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08.01

InduCom

InduCom – Robust and EMI protected D-Sub interfaces Page

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08.02

Mounting details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08.05

Full metal top and side entry hoods . . . . . . . 08.06

Accessories for hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08.08

Technical characteristics for connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08.09

Connectors with solder buckets/crimp terminal . . . 08.10

Crimp contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08.13

InduCom 9 . . . . . . . . . . . . . . . . . . . . . 08.14

Tooling . . . . . . . . . . . . . . . . . . . . . 08.15

Directory chapter 08

NNeeww

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08.02

HARTING for transportation

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08.03

InduCom General information

Robust and EMI protected D-Sub interfaces made of zinc die-cast.

Specially designed for industrial applications in Transportation, Factory Automation and Machinery, wheregood EMC performance, mechanical strength and easy handling is required.

Transportation

Factory Automation

Machinery

Special labyrinth design forgood RF shielding

Cable assembly with reliable and vibration protected crimp technology

Robust housing in IP 40,made of zinc die-cast

Industrial proven D-Sub connectorswith high performance level, available in 9 to 50 poles

InduCom 9 version with largespace inside for bus interfaces and customised pcb’s

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08.04

InduCom General information

D-Sub industrial bus interface systems

This family of D-Sub connectors and RF shieldeddie-cast hoods according to DIN 41 652, MIL-C-24-308, IEC 60 807 is specially designed forcommunication in industrial field bus applicationsand transportation solutions where good EMCperformance, mechanical strength and easyhandling is required. The hoods are available in 9 to 50 ways D-Sub, with 1, 2 or 3 cable entries.The large space inside the InduCom 9 versionallows the integration of pcb's, e.g. for bussystems and customised solutions.

The labyrinth design of the InduCom 9 metalhood, made of zinc die-cast, guarantees togetherwith its crimp flange technology a good EMC/RFperformance with very high shielding attenuationgreater than 60 dB up to 500MHz.Low resistance is achieved due to the co-action ofthe crimp flange and the crimp ferrule which areconnected to the hood. Also there is an excellent360° low resistance connection between the cableshield and the hood.

Furthermore this technique provides continuouspressure on the cable after the crimp process forgood mechanical strength with good strain reliefand pull out resistance as well as anti rotationsecurity for harsh industrial environments.Another advantage is the possibility to connectthicker cables with the crimp flange, for instance,you can connect a 9-pole hood with a cable ofapprox. 13.5 mm diameter.With this technique, it is possible to reproduceconsistent production quality either in the field orin the plant, which is very important for a busstructure with many interfaces.

Turned and stamped male and female crimpcontacts guarantee an optimised electrical andmechanical connection between the cable and thecrimp contact. In order to fulfil the required 500 mating cycles for transportation applicationsmost of the contacts are available in performancelevel 1.For turned contacts HARTING offers an ultraprecision hand crimp tool with an 8-impressioncrimp, which assures maximum tensile strength.This crimp tool is suitable for wire sizes from AWG 18 to AWG 28.

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08.05

InduCom Mounting details

Crimp flange termination instruction

1. Strip the cable sheath to the correct length(approx. 35 to 40 mm, depending on interfacetype).

2. Place the crimp ferrule over the cable sheath.Bend the outer screen backwards over thecable sheath. Cut screen approx. 2 mm from theend of the cable sheath.

3. Place the crimp flange over the wires coveredby the remaining foil shield. Push and twist the crimp flange under the outer screen andcable sheath until the end of the cable sheathtouches the crimp flange. HARTING hasdeveloped a special tool for optimisedinstallation of the shielding over the crimpflange, part number 61 03 600 0017.

4. Move the crimp ferrule back onto the crimpflange and crimp the two parts together with the special service crimp tool part number61 03 600 0020. For an optimised crimpprocess the tool should to be positioned asclose as possible to the crimp flange sholder.

