Hydraulics Training System, Model 6080 - Lab-Volt · LabVolt Series Datasheet 6080 Hydraulics Training System Festo Didactic en 240 V - 50 Hz 03/2018

LabVolt Series

Datasheet

6080Hydraulics Training System

Festo Didactic

en 240 V - 50 Hz

03/2018

Hydraulics Training System, LabVolt Series, 6080

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Innovative Design ________________________________________________________________________3Virtual Laboratory Equipment_______________________________________________________________3Courseware______________________________________________________________________________3eLearning Systems________________________________________________________________________4Topic Coverage___________________________________________________________________________4Features & Benefits _______________________________________________________________________4List of Available Training Systems ___________________________________________________________5Optional Equipment_______________________________________________________________________5Optional Manual(s) _______________________________________________________________________6Available Training Systems_________________________________________________________________6Equipment Description __________________________________________________________________ 24Optional Equipment Description __________________________________________________________ 61

General DescriptionThe Hydraulics Training System is part of a modular program in hydraulics and its applications. The Hydraulics Training System answers the needs of students in technical institutes, vocational colleges, and university engineering departments, as well as in industry. The training system encourages hands-on learning and is a great addition to any hydraulics and pneumatics lab.

The training program is divided into the following subsystems: Hydraulics Fundamentals, Electrical Control of Hydraulic Systems, Hydraulics Applications – PLC (programmable logic controller), Troubleshooting Hydraulic Circuits, Servo Control of Hydraulic Systems, and Sensors.

In Hydraulics Fundamentals, students are introduced to the basic principles and components of hydraulics. Electrical Control of Hydraulic Systems covers electrical control of hydraulic systems with ladder diagrams. Hydraulics Applications – PLC expands upon the others with hydraulics applications controlled by PLCs.

In Servo Control of Hydraulic Systems, students are introduced to servo-controlled hydraulic systems and their associated circuitry. In Troubleshooting Hydraulic Circuits, students develop their skills in troubleshooting. In Sensors, students are introduced to the operating characteristics of six types of photoelectric and proximity sensors.

Most electrical components of the subsystem Electrical Control of Hydraulic Systems can also be used with the Pneumatics Training System, Model 6081, allowing interconnection of the systems to perform more complete functions.


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Innovative DesignEngineered for extreme ease of use, the basic system comes with a work surface assembly consisting of a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which hydraulic components can be mounted.

The work surface can be configured to accommodate a wide variety of space and teaching needs. Lying flat over the drip tray, or tilted at 45°, the work surface provides a large area on which hydraulic components and space-expanding work surfaces can be mounted at any location, either at 0° or 90°.

Mounting and removal of components are especially easy with the Quick-Lock System that secures the component base plate to the work surface.

Although the system is designed to operate atop a regular work table, an optional bench is available to provide mobility and storage space. Mounted on four heavy-duty, swivelling, lockable castors, the bench provides shelving for extra work surfaces and components. Optional dressing panels are also available to fully enclose the bench and provide storage area for the components.

The work surfaces may also be linked together for more complex electro-hydraulic/pneumatic circuits. By utilizing the optional work surfaces, exercise setups can be saved.

Two student groups can simultaneously work on a bench when the Work Surface (Dual A-Frame), Model 6301-1 is used. All components meet industrial safety standards, are identified with the proper ANSI symbol, and are equipped with male check-valve quick-connect fittings.

Virtual Laboratory EquipmentAll components contained in subsystems Hydraulics Fundamentals and Electrical Control of Hydraulic Systems

can be simulated by the Windows®-based Hydraulics Simulation Software (LVSIM®-HYD), Model 6385. The simulated components can be interconnected and their operation studied, using the same courseware as that used for the real equipment.

CoursewareThe courseware consists of a student manual for each subsystem and an instructor guide. The student manuals are divided into several units, each consisting of a series of hands-on exercises dealing with one of the hydraulics fields. Each exercise provides a clearly stated objective, a discussion, textbook references, a summary of the exercise procedure, a detailed exercise procedure, a conclusion, and a set of review questions.

A ten question test at the end of each unit allows the students to verify what was learned in the unit. Refer to the tables of contents of the manuals for a list of the topics covered in the student manuals.

The instructor guides contain the measurement results as well as the answers for each hands-on exercise of the student manuals, and the answers to the unit test questions.

The courseware also includes a reference textbook, optional instructional DVDs, and courseware figures. These figures are available in the form of transparencies and on CD-ROM. Furthermore, all student manuals and instructor guides are available, as an option, in Job Sheet format.


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eLearning SystemsThe courseware is also available in three eLearning formats for users who prefer a computer-based approach:

• eSeries, facilitated by the Mind-Sight eLearning System. See Hydraulics Fundamentals eSeries, Model 6386-E, and Advanced Hydraulics eSeries, Model 6386-1.

• SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Hydraulics Fundamentals SCORM, Model 6386-F, and Advanced Hydraulics SCORM, Model 6386-2.

• Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Hydraulics Fundamentals Stand-Alone, Model 6386-G, and Advanced Hydraulics Stand-Alone, Model 6386-3.

Topic Coverage• Introduction to Hydraulics (components, circuits, laws)• Electrical Control of Hydraulic Systems• PLC-Controlled Hydraulic Applications• Servo Control of Hydraulic Systems• Sensors• Troubleshooting• Estimated Program Duration: 100 hours

Features & Benefits• Equipment

Hydraulic trainer engineered for extreme ease of use and durabilityExceeds industrial safety standards


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1 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact [email protected] Required when the Hydraulics Fundamentals (add-on), Model 6080-9, is used as an add-on to a Pneumatics training system, Series 6081.

Many work surface options, including an “A” frame top to allow experiments on both sides of a benchStand-alone hydraulics reservoir for hands-on learning; the reservoir is also used as a load weightLockable storage availableIndustrial-grade components pre-labeled with appropriate circuit symbol, providing learning reinforcementTeachers can create their own circuits to reproduce specific hydraulic applicationsFaulty component package for real-world troubleshooting

• CurriculumA simulation software program that mirrors 100% of the curriculumCurriculum available in standard student activity manuals or in job-sheet format (closely representing what a student will see in industry), in PDF format on CD-ROM as a site license. A one-time purchase with no annual renewal fee allows unlimited printingDVDs and transparencies are available to enhance student learningInnovative approach that allows interconnection with other products, such as pneumatics, sensors, PLCs, robots, etc.Realistic faulty component package instead of a simulated fault approach

List of Available Training Systems

Qty DescriptionModel number

1 Hydraulics Fundamentals ________________________________________________________________ 6080-1A1 Electrical Control of Hydraulic Systems _____________________________________________________ 6080-2A1 Servo Control of Hydraulic Systems ________________________________________________________ 6080-4A1 Hydraulics Fundamentals Add-On _________________________________________________________ 6080-9A1 Hydraulics Fundamentals (with lockable bench, not assembled) ________________________________ 6080-BA1 Hydraulics Fundamentals (with lockable bench, assembled) ___________________________________ 6080-CA1 Hydraulics Fundamentals (with lockable bench, A-frame, not assembled) _________________________ 6080-DA1 Hydraulics Fundamentals (with lockable bench, A-frame, assembled) ____________________________ 6080-EA1 Troubleshooting Hydraulic Circuits ________________________________________________________ 6080-F01 Hydraulics and Pneumatics Applications – PLC (Allen Bradley) _________________________________ 6082-501 Sensors Training System ________________________________________________________________ 6085-00

