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INTEGRATED - LAKSHMI MACHINE WORKS … · JV 30 Drill Tap Center SPECIFICATIONS Title Description Unit JV 30 Stroke X Axis mm 500 Y Axis mm 400 Z Axis mm 320 Distance from spindle

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Text of INTEGRATED - LAKSHMI MACHINE WORKS … · JV 30 Drill Tap Center SPECIFICATIONS Title Description...

  • INTEGRATEDSOLUTIONS

    launches

  • 2017 New launches

    MILLING l JV 30 Drill Tap Center

    l JV 40 Vertical Machining Center

    l JV 80 Vertical Machining Center

    l JV Twin Vertical Machining Center

    l JU 40 5-Axes Vertical Machining Center

    l JHM 40 Horizontal Machining Center

    TURNING l Smart Plus Horizontal Turning Lathe

    l LR40T L15 Horizontal Turning Lathe

    l LTV 50 Vertical Turning Lathe

    TURNMILL l LL20MY L5 4 Axis Turnmill Centers (Y Axis)

  • JV 30 Drill Tap Center

    SPECIFICATIONS

    Title Description Unit JV 30

    Stroke

    X Axis mm 500

    Y Axis mm 400

    Z Axis mm 320

    Distance from spindle nose to table top mm 150 - 470

    Table

    Table Size mm 600 x 350

    No. of T Slots x Pitch nos. x mm 3 x 125

    Max. Load on table kgs 250

    Spindle

    Spindle bore taper type BT-30

    Spindle speed rpm 10000

    Spindle Motor power (Cont./15mins.) kW 3.7/5.5

    Feed System

    Rapid traverse rate X & Y Axes m/min 48

    Rapid traverse rate Z Axis m/min 48

    Cutting feed rate m/min 10

    Automatic Tool Changer

    No. of tools nos 21

    Tool shank type MAS BT-30

    Max. tool diameter with adjacent tool mm 100

    Max. tool length mm 250

    Max. tool weight kg 3

    Tool change time (tool to tool) sec 2.5

    CNC System Controller type Mitsubishi / Fanuc

    Machine sizeFront x Side mm 2350 x 1800

    Machine weight (Approx) kg 2500

    FEATURES

    High speed drill tap center with complete milling capabilities.

    In line direct drive spindle (10,000 rpm) High speed & reliable 21 tool carousel type

    tool changer Higher feed rate Faster tool change time 48 m/min rapids and high acceleration to

    reduce cycle times Compact machine Best suited for mass production lines.

  • MILLING

    SPEED POWER DIAGRAM

    INTERFERENCE AND MOVING RANGE

    600

    350

    400

    (Y-A

    xis

    Stro

    ke)

    200

    200

    Zero

    Ret

    urn

    250250Zero Return 500

    (X-Axis Stroke)

    (Mitsubishi)

  • JV 40 Vertical Machining Center

    SPECIFICATIONS

    Title Description Unit JV 40

    Stroke

    X Axis mm 500

    Y Axis mm 400

    Z Axis mm 450

    Distance from spindle nose to table top mm 200 - 650

    Table

    Table Size mm 600 x 350

    No. of T Slots x Pitch nos. x mm 3 x 125

    Max. Load on table kgs 250

    Spindle

    Spindle bore taper type BT-40

    Spindle speed rpm 8000

    Spindle Motor power (Cont./15mins.) kW 5.5 / 7.5

    Feed System

    Rapid traverse rate X & Y Axes m/min 48

    Rapid traverse rate Z Axis m/min 48

    Cutting feed rate m/min 10

    Automatic Tool Changer

    No. of tools nos 20

    Tool shank type MAS BT-40

    Max. tool diameter with adjacent tool mm 80

    Max. tool length mm 350

    Max. tool weight kg 8

    Tool change time (tool to tool) sec 3

    CNC System Controller type Fanuc

    Machine sizeFront x Side mm 2350 x 1800

    Machine weight (Approx) kg 2500

    FEATURES

    Compact Machine with higher stroke(X, Y & Z) Higher Motor power 20 Tools arm type ATC Higher Rapid traverse rate (X, Y & Z - 48m/