5. Cut off the internal screen foil and push thecrimp flange inside the metal hood.

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08.06

InduCom

9 61 03 001 . 010 1)

15 61 03 001 . 016 1)

25 61 03 001 . 017 2)

37 61 03 001 . 018 2)

50 61 03 001 . 019 2)

9 09 67 009 0346

9 09 67 009 0347

9 61 03 001 . 01315 61 03 001 . 01425 61 03 001 . 015

No. ofIdentification contacts Part No. Drawing Dimensions in mm

Full metal top and side entry hoods with screws

Side entry hood

Top/side entry hood

1) Part no. contains one blanking piece2) Part no. contains two blanking pieces

No. of A B C Dcontacts9 31.0 25.0 35.0 15.0

15 39.3 33.3 35.0 15.025 53.0 47.0 35.0 15.0

No. of No. of A B C Dcontacts cable entries9 1 (top) 31.0 25.0 38.0 15.0

15 1 (top) 39.5 33.3 35.0 15.025 3 53.0 47.0 43.0 15.037 3 69.5 63.5 43.0 15.050 3 67.2 61.6 43.0 17.8

Please insert digit for screw option

Knurled screw, thread 4-40 UNC 0

Hexagonal screw, thread M3 1with captive washer

Hexagonal screw, thread 4-40 UNC 2 with captive washer

Knurled screw, thread M3 3

Top entry hood for InduCom 9

Hexagonal screw, thread 4-40 UNC

Hexagonal screw, thread M3

2 cable entries

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08.07

InduCom

9 61 03 001 00221)

15 61 03 001 00112)

25 61 03 001 00122)

37 61 03 001 00212)

50 61 03 001 00202)

9-50 09 67 000 99073)

9-37 09 67 001 99713)

50 09 67 001 99723)

9 09 67 000 991415 09 67 000 991525 09 67 000 991637 09 67 000 991750 09 67 000 9918

9-50 09 67 001 99733)

No. ofIdentification contacts Part No. Drawing Dimensions in mm

Full metal top and side entry hoods for spring or slide locking and accessories

Top/side entry hood

1) Part no. contains one blanking piece2) Part no. contains two blanking pieces3) Order two for each connector

Further accessories see page 08.08

No. of No. of A B C Dcontacts cable entries9 2 31.0 22.6 40.0 14.8

15 3 39.0 30.6 40.0 14.825 3 53.0 42.6 40.0 14.837 3 69.5 59.2 40.0 14.850 3 67.0 55.0 40.0 17.6

Spring latchcorrosion resistant steel

Fixed latchcorrosion resistant steel

Slide locking devicecorrosion resistant steel

Locking bolttinned

a b c d9 35.6 25.0 12.0 10.0

15 44.0 33.3 12.0 10.025 57.8 47.0 12.0 10.037 74.3 63.5 12.0 10.050 72.0 61.1 14.8 13.5

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61 03 000 0062 61 03 000 506261 03 000 0063 61 03 000 506361 03 000 0064 61 03 000 506461 03 000 0065 61 03 000 506561 03 000 0066 61 03 000 506661 03 000 0166 61 03 000 516661 03 000 0067 61 03 000 506761 03 000 0068 61 03 000 506861 03 000 0069 61 03 000 506961 03 000 0070 61 03 000 507061 03 000 0071 61 03 000 507161 03 000 0072 61 03 000 5072

61 03 000 0044 61 03 000 0043

61 03 000 004561 03 000 004661 03 000 004761 03 000 004861 03 000 004961 03 000 005061 03 000 005161 03 000 005261 03 000 005361 03 000 005461 03 000 005561 03 000 005661 03 000 005761 03 000 005861 03 000 005961 03 000 012761 03 000 006061 03 000 0061

61 03 000 0042 61 03 000 0041

08.08

D1

D2

D3

D4

2,1

4,7 13,9

Identification Part No. Drawing Dimensions in mm

Accessories for hoods

Crimp flange

Crimp ferrule

Cable clampfor hoods

Blanking piecefor hoods

9-37 contacts 50 contacts

D1 D23.0 4.03.5 4.54.0 5.04.5 5.55.0 6.05.5 6.56.0 7.06.5 7.57.0 8.07.5 8.58.0 9.09.0 10.0

D3 D45.0 6.05.5 6.56.0 7.06.5 7.57.0 8.07.5 8.58.0 9.08.5 9.59.0 10.09.5 10.5

10.0 11.010.5 11.511.0 12.011.5 12.512.5 13.513.0 14.013.5 15.014.0 15.0

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M FM F

M F

M F M F

08.09

InduCom Connectors Technical characteristics

Current carrying capacityThe current carrying capacity is limited by maximum temperatureof materials for inserts and contacts including terminals.The current capacity-curve is valid for continuous, not interruptedcurrent-loaded contacts of connectors when simultaneous poweron all contacts is given, without exceeding the maximum tempera-ture.

Control and test procedures according to DIN IEC 60 512.

