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1 High Temperature Gas Reactors The Next Generation ? Professor Andrew C Kadak Massachusetts Institute of Technology Argonne National Laboratory July 14, 2004

High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

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Page 1: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

1

High Temperature Gas ReactorsThe Next Generation ?

Professor Andrew C KadakMassachusetts Institute of Technology

Argonne National LaboratoryJuly 14, 2004

Page 2: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

2

Fundamentals of Technology

• Use of Brayton vs. Rankine Cycle• High Temperature Helium Gas (900 C)• Direct or Indirect Cycle• Originally Used Steam Generators• Advanced Designs Use Helium w/wo HXs• High Efficiency (45% - 50%)• Microsphere Coated Particle Fuel

Page 3: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

3

History of Gas Reactors in US

• Peach Bottom (40 MWe) 1967-1974

- First Commercial (U/Thorium Cycle)- Generally Good Performance (75% CF)

• Fort St. Vrain ( 330 MWe) 1979-1989 (U/Th)

- Poor Performance- Mechanical Problems - Decommissioned

Page 4: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

4

Fort St. Vrain

Page 5: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

5

Different Types of Gas Reactors

• Prismatic (Block) - General Atomics- Fuel Compacts in Graphite Blocks

• Pebble Bed - German Technology- Fuel in Billiard Ball sized spheres

• Direct Cycle• Indirect Cycle• Small Modular vs. Large Reactors

Page 6: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

6

GT-MHR Module General Arrangement

Page 7: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

7

GT-MHR Combines Meltdown-Proof Advanced Reactor and Gas Turbine

Page 8: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

Flow through Power Conversion Vessel

8

Page 9: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

9

TRISO Fuel Particle -- “Microsphere”

• 0.9mm diameter• ~ 11,000 in every pebble• 109 microspheres in core• Fission products retained inside

microsphere• TRISO acts as a pressure vessel• Reliability

– Defective coatings during manufacture

– ~ 1 defect in every fuel pebble

Microsphere (0.9mm)

Fuel Pebble (60mm)

Matrix Graphite

Microspheres

Page 10: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

10

Fuel Components with Plutonium Load

Page 11: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

11

Comparison of 450 MWt and 600 MWt Cores

Page 12: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

12

PBMR Thermal Cycle

HP

Tur

bo-

com

pres

sor

LP

Tur

bo-

com

pres

sor

Gen

erat

or

Inte

rcoo

ler

Prec

oole

r

Rec

uper

ator

Demin water

circ pump

Hea

t E

xcha

nger

Dem

into

Sea

wat

er

Sea water OUT

Sea water IN

Helium inlet198.4 kg/sec

Helium outlet 33.2°C2920 kPa

Heliumoutlet 5616 kPa

31.6°C

1.26 m3/sec49°C

DeminWaterDischarge 21°C

1.48 m3/sec18°C

40°C

2942 kPa 143.8°C

135°C193.1 kg/sec

Helium Wate

KEY

7160 kPa802.5°C

8663 kPa900°C

5267 kPa678.6°C

7002 kPa97.7°C

2994 kPa495.8°C

Power Turbine

8954 kPa482.4°CR

eact

or

ras at Oct 2002

Page 13: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

13

Power output: 400MWt165 MWe

Coolant: Helium Coolant pressure: 9 MPaOutlet temperature: 900°CNet cycle efficiency: >41%

Main Power System

Inter-cooler

Pre-cooler

Recuperator

T/G

LPT

HPT

CCS

Reactor

CBCS

Page 14: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

14

Integrated Plant Systems

Page 15: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

15

Differences Between LWRS

• Higher Thermal Efficiencies Possible• Helium inert gas - non corrosive• Minimizes use of water in cycle• Utilizes gas turbine technology• Lower Power Density• Less Complicated Design (No ECCS)

Page 16: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

16

Advantages & Disadvantages

Advantages• Higher Efficiency• Lower Waste Quantity• Higher Safety Margins• High Burnup

- 100 MWD/kg

Disadvantages• Poor History in US• Little Helium Turbine

Experience• US Technology Water

Based• Licensing Hurdles due

to different designs

Page 17: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

17

Advanced Nuclear Energy Plants(Generation IV)

• Competitive with Natural Gas• Demonstrated Safety • Proliferation Proof• Disposable High Level Waste Form• Used Internationally to Meet CO2 Build-Up

in the Environment

Page 18: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

18

International ActivitiesCountries with Active HTGR Programs

• China - 10 MWth Pebble Bed - 2000 critical• Japan - 40 MWth Prismatic • South Africa - 250 MWth Pebble - 2006• Russia - 290 MWe - Pu Burner Prismatic

2007 (GA, Framatome, DOE, etc)• Netherlands - small industrial Pebble• Germany (past) - 300 MWe Pebble Operated• MIT - 250 MWth - Intermediate Heat Exch.

