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Integrierte Hard- und Softwaresysteme IHS 3: Test of Digital Systems R.Ubar, A. Jutman, H-D. Wuttke, T. Vietzke

IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

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Page 1: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Integrierte Hard- und Softwaresysteme

IHS 3: Test of Digital Systems

R.Ubar, A. Jutman, H-D. Wuttke, T. Vietzke

Page 2: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

2

Overview

1. Introduction2. Theory: Boolean differential algebra3. Theory: Decision diagrams4. Fault modelling

5. Test generation6. Fault simulation7. Fault diagnosis8. Testability measuring9. Design for testability10. Built in Self-Test

Page 3: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

3

Applets for Learning RT- Level Test

Functional Test mode:The test vectors are operands results can be observed at the

output, no extra test parts

Deterministic Test mode:Gate level test for each FU

separatly, generate test vectors, local test panel,

cumulative FC calculation

BIST mode:Functional-, Logical- Circular Built In Self Test via extra test

part: Test Pattern Generator and Signature analyzer

Because of interaction the learning process becomes more efficient

The game-like character raises the students' curiosity

Page 4: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

4

Functional Test

• The test vectors areoperands results can be observed at the output,

• no extra test parts

Page 5: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

5

Deterministic Test

• Adder (F2)– Schematic level– Like Gate level test

Page 6: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

6

Deterministic Test

• Insert test vectors manually and simulate the fault coverage (FC)

Page 7: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

7

Built-In Self-Test

• Motivations for BIST:– Need for a cost-efficient testing– Doubts about the stuck-at fault model– Increasing difficulties with TPG (Test Pattern Generation)– Growing volume of test pattern data– Cost of ATE (Automatic Test Equipment)– Test application time– Gap between tester and UUT (Unit Under Test) speeds

• Drawbacks of BIST:– Additional pins and silicon area needed– Decreased reliability due to increased silicon area– Performance impact due to additional circuitry– Additional design time and cost

Page 8: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

8

Linear Feedback Shift Register (LFSR)

Pseudorandom Test generation by LFSR:

1 x x2

x3

x4

x2 x 1x4

x3

Polynomial: P(x) = 1 + x3 + x4

Standard LFSR

Modular LFSR

Page 9: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

9

Problems with BIST

Time

Faul

t Cov

erag

e

Problem: low fault coverageThe main motivations of using random patterns

are:- low generation cost- high initial efeciency

0 2n-1

Possible patterns from LFSR: Pseudorandom

test:

Hard to test faults

0 2n-1Dream solution: find LFSR so that:

Page 10: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

10

Page 11: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

11

Built In Self Test (BIST)

• Functional– No additional part

• Logical– Additional TPG

• Test Pattern Generator

• Circular– Additional TPG/SA

• Test Pattern Generator• Signature AnalyzerBuilt-in logic block observation (BILBO)

CSTP: Circular BIST, Circular self-test Path

Page 12: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

12

Test-per-Clock BIST Architectures

BILBO - Built- In Logic Block Observer:

CSTP - Circular Self-Test Path:

LFSR - Test Pattern Generator

Combinational circuit

LFSR - Signature analyzer

LFSR - Test Pattern Generator

& Signature analyser

Combinational circuit

Page 13: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

13

Overview

1. Introduction2. Theory: Boolean differential algebra3. Theory: Decision diagrams4. Fault modelling5. Test generation

6. Fault simulation7. Fault diagnosis8. Testability measuring9. Design for testability10. Built in Self-Test

Page 14: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

14

Fault simulationGoals:• Evaluation (grading) of a test T (fault coverage)• Guiding the test generation process• Constructing fault tables (dictionaries)• Fault diagnosis

Generate initial T

Evaluate T

Sufficientfault coverage?

Update T Done

YesNo

Select target fault

Generate test for target

Fault simulate

Discard detected faults

Done

No morefaults

Page 15: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

15

Deductive Fault Simulation Algorithm

&

&1

1

12

345 a

c

b11

000

0

01

1 y

Fault list calculation:

La = L4 L5

Lb = L1 L2

Lc = L3 La

Ly = Lb - Lc-----------------------------------------------------------Ly = (L1 L2) - (L3 (L4 L5))

Gate-level fault list propagation

La – faults causing erroneous signalon the node a

Ly – faults causing erroneous signalon the output node y

Library of formulas for gates

Page 16: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

16

Overview

1. Introduction2. Theory: Boolean differential algebra3. Theory: Decision diagrams4. Fault modelling5. Test generation6. Fault simulation

7. Fault diagnosis8. Testability measuring9. Design for testability10. Built in Self-Test

Page 17: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

17

Combinational Fault diagnosis

F1 F2 F3 F4 F5 F6 F7

T1 0 1 1 0 0 0 0T2 1 0 0 1 0 0 0T3 1 1 0 1 0 1 0T4 0 1 0 0 1 0 0T5 0 0 1 0 1 1 0T6 0 0 1 0 0 1 1

Fault F5 locatedFaults F1 and F4 are not distinguishable

Fault localization by fault tables

E1 E2 E3

0 0 10 1 00 1 01 0 11 0 10 0 0

No match, diagnosis not possible

E1,E2,E3: ExperimentsEntry (i,j) = 1(0) if Fi is detectable (not detectable) by Tj