Optional Equipment


1 Extended Warranty for the Hydraulics Training System _______________________________________ 6080-EW1 Work Surface (A-Frame) _________________________________________________________________ 6301-101 Expanding Work Surface (Large) __________________________________________________________ 6302-001 Expanding Work Surface (Small) __________________________________________________________ 6302-101 Bench (Unassembled) __________________________________________________________________ 6303-101 Dressing Panels (with Lockable Front Door) _________________________________________________ 6303-A01 Bench (Assembled) _____________________________________________________________________ 6303-B01 Bench (with Dressing Panels and Lockable Front Door, Assembled) ______________________________ 6303-C01 Bench (with Dressing Panels and Lockable Doors, Assembled) _________________________________ 6303-D01 Bench (with Dressing Panels and Lockable Doors, Unassembled) _______________________________ 6303-E01 Hose Rack ____________________________________________________________________________ 6304-00

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1 Storage/Work Surface __________________________________________________________________ 6309-001 Diaphragm Accumulator _________________________________________________________________ 6311-001 Advanced Hydraulics - eSeries ____________________________________________________________ 6386-101 Hydraulics Fundamentals - eSeries ________________________________________________________ 6386-E01 Instructional DVD - Introduction to Fluid Power _____________________________________________ 93840-101 Instructional DVD - Fluid Power Technology at Work _________________________________________ 93841-101 Instructional DVD - Pumps, Lines, Filters ___________________________________________________ 93842-101 Instructional DVD - Control Mechanisms ___________________________________________________ 93843-101 Instructional DVD - Actuators ____________________________________________________________ 93844-10

Optional Manual(s)


1 Hydraulics Manuals in Exercise Format (Manuals on CD-ROM) _________________________________ 30794-A01 Hydraulics Fundamentals (Student Manual) ________________________________________________ 30794-M01 Electrical Control of Hydraulic Systems (Courseware Figures on Transparencies) __________________ 31228-M01 Hydraulics Applications - PLC (Student Manual) _____________________________________________ 31305-M01 Hydraulics Application - Servo-Proportional Control (Student Manual) __________________________ 31745-M01 Sensors (Student Manual) ______________________________________________________________ 32606-M01 Hydraulics Training Systems (Student Manual) _____________________________________________ 33561-M01 Manuals in Job Sheet format - Hydraulics Fundamentals (includes 39888 to 39892) (Instructor Guide) _ 39182-101 Hydraulics Manuals in Job Sheet Format (Manuals on CD-ROM) ________________________________ 39888-A0

Available Training Systems

Hydraulics Fundamentals6080-1A

Hydraulics Fundamentals is a subsystem of the Hydraulics Training System, Model 6080. In this subsystem, students are introduced to the basic principles and components of hydraulics.

All components contained in subsystems Hydraulics Fundamentals, and Electrical Control of Hydraulic Systems, can be simulated by the

Windows®-based Hydraulics

Simulation Software (LVSIM®-HYD), Model 6385. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment.

The courseware is also available in eLearning format for users who prefer a computer-based approach.

List of Equipment


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1 Work Surface __________________________________________________________________________ 6301-001 Hose Rack ____________________________________________________________________________ 6304-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-001 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-001 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-001 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-001 Hoses and Accessories __________________________________________________________________ 6392-10

List of Manuals

DescriptionManual number

Hydraulics Fundamentals (Student Manual) ____________________________________________________ 30794-00Hydraulics (Instructor Guide) ________________________________________________________________ 30794-10Industrial Hydraulic Technology (Student Manual) ______________________________________________ 30794-80

Table of Contents of the Manual(s)

Hydraulics Fundamentals (Student Manual) (30794-00)• 1-1 Familiarization with the Hydraulics Trainer• 1-2 Demonstration of Hydraulic Power• 2-1 Pressure Limitation• 2-2 Pressure and Force• 2-3 Flow Rate and Velocity• 2-4 Work and Power• 3-1 Cylinder Control• 3-2 Cylinders in Series• 3-3 Cylinders in Parallel• 3-4 Regenerative Circuits• 4-1 Accumulators• 4-2 Hydraulic Motor Circuits• 4-3 Pressure Reducing Valves• 4-4 Remotely Controlled Pressure Relief Valves• 5-1 Hydraulic Pumps• 5-2 Directional Valve Testing• 5-3 Flowmeter Accuracy• 5-4 Effects of Temperature on System Operation

Additional Equipment Required to Perform the Exercises


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3 Optional product training. Price provided on demand. For details and options, contact [email protected] Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact

"[email protected]".


1 Training on Hydraulics Fundamentals, 1.4 days _____________________________________________ 30794-TF

Optional Equipment


1 Installation and Commissioning of a 6080-1 System _________________________________________ 60801-IC

System SpecificationsParameter Value

Physical Characteristics

Required Space (H x W x D) 1500 x 1800 x 1500 mm (60 x 72 x 60 in)

Net Weight 142 kg (312 lb)

Electrical Control of Hydraulic Systems6080-2A

Electrical Control of Hydraulic Systems is a subsystem of the Hydraulics Training System, Model 6080. This subsystem introduces students to the electrical control of hydraulic systems.

Most of the electrical components of this subsystem can also be used with the Pneumatics Training System, Model 6081, allowing interconnection of both systems to perform more complete functions.

All components contained in subsystems Hydraulics Fundamentals, and Electrical Control of Hydraulic Systems, can be simulated by the

Windows®-based Hydraulics Simulation Software (LVSIM®-HYD), Model 6385. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment.


List of Equipment


1 Expanding Work Surface (Large) __________________________________________________________ 6302-001 Directional Control Valve (4/3-way double-solenoid valve) _____________________________________ 6324-001 Directional Control Valve (4/2-way single-solenoid valve) _____________________________________ 6325-001 Sequence Valve ________________________________________________________________________ 6326-001 Flow Control Valve (pressure compensated) _________________________________________________ 6327-001 Check Valve ___________________________________________________________________________ 6328-001 DC Power Supply ______________________________________________________________________ 6360-AA

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5 Optional product training. Price provided on demand. For details and options, contact [email protected].


2 Push-Button Station ____________________________________________________________________ 6361-001 Limit-Switch Assembly __________________________________________________________________ 6362-002 Relay ________________________________________________________________________________ 6363-001 Time-Delay Relay / Counter ______________________________________________________________ 6364-002 Pilot-Lamp Station ______________________________________________________________________ 6365-001 Pressure Switch ________________________________________________________________________ 6370-002 Magnetic Proximity Switch _______________________________________________________________ 6371-001 Diffuse Reflective Photoelectric Switch _____________________________________________________ 6372-001 Connection Leads ______________________________________________________________________ 6392-A01 Multimeter ____________________________________________________________________________ 6394-A0

Manual


Electrical Control of Hydraulic Systems (Student Manual) _________________________________________ 31228-00


Electrical Control of Hydraulic Systems (Student Manual) (31228-00)• 1-1 Familiarization with the Equipment• 2-1 Basic Electricity• 2-2 Ladder Diagrams• 2-3 Basic Electrically Controlled Hydraulic System• 3-1 Hydraulic Sequencing of Cylinders• 3-2 Electrical Sequencing of Cylinders• 3-3 Speed Regulation and Braking of Hydraulic Motors• 3-4 Continuous Reciprocation with Dwell Period• 4-1 Drilling System• 4-2 Safety Circuits• 4-3 Counting of Actuator Cycles• 4-4 Multi-Pressure System• 4-5 Rapid Traverse-Slow Feed System• 5-1 Troubleshooting Electrical Control Circuits• 5-2 Troubleshooting Electrically Controlled Hydraulic Systems



1 Training on Electrical Control of Hydraulic Systems, 1.2 days __________________________________ 31228-TF

Optional Equipment

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6 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact






Required Space (H x W x D) No additional floor space required


Servo Control of Hydraulic Systems6080-4A

Servo Control of Hydraulic Systems is a subsystem of the Hydraulics Training System, Model 6080. In this system, students are introduced to servo-controlled hydraulic systems and their associated circuitry.


