Muskoka Chair

Assembly Instructions

1032 Henshaw Lake Road, Box 494, Port Carling, ON P0B 1J0705-765-3836

www.muskokachair.com

Muskoka Chair Assembly Instructions

Tools Needed: Cordless Drill#2 Robertson Bit9/16” Socket or Adjustable Wrench

Tips:Separate all parts in kit box into five sections (as marked)

Section A Rail Assembly, 16 parts .............................................................. Pages 1 - 5

Section B Back Support Assembly, 5 parts ................................................. Pages 6 - 7

Section C Chair Back Assembly, 10parts .................................................. Pages 8 - 13

Section D Arm and Front Leg Assembly, 8 parts..................................... Pages 14 - 23

Section E Front Plate “Install” Only, 1 part ..................................................... Page 24

All other screws are already in their designated place

If all parts and hardware are accounted for, lets begin.If not call 1-705-765-3836 for assistance.

Total = 40 Parts74 - 1½” Screws

2 - 2” Carraige Bolts

Section D4 - 1½” hex head bolts

6 nuts, 6 washers

RightSide Rail

LeftSide Rail

Unde

r Cha

ir Do

wel

Seat Base

2G2F2E2D2C2B

2A

1A1B1C1D

TheseAre Longer19 7/8” long

TheseAre Shorter19 1/2” long

Part A - Rail Assembly, 16 Parts Page 1

From outsideleft and right railscrew into underchair dowel.(Pre-drilled 1” holes to setdowels into)

Part A - Rail Assembly, continued

Left Rail

Right Rail

Under Chair Dowel -1

Under Chair Dowel - 2

Screw - 1

Screw - 2Screw - 3

Screw - 4

Page 2

Part A - Rail Assembly, continued

Seat Slat 2B

Placement of first seat slat(Seat Slat 2B)

Page 3

Part A - Rail Assembly, continued

Placement of 2nd Seat Slat 2ASpacer Sticks

Use Spacer Stick All The Way To Seat Base

2B

2A

2C

1A1B 1C 1D 2D 2E 2F 2G

Seat Base

Page 4

Part A - Rail Assembly, continued

Picture of Finished Rail Section

Page 5

Part B - Back Support Assembly, 5 parts

Back Support Right Side

Back Support Left Side

Back Support Dowel (shorter of the 3 dowels supplied)

Left or RightArm Support Same

Screw

Back Support Dowel

Screw

Page 6

Part B - Back Support Assembly, 5 parts

Pre-DrilledHoles ToAcceptScrews

ScrewScrew

ScrewScrew

NOT HERE

Page 7

Part C - Chair Back Assembly, 10 parts

CENTRE

BACK

SLAT

Left3

Left2

Left1

Right1

Right2

Right3

Back

Str

ap

Lower Back Slat Support

Upper Back Slat Support

Page 8

Part C - Chair Back Assembly, 10 parts

Upper Back Slat Support

Lower Back Slat Support

Left 3 Left 2 Left 1 Centre Right 1 Right 2 Right 3

Left 3 Left 2 Left 1 Centre Right 1 Right 2 Right 3

Pre-Aligned Holes For 7 Back Slats To Attach

CENTRE

BACK

SLAT

Screw

Screw

Page 9

Part C - Chair Back Assembly, 10 parts

Install 14 Screws“Tip” Screw through back slat, then place screw tip in proper hole

If having trouble aligning holes, just twist back

Left3

Left2

Left1

Right1

Right2

Right3

Centre

LONGESTBACKSLAT

2NDLONGEST

BACKSLAT

3RDLONGEST

BACKSLAT

SHORTESTBACKSLAT

2NDLONGEST

BACKSLAT

3RDLONGEST

BACKSLAT

SHORTESTBACKSLAT

Page 10

Part C - Chair Back Assembly, 10 parts

Flip back over, screw centre of back strap to centre of back

FactoryPre-

Drilled Hole

Page 11

Part C - Chair Back Assembly, 10 parts

Use stickto keepback straplevel

SEE NEXTSTEP BEFORE

SCREWING

Page 12

Part C - Chair Back Assembly, 10 parts

Use sticks to separate backslats evenly

If tight use screwdriver to spreadback slats

Back Is Complete

Page 13

Part D - Arm and Front Leg Assembly, 8 parts

LeftArm

RightArm

Left

or R

ight

Supp

ort

Left

or R

ight

Supp

ort

Page 14

Part D - Arm and Front Leg Assembly, 8 parts

Place ½” hex head boltsinto factory hexagon holesAttn: Use hammer and screw driverto seat heads into place

Finger tighten3 screws

Page 15

Part D - Arm and Front Leg Assembly, 8 parts

Use marking device to make sure plate isreinstalled back in same locationNow remove plate after markingAttn: Only do one arm at a time

Routerededge up

Screw plateto support2 screws

Page 16

Part D - Arm and Front Leg Assembly, 8 parts

3 screws tosecure braceand plate

Slottedfor easyassembly

Page 17

Part D - Arm and Front Leg Assembly, 8 parts

Place back in originallocation 4 screws

Page 18

Part D - Arm and Front Leg Assembly, 8 parts

Finished Left Arm Assembly Same Process For Right Side

Page 19

Muskoka Chair Assembly Time... 5 Minutes To Go!

Washer & Nut

Bolt Back Support Into Place2 - 2” Carriage Bolts

Tips Forward As Shown

Part D - Arm and Front Leg Assembly, 8 parts Page 20

Part D - Arm and Front Leg Assembly, 8 parts

Put back assemblyin place as shown8 screws

Page 21

Part D - Arm and Front Leg Assembly, 8 parts

Assembly So Far

Page 22

Part D - Arm and Front Leg Assembly, 8 parts

Slotted

4 Washers, 4 NutsUnderneath chair

Hex HeadBolts HereInto RailSection

Page 23

Part E - Front Plate Install, 1 part

Front PlatePlace on chair as shown below - 4 screws

Tight Up To Rail4 screws

Page 24

Tightenall nutswith 9/16”socket orwrench

Page 25

Tighten to backsupport1st

2nd

Congratulations!Your Muskoka Chair assembly has succesfully been completed.

Page 26