Page 18: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

18

Combinational Fault Diagnosis

• Fault dictionaries contain the sama data as the fault tables with the differencethat the data is reorganised

• The column bit vectors can be represented by ordered decimal codes or by somekind of compressed signature

Fault localization by fault dictionaries

No Bit vectors Decimal numbers Faults1 000001 01 F72 000110 06 F53 001011 11 F64 011000 24 F1, F45 100011 35 F36 101100 44 F2

Test results:E1 = 06, E1 = 24, E1 = 38

No match

Page 19: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

19

Learning Logic Level Diagnosis

x3

x2

x1

I3

I1

I0 &

&

I4 1

I5 1

I6 &

I2 &

&

1

1

0

0

1

01

0

1

OUT

I 6a

I 6b

I 4a

I 4b

I 1 a

I 1 b OK

F

OK

F

OK

OK

Error

Signal probing Bad student’s experiment

Fault is located with 6 probes

0

Strategy: test all inputs of the circuits =>

Page 20: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

20

Learning Logic Level Diagnosis

x3

x2

x1

I3

I1

I0 &

&

I4 1

I5 1

I6 &

I2 &

&

1

1

0

0

1

01

0

1

OUT

I 6a

I 4b

I 1 b

F

F

OK

Error

Signal probingAverage student’s experiment

Fault is located with 3 probesStrategy: test all lines of the path =>

Page 21: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

21

Binary Decision Diagrams and Testing

1

Pathactivation

FaultStuck-at-0

Fault activation

Correct signal

Error

1 0

7654321 )( xxxxxxxy

x1x2

x3 = 1x4x5x6x7

y

0

0

0 F (X)

x1

x2

y

x3

x4 x5

x6 x7

0

11

0x1

x2

y

x3

x4 x5

x6 x7

0

1

15427613

xxxxxxxy

1

0

0

Page 22: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

22

Sequential Fault Diagnosis

Sequential fault diagnosis by Edge-Pin Testing

T1 F1,F4,F5,F6,F7P

T2P

F1,F4

F2, F3 T3P

F3

F

F

F2

F

F5,F6,F7 T3P

F5,F7

F

F6

T4P

F7

F

F5

F1,F2F3,F4F5,F6F7

F1 F2 F3 F4 F5 F6 F7

T1 0 1 1 0 0 0 0T2 1 0 0 1 0 0 0T3 1 1 0 1 0 1 0T4 0 1 0 0 1 0 0T5 0 0 1 0 1 1 0T6 0 0 1 0 0 1 1

Two faults F1,F4 remain indistinguishable Not all test patterns used in the fault table are needed

Different faults need for identifying test sequences with different lengthsThe shortest test contains two patterns, the longest four patterns

Diagnostic tree:

Page 23: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

23

Sequential Fault Diagnosis

Guided-probe testing at the gate level

x8

No faultsP

F

x6

P

F

x4

x5,2

P

F

OR- x8 is faulty

x2

P

F

x3,1 PF

NOR- x5 is faulty

x3

P

F

Line x3,1 is faulty

Line x3 is faultyLine x2 is faulty

Line x2is faultyF

P

x3,2

P AND- x6 is faultyF x3

P

F

Line x3,2 is faulty

Line x3 is faulty

x2

x3

x4

x3,1x3,2

x5,1x5,2

x5

x6

x7

x8

11

1

Searh tree:

Faulty circuit

Page 24: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

24

Fault Collapsing

Further reduction of the complexityFault Collapsing:Two faults are considered equivalent if the faulty functions produced by the two faults are equal. Alternatively, the two faults are equivalent if they can be detected by the same tests.(a/0=z/0) b/0=z/0

a/0 and b/0can be dropped

Page 25: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

25

Fault Collapsing

Further reduction of the complexityFault Collapsing:A fault f is considered to dominate another fault gwhen every test for g is also a test for f.

z/1 dominatesthe fault a/1

Fault z/1 can bedropped

Test vektors{01,10,11}

Page 26: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

26

Fault collapsing

Equivalence realtionshipsAND-Gate OR- Gate NOT-Gate

Dominance realtionships

Page 27: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

27

Fault collapsing

Page 28: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

28

Fault collapsing

Page 29: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

29

Fault Collapsing

Which faults can be dropped?

Page 30: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

30

Fault Collapsing

Which faults can be dropped?

Faults: {s/0, s/1, s3/0, s3/1, a/0, a/1, b/0, b/1, s1/0, s1/1, s2/0, s2/1, c/0, c/1, d/0, d/1, z/0, z/1}Local collapsing: {s/0, s/1, s3/0, s3/1, a/1, b/1, s2/1, c/0, d/0, z/1}The faults s/0, b/1, z/1 dominate s3/1, faults s/1, a/1 dominate s2/1. The fault s3/0 is equivalent to c/0. The global collapsed fault list for the circuit is thus {s2/1, s3/1, c/0, d/0}. Hence, by using global fault collapsing number of faults from 18 to 4. This is in effect a 77.78% reduction from the original fault list.

Page 31: IHS 3: Test of Digital Systems - Startseite TU Ilmenau€¦ · Fault list calculation: L a = L 4 L 5 L b = L 1 L 2 L c = L 3 L a L y = L b-L c-----L y = (L 1 L 2) - (L 3 (L 4 L 5))

Technical University Tallinn, ESTONIACopyright 2000-2003 by Raimund Ubar

31

Fragen