List of Equipment


1 Proportional Directional Control Valve (4/3-way valve) ________________________________________ 6329-001 Signal Conditioners _____________________________________________________________________ 6366-001 PID Controller _________________________________________________________________________ 6367-0A1 Pressure Transducer ____________________________________________________________________ 6379-001 Position Transducer ____________________________________________________________________ 6395-00

Manual


Servo Control of Hydraulic Systems (Student Manual) ___________________________________________ 31745-00


Servo Control of Hydraulic Systems (Student Manual) (31745-00)• 1 Proportional Directional Control Valves• 2 Acceleration and Deceleration Control• 3 Open-Loop Control of Motor Speed• 4 Proportional (P) Control of Motor Speed• 5 Proportional-Plus-Integral (PI) Control of Motor Speed

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• 6 Proportional-Plus-Integral-Plus-Derivative (PID) Control of Motor Speed• 7 Open-Loop Control of Cylinder Rod Position• 8 Closed-Loop Control of Cylinder Rod Position• 9 Closed-Loop Control of Cylinder Pressure



1 Training on Servo Control of Hydraulic Systems, 0.6 day ______________________________________ 31745-TF

Optional Equipment






Net Weight 11.8 kg (25.7 lb)

Hydraulics Fundamentals Add-On6080-9AIn the Hydraulics Fundamentals Add-On system, students are introduced to the basic principles and components of hydraulics. This system is similar to Model 6080-1, but does not include the Work Surface, Model 6301-00, and the Hose Rack, Model 6304-00.

If the Hydraulics Fundamentals Add-On is used as an add-on to a Pneumatics Training System of Series 6081, the Hose Rack, Model 6304, must be added separately as it is not included in these systems.

All components contained in subsystems Hydraulics Fundamentals, and Electrical Control of Hydraulic Systems,

can be simulated by the Windows®-based Hydraulics Simulation Software (LVSIM®-HYD), Model 6385. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment.


List of Equipment


1 Storage/Work Surface __________________________________________________________________ 6309-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-00

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1 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-001 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-001 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-001 Hoses and Accessories __________________________________________________________________ 6392-10

List of Manuals







1 Training on Hydraulics Fundamentals, 1.4 days _____________________________________________ 30794-TF

Optional Equipment

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1 Installation and Commissioning of a 6080-9 System ________________________________________ 60809-IC




Net Weight TBE

Hydraulics Fundamentals (with lockable bench, not assembled)6080-BA

In the Hydraulics Fundamentals (with lockable bench, not assembled) system, students are introduced to the basic principles and components of hydraulics.

This system includes the same components as Model 6080-1, plus a Bench (not assembled) with Dressing Panels and Lockable Doors, and two Storage/Work Surfaces.

All components contained in Hydraulics Fundamentals and

Electrical Control of Hydraulic Systems can be simulated by the Windows®-based Hydraulics Simulation

Software (LVSIM®-HYD), Model 6385. The simulated components can be interconnected and their operation studied using the same courseware as that used for the real equipment.


List of Equipment


1 Work Surface __________________________________________________________________________ 6301-001 Bench (Unassembled) __________________________________________________________________ 6303-101 Dressing Panels (with Lockable Front Door) _________________________________________________ 6303-A01 Hose Rack ____________________________________________________________________________ 6304-002 Storage/Work Surface __________________________________________________________________ 6309-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-001 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-00

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1 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-001 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-001 Hoses and Accessories __________________________________________________________________ 6392-10

List of Manuals







1 Training on Hydraulics Fundamentals, 1.4 days ____________________________________________ 30794-TF

Optional Equipment

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Required Space (H x W x D) 1500 x 1800 x 1500 mm (60 x 70.9 x 59.1 in)

Net Weight TBE

Hydraulics Fundamentals (with lockable bench, assembled)6080-CA

In the Hydraulics Fundamentals (with lockable bench, assembled) system, students are introduced to the basic principles and components of hydraulics.

This system includes the same components as Model 6080-1, plus a Bench (assembled) with Dressing Panels and Lockable Front Doors, and

two Storage/Work Surfaces.




List of Equipment


1 Work Surface __________________________________________________________________________ 6301-001 Bench (with Dressing Panels and Lockable Front Door, Assembled) ______________________________ 6303-C01 Hose Rack ____________________________________________________________________________ 6304-002 Storage/Work Surface __________________________________________________________________ 6309-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-001 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-001 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-00

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1 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-001 Hoses and Accessories __________________________________________________________________ 6392-10

List of Manuals








Optional Equipment

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Net Weight TBE

Hydraulics Fundamentals (with lockable bench, A-frame, not assembled)6080-DAIn the Hydraulics Fundamentals (with lockable bench, A-frame, not assembled) system, students are introduced to the basic principles and components of hydraulics.

The training system includes the same components as Model 6080-1, plus a Bench (not assembled) with Dressing Panels and Lockable Doors, as well as two Storage/Work Surfaces. In addition, the training system includes a Work Surface (Dual A-Frame), Model 6301-1, and a Double Hose Rack, Model 6304-A, that replace Models 6301-0 and 6304-0 included in Model 6080-1.




List of Equipment


1 Work Surface (A-Frame) _________________________________________________________________ 6301-101 Bench (with Dressing Panels and Lockable Doors, Unassembled) _______________________________ 6303-E01 Hose Rack (double) _____________________________________________________________________ 6304-A02 Storage/Work Surface __________________________________________________________________ 6309-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-001 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-001 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-001 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-00

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1 Hoses and Accessories __________________________________________________________________ 6392-10

List of Manuals








Optional Equipment





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Parameter Value


Net Weight TBE

Hydraulics Fundamentals (with lockable bench, A-frame, assembled)6080-EA

In the Hydraulics Fundamentals (with lockable bench, A-frame, assembled) system, students are introduced to the basic principles and components of hydraulics.

This system includes the same components as Model 6080-1, plus a Bench (assembled) with Dressing Panels and Lockable Doors, as well as two Storage/Work Surfaces, Model 6309. In addition, the training system includes a Work Surface (Dual A-

Frame), Model 6301-1, and a Double Hose Rack, Model 6304-A, that replace Models 6301-0 and 6304-0 included in Model 6080-1.




