Installation Manual - Steel Roofs by FUTURE Roof® Metal ... · Installation Manual© for distribution to their personnel, 2. ... Miter, bend and install the Endwall flashing as shown

InstallationManual

Future® Spanish Tile

Future Spanish Tile Installation Manual© is a component of Future Roof, Inc. and as such is intended to be used with Future Roof products only. All information printed in Future Spanish Tile Installation Manual© is copyrighted and is the property of Future Roof, Inc. a DIvision of Delta Building Products, Ltd. and may not be reproduced in any way without written permission of Future Roof, Inc. Exceptions are; 1. Future Roof customers may reproduce Future Spanish Tile Installation Manual© for distribution to their personnel, 2. Future Roof customers may reproduce portions of the Future Spanish Tile Installation Manual© to obtain permits etc., 3. Authorized Future Roof distributors may reproduce portions of Future Spanish Tile Installation Manual© for submission of data to local authorities for licensing requirements and Evaluation Reports.

© 2013 Future Roof, Inc. All Rights Reserved

1) Metal Cutting Circular Saw2) A 25’ or 30’ tape measure3) Power Driver4) Utility knife (When re-roofing over

composition shingle)5) Tin snips6) Caulking Gun7) Hand Bender8) Chalk Line

2

4

5

6

8

1

TOOLS

3

1

7

© 2013 Future Roof, Inc. All Rights Reserved2

FUTURE SPANISH TILE

Actual Size Spanish Tile can be made in sizes to fit the roof.Exposed Dimensions 39.3” WideCoverage Exposed 30.58 L/F Per Sq.Average weight per square Foot 1.12 lbs.

15”± 0.125

43”

39.3” EXPOSED

7.75”

3© 2013 Future Roof, Inc. All Rights Reserved

TITLE

3

STARTING

STARTER

INSTALLING THE STARTER STRIP

Be sure to use a chalk line when installing the Starter Strip at the eave. Do not depend on the eave being square or straight. Nail the Starter Strip every 16” along the length of the eave.

TITLE

4 © 2013 Future Roof, Inc. All Rights Reserved4

UNDERLAYMENT

LAYING THE UNDERLAYMENT Install Asphalt-saturated Organic felt two layers Type 15 or one layer Type 30 according to manufacturers instruc-tions. Felt should be laid horizontally and woven in the valley. An additional perpendicular or vertical layer should be laid into the valley. In areas where wind blown snow is common, ice and water shield is recommended. See Evaluation ESR-1790 on Future Roof ™ website.

INSTALL “C” CHANNEL RIDGE & RAkE, END/ SIDEwALL FLASHING, vALLEY AND bACkPAN.

INTERLOCKING BEND BACK FOR "C" CHANNEL

LEFT GABLE TRIM

7.0"

0.5"0.5"1.25"

14.625"

48"

1.5" ATTACHMENT APRON

1.0"

© 2013 Future Roof, Inc. All Rights Reserved

INTERLOCKING BEND BACK FOR "C" CHANNEL

RIGHT GABLE TRIM

7.0"

0.5" 0.5"1.25"

1.0"

14.625"

48"


RIDGE & HIP TRIM

6.5"


0.75" BEND BACK

0.5"

1.0"

14.625"

48"

5

FUTURE SPANISH TRIM

OUTER GABLE

10’

6.5"

3.25"

TITLE


GAbLE APPLICATION

“C” ChannelInstall “C” Channel along both right and left side gables.

Outer Gable TrimPlace stitch screws from top of outer gable into “C” Channel every 24”. Ensure that a screw is placed at each overlapping joint.