Page 19: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

19

Pebble Bed Modular ReactorSouth Africa

• 165 MWe Pebble Bed Plant - ESKOM• Direct Helium High Temperature Cycle• In Licensing Process• Schedule for construction start 2006/7• Operation Date 2010• Commercial Reference Plant

Page 20: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

20

AVR: Jülich15 MWe Research Reactor

Page 21: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

21

THTR: Hamm-Uentrop300 Mwe Demonstration Reactor

Page 22: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

22

Modular High Temperature Gas ReactorRussia

• General Atomics Design• 290 MWe - Prismatic Core • Excess Weapons Plutonium Burner• In Design Phase in Russia• Direct Cycle• Start of Construction - 2007

Page 23: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

23

High Temperature Test ReactorJapan

• 40 MWth Test Reactor • First Critical 1999• Prismatic Core• Intermediate Heat Exchanger• Currently in Testing for Power Ascension

Page 24: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

24

High Temperature Test Reactor

Page 25: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

25

Page 26: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

26

High Temperature ReactorChina

• 10 MWth - 4 MWe Electric Pebble Bed• Under Construction• Initial Criticality Dec 2000• Intermediate Heat Exchanger - Steam Cycle

Page 27: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

27

HTR- 10 ChinaFirst Criticality Dec.1, 2000

Page 28: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

28

Modular Pebble Bed ReactorMIT/INEEL

• Pebble Bed Design• 120 MWe• Intermediate Heat Exchanger

Helium/Helium• Similar Core Design to ESKOM• Balance of Plant Different

Page 29: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

29

Project Objective

Develop a sufficient technical and economicbasis for this type of reactor plant to determinewhether it can compete with natural gas and stillmeet safety, proliferation resistance and waste disposal concerns.

Page 30: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

30

Modular High TemperaturePebble Bed Reactor

• 110 MWe• Helium Cooled• “Indirect” Cycle• 8 % Enriched Fuel• Built in 2 Years• Factory Built• Site Assembled

• On-line Refueling• Modules added to

meet demand.• No Reprocessing• High Burnup 90,000

MWd/MT• Direct Disposal of

HLW

Page 31: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

31

What is a Pebble Bed Reactor ?• 360,000 pebbles in core• about 3,000 pebbles

handled by FHS each day• about 350 discarded daily• one pebble discharged

every 30 seconds• average pebble cycles

through core 15 times• Fuel handling most

maintenance-intensive part of plant

Page 32: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

Fuel Sphere

Half Section

Coated Particle

Fuel

Dia. 60mm

Dia. 0,92mm

Dia.0,5mm

5mm Graphite layer

Coated particles imbeddedin Graphite Matrix

Pyrolytic Carbon Silicon Carbite Barrier Coating Inner Pyrolytic Carbon Porous Carbon Buffer

40/1000mm

35/1000

40/1000mm

95/1000mm

Uranium Dioxide

FUEL ELEMENT DESIGN FOR PBMR

32

Page 33: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

33

Core Neutronics

• Helium-cooled, graphite moderated high-temp reactor

• ~360,000 fuel balls in a cylindrical graphite core

• central graphite reflector• graphite fuel balls added and

removed every 30 s• recycle fuel balls up to 15

times for high burnup

Page 34: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

34

MPBR Side Views

Page 35: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

35

MPBR Core Cross Section

A Pebble Bed CoreB Pebble Deposit PointsC Inner ReflectorD Outer ReflectorE Core BarrelF Control Rod ChannelsG,H Absorber Ball ChannelsI Pebble Circulation ChannelsJ Helium Flow ChannelsK Helium GapL Pressure Vessel