    min) Higher Tool clamping force (600 kgf) Better Load carrying capacity Increased accuracy and improved surface

    finish Operator friendly design

  • MILLING

    SPEED POWER DIAGRAM

    INTERFERENCE AND MOVING RANGE

    INTERFERENCE DIAGRAM80mm cutter

    TABLE MOVING RANGE DIAGRAM80mm cutter

    250 250

    500(X-AXIS STROKE)

    50 500 50

    600

    2535

    025

    200

    400(

    Y-A

    XIS

    STRO

    KE)

    200

    200

    200

    5 0 0

    5 8 0

    8 0

    Extreme Left Rearposition of stroke

    Extreme Right Rearposition of stroke

    ATC Tool Interference Range

    ATC Tool Changing Arm PCD

  • JV 80 Vertical Machining Center

    SPECIFICATIONS

    Title Description Unit JV 80

    Stroke

    X Axis mm 800

    Y Axis mm 540

    Z Axis mm 600

    Distance from spindle nose to table top mm 125-725

    Table

    Table Size mm 1000 x 560

    No. of T Slots x Pitch nos. x mm 5 x 100

    Max. Load on table kgs 800

    Spindle

    Spindle bore taper type BBT-40

    Spindle speed rpm 12000

    Spindle Motor power (Cont./15mins.) kW 11/15

    Feed System

    Rapid traverse rate X & Y Axes m/min 36

    Rapid traverse rate Z Axis m/min 24

    Cutting feed rate m/min 20

    Automatic Tool Changer

    No. of tools nos 20

    Max. tool diameter with adjacent tool mm 80

    Max. tool length mm 350

    Max. tool weight kg 7

    Tool change time (tool to tool) sec 3.5

    CNC System Controller type Fanuc

    Machine sizeFront x Side mm 2500 x 3000

    Machine weight (Approx) kg 5500

    FEATURES

    High Speed Direct drive Spindle High structural rigidity for high precision

    machining Large working area Higher cutting capability with large

    diameter spindle bearings High Precision Feed Mechanism Enhanced rapid traverse rates reduces the

    non cut time Ease of chip removal / disposal & Coolant

    Management 20 Tools automatic tool changer

  • MILLING

    SPEED POWER DIAGRAM

    INTERFERENCE AND MOVING RANGE

  • JV 55 Twin Twin Spindle Vertical Machining Center

    SPECIFICATIONS

    Title Description Unit JV 55 Twin

    Stroke

    X Axis mm 800

    Y Axis mm 450

    Z Axis mm 600

    Distance between two spindles mm 400

    Distance from spindle nose to table top mm 150-750

    Table

    Table Size mm 1050 x 450

    No. of T Slots x Pitch nos. x mm 4 x 100

    Max. Load on table kgs 500

    Spindle

    Spindle bore taper type BBT-40

    Spindle speed rpm 10000

    Spindle Motor power (Cont./15mins.) kW 5.5/7.5

    Feed System

    Rapid traverse rate X & Y Axes m/min 36

    Rapid traverse rate Z Axis m/min 24

    Cutting feed rate m/min 20

    Automatic Tool Changer

    No. of tools nos 20 + 20

    Tool shank type MAS BT-40

    Max. tool diameter with adjacent tool mm 80

    Max. tool length mm 350

    Max. tool weight kg 8

    Tool change time (tool to tool) sec 3.5

    CNC System Controller type Fanuc

    Machine sizeFront x Side mm 3200 x 2800

    Machine weight (Approx) kg 5000

    FEATURES

    Two identical high performance Direct drive spindles (simultaneous operations)