5.0”

3.0”

3.25”

2.25”

.375”

.375”

Barge Board

Outer Gable Trim 10’

Mission Gable Cap 44” Coverage

“C” Channel

“C” Channel

Plywood

Plywood

Underlayment

Barge Board

Underlayment

.375”

.625”

.75”

.5”

4.0” or 6.5”

5.0”

3.0”

3.25”

2.25”

.375”

.375”

Barge Board



“C” Channel

“C” Channel

Plywood

Plywood

Underlayment

Barge Board

Underlayment

.375”

.625”

.75”

.5”

4.0” or 6.5”

5.0”

3.0”

3.25”

2.25”

.375”

.375”

Barge Board



“C” Channel

“C” Channel

Plywood

Plywood

Underlayment

Barge Board

Underlayment

.375”

.625”

.75”

.5”

4.0” or 6.5”

5.0”

3.0”

3.25”

2.25”

.375”

.375”

Barge Board



“C” Channel

“C” Channel

Plywood

Plywood

Underlayment

Barge Board

Underlayment

.375”

.625”

.75”

.5”

4.0” or 6.5”


TITLEwALL FLASHING

Endwall and Sidewall should be installed behind siding wherever possible. A 1” stitch screw with washer should be applied at overlapping joints on the roof side.

ENDWALL

ENDWALL

SIDEDWALL

SIDEDWALL4” 4”

6”6”

.5”

.5”

.5”.5”

© 2013 Future Roof, Inc. All Rights Reserved8

STARTING TILES

The Spanish Tile can be installed from left to right or right to left. Begin by squaring the eave (discussed on page 18) snap a chalk line vertically at 90 degrees from the eave to the and approx. 10ft from the gable edge of the roof. Measure off this line when installing the tiles to insure they are at 90 degrees from the eave. The first tile beginning at the gable will be inserted into the “C” Channel which was installed prior to your beginning the tile installation. Fasten “C” Channels as shown above.

Overlap the next tile taking care to measure again from the chalk line to keep the tiles vertical at all times. Note:

1. Be sure and flatten the portion of the starter that will be overlapped by the Inner “C” Channel.

INSTALLATION OF THE SPANISH TILE, MEASURING AND CUTTING.

TILE STARTER STRIP

UNIVERSAL CLOSURE

PLYWOOD

UNDERLAYMENT

FASCIA

RAKE INNER "C" CHANNEL

GABLE END OR BARGE BOARD

FASTEN 1” MIN. OFF“C” CHANNEL EDGE

1” TRIM FASTENERSINTO THE CROWN OF THE TILE


TITLE

9

SIDE AND ENDwALL FLASHING

Z-BAR

SIDEWALLENDWALL(FRONT)

TILE PANEL CUT AND FLATTENEDHERE TO SLIDE UNDER TILE PAN

BACK PAN

PART 1

PART 2

**NOTE:All flashing including Sidewall, Back Pan, Endwall and Sidewall are covered by Z-Bar or Chimney Collar as shown in PART 1 and PART 2.

Z-BAR

SIDEWALLENDWALL(FRONT)

SIDEWALL(BOTH SIDESAND BACK)

INSTALLING THE END AND SIDEwALL FLASHING AROUND CHIMNEYS, SkYLIGHTS AND SECOND STORY wALLS.

At the end and side wall areas around chimney’s, skylights and second story walls. Beginning on both sides install the Sidewall as shown in PART 1. With the Sidewall in place install the Back Pan as shown in PART 1. At the intersec-tion of the side wall make a cut into the tile perpendicu-lar to the side wall approximately 3”, make another cut approximately 1/2” at a right angle at the end of the 3” cut. With you fingers press down on the 3” X 1/2” cut produc-ing an opening of approximately 3” X 1/2”. The bottom portion of the Sidewall flashing can now be brought out on top of the tile below the opening as shown in PART 1. Be sure and use a small amount of caulk in the area.

Miter, bend and install the Endwall flashing as shown in PART 2. Then miter, bend and install the Sidewall flashing on both sides and back as shown in PART 2.

TITLE

10 © 2013 Future Roof, Inc. All Rights Reserved

HIP DETAIL

PART 1Install “C” Channels and 2x2’s as shown below. Measurements outside to outside of the “C” Channel should not exceed 9”. Fasten the back of the “C” Channel into the side of the 2x2.