Page 36: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

36

Reactor Unit

Helium Flowpath

Page 37: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

37

Fuel Handling & Storage System

Fuel/Graphite Discrimination system

Damaged Sphere

ContainerG

raph

ite R

etur

n

Fresh Fuel

ContainerFu

el R

etur

n

Spent Fuel Tank

Page 38: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

38

Fuel Handling SystemReactor Vessel in thisArea - Not shown

Fresh FuelStorage

Used FuelStorageTanks

Page 39: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

39

MPBR SpecificationsThermal Power 250 MWCore Height 10.0 mCore Diameter 3.5 mPressure Vessel Height 16 mPressure Vessel Diameter 5.6 mNumber of Fuel Pebbles 360,000Microspheres/Fuel Pebble 11,000Fuel UO2Fuel Pebble Diameter 60 mmFuel Pebble enrichment 8% Uranium Mass/Fuel Pebble 7 gCoolant HeliumHelium mass flow rate 120 kg/s (100% power)Helium entry/exit temperatures 520oC/900oCHelium pressure 80 barMean Power Density 3.54 MW/m3

Number of Control Rods 6Number of Absorber Ball Systems 18

Page 40: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

40

Features of Current Design

Three-shaft ArrangementPower conversion unit2.96Cycle pressure ratio900°C/520°CCore Outlet/Inlet T126.7 kg/sHelium Mass flowrate

48.1% (Not take into account cooling IHX and HPT. if considering, it is believed > 45%)

Plant Net Efficiency120.3 MWNet Electrical Power132.5 MWGross Electrical Power250 MWThermal Power

Page 41: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

41

Indirect Cycle with Intermediate

Helium to Helium Heat Exchanger

Current Design Schematic

Generator

522.5°C7.89MPa125.4kg/s

509.2°C7.59MPa 350°C

7.90MPa

Reactorcore

900°C

7.73MPa

800°C

7.75MPa

511.0°C2.75MPa

96.1°C2.73MPa

69.7°C8.0MPa

326°C105.7kg/s

115 °C1.3kg/s

69.7°C

1.3kg/s

280 °C520°C126.7kg/s

Circulator

HPT52.8MW

Precooler

Inventorycontrol

BypassValve

Intercooler

IHX

Recuperator

Cooling RPV

LPT52.8MW

PT136.9MW

799.2 C6.44 MPa

719.°C5.21MPa

MPC226.1 MW

MPC126.1MW

LPC26.1 MW

HPC26.1MW

30 C2.71MPa

69.7 C4.67MPa

Page 42: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

42

Features of Current Design

Three-shaft ArrangementPower conversion unit2.96Cycle pressure ratio900°C/520°CCore Outlet/Inlet T126.7 kg/sHelium Mass flowrate

48.1% (Not take into account cooling IHX and HPT. if considering, it is believed > 45%)

Plant Net Efficiency120.3 MWNet Electrical Power132.5 MWGross Electrical Power250 MWThermal Power

Page 43: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

43

1150 MW Combined Heat and Power Station

Turbine Hall Boundary

Admin

Training

ControlBldg.

MaintenanceParts / Tools

10

9

8

7

6 4 2

5 3 1

0 20 40 60 80 100 120 140 160

0

20

40

60

80

100

Primary island withreactor and IHX

Turbomachinery

Ten-Unit VHTR Plant Layout (Top View)(distances in meters)

Equip AccessHatch

Equip AccessHatch

Equip AccessHatch

Oil Refinery

Hydrogen ProductionDesalinization Plant

VHTR Characteristics- Temperatures > 900 C- Indirect Cycle - Core Options Available- Waste Minimization

Page 44: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

44

Modularity Progression

• Conventional Nuclear Power Systems• Assembled on site• Component-level transportation• Extensive Site Preparation

• Advanced Systems• Mass Produced / “Off the Shelf” Designs• Construction / Assembly Still Primarily on Site

• MPBR• Mass Produced Components• Remote Assembly / Simple Transportation &

Construction

This is different than other Generation IV approaches in that modularity is the objective which means smaller units.

Page 45: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

45

MPBR Modularity Plan• Road- Truck / Standard-Rail Transportable

– 8 x 10 x 60 ft. 100,000 kg Limits

• Bolt-together Assembly– Minimum labor / time on site required– Minimum assembly tools– Goal: Zero Welding

• Minimum Site Preparation– BOP Facilities designed as “Plug-and-Play” Modules– Single Level Foundation– System Enclosure integrated into modules

• ASME Code compliant– Thermal expansion limitations– Code material limitations

Page 46: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

46

Design Elements• Assembly

• Self-locating Space-frame Contained Modules and Piping.

