IE 550 Manufacturing Systems

Richard A. Wysk

Fall 2008

Agenda

• Policies - This is an graduate engineering course, I do expect you to act like engineering students. Independent, diligent, creative,...

• Engineering ethics

• IE550 will change this time – not much but we will do some different things

Overview

• What we will we be doing?– IE550 is lots of fun. It may also be the most important class that

you take. It is the materials that I most frequently use in my industry consulting.

– Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE550!

Introduction

• What is a “Manufacturing system”? An engineering system?

Interactions of many processes, products and design decisions made in the engineering of a product.– Machine requirements planning

– Process planning

– Production planning

– Concurrent engineering

Vocabulary

• Glossary of terms– CIM, CAD, CAM, CAD/CAM, NC, CNC,

FMS, Global manufacturing, enterprise engineering, SAP, Simultaneous engineering, Concurrent engineering, Manufacturing web services, Agile Engineering, Product Engineering, Process Engineering, Production Engineering, ...

Goal and Objective

• GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (in-house or not)

• OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment

Product requirements

• Faster – get it to market faster than a competitor

• Better – best quality

• Cheaper – best price

Today’s Situation

• Moving form paper driven systems or from “stand-alone” business and engineering systems

• Selling under-utilized resources to increase profit

• Terminate inefficient (non competitive) activities

A Vision of Integrated Engineering Systems

ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc..

Traditional Engineering

A Vision of Integrated Engineering Systems (cont.)

INTEGRATE– 1. to make or become whole or complete.– 2. to bring parts together as a whole. – 3. to remove barriers imposing segregation.

A Vision of Integrated Engineering Systems (cont.)

INTEGRATED ENGINEERING – planning, designing, construction and

management of a product.

Engineering

Product Engineering

Process Engineering

Production Engineering

A Vision of Integrated Engineering Systems (cont.)

INTEGRATION ENGINEERING – tools and techniques that

can be used to assist in combining planning, design, construction and management of a product.

A Vision of Manufacturing Systems (cont.)

• INTEGRATED ENGINEERING – planning, designing, construction and management of a

product.

Concurrent or simultaneous engineering

• Performing all business activities in unison

• Making wise real-time economic decisions

• Team concepts

IE550 Focus

• IE550 is intended to cover all of the engineering and business activities.

• All will be discussed.

• Process Engineering will be the concentration.

Questions!?!

• You should have:– Read Chapter 1 in the book.– Learned where the CAD and computer labs are– Developed a basic understanding of how

product, process and production engineering fit together

– Read assignment #1 and have an idea of what you are going to do