Contact arrangement View from termination side

Mating conditions as per DIN 41 652

M = Male connectorF = Female connector

Wor

king

cur

rent

Ambient temperature

Example: 25 way connector Turned contacts Stamped contacts

Number of contacts 9, 15, 25, 37, 50UL recognized

Working currentsee current carrying capacity chartTurned contacts 7.5 A max.Stamped contacts 6.5 A max.

Test voltage Ur.m.s. 1 kV

Clearance and creepage ≥ 1.0 mm

Contact resistance ≤ 10 mΩInsulation resistance ≥ 1010 Ω

Temperature range -55 OC … + 125 OC

Terminations a) Solder buckets max. 0.5 mm²

b) Crimp contacts

MaterialsMouldings and hoods Thermoplastic resin, glass-

fibre filled (PBTP)UL 94-V0

Contacts Copper alloy

Contact surface1) Contact zone: selectivelygold-plated according toperformance level1)

Termination zone: SnPb

Metal shell Tinned steel

Mating force9 way ≤ 30 N

15 way ≤ 50 N 25 way ≤ 83 N 37 way ≤ 123 N50 way ≤ 167 N

1) Performance level 3 as per DIN 41 652, part 2, ≥ 50 mating cycles, no gas testPerformance level 2 as per DIN 41 652, part 2, ≥ 200 mating cycles, 4 days gas test using 10 ppm SO2

Other performance levels on request

37 way 50 way

9 way15 way

25 way

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08.10

InduCom

9 09 67 009 4704 09 67 009 471515 09 67 015 4704 09 67 015 471525 09 67 025 4704 09 67 025 471537 09 67 037 4704 09 67 037 471550 1)09 67 050 47041) 09 67 050 4715

9 09 67 209 4704 09 67 209 471515 09 67 215 4704 09 67 215 471525 09 67 225 4704 09 67 225 471537 09 67 237 4704 09 67 237 471550 1)09 67 250 47041) 1)09 67 250 47151)

9 09 67 009 5604 09 67 009 561515 09 67 015 5604 09 67 015 561525 09 67 025 5604 09 67 025 561537 09 67 037 5604 09 67 037 561550 1)09 67 050 56041) 09 67 050 5615

9 09 67 209 5604 09 67 209 561515 09 67 215 5604 09 67 215 561525 09 67 225 5604 09 67 225 561537 09 67 237 5604 09 67 237 561550 1)09 67 250 56041) 1)09 67 250 56151)

1) Not normally kept in stock

Performance levelsExplanations see page 08.09 Other performance levels on request

Male connectortinned metal shell with dimples

Female connectortinned metal shell

Performance level3

Performance level2

No. ofIdentification contacts Part No.

turned contacts turned contacts

stamped contacts stamped contacts

turned contacts turned contacts

stamped contacts stamped contacts

Solder buckets

Number of contacts

9--50

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08.11

InduCom

Male connector

Female connector

Panel cut out

Identification Drawing Dimensions in mm

Mating conditions see page 08.09

Dimples

a b ±0.15 c d e9 30.9 25.0 12.5 20.5 12.0

15 39.2 33.3 12.5 28.8 12.025 53.1 47.0 12.5 42.5 12.037 69.4 63.5 12.5 59.1 12.050 67.0 61.1 15.4 56.3 14.8

Solder buckets

Number of contacts

9--50

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08.12

9 09 67 009 560115 09 67 015 560125 09 67 025 560137 09 67 037 560150 09 67 050 5601

9 09 67 009 470115 09 67 015 470125 09 67 025 470137 09 67 037 470150 09 67 050 4701

InduCom

Male connectorOrder contacts separately

tinned metal shell with dimples

Female connectorOrder contacts separately

tinned metal shell

Male connector

Female connector

Panel cut out

No. ofIdentification contacts Part No.

Crimp terminal

Number of contacts

9--50

Crimp contacts see page 08.13Mating conditions see page 08.09

Dimensions in mm

Dimples

a b ± 0.15 c d e9 30.9 25.0 12.5 20.5 12.0

15 39.2 33.3 12.5 28.8 12.025 53.1 47.0 12.5 42.5 12.037 69.4 63.5 12.5 59.1 12.050 67.0 61.1 15.4 56.3 14.8

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08.13

61 03 000 0083 61 03 000 0085

61 03 000 0082 61 03 000 0084

61 03 000 0087 61 03 000 0089

61 03 000 0086 61 03 000 0088

61 03 000 0112 61 03 000 0113

61 03 000 0073 61 03 000 0074

61 03 000 0094 61 03 000 0096

61 03 000 0078 61 03 000 0080

InduCom

Stamped contacts for size AWG 28-32 on request

Individual contacts

500 pieces/reel

Performance level1

stamped male contacts stamped female contacts

Performance level1

Wire gaugeIdentification (mm2) Part No.