• Bolt-together Flanges Join Module to Module• Space-frame Bears Facility Loads, No Additional

Structure

• Transportation / Delivery• Road-mobile Transportation Option

– Reduces Site Requirements (Rail Spur Not Required)• Module Placement on Site Requires Simple Equipment

• Footprint• Two Layer Module Layout Minimizes Plant Footprint• High Maintenance Modules Placed on Upper Layer

Page 47: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

47

Top Down View of Pebble Bed Reactor Plant

IHX Module

ReactorVessel

Recuperator Module

Turbogenerator

HP Turbine

MP Turbine

LP Turbine

Power Turbine HP Compressor

MP Compressor

LP Compressor

Intercooler #1

Intercooler #2

Precooler

~77 ft.

~70 ft.

Plant Footprint

TOP VIEWWHOLE PLANT

Page 48: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

48

Total Modules Needed For Plant Assembly (21): Nine 8x30 Modules, Five 8x40 Modules, Seven 8x20 Modules

Six 8x30 IHX Modules Six 8x20 Recuperator Modules

8x30 Lower Manifold Module8x30 Upper Manifold Module

8x30 Power Turbine Module

8x40 Piping & Intercooler #1 Module

8x40 HP Turbine, LP Compressor Module

8x40 MP Turbine, MP Compressor Module

8x40 LP Turbine, HP Compressor Module

8x40 Piping and Precooler Module

8x20 Intercooler #2 Module

PLANT MODULE SHIPPING BREAKDOWN

Page 49: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

49

Concept• Modular Construction

– Space-frame modules• Stackable• Self-aligning• Pre-constructed off-site

– Minimal Assembly On-Site• Connect Flanges / Fluid Lines /

Utilities• Pre-Assembled Control Facilities

• Distributed Production– Common, Simple Module Design– Minimizes Transportation Req.– Eliminates Manufacturing Capital

Expense– Module Replacement Instead of

Repair—Modules Returned to Fabricator

• Road-mobile Transportation– Reduces Cost—Construction of Rail

Spur / Canal Not Required– Reduces Location Requirements

Page 50: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

Present LayoutReactor Vessel

IHX Vessel

High Pressure Turbine

Low Pressure Turbine

Compressor (4)

Power Turbine

Recuperator Vessel

50

Page 51: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

51

Detail of Connecting Piping

Page 52: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

52

17.5 m

32 m

Page 53: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

Plant With Space Frames

53

Page 54: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

54

2.5 m

10 m

Upper IHX Manifold in Spaceframe

3 m

Page 55: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

55

Distributed Production Concept“MPBR Inc.”

Space-Frame Specification

Component Fabricator #1

e.g. Turbine Manufacturer

Component Fabricator #N

e.g. Turbine Manufacturer

Component Design

MPBR Construction Site

Site Preparation Contractor

Assembly Contractor

Site and Assembly SpecificationsManagem

ent and Operation

Labor

Component Transportation

Design Information

Page 56: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

Turbine Hall Boundary

Admin

Training

ControlBldg.

MaintenanceParts / Tools

10

9

8

7

6 4 2

5 3 1

0 20 40 60 80 100 120 140 160

0

20

40

60

80

100

Primary island withreactor and IHX

Turbomachinery

Ten-Unit MPBR Plant Layout (Top View)(distances in meters)

Equip AccessHatch

Equip AccessHatch

Equip AccessHatch

56

Page 57: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

57

Safety Advantages

• Low Power Density• Naturally Safe• No melt down • No significant

radiation release in accident

• Demonstrate with actual test of reactor

Page 58: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

58

“Naturally” Safe Fuel

• Shut Off All Cooling• Withdraw All Control Rods• No Emergency Cooling• No Operator Action

Page 59: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

59

Safety

• LOCA Analysis Complete - No Meltdown• Air Ingress now Beginning focusing on

fundamentals of phenomenon• Objectives

- Conservative analysis show no “flame”- Address Chimney effect - Address Safety of Fuel < 1600 C- Use Fluent for detailed modeling of RV