PART 2Cut the tile to match the angle of the hip and insert the cut angle into the “C” Channel. Fasten the tile taking care not to fasten into the bottom of the “C” Channel.

PART 3Install the Hip Starter at the eave cutting the bottom to match the angle of the fascia boards. Fasten the Hip Starter along the fastening apron into the top edge of the “C” Channel.

Part 4Continue installing the Hip Cap to the ridge intersection. Cut and miter at the intersection of the ridge.

2X2 FASTENERS

STARTER

UNDERLAYMENT

FASCIA

2X2“C” CHANNEL

TILE

FASTENERSEVERY 16”


TITLERIDGE DETAIL

PART 1Install “C” Channels and 2x2’s on both sides of the ridge. Fasten through the back of the “C” Channel into the 2x2’s every 16”. Install Universal Closure on the inside of the “C” Channel along the ridge.

PART 2Cut the top of the tile to fit the back of the “C” Channel. Insert the tile onto the “C” Channel and against the Universal Closure.

PART 3Install the Ridge Cap along the ridge, fastening through the fastening apron, into the top portion of the “C” Channel and crown of tile.

9.0"

2x2

"C" CHANNEL

SOLID SHEATHINGUNDERLAYMENT

FASTENERS

FASCIA

UNIVERSAL CLOSURE

TITLE


RIGHT AND LEFT SIDE RAkE TRIM

INSTALLATION OF THE RIGHT/ LEFT SIDE RAkE TRIM

At the rake lock the attachment fold into the top portion of the “C” Channel and fasten through the apron to the barge-board.

** NOTES: 1. Future Roof offers a Rake Starter piece with the End Disk attached at the factory to save you time.

GABLE RAKE TRIM WILL LOCKINTO "C" CHANNEL

TILEUNIVERSAL CLOSURE RAKE "C" CHANNEL

STARTER STRIP

FASCIAFASTENER

RIGHT GABLE RAKE TRIM

HIP AND RIDGE TRIMHIP AND RIDGE TRIMCUT TO FIT RAKE

FASTENERS

END DISK

RAKE OR GABLE END

UNIVERSALCLOSURE

“C” CHANNEL

STARTER

FASCIA

STARTER

FASCIA

END DISKBEND BACK TABAND CUTOUT FOR HIP

SCREW FASTENERS THROUGH TOP CROWN OF TILE

END DISK BASEBENT BACK FOR RAKE STARTER

ATTACHMENT APRON BENDBACK INTERLOCKS WITH RAKE "C" CHANNEL

TILE

HIP & RIDGE TRIM

LEFT GABLE TRIMTILE

HIP DETAIL

RAKE DETAIL

TITLE


INSTALLATION AT RIDGE(CENTER DETAIL)

When using a Hip & Ridge Cap Starter on both ends of the ridge, cut the front segment from the two Hip & Ridge Caps and install as detailed below:

#1

#2

APPLY SEALANT ON BOTH ENDSAPPLY SEALANT ON BOTH ENDS

SEALANT

LESS THAN

15”

FRONT OF HIP & RIDGE CAPCUT TO FIT OVER HIP & RIDGE CAP #1

FRONT OF HIP & RIDGE CAP STARTER

FRONT OF HIP & RIDGE CAP STARTER

WHEN HIP & RIDGE CAP #2 IS INSTALLED OVER HIP & RIDGE CAP #1, SECURE #2 WITH TRIM SCREWS COLORED TO MATCH ON THE TOP AND

ALONG THE FASTENING APRON OF #2 & #1 INTO THE “C” CHANNEL ON BOTH SIDES

CUT END

CUT END

© 2013 Future Roof, Inc. All Rights Reserved 14

INSTALLING THE vALLEY

INSTALLING THE vALLEY DETAIL:

The Future roof valley comes with a optional Valley cover. The tiles are cut on the angle of the valley using a hand held metal cutting saw. Be sure and allow a space between the right and left side valley pieces of a minimum 2.5” Open Valley

to allow an unimpeded flow of water down the valley. The universal closure is also used to divert water and keep it flowing down the valley. If desired the valley cover can be installed although it is not recommended that it be used in area’s where there is a lot of tree debris falling on the roof.