Wire gaugeIdentification (mm2) Part No.

Crimp contacts

AWG20-24

0.50-0.20

Individual contacts

500 pieces/reel

AWG24-28

0.20-0.08

Individual contacts AWG18-20

0.75-0.50

Performance level1

turned male contacts turned female contacts

Performance level1

AWG20-22

0.50-0.37

AWG22-26

0.37-0.14

AWG24-28

0.20-0.08

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08.14

InduCom

09 63 009 5013

09 63 009 5014

Further bus pcb’s on request

InduCom 9 – Industrial bus interface system

Set for MVB-cable

Set for WTB-cable

Identification Part no. General information

MVB backbone interface setThe Multifunctional Vehicle Bus (MVB) backboneinterface set is specially designed for communicationcables in Train Control Networks (TCN). With thisinterface set it is possible to realise a T-bus structurewith MVB-cable with which you can disconnect thebus interface from the control unit without anyinterruption of the complete bus communication. Onthe pcb you will have load resistors and testcapacitors which can be activated with solder bridges.The wires are terminated with the proven vibrationresistant cage clamp technology. These MVBinterface set is approved for use with 2 types of cables(Nexan 459 530 50 and 459 110 19).

Components of the MVB interface set: 1 metal housing with 2 cable entries 2 hexagonal screws with UNC 4-40 threads 1 pcb with 9 way D-Sub male connector and cage

clamps 2 crimp flanges for the MVB cable 2 crimp ferrules for the MVB cable 1 blanking piece

MVB backbone interface setThe Multifunctional Vehicle Bus (MVB) backboneinterface set is specially designed for backbonecables in Train Control Networks (TCN). With thisinterface set it is possible to realise a T-bus structurewith WTB-cable with which you can disconnect thebus interface from the control unit without anyinterruption of the complete bus communication. Onthe pcb you will have load resistors and testcapacitors which can be activated with solder bridges.The wires are terminated with the proven vibrationresistant cage clamp technology. These MVBinterface set is approved for use with 1 type of cable(HEW 15 366).

Components of the MVB interface set: 1 metal housing with 2 cable entries 2 hexagonal screws with UNC 4-40 threads 1 pcb with 9 way D-Sub male connector and cage

clamps 2 crimp flanges for the WTB cable 2 crimp ferrules for the WTB cable 1 blanking piece

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61 03 600 0021

61 03 600 0020

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08.15

61 03 600 001761 03 600 0018

09 99 000 0171

61 03 000 017961 03 000 018061 03 000 009861 03 000 009961 03 000 010061 03 000 010161 03 000 010261 03 000 010361 03 000 010461 03 000 010561 03 000 017461 03 000 017261 03 000 016861 03 000 016961 03 000 017561 03 000 017661 03 000 017761 03 000 017861 03 000 0173

Identification Part No Drawing

Hexagonal head screwdriverfor hoods with hexagonal screws

Crimp toolfor flange and ferrule

Inserts for crimp tool

Tools

9-37 contacts50 contacts

Mounting toolfor flange

Insertion and removal toolfor contacts

Width of hexagonal nut [mm]

5.05.56.06.57.07.58.08.59.09.5

10.010.511.011.512.012.513.013.514.0

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08.16

61 03 600 0022

61 03 600 002361 03 600 0024

09 99 000 0175

Identification Part No Drawing

Tools

Crimp toolfor turned contactsAWG 18-28

Locator for crimp toolAWG 20-28AWG 18-20

Crimp toolfor stamped contactsAWG 20-28

Part No. Part No. Crimp toolcontact locator selection no.

61 03 000 0112 61 03 600 0024 7

61 03 000 0113 61 03 600 0024 7

61 03 000 0073 61 03 600 0023 7

61 03 000 0074 61 03 600 0023 7

61 03 000 0094 61 03 600 0023 7

61 03 000 0096 61 03 600 0023 7

61 03 000 0078 61 03 600 0023 7

61 03 000 0080 61 03 600 0023 7