Page 60: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

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The Prediction of the Air Velocity(By Dr. H. C. No)

Fig-14: Trends of maximum temperature for 0, 2, 4, 6 m/s of air velocity in the air gap region

0

200

400

600

800

1000

1200

1400

1600

1800

0 30 60 90 120 150 180 210Time (hr)

Tem

pera

ture

(C)

Hot-PointTemperature of thecore(0m/s)Hot-PointTemperature of theVessel (0m/s)Hot-PointTemperature of theConcrete Wall (0m/s)Hot-PointTemperature of theCore (2m/s)Hot-PointTemperature of theVessel (2m/s)Hot-PointTemperature of theConcrete Wall (2m/s)Hot-PointTemperature of theCore (6m/s)Hot-PointTemperature of theVessel (6m/s)Hot-PointTemperature of theConcrete Wall (6m/s)Limiting Temperaturefor the Vessel

Limiting Temperaturefor the Containment

Page 61: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

61

Air Ingress Fundamentals

Air/Cox OutVary Choke Flow

Graphite LowerReflector

Air In

Page 62: High Temperature Gas Reactors The Next Generation - MITweb.mit.edu/pebble-bed/Presentation/HTGRnextgen.pdf · High Temperature Gas Reactors The Next Generation ? ... HP Turbo- compressor

62

Preliminary ConclusionsAir Ingress

For an open cylinder of pebbles:

• Due to the very high resistance through the pebble bed, the inlet air velocity will not exceed 0.08 m/s.

• The negative feedback: the Air inlet velocity does not always increase when the core is heated up. It reaches its peak value at 300 °C.

• Preliminary combined chemical and chimney effect analysis completed - peak temperatures about 1670 C.

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MPBR BUSBAR GENERATION COSTS (‘92$)

Reactor Thermal Power (MWt) 10 x 250Net Efficiency (%) 45.3%Net Electrical Rating (MWe) 1100Capacity Factor (%) 90

Total Overnight Cost (M$) 2,046Levelized Capital Cost ($/kWe) 1,860Total Capital Cost (M$) 2,296Fixed Charge Rate (%) 9.4730 year level cost (M$/YR):Levelized Capital Cost 217Annual O&M Cost 31.5Level Fuel Cycle Cost 32.7Level Decommissioning Cost 5.4

Revenue Requirement 286.6

Busbar Cost (mill/kWh):Capital 25.0O&M 3.6FUEL 3.8DECOMM 0.6

TOTAL 33.0mills/kwhr

This is the number that counts

This number is importantbut not not as important asthis number

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INCOME DURING CONSTRUCTION ?

Graph for Income During Construction60,000

30,000

00 40 80 120 160 200 240 280 320 360 400

Time (Week)

Income During Construction : MostLik l

Dollars/Weeklikely

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65

Generating CostGenerating CostPBMR vs. AP600, AP1000, CCGT and CoalPBMR vs. AP600, AP1000, CCGT and Coal

(Comparison at 11% IRR for Nuclear Options, 9% for Coal and CCGT(Comparison at 11% IRR for Nuclear Options, 9% for Coal and CCGT11))

(All in (All in ¢¢/kWh)/kWh) AP1000 @AP1000 @ CoalCoal22 CCGT @ Nat. Gas = CCGT @ Nat. Gas = 33

AP600AP600 3000Th3000Th 3400Th3400Th PBMRPBMR ‘‘CleanClean’’ ‘‘NormalNormal’’ $3.00$3.00 $3.50$3.50 $4.00$4.00

FuelFuel 0.5 0.5 0.50.5 0.5 0.5 0.480.48 0.60.6 0.60.6 2.1 2.45 2.82.1 2.45 2.8

O&MO&M 0.8 0.52 0.46 0.8 0.52 0.46 0.230.23 0.80.8 0.60.6 0.25 0.25 0.250.25 0.25 0.25

DecommissioningDecommissioning 0.1 0.1 0.10.1 0.1 0.1 0.080.08 -- -- -- -- --Fuel CycleFuel Cycle 0.1 0.1 0.1 0.1 0.10.1 0.1 0.1 --__ --__ -- -- --__

Total Op CostsTotal Op Costs 1.5 1.22 1.16 1.5 1.22 1.16 0.890.89 1.41.4 1.21.2 2.35 2.70 3.052.35 2.70 3.05

