeating wire stra
nded
or spirally wound
Tertiary insula-
tion PVCEarth
braiding
tinned copper
Part no. Length Power
86325 5 75
86326 10 132
86327 17 259
86328 21 314
86329 26 383
86330 30 440
86331 37 549
86332 44 667
86333 52 782
86334 60 881
86335 66 989
86336 73 1114
86337 88 1335
86338 98 1499
86339 119 1778
Part no. Length Power
86287 4 95
86288 8 165
86289 15 300
86290 18 370
86291 22 450
86292 25 529
86293 31 656
86294 36 816
86295 43 946
86296 49 1079
86297 55 1187
86298 59 1379
86299 74 1588
86300 82 1792
Part no. Length Power
86310 14 314
86311 23 575
86312 34 864
86313 45 1175
86314 56 1453
86315 67 1754
86316 75 1959
86317 90 2351
86318 101 2618
Heating CableType EL-Mix up to 90°C
EL-MIX 15 15W/m 230V EL-MIX 20 20W/m 230V
Cutting
Sensor
JoistInsulation
Wire mesh
30-50 mm mortar over the cable
Sensor Concrete
Tile
EL-MIX 25 25W/m 230V
Heating cable
Heating cable
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Mounting Place W/m² EL-MIX 10 EL-MIX 15 EL-MIX 20 EL-MIX 25
Bathroom/toilet 120-150 X X X
Living room/bedroom 80-100 X X X
Porch/hall 120-150 X X X
Laundry room/mud room 120-150 X X X
Wooden floors max. 10 W/m
75-80 X
Office/Warehouse/Stor-age room
80-100 X X X
Floor in freeze room 10-20 X X
Snow melting outside area
200-330 X X
Terraces/Street/Side-walk/Ramps
200-350 X X
Garage 100-200 X X
Sport facilities 40-60 X X
Nursery 70-90 X X
Foundation per metre 25-35 X X X
Gutters per metre 30-40 X X
Description Ohm/m Part no.EL-MIX-M 140 140 68960-140
EL-MIX-M 65 65 68960-65
EL-MIX-M 40 40 68960-40
EL-MIX-M 12 12 68960-12
EL-MIX-M 8 8 68960-8
EL-MIX-M 5.3 5.3 68960-5,3
EL-MIX-M 4 4 68960-4
EL-MIX-M 2.6 2.6 68960-2,6
EL-MIX-M 1.8 1.8 68960-1,8
EL-MIX-M 1.3 1.3 68960-1,3
EL-MIX-M 1 1 68960-1
EL-MIX-M 0.81 0.81 68960-0,81
EL-MIX-M 0.65 0.65 68960-0,65
EL-MIX-M 0.45 0.45 68960-0,45
EL-MIX-M 0.36 0.36 68960-0,36
EL-MIX-M 0.25 0.25 68960-0,25
EL-MIX-M 0.2 0.2 68960-0,20
Type Part no.Splicing set 85814
1/2” Cable gland 85815
Special Lengths “Tailor Made” EL-MIX MIt is not always possible to solve a problem with the regular standard lengths. Therefore SAN offers factory-tailoring of the EL-MIX cable in exactly the length and power required. See below scheme with Ohm-values:
The EL-MIX-M heating cable differs from the standard EL-MIX heating cable on the following points:Nominal voltage: 400 VMax. loading: 25 W/m*Max. operating temp.: **Is the cable to be operated close to the nominal temperature? Ask us! Lower loading allows a higher operating temperature.
In- and outdoor mounting of heating cables in water pipes - not for drinking water.
Frost protection of water pipesAvoid frost burst of water pipes and the herefrom arising water damage. NOTE! Can also be mounted inside the pipe system. EL-MIX is ideal for this job. Use e.g. the heating cable on the water pipes in the following situations:
Heating CableType EL-Mix-M up to 90°C
• When the water pipe is not in frost-free depth.• When the water pipe passes through un-heated rooms, lofts or roof slopes.• If the water pipe already is installed under e.g. a building.• Where the insulation is not optimum e.g. on pumps, water gauges, valves, etc.• Mink farms and other irrigation systems.
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SAN-REG-23, 10A, 230V: SAN-REG-23 is designed for mounting into a flush mounting box and support for the LK FUGA series.
Temperature range .................................................. +10 - +50˚COperating voltage ............................................ 180-250V - 50HzLoad ..........................................................................250V - 10ALoad (inductive) ..............................................Cis = 0.3 max. 1ASwitch ..........................................................................ElectronicOperating temperature .....................................................0-45˚CConnection difference ........................................................ 0.5˚CNight lowering ....................................................................... 5˚CProtection class ................................................................... IP20Sensor .................................................................... NTC resistorSensor value ...................................................... -10˚C : 66kOhm 0˚C : 42kOhm +25˚C : 15kOhm +50˚C : 6kOhmLED indicator:No light .............................................The system is switched offRed light ................... The heat is switched on, but the required temperature is not yet reachedGreen light .......................The required temperature is reached, and the heat is switched off.