    High Speed machining Reduce cycle time 20 + 20 Tools arm Type ATC BBT 40 spindle taper for higher accuracy Increased tool life & productivity Low cost per component Ideal solution for high volume automatic

    production line with integration of Robot/gantry system

    Reduces floor space Superior Rigidity and minimal vibration

    during cutting

  • MILLING

    SPEED POWER DIAGRAM

    INTERFERENCE AND MOVING RANGE

  • JU 40 5-Axis Vertical Machining Center

  • SPEED POWER DIAGRAM

    SPECIFICATIONS FEATURES

    5 axes Simultaneous Direct drive Spindle (12,000 rpm) Moving column design reduces vibration &

    ensures high accuracy & repeatability. Better Surface finish larger clamping area (Dia 500 mm) Pre loaded axil & radial roller bearing to

    withstand the load exerted during machining BBT 40 spindle taper for higher accuracy Umbrella Type automatic tool changer

    (20 Tools) Machining of complex component. Higher Feed rate Higher Rapid traverse rate (X, Y & Z - 48m/

    min)

    Title Description Unit JU 40

    Stroke

    X Axis mm 400

    Y Axis mm 550

    Z Axis mm 550

    Table indexing angle - A Axis deg -120 / +30

    Table indexing angle - C Axis deg 360

    Distance from spindle nose to table top mm 50-600

    Table

    Table Size mm 500 x 400

    Max. Work piece Size (Dia x Height) mm 500 x 400

    No. of T Slots x Pitch nos. x mm 5 x 80

    Max. Load on table kgs 200

    Spindle

    Spindle bore taper type BBT-40

    Spindle speed rpm 12000

    Motor power (S1 Cont. / S6 40%) kW 15/22.5

    Feed System

    Rapid traverse rate X & Y Axes m/min 48

    Rapid traverse rate Z Axis m/min 48

    Cutting feed rate m/min 20

    Automatic Tool Changer

    No. of tools nos 20

    Tool shank type BT40

    Max. tool diameter with adjacent tool mm 80

    Max. tool length mm 300

    Max. tool weight kg 8

    Tool change time (tool to tool) sec 5

    CNC System Controller type Siemens

    Machine sizeFront x Side mm 3800 x 2600

    Machine weight (Approx) kg 7000

    5-Axis Vertical Machining Center

  • 400

    50

    550

    Dia 500

    A-Axis at 0 Degree

    A-Axis at 90 Degree

    50090

    340 210 40

    340 210

    50

    550

    410

    395

    550

    350 350

    500

    48

    202

    202

    48

    (Z a

    xis

    stro

    ke)

    400

    200

    (X axis stroke)

    (Y axis stroke)

    MILLINGMOVING RANGE DIAGRAM

    INTERFERENCE DIAGRAM

    C-Axis center

    200 20021

    034

    0

    400

    50

    550

    400

    500

    Tool change position

    A-A

    xis

    cent

    er

    Workpiece Diameter

    Wor

    kpie

    ce H

    eigh

    t

    A-Axis at 0 Degree

    A-Axis at 90 Degree

    50090

    340 210 40

    60 340 210

    350

    200

    50

    A-Axis center

    595

    335

    Tool change position

    595

    430

    120

    120

    5

    120

    5Tool change position

    Tool change position

    550

    (Y a

    xis

    stro

    ke)

    (X axis stroke)

    (Z a

    xis

    stro

    ke)

    C-Axis center

    200 200

    210

    340

    400

    50

    550

    400

    500

    Tool change position

    A-A

    xis

    cent

    er

    Workpiece Diameter

    Wor

    kpie

    ce H

    eigh

    t

    A-Axis at 0 Degree

    A-Axis at 90 Degree

    50090

    340 210 40

    60 340 210

    350

    200

    50

    A-Axis center

    595

    335

    Tool change position

    595

    430

    120

    120

    5

    120

    5Tool change position

    Tool change position

    550

    (Y a

    xis

    stro

    ke)

    (X axis stroke)

    (Z a

    xis

    stro

    ke)

    400

    50

    550

    Dia 500

    A-Axis at 0 Degree

    A-