UNIVERSAL CLOSURE

1” SCREW COLORED TO MATCH, WITH WASHER

VALLEY COVER(OPTIONAL)

CENTER DIVERTERROOF DECK

4”

SEALANT

TITLE


FASTENERS AND FASTENER PATTERN

Aluminum panels require special alloy #10 stainless steel screws with 1/4” hex head and stainless steel washer with a butyl rubber washer.

Steel panels require specially coated #10 steel screws with galvanized coating and 1/4” hex head and galvanized steel washer with a butyl rubber washer.

Panels are attached to the roof sheathing with fasten-ers that penetrate through or 1/2 inch (19.1 mm) into the sheathing thickness, whichever is less. Screws come in 1”, 3”, 3 1/2” and 4” lengths. The 3 1/2” and 4” are available for going over top of existing roofing.

Standard fastening pattern is recommended for most areas. For hurricane or tornado prone areas a full screw pattern is recommended.

All screws have the head coated to color match the panels. Fasteners are available.

OVERLAP

OVERLAP

STANDARD TILE SCREW FASTENING PATTERN

HURRICAINE AREA TILE SCREW FASTENING PATTERN


TITLEPIPE FLASHING

16

FASTENING APRONFASTENERS

PIPE VENTRUBBER PIPE JACK

SEALANT

RUBBER PIPE FLASHING

INSTALLATION OF PIPE FLASHING:

A flexible base Rubber Pipe Jack, shall be applied over and around pipe protrusion. Bases are available in a number of sizes depending on the O/D of the pipe. Apply clear sealant around base prior to attaching to the tile with #8 x 1” screws.

Beauty cover cones are available in a variety of sizes to color match your roof.

TITLE


When paneling a gable roof it is important to have the eave starter and gable starter square to each other (at 90 degrees) as this will help keep the line of each row of shingles, shakes or tiles straight.

DO NOT ASSUME THE ROOF IS SQUARE!

To square up starters to each it is useful to know the 3,4,5 rule. Which is as follows:To have 2 sides of a triangle square (right angle) to each other, the length of one side of the triangle will equal any multiple of 3 (i.e. 3,6,9,12, etc.) and the other side of the triangle will be equal a multiple of 4 (i.e. 4, 8, 12, 16, etc.) the third side of the triangle must equal a multiple of 5 (ie.5, 10, 15, 20, etc.) demonstrates this rule.

Moving side A (gable) in or out will either shorten or lengthen side C, do this until side C is exactly the appro-priate multiply of 5. This will result in side A & B being square to each other.

**NoTes:

A. In many instances the existing roof gable is not square to the eave. In these situations placing a chalk/dry line at 90 degrees to the eave starter using the above method will give the installer a reference line to measure off of to help ensure the panels are running square and aligned.

B. A quick method of squaring to the eave is the use of a 4-foot T square penciling a line. and using the line to place a chalk/dry line then quickly checking using the 3,4,5 method.

C.Use of multiple lines a cross the roof will help keep panels aligned and square which can be very helpful when doing meeting points.

SQUARING GAbLE AND EAvE STARTERS

6

103

5

00 4 8

Side A(Gable)

Side B(Eave)

Side C

Side C

DEMONSTRATION OF THE 3,4,5 RULE (PYTHAGORAS THEOREM A2 + b2 = C2)

Visit our web site at: http://www.futureroof.com

Future Roof, Inc, 9969 RIver Way, Delta, B.C. Canada V4G1M8

A Division of Delta Roofing Products Ltd.

FAX (604)-953-1005, 1-800-959-8089 E- Mail: [email protected]

Our Future is Your Satisfaction

Documents

Installation Manual - Steel Roofs by FUTURE Roof® Metal ... · Installation Manual© for distribution to their personnel, 2. ... Miter, bend and install the Endwall flashing as shown