List of Equipment


1 Work Surface (A-Frame) _________________________________________________________________ 6301-101 Bench (with Dressing Panels and Lockable Doors, Assembled) _________________________________ 6303-D01 Hose Rack (double) _____________________________________________________________________ 6304-A02 Storage/Work Surface __________________________________________________________________ 6309-001 Power Unit ____________________________________________________________________________ 6310-0A1 Directional Control Valve (4/3-way lever-operated valve) ______________________________________ 6320-001 Flow Control Valve ______________________________________________________________________ 6321-001 Relief Valve ___________________________________________________________________________ 6322-001 Pressure Reducing Valve ________________________________________________________________ 6323-001 Double-Acting Cylinder (2.54 cm bore) _____________________________________________________ 6340-001 Double-Acting Cylinder (3.81 cm bore) _____________________________________________________ 6341-001 Bidirectional Motor and Flywheel __________________________________________________________ 6342-002 Pressure Gauge (0 to 6900 kPa) ___________________________________________________________ 6350-001 Flowmeter (0 to 3.75 L/min) ______________________________________________________________ 6351-001 Loading Device ________________________________________________________________________ 6380-002 Manifold (five ports, fixed) _______________________________________________________________ 6390-002 Manifold (four ports, mobile) _____________________________________________________________ 6391-001 Hoses and Accessories __________________________________________________________________ 6392-10





List of Manuals








Optional Equipment






Net Weight TBE

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Troubleshooting Hydraulic Circuits6080-F0

In the Troubleshooting Hydraulic Circuits system, students develop their skills in troubleshooting using specially modified components that cause erratic operation.

List of Equipment


1 Directional Control Valve (4/3-way lever operated valve, fault A) ________________________________ 6320-F01 Directional Control Valve (4/3-way lever operated valve, fault B) ________________________________ 6320-G01 Pressure Reducing Valve (faulty) __________________________________________________________ 6323-F01 Double-Acting Cylinder (2.54 cm bore, faulty) _______________________________________________ 6340-F01 Double-Acting Cylinder (3.81 cm bore, faulty) _______________________________________________ 6341-F01 Bidirectional Motor and Flywheel (faulty) ___________________________________________________ 6342-F0

Manual


Troubleshooting Hydraulic Circuits (Instructor Guide) ____________________________________________ 86271-10

Optional Equipment



Hydraulics and Pneumatics Applications – PLC (Allen Bradley)6082-50

Hydraulics and Pneumatics Applications - PLC (Allen Bradley) is a subsystem of the Hydraulics and Pneumatics Training Systems, Models 6080 and 6081. The subsystem introduces students to hydraulics and pneumatics applications controlled by PLCs.

The system includes an Allen-Bradley PLC and Rockwell software. It also includes two student manuals: one applicable to hydraulics and one applicable to pneumatics.

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20 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

List of Equipment


1 PLC Software (RSLogix Micro, Educational) __________________________________________________ 3245-A01 Communication Cable (Allen-Bradley) ______________________________________________________ 3246-401 Programmable Logic Controller (Allen-Bradley) ______________________________________________ 3270-70

List of Manuals


Hydraulics Applications - PLC (Student Manual) _________________________________________________ 31305-00Pneumatics Applications – PLC (Student Manual) _______________________________________________ 31726-00


Hydraulics Applications - PLC (Student Manual) (31305-00)• 1 Programmable Logic Controller Review• 2 Timer Instructions• 3 Counter Instructions• 4 Latching and Comparison Instructions• 5 Time-Delay Control of Hydraulic Actuators• 6 Counting of Hydraulic Actuator Cycles• 7 Safety Control of Hydraulic Actuators• 8 PLC-Controlled Clamp and Work System• 9 Troubleshooting• 10 Designing a PLC-Controlled Punching Press• 11 Designing a PLC-Controlled Conveyor System• 12 Designing a PLC-Controlled Die Casting Machine

Pneumatics Applications – PLC (Student Manual) (31726-00)• 1 Programmable Logic Controller Review• 2 Timer Instructions• 3 Counter Instructions• 4 Latching and Comparison Instructions• 5 Time-Delay Control of Pneumatic Actuators• 6 Counting of Pneumatic Actuator Cycles• 7 Safety Control of Pneumatic Actuators• 8 PLC-Controlled Clamp and Work System• 9 Troubleshooting• 10 Designing a PLC-Controlled Stamping Machine• 11 Designing a PLC-Controlled Conveyor System• 12 Designing a PLC-Controlled Injection Molding Machine



1 Personal Computer ____________________________________________________________________ 8990-00 20





1 Training on PLC Applications, 0.8 day ____________________________________________________ 31305-TF


Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.


Intended Location Installed on the work surface of a Hydraulics Training System.

Dimensions (H x W D) TBE

Net Weight TBE

Sensors Training System6085-00

The Sensors Training System familiarizes students with the operation of various types of sensors. The training system is an add-on to the Electrical Control of Hydraulic Systems, Model 6080-2, and Electrical Control of Pneumatic Systems, Model 6081-2. It does not include a work surface and the sensors must be installed on a work surface of the Hydraulics and Pneumatics Training Systems in order to perform the

exercises in the included courseware.

The system contains a selection of photoelectric, inductive, and capacitive sensors representative of what is found in the industry. The training system provides a comprehensive, high-quality, and cost-effective solution to rapidly build student knowledge in sensors.

Each sensor is mounted on a flexible support attached to a metal base whose fixations can be inserted into the perforations of the trainer work surfaces.

The sensor inputs and outputs are accessible through banana jacks, allowing for easy system setup. The sensors are protected against bad connections and reverse polarity, and are identified with the proper symbol on their base. All components meet industrial safety standards.

A block, on which reflectors have been added, is used to observe the characteristics of each sensor.

The Sensors courseware consists of a student manual and an instructor guide. The student manual is divided into seven hands-on exercises. Each exercise provides a clearly stated objective, a discussion, a summary of the exercise procedure, a detailed exercise procedure, and a conclusion. The instructor guide contains the measurement results as well as the answers for each hands-on exercise of the student manual.

List of Equipment


1 Background Suppression Photoelectric Switch ______________________________________________ 6373-00

21




1 Polarized Retroreflective Photoelectric Switch _______________________________________________ 6374-001 Inductive Proximity Switch _______________________________________________________________ 6375-001 Capacitive Proximity Switch ______________________________________________________________ 6376-001 Diffuse Reflective Photoelectric Switch _____________________________________________________ 6377-001 Fiber-Optic Photoelectric Switch __________________________________________________________ 6378-001 Reflective Block ________________________________________________________________________ 6396-00

List of Manuals


Sensors (Student Manual) __________________________________________________________________ 32606-00Sensors (Instructor Guide) __________________________________________________________________ 32606-10


Sensors (Student Manual) (32606-00)• 1 Introduction to Sensors• 2 Diffuse Reflective Photoelectric Switches• 3 Background Suppression Photoelectric Switches• 4 Fiber-Optic Photoelectric Switches• 5 Polarized Retroflective Photoelectric Switches• 6 Capacitive Proximity Switches• 7 Inductive Proximity Switches



Intended Location On the work surface of another training system such as the Hydraulics or Pneumatics Training Systems

Dimensions (H x W x D) 555 x 290 x 202 mm (21.9 x 11.4 x 8 in)


Equipment Description

PLC Software (RSLogix Micro, Educational) 3245-A0

The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix™ family of processors (it cannot be used with SLC 500

controllers). It is a Windows®-based application produced by Rockwell Software that allows PLC programming using a personal computer.

The free-form ladder of RSLogix Micro lets students concentrate on the

application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-



replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx™, which provides connectivity between the PLC and the computer.

The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B).

SpecificationsParameter Value

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

Communication Cable (Allen-Bradley) 3246-40

The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC.


Communication Cable

Type 8 pin mini DIN to 9 pin D shell

Length 2 m (6.5 ft)

Programmable Logic Controller (Allen-Bradley) 3270-70

The Programmable Logic Controller (Allen-Bradley) is mounted on a metal base which allows it to be clamped onto a perforated work surface. The PLC has the capacity to accept eight 24 V dc input signals from input elements, such as push buttons, limit switches, magnetic switches, and photoelectric switches. It can control up to six 24 V dc output devices, such as pilot lamps and solenoids. All PLC inputs and outputs are terminated with banana jacks to ease system setup.



Features & Benefits

• Compact design• Digital I/O: eight inputs (24 V dc) and six outputs (24 V dc)• Fully configurable, integrated PID controller• Form factor compatible with the perforated work surfaces of the Hydraulics and Pneumatics training systems• Requires programming software, Model 3245-A, and communication cable, Model 3246-4• Used with the Hydraulics and Pneumatics training systems, Series 6080 and 6081, includes courseware


Manufacturer Allen-Bradley

CPU Type MicroLogix 1100

Power 24 V dc

Discrete Inputs

Quantity 10

Ratings 24 V dc

Discrete Outputs

Quantity, Type, and Ratings Two relay outputs

Two 24 V dc FET outputs

Two high-speed 24 V dc FET outputs

Program Memory 4 kB

Data Memory 4 kB


Dimensions (H x W x D) 200 x 240 x 200 mm (7.9 x 9.4 x 7.9 in)

Net Weight TBE

Work Surface 6301-00

The Work Surface consists in a solid metal, universal drip-tray hinged to a perforated, tiltable work surface on which components can be mounted. The Work Surface can be placed atop a regular work table or on an optional bench, such as the Model 6303, which provides mobility and storage space.



Dimensions (H x W x D) 80 x 900 x 700 mm (3 x 35.5 x 27.5 in) when the perforated work surface is lowered




Work Surface (A-Frame) 6301-10

The Work Surface (A-Frame) consists of two sloping work surfaces joined at the top and braced at their base by a universal drip tray. It allows two groups of students to connect separate circuits. It can be placed atop a regular work table or on an optional bench, such as the Model 6303, which provides mobility and separate storage for the components.




Net Weight 23.6 kg (52 lb)

Expanding Work Surface (Large) 6302-00

The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area.



Dimensions (H x W x D) 30 x 590 x 590 mm (1 x 23 x 23 in)




Bench (Unassembled) 6303-10

The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and does not comprise any dressing panel.



Intended Location On the floor (stands on casters)



Dressing Panels (with Lockable Front Door) 6303-A0

The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves.



Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B




Bench (with Dressing Panels and Lockable Front Door, Assembled) 6303-C0

The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled and comprises dressing

panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench.






Bench (with Dressing Panels and Lockable Doors, Assembled) 6303-D0

The Bench (with Dressing Panels and Lockable Doors, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled and comprises dressing panels with lockable front, rear, and side doors. These dressing panels fully

enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench.



The supports of the work surfaces on this bench variant allow separate storage of components and can accommodate two student groups.






Bench (with Dressing Panels and Lockable Doors, Unassembled) 6303-E0

The Bench (with Dressing Panels and Lockable Doors, Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and comprises dressing panels with

lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench.









Hose Rack 6304-00

The Hose Rack allows storage of the trainer hoses. It has a slotted top for hanging the hoses, and a drip pan bottom to catch the oil drops.





Hose Rack (double) 6304-A0

The Hose Rack allows storage of the trainer hoses. It has a slotted top for hanging the hoses, and a drip pan bottom to catch the oil drops. Model 6304-0 contains the hoses for one student group. Model 6304-A contains the hoses for two student groups.

Specifications



Parameter Value




Storage/Work Surface 6309-00

The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.





Power Unit 6310-0A

The Power Unit consists of an electric drive motor coupled to a fixed-displacement gear-type hydraulic pump, an oil reservoir, and an oil filter with pressure drop indicator. A built-in pressure relief valve limits the maximum pump outlet pressure to 6200 kPa (900 psi). The Power Unit is provided with a lifting frame that allows the Power Unit to be raised and lowered hydraulically, using either of the Cylinders, Models 6340 and 6341.


Power Requirement

Current 5.0 A

Service Installation Standard single-phase ac outlet

Pump (Oil at 150 SSU)

Flow 2.52 L/min (0.68 gal US/min)

Pressure 6200 kPa (900 psi) max., limited by built-in relief valve

Oil Tank 16.5 L (5 gal US), 10-micrometer filter with pressure loss indicator



Parameter Value




Directional Control Valve (4/3-way lever-operated valve) 6320-00

The Directional Control Valve (4/3-way lever operated valve) consists in a four ports, three spool position, lever-operated, spring-centered, closed-center directional control valve.


Type 4 ways, 3 positions, closed center, spring centered

Maximum Pressure

P, A, and B Ports 6200 kPa (900 psi)

T Port 3450 kPa (500 psi)






Directional Control Valve (4/3-way lever operated valve, fault A) 6320-F0

The Directional Control Valve (4/3-way lever operated valve, fault A) is a modified version of the Directional Control Valve (4/3-way lever operated valve), Model 6320-0, used to perform troubleshooting exercises.



Maximum Pressure



Fault A






Directional Control Valve (4/3-way lever operated valve, fault B) 6320-G0

The Directional Control Valve (4/3-way lever operated valve, fault B) is a modified version of the Directional Control Valve (4/3-way lever operated valve), Model 6320-0, used to perform troubleshooting exercises.



Maximum Pressure



Fault B




Flow Control Valve 6321-00

The Flow Control Valve consists of a needle valve connected in parallel with a check valve. The valve controls the flow rate in one direction, while allowing free flow in the other direction.




Maximum Pressure 6200 kPa (900 psi)

Reversed Flow Control Built-in return check poppet




Relief Valve 6322-00

The Relief Valve consists in a normally-closed valve that opens when the pressure at its inlet port exceeds the pressure set using the valve knob. It is used as a safety valve to limit the maximum pressure that can build in a hydraulic circuit.


Type Pilot operated, knob adjustable, cartridge

Adjustable Pressure Range 690-6200 kPa (100-900 psi)

Remote Control Through vent port




Pressure Reducing Valve 6323-00

The Pressure Reducing Valve consists in a normally-open valve that closes when the pressure at its outlet port exceeds the pressure set by the valve knob. It is used to limit the maximum pressure that can build at a particular branch of a hydraulic circuit.






Reverse Flow Built-in return check poppet




Pressure Reducing Valve (faulty) 6323-F0

The Pressure Reducing Valve (faulty) is a modified version of the Pressure Reducing Valve, Model 6323-0, used to perform troubleshooting exercises.




Reverse Flow Built-in return check poppet






Directional Control Valve (4/3-way double-solenoid valve) 6324-00

The Directional Control Valve (4/3-way double-solenoid valve) consists in a four ports, three spool positions, double-solenoid operated, spring-centered, tandem-center directional control valve.


Type 4 ways, 3 positions, double-solenoid operated, tandem center, spring centered

Solenoids 24 V dc – 1.25 A – 30 W




Directional Control Valve (4/2-way single-solenoid valve) 6325-00

The Directional Control Valve (4/2-way single-solenoid valve) consists in a four ports, two spool positions, single-solenoid operated, spring-return directional control valve.




Type 4 ways, 2 positions, single-solenoid operated, spring return

Solenoids 24 V dc – 1.25 A – 30 W




Sequence Valve 6326-00

The Sequence Valve consists in a normally-closed valve that opens when the pressure at its inlet port exceeds the pressure set by the valve knob. It is used for sequencing actuator operation.