Capital RecoveryCapital Recovery 3.4 3.4 2.5 2.5 2.12.1 2.2 2.2 2.02.0 1.51.5 1.0 1.0 1.0 1.0 1.01.0

TotalTotal 4.9 3.72 3.26 4.9 3.72 3.26 3.093.09 3.43.4 2.72.7 3.35 3.70 4.053.35 3.70 4.05

11 All options exclude property taxesAll options exclude property taxes22 Preliminary best case coal options: Preliminary best case coal options: ““mine mouthmine mouth”” location with $20/ton coal, 90% capacity factor & 10,000 BTU/kWlocation with $20/ton coal, 90% capacity factor & 10,000 BTU/kWh heat rateh heat rate33 Natural gas price in $/million BtuNatural gas price in $/million Btu

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Next Generation Nuclear PlantNGNP

• High Temperature Gas Reactor (either pebble or block)

• Electricity and Hydrogen Production Mission• Built at the Idaho National Laboratory• No later than 2020 (hopefully 2013)• Research and Demonstration Project• Competition to begin shortly to decide which

to build

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Technical Challenges• Fuel is the safety system - need to prove that fuels

operating at these and higher temperatures don’t fail.

• Develop high temperature gas safety analysis codes that are verified and validated

• Above 950 C huge materials challenges• Graphite properties need to be better understood at

high temperatures and irradiation.• Want to make hydrogen either thermo-chemically

or with high temperature electrolysis. - 900 to 1000 C

• Thermo-chemical production of hydrogen in lab.

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There Are Families of Thermochemical Cycles

03-112

Sulfur Iodine(Both sides)

Ispra Mark 13

Westinghouse

Heat Heat

Reject Heat

Oxygen Hydrogen

Water

850 Co 450 Co

H O2H2

I2SO , H O2 2

O2

H2 4SO HI

I + SO2 2 2 + 2H O

Br + SO2 2 2 + 2H O

H SO 2 4 H2 3O + SOH2 2 2O + SO + ½O 2HI + H2 4SO

2HBr + H2 4SO

H2 2 + I2HI

120 Co

77 Co

HydrogenH2

ElectrolysisSO2 2 + 2H O H2 4 2SO + H

Heat

Reject Heat

Oxygen

Water

700 Co

H O2

SO , H O2 2

SO , H O2 2

O2

H SO 2 4

Membrane SeparationH2 3O + SO

H2 2 2O + SO + ½O

RejectHeat

Hydrogen

77 Co

Br2

H2

Br2

ElectrolysisH2 2 + Br2HBr

HBrH2 4SO

H2 4SO

InorganicMembrane

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Hydrogen Generation Options• Sulfur Iodine S/I Process - three T/C reactions

H2SO4 SO2 + H2O + .5O2 (>800°C heat required)I2 + SO2 +2H2O 2HI + H2SO4 (200°C heat generated)2HI H2 + I2 (>400°C heat required)

• Westinghouse Sulfur Process - single T/C reaction

H2SO4 SO2 + H2O + .5O2 (>800°C heat required)2H2O + SO2 H2 + H2SO4 (electrolytic at 100°C using HTGR

electricity)

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Summary of H2 Production Efficiencies

Efficiencies of Various H2 Routes vs. Temperature

0%

10%

20%

30%

40%

50%

250 450 650 850 1050

Available Temperature (°C)

Ther

mal

Effi

cien

cy LWR ElectrolysisHTR ElectrolysisS/I H2 GenerationLWR SOECHTR SOECWestinghouse Process

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HTGR (assumed as PMBR)–Westinghouse Process Interface

• 0.25 mile separation of nuclear and H2plant

• Circulates H2SO4 and products from the reactor at low temperatures (single chemical reaction)

• Single heat transmission required

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Intermediate Heat Exchanger (IHX) Installed In Hot Pipe for PBMR NGNP

Intermediate Heat Exchanger

Pipes for Intermediate Helium Loop

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73

So What Does the Future Look Like ?

Turbine Hall Boundary

Admin

Training

ControlBldg.