Part no. ..............................................................................32028
OTC-1991 With floor sensor, with Elko/Eljo frame for mounting in standard boxes.
Voltage ....................................................230VAC +/-10%, 50HzOwn consumption ................................................................ 6VAMax protection ..................................................................... 16ABuilt-in switch ...........................................................2-pole, 16AOutput relay ....................................Breaking switch -SPST -NOOutput current ..................................................Max 14A/3220WRegulation principle....................................................... ON/OFFTemperature range .......................................................+5/+50˚CDifference/Hysteresis ......................................................... 0.4˚CControl voltage signal ............................................ 230VAC mmScale limitation ............................................................min./max.Sensor failure protection at ................................................-20˚CAmbient temperature.......................................................0/-50˚CDimensions ............................................... H/84, W/84, D/50mmProtection class ................................................................... IP21
Part no. ..............................................................................32030
Support for MTC-1991 H ..................................................32022
Floor Heating ThermostatsType SAN-REG-23 OTC-1991
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OCC2 1999 H1Digital thermostat, programmable
Voltage ...............................................230VAC +/-15%, 50/60HzOutput relay SPST ......................... 16A, 3600W resistance load Built-in switch ...........................................................2-pole, 16ATemperature range .......................................................+5/+40˚CScale limitation ...........................................min. 15˚C/max. 28˚C preset, can be adjustedTimer function .................................... 4-event clock thermostatAmbient temperature during operation ..........................0/+40˚COn/off difference................................................................. 0.4˚CHousing ............................................................................... IP21Sensor type ......................................................................... NTCDimensions ............................................... H/80, W/80, D/48mmDisplay size ........................................................ H/25, W/22mm Part no. ..............................................................................32032
OCD2 1999 H1Digital thermostat, programmable, floor and room sensor
Voltage ...............................................230VAC +/-15%, 50/60HzOutput relay SPST ......................... 16A, 3600W resistance load Built-in switch ...........................................................2-pole, 16ATemperature range .......................................................+5/+40˚CScale limitation ...........................................min. 15˚C/max. 28˚C preset, can be adjustedTimer function .................................... 4-event clock thermostatAmbient temperature during operation ..........................0/+40˚COn/off difference................................................................. 0.4˚CHousing ............................................................................... IP21Sensor type ......................................................................... NTCDimensions ............................................... H/80, W/80, D/48mmDisplay size ........................................................ H/25, W/22mm Part no. ..............................................................................32033
The digital OCC/OCD 2 thermostat has a built-in timer function and is a so called “intelligent” thermostat, - i.e. that it adjusts to the room temperature and calculates, when the heating should be connected, to optain the required temperature at the required time. The thermostat can e.g. be programmed to lower the temperature on week-days, when you are at work and at night, and in the weekend only at night, perhaps in another time interval. The programme can be interupted at any time, e.g. if you are going on a holiday and only wish to run with frost protection for a while. The programming is reestablished immediately when the manual setting is disconnected.
Floor Heating ThermostatsType OCC2 / OCCD2 1999 H1
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Wall supportOTN-VH 80x80x42mm
Part no. ..............................................................................32023
Double adhesive tapeFor mounting of SAN floor heating cable. The tape is adhered to the floor, the covering strip is pulled off, and the cable is fastened perpendicularly to the tape. Then you might cover the adhesive side with covering tape.25mx15mm covers 4m².
Part no. ............................................................................027004
Tabbed fastening bandFor laying of SAN floor heating cable. The fastening band is screwed onto the floor in rows perpendicularly to the cable. The cable is layed, and the tabs of the fastening band are bended over the cable.25mx20mm
Part no. ..............................................................................85715
Wire meshFor laying of SAN floor heating cable. The mesh is layed when the primer is dry, and the cable is layed afterwards and fastened to the wire mesh by thin steel wires or strips.
Part no. ...............................................86350 sheet 600x800mmPart no. ................................................86355 roll 25mx1000mm
Sensor pipe / Flexible hoseFor floor sensorØ11.5/8.5mm
Part no. ............................................................................027008
Accessories
UK:
mobile: +44 779 5411105
Denmark, Mainoffice:
Gillelejevej 30bDK-3230 Graested
[email protected].: +45 4839 8888fax: +45 4839 8898
Germany:
Wolfgang [email protected]
tel.: +49 6171 887 724mobile: +49 1622 793 484
Member of the NIBE Group
• Process Heating• Heating Elements• Heating Cables• Finned Tubular Radiators• Immersion Heaters• Church Heating• Frost Protection• Ex-Material• Oilfilled Radiators• Drum Heaters• Heating Pads• Flow Heaters• Air Duct Heaters• High-voltage• Resistors• Controllers
With more than 50 years of experience SAN Electro Heat’s most valu-able asset is special knowhow about design, product development and manufacturing of professional electrical heating equipment for industrial use.
The company is geared to deliver 100% customized products, and thus functions both as a catalyst for a development project and as supplier of the final product. At the same time we in-sure and maintain the required quality level, mechanical and electrical dimensioning, approvals and documentation.
2018/F
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15th
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