Flow Control Valve (pressure compensated) 6327-00

The Flow Control Valve (pressure compensated) consists of a needle valve and a reverse free-flow check valve connected in parallel. It is pressure compensated to maintain a constant flow.


Minimum Required ∆P 690 kPa (100 psi)

Reverse Flow Control Built-in return check poppet




Check Valve 6328-00

The Check Valve consists in a poppet-type check valve. It allows the oil to flow freely in one direction, while blocking the oil flow in the other direction.


Cracking Pressure 140 kPa (20 psi)



Parameter Value




Proportional Directional Control Valve (4/3-way valve) 6329-00

The Proportional Directional Control Valve provides accurate control of the flow rate in proportion to a control voltage. It consists in a four ports, three spool positions, closed-center, spring-centered, proportional directional control valve. The valve spool has V-shaped control edges that open up very gradually, allowing accurate control of the flow rate. The spool is driven by an internal linear force motor. The exact axis cut of the spool lands provides a zero lap. An integrated LVDT spool position feedback loop reduces hysteresis to a minimum. The LVDT feedback signal is accessible for monitoring the actual

spool position.



Power Requirements 24 V dc – 1.2 A

Control Voltage 0 to 5 V or -10 to +10 V

Rated Flow 5 L/min (1.3 gal US/min)

Spool

Lands Axis cut (zero lap)

Actuation Direct, with permanent-magnet linear force motor

Position Integrated LVDT spool position feedback loop

Monitoring Output -10 to +10 V, indicating actual spool position

Hysteresis < 0.2%






Double-Acting Cylinder (2.54 cm bore) 6340-00

The Double-Acting Cylinder (2.54 cm bore) provides a linear, push-pull motion over a 10.2 cm (4 in) stroke. The cylinder piston is equipped with a permanent ring magnet used to actuate the Magnetic Proximity Switch, Model 6371.


Stroke 10.2 cm (4 in)

Piston With permanent ring magnet




Double-Acting Cylinder (2.54 cm bore, faulty) 6340-F0

The Double-Acting Cylinder (2.54 cm bore, faulty) is a modified version of the Double-Acting Cylinder (2.54 cm bore), Model 6340-0, used to perform troubleshooting exercises.









Double-Acting Cylinder (3.81 cm bore) 6341-00

The Double-Acting Cylinder (3.81 cm bore) provides a linear, push-pull motion over a 10.2 cm (4 in) stroke. The cylinder piston is equipped with a permanent ring magnet used to actuate the Magnetic Proximity Switch, Model 6371.







Double-Acting Cylinder (3.81 cm bore, faulty) 6341-F0

The Double-Acting Cylinder (3.81 cm bore, faulty) is a modified version of the Double-Acting Cylinder (3.81 cm bore), Model 6341-0, used to perform troubleshooting exercises.









Bidirectional Motor and Flywheel 6342-00

The Bidirectional Motor is a gear-type hydraulic motor that provides rotary motion in either direction. This motor is provided with two flywheels of differing weights. Half of the front face of one flywheel is covered with a white reflective coating that allows counting of the motor revolutions, using a photoelectric switch.


Displacement 1.77 cm³ /r (0.108 in³ /r)

Slip 0.14 L/min/1000 kPa (0.026 gal US/min/100 psi)

Torque 0.29 N·m/1000 kPa (1.75 lbf·in/100 psi)

Maximum Speed

Maximum speed 4000 r/min




Bidirectional Motor and Flywheel (faulty) 6342-F0

The Bidirectional Motor and Flywheel (faulty) is a modified version of the Bidirectional Motor and Flywheel, Model 6342-0, used to perform troubleshooting exercises.


Displacement 1.77 cm³ /r (0.108 in³ /r)

Slip 0.14 L/min/1000 kPa (0.026 gal US/min/100 psi)

Torque 0.29 N·m/1000 kPa (1.75 lbf·in/100 psi)

Maximum Speed 4000 r/min






Pressure Gauge (0 to 6900 kPa) 6350-00

The Pressure Gauge provides a direct visual reading of the pressure on a scale graduated in kilopascals (kPa) and pounds per square inch (psi). It consists of a Bourdon tube attached through a gear linkage to a needle pointer. The gauge is filled with liquid to dampen vibrations.


Type Copper alloy bourdon tube

Pressure Range 0-6900 kPa (0-1000 psi)

Accuracy ± 3% of full scale

Dial 10.2 cm (4 in), dual scale (bar/psi)

Protection Built-in relief valve




Flowmeter (0 to 3.75 L/min) 6351-00

The Flowmeter provides a direct visual reading of the oil flow rate in liters per minute (L/min). It consists of a spring-loaded piston that slides over a tapered metering cone, indicating the flow rate.


Type Variable area, magnetic spring-loaded piston and metering cone

Flow Range 0-3.75 L/min (0-1 gal US/min)

Accuracy ± 4% of full scale for any flowmeter position

Protection Check valve blocking flow in reverse direction

Mounting In-line, vertical or horizontal



Parameter Value




DC Power Supply 6360-AA

The DC Power Supply converts the ac line voltage into a 24 V dc voltage. The power supply is protected against short circuits by an automatic current/limit circuit.


Power Requirements

Voltage 100-240 V ac

Current 4.4 A


Output

Voltage 24 V dc

Current 5.0 A



Net Weight TBE

Push-Button Station 6361-00

The Push-Button Station consists of two momentary push-button switches, one with normally-open contact, and one with normally-closed contact.




Push-Buttons Two, momentary

Contacts NO, NC, 24 V dc – 3 A




Limit-Switch Assembly 6362-00

The Limit-Switch Assembly consists of two mechanical limit switches actuated by a roller arm. The limit switches are used for detecting the rod position of the cylinders. Each switch has one normally open and one normally closed contact.


Switches Two, roller-lever actuated, momentary

Contacts SPDT, 24 V dc – 3 A

Switch Positioning Range Switches must be positioned within 15 cm (6 in) of each other






Relay 6363-00

The Relay consists in a relay coil controlling three sets of normally open and normally closed contacts.


Type General purpose, plug-in

Coil Voltage 24 V dc

Contacts SPDT; 24 V dc – 3 A




Time-Delay Relay / Counter 6364-00

The Time-Delay Relay / Counter consists in a relay that can be programmed for either timing or counting function. The relay has two sets of normally-open and normally-closed contacts.


Type Programmable, multifunction, digital, LCD display



Parameter Value

Timing Range 0.1 s to 9990 h

Counting Range 1-99900

Contacts DPDT; 24 V dc – 3 A




Pilot-Lamp Station 6365-00

The Pilot-Lamp Station consists of two amber incandescent pilot lamps whose terminals can be accessed using miniature banana jacks.


Lamps

Quantity 2

Color Amber

Type Incandescent

Voltage Rating 24 V dc




Signal Conditioners 6366-00

The Signal Conditioners module consists of a voltage converter with adjustable outputs, a voltage converter with fixed-calibration outputs, and a frequency-to-voltage converter with adjustable and fixed-calibration outputs. The Signal Conditioners module is used to convert the signals provided by the Pressure Transducer, Model 6471, the Position Transducer, Model 6395, and the Diffuse Reflective Photoelectric Switch, Model 6372, into signals of normalized range that are suitable for

transmission to a controller.




Power Requirements 24 V dc

Rating (All Converters)

Output Voltages 0-5 V and 0-10 V

Output Impedance 1 kΩVoltage Converter (with Adjustable Outputs)

Input Voltage 0-5 V

Input Impedance 1 MΩZero Adjustment 0-2.2 V approx.