MaintenanceParts / Tools

10

9

8

7

6 4 2

5 3 1

0 20 40 60 80 100 120 140 160

0

20

40

60

80

100

Primary island withreactor and IHX

Turbomachinery

Ten-Unit VHTR Plant Layout (Top View)(distances in meters)

Equip AccessHatch

Equip AccessHatch

Equip AccessHatch

For 1150 MW Combined Heat and PowerStation

Oil Refinery

Hydrogen ProductionDesalinization Plant

VHTR Characteristics- Temperatures > 900 C- Indirect Cycle - Core Options Available- Waste Minimization

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Project Overview• Fuel Performance• Fission Product Barrier

(silver migration)

• Core Physics• Safety

Loss of CoolantAir Ingress

• Balance of Plant Design• Modularity Design• Intermediate Heat

Exchanger Design

• Core Power Distribution Monitoring

• Pebble Flow Experiments• Non-Proliferation• Safeguards• Waste Disposal• Reactor Research/

Demonstration Facility• License by Test

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Fuel Performance Model

• Detailed modeling of fuel kernel• Microsphere• Monte Carlo Sampling of Properties• Use of Real Reactor Power Histories• Fracture Mechanics Based• Considers Creep, stress, strains, fission

product gases, irradiation and temperature dependent properties.

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Barrier Integrity

• Silver Diffusion observed in tests @ temps• Experiments Proceeding with Clear

Objective - Understand phenomenon• Palladium Attack Experiments Underway• Zirconium Carbide being tested as a

reference against SiC.• Focus on Grain SiC Structure Effect• Will update model with this information

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Core Physics• Basic tool Very Special Old Programs (VSOP)• Developing MNCP Modeling Process • Tested Against HTR-10 Benchmark• Tested Against ASTRA Tests with South

African Fuel and Annular Core• VSOP Verification and Validation Effort

Beginning• Working on International Benchmark

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78MIT Nuclear Engineering Department

HTR-10 MCNP4B Model

12

Reactor

TRISO fuel particle Core

Fuel sphere Core lattice

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Safety• LOCA Analysis Complete - No Meltdown• Air Ingress benchmarking with FLUENT

CFD code Japanese and German Experiments

• Objectives- Conservative analysis show no “flame”- Address Chimney effect - Address Safety of Fuel < 1600 C- Use Fluent for detailed modeling of RV

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Massachusetts Institute of TechnologyDepartment of Nuclear Engineering

Advanced Reactor Technology Pebble Bed Project

MPBR-5

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Verify the Chemical Model (FLUENT 6.0)

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The Detailed Model in Progress

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Extrinsic Safeguards System for Pebble Bed Reactors

WastePackage

Fresh Fuel Room

ScrapWaste Can

Typical Waste Storage Room

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Video Demo 19.mpg

20.mpg

21.mpg

22.mpg

23.mpg

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MIT’s Project Innovations

• Advanced Fuels• Totally modular - build in a factory

and assemble at the site• Replace components instead of repair• Indirect Cycle for Hydrogen

Generation for fuel cells & transportation

• Advanced computer automation• Demonstration of safety tests

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Collaborative Research Areas

• Air Ingress• Accident Performance

of TRISO Fuel• Water Ingress• Burnup Measurements• Power Distribution

Measurements• Graphite Lifetime

• Defueling Systems• Verification of

Computer Codes -VSOP, Tinte

• Xenon Effects• Modeling of Pebble

Flow• Mixing in Lower

Reflector

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Research Areas Continued

• Blowdown Impacts• Release Models• Break Spectrum• Water Ingress• Seismic Impacts• Post Accident

Recovery• “License By Test”

• Containment• Terrorist Impacts• Burning Potential• Advanced I&C -

Computer Control• Safeguards• International

Standards• Materials - ASME

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MIT Projects on Advanced Reactors TechnologyCoolant Near Term Long Term

Core Design OptionsHigh Burnup Thorium FuelAnnular Fuel Pressure Tube

Water

IRIS

GasPebble Bed

ReactorModular FastGas-Cooled-Gas Turbine

LeadActinideBurningReactor

Turbine Cycle OptionsHelium Indirect

CycleHigh

Temperaturefor H2

ProductionCO2 Super Critical

CO2

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Summary

• Nuclear Energy is coming back

• Global Environmental Issues are worrisome

• Plenty of research challenges in NGNP and Generation IV

• It is a good time to be a nuclear engineer !