Span Adjustment 1.0-4.7 V approx.

Voltage Converter (with Fixed-Calibration Outputs)

Input Voltage 0-24 V

Input Impedance 150 kΩFrequency Converter

Input Frequency 2-33 Hz

Fixed-Calibration Output 1 V/1000 r/min

Span Adjustment 16-33 Hz




PID Controller 6367-0A

The PID Controller consists of various controls and circuits that allow open- and closed-loop control. The PID Controller circuits include a setpoint generator, a ramp generator, an error detector, a low-pass filter, proportional (P), integral (I), and derivative (D) amplifiers, a summing amplifier, and a limiter circuit. Each circuit is independently terminated to permit students to wire the PID controller in different configurations.


Power Requirement

Current TBE


Rating (all Sections)

Input Voltage -10 to +10 V

Output Voltage -10 to +10 V

Input Impedance 1 MΩOutput Impedance 1 kΩSetpoints Two, selectable using either a control voltage (24 V dc) or a toggle switch

Ramp Generator

Ramp Time Adjustable between 0.5 and 3 s, for both positive and negative control voltages.

Error Detector

Inputs One inverted, two non-inverted



Parameter Value

Voltage Gain (for each input) 1

Low-Pass Filter

Cutoff Frequency 0.02-2 Hz

P.I.D. Amplifiers

Proportional Gain (Low) 0.5-5

Proportional Gain (High) 5-50 approx.

Integral Gain 0.01-1 s approx.

Derivative Gain 0.05-1 s approx.

Integrator Anti-Reset On/Off selector

Summing Point

Voltage Gain 1

Inputs Three, non-inverted

Limiter Output Voltage

Lower Limit 0 to -10 V

Upper Limit 0 to +10 V




Pressure Switch 6370-00

The Pressure Switch consists in a diaphragm electrical switch with adjustable actuation pressure and pressure differential. It has one normally-open and one normally-closed contact.



Adjustable Differential 35-450 kPa (5-65 psi)

Contact SPDT; 24 V dc – 3 A






Magnetic Proximity Switch 6371-00

The Magnetic Proximity Switch consists of two mechanical reeds and an internal coil controlling a normally open and a normally closed contact. It is used for detecting the rod position of the cylinders.


Type Reed

Supply Voltage 24 V dc





Diffuse Reflective Photoelectric Switch 6372-00

The Diffuse Reflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.


Type Diffuse reflective

Light Source Visible red, 680 nm, eye safe

Maximum Sensing Range 10.2 cm (4 in)





Parameter Value




Background Suppression Photoelectric Switch 6373-00

The Background Suppression Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.


Light Source Infrared LED, 880 nm

Maximum Range 10 cm (4 in)


Contacts

Type SPDT

Ratings 24 V dc - 3 A



Net Weight 500 g (1.1 lb)

Polarized Retroreflective Photoelectric Switch 6374-00

The Polarized Retroreflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor requires a special retroreflective surface. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.




Light Source Visible red LED, 660 nm

Maximum Range 3 m (10 ft)


Contacts

Type SPDT





Inductive Proximity Switch 6375-00

The Inductive Proximity Switch is sensitive to metals. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.


Maximum Range 10 mm (0.4 in)


Contacts

Type SPDT







Capacitive Proximity Switch 6376-00

The Capacitive Proximity Switch is sensitive to every material. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.


Maximum Range 25 mm (1 in)


Contacts

Type SPDT





Diffuse Reflective Photoelectric Switch 6377-00

The Diffuse Reflective Photoelectric Switch consists of a light source and a receiver combined in the same casing. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.






Parameter Value


Contacts

Type SPDT





Fiber-Optic Photoelectric Switch 6378-00

The Fiber-Optic Photoelectric Switch consists of a fiber-optic photoeletric switch whose light source is a visible red LED. The sensor is mounted on a flexible support for easy positioning. The model has one normally open and one normally closed contact, and the electrical connections are made using miniature banana jacks.





Contacts

Type SPDT







Pressure Transducer 6379-00

The Pressure Transducer provides a voltage proportional to the pressure applied to its hydraulic port. It consists in a sensing diaphragm sandwiched between two capacitor plates. The applied pressure causes the diaphragm to deflect, which results in a change in the capacitance and transducer output voltage.


Type Ceramic capacitive

Pressure Sensing Range 0-5200 kPa (0-750 psi)

Output Voltage 0.5-4.5 V





Loading Device 6380-00

The Loading Device consists in a spring enclosed in a clear plastic tube to which a Newton/lbf graduated ruler can be clipped. The Loading Device is intended to be mounted to either of the Cylinders, Models 6340 and 6341, to measure the cylinder force output at different pressures, or to form a spring-loaded hydraulic accumulator.


Spring Compression Rate 728 N/cm (416 lbf/in)

Force Measurement Ruler Mounts on the spring load device, graduated in both N and lbf

Maximum Compression Force 4000 N (900 lbf)





Parameter Value


Manifold (five ports, fixed) 6390-00

The Manifold (five ports, fixed) has five ports to which hydraulic hoses can be connected. It is intended to be used to supply pressurized oil from the Power Unit to the hydraulic circuits, and to return oil from the hydraulic circuits to the reservoir of the Power Unit.


Ports Five, with ball-check plug, sealed at disconnect




Manifold (four ports, mobile) 6391-00

The Manifold (four ports, mobile) has four ports to which hydraulic hoses can be connected. It is intended to be mounted on hydraulic components to provide extra points of connection.


Ports Three with ball-check plug, one with ball-check socket, all sealed at disconnect


Dimensions (H x W x D) 90 x 220 x 35 mm (3.5 x 8.7 x 1.4 in




Hoses and Accessories 6392-10

The Hoses and Accessories set consists of flexible hydraulic hoses, digital tachometer, stopwatch, plastic flask, graduated beaker, and a pair of gloves.


Hoses

Length Four short, 61 cm (24 in); eight long, 91 cm (36 in); two extra-long, 152 cm (60 in)

Hose Fittings Quick-connect ball-check sockets, sealed at disconnect

Accessories Digital tachometer, stopwatch, plastic flask, graduated beaker, and a pair of gloves




Connection Leads 6392-A0

The Connection Leads consist in extra-flexible leads terminated with stacking 2-mm banana plugs. The leads are supplied in four different lengths, and

color-coded according to the length. Six extra hydraulic hoses are also provided in this package.


Electrical LeadsEight short, 15 cm (6 in); eight medium, 30 cm (12 in); ten long, 45 cm (18 in); ten extra-long, 60 cm (24 in); all with 2-mm banana plugs, 10-A current rated

Hoses Four short, 61 cm (24 in); two long, 91 cm (36 in)

Hose Fittings Quick-connect ball-check sockets, sealed at disconnect



Net Weight 4 kg (8.8 lb)



Multimeter 6394-A0

The Multimeter is used for ac/dc voltage, dc current, and resistance measurements.


Type Digital, handheld (portable)

Functions AC/DC voltage, dc current, resistance, continuity diode test, and battery test

Accuracy ±2.0% or better

Display 3½ digit, liquid-crystal

FeaturesSafety-recessed test lead connections, low-battery indication, audible continuity, overload protection, mounted on a base that clamps to the work surface using quick-lock fixations




Position Transducer 6395-00

The Position Transducer provides a voltage corresponding to the rod position of a cylinder. It consists of a flexible cable wound on a cylindrical spool. The cable is ended by a pin that attaches to the rod of the cylinders.


Type Cable extension spool

Position Sensing Range 0-100 mm (0-4 in)



Parameter Value

Output Voltage 0-24 V dc





Reflective Block 6396-00

The Reflective Block consists of a block with various types of reflection surfaces: white, black, shiny metallic, matte black metallic, and retroreflective. The dimensions of the block are: 75 x 75 x 75 mm (3 x 3 x 3 in).


Surfaces White, black, shiny metallic, matte black metallic, retroreflective




Optional Equipment Description

Extended Warranty for the Hydraulics Training System (Optional) 6080-EWThe Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer’s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your hydraulics training equipment.

Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty.



Work Surface (A-Frame) (Optional) 6301-10

The Work Surface (A-Frame) consists of two sloping work surfaces joined at the top and braced at their base by a universal drip tray. It allows two groups of students to connect separate circuits. It can be placed atop a regular work table or on an optional bench, such as the Model 6303, which provides mobility and separate storage for the components.





Expanding Work Surface (Large) (Optional) 6302-00

The Expanding Work Surface (Large) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Large) is two-thirds the main Work Surface in area.







Expanding Work Surface (Small) (Optional) 6302-10

The Expanding Work Surface (Small) consists in a perforated plate that can be mounted on the main Work Surface, Model 6301, to increase the work area. The Expanding Work Surface (Small) is one-third the main Work Surface in area.



Dimensions (H x W x D) 30 x 290 x 590 mm (1 x 11.5 x 23 in)


Bench (Unassembled) (Optional) 6303-10

The Bench (Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and does not comprise any dressing panel.







Parameter Value


Dressing Panels (with Lockable Front Door) (Optional) 6303-A0

The Dressing Panels (with Lockable Front Door) are used to fully enclose the benches, Models 6303-1 and 6303-B. The lockable front doors consist of two hinged panels with a lock handle to secure the content of the bench. A pair of lockable side doors are provided to secure the components stored on the side shelves.



Intended Location Installed on the front, rear, and sides of a Bench, Model 6303-1 or 6303-B


Bench (Assembled) (Optional) 6303-B0

The Bench (Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled, but does not comprise any dressing panels.








Bench (with Dressing Panels and Lockable Front Door, Assembled) (Optional) 6303-C0

The Bench (with Dressing Panels and Lockable Front Door, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled and comprises dressing

panels with a lockable front door. These dressing panels fully enclose the bench. The lockable front door consists of two hinged panels with a lock handle to secure the content of the bench.






Bench (with Dressing Panels and Lockable Doors, Assembled) (Optional) 6303-D0

The Bench (with Dressing Panels and Lockable Doors, Assembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant is provided already assembled and comprises dressing panels with lockable front, rear, and side doors. These dressing panels fully

enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench.









Bench (with Dressing Panels and Lockable Doors, Unassembled) (Optional) 6303-E0

The Bench (with Dressing Panels and Lockable Doors, Unassembled) consists of a mobile workstation on which the Work Surfaces, Models 6301 and 6301-1, can be mounted. Four heavy-duty, swivelling, lockable casters allow the bench to be easily moved in the laboratory classroom. The bench has three pairs of side supports over which three Storage/Work Surfaces, Model 6309, can be slid to provide shelving for component storage.

This bench variant requires assembly and comprises dressing panels with

lockable front, rear, and side doors. These dressing panels fully enclose the bench. The lockable doors consist of two hinged panels with a lock handle to secure the content of the bench.









Hose Rack (Optional) 6304-00

The Hose Rack allows storage of the trainer hoses. It has a slotted top for hanging the hoses, and a drip pan bottom to catch the oil drops.





Storage/Work Surface (Optional) 6309-00

The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.







Diaphragm Accumulator (Optional) 6311-00

The Diaphragm Accumulator consists in a gas-loaded accumulator of the diaphragm type. The accumulator requires to be charged with dry nitrogen by the client.


Type Gas-loaded, with diaphragm gas-oil separator

Capacity 0.75 l (45 in3 )

Charging Must be charged by user with dry nitrogen at a pressure of 1550 kPa (225 psi)


Dimensions (H x W x D) 25.5 x 12 x 17 mm (10.0 x 4.7 x 6.7 in)


Advanced Hydraulics - eSeries (Optional) 6386-10

This site-license course bundle is intended to be used in conjunction with either the Hydraulics Training System, Series 6080, or the Hydraulics

Simulation Software (LVSIM®-HYD), Model 6385. Advanced Hydraulics contains the following courses: Electrical Control of Hydraulic Systems, Hydraulic Applications PLC, Servo Control of Hydraulic Systems, and Sensors, each of which has a pretest and posttest. Each course

includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.



The following learning platforms are available:

• 6386-1: Advanced Hydraulics - eSeries• 6386-2: Advanced Hydraulics - SCORM• 6386-3: Advanced Hydraulics - Stand-Alone


Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Hydraulics Fundamentals - eSeries (Optional) 6386-E0

This site-license course bundle is intended to be used in conjunction with either the Hydraulics Training System, Series 6080, or the Hydraulics

Simulation Software (LVSIM®-HYD), Model 6385. Hydraulics Fundamentals contains five courses: Introduction to Hydraulics, Fundamentals, Basic Circuits, Functional Circuits, and Troubleshooting, each of which has a pretest and posttest. The courses include the topics covered in the book-

based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.

The following learning platforms are available:

• 6386-E: Hydraulics Fundamentals - eSeries• 6386-F: Hydraulics Fundamentals - SCORM• 6386-G: Hydraulics Fundamentals - Stand-Alone

Upgrades: schools that are running the Tech-Lab version of Hydraulics Fundamentals may purchase an upgrade to the eSeries course.

• 6386-U: Hydraulics Fundamentals - eSeries (course upgrade)

Advanced variants of the above learning platforms are also available:

• 6386-1: Advanced Hydraulics - eSeries• 6386-2: Advanced Hydraulics - SCORM• 6386-3: Advanced Hydraulics - Stand-Alone

Specifications



Parameter Value

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Personal Computer (Optional) 8990-00

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.


Power Requirements

Current 1.05 A


Instructional DVD - Introduction to Fluid Power (Optional) 93840-10This 19-minutes video provides a balanced and concise overview of fluid power. It offers definitions, principles, and current uses relative to hydraulic and pneumatic systems.

Instructional DVD - Fluid Power Technology at Work (Optional) 93841-10This 24-minutes video provides a broad overview of hydraulics and pneumatics applications. It covers fluid power in transportation, aviation, machining, manufacturing, mining, energy, and chemical processing industries.

Instructional DVD - Pumps, Lines, Filters (Optional) 93842-10This 29-minutes video demonstrates the operation of the various types of pumps found in the industry through computer animation and live-action video. Filters, hoses, and lines are also explained.

Instructional DVD - Control Mechanisms (Optional) 93843-10This video summarizes the many ways to control fluid power systems. The construction and operation of pilot valves, solenoid valves, sensors, PLCs, and other devices are clearly explained. (27 minutes)



Instructional DVD - Actuators (Optional) 93844-10This 23-minutes video explains the construction and operation of the many types of actuators used in the industry. Cylinders, motors, rotators, grippers, pushers, lifters, rubbers, and bellows are all detailed.



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

Documents

Hydraulics Training System, Model 6080 - Lab-Volt · LabVolt Series Datasheet 6080 Hydraulics Training System Festo Didactic en 240 V - 50 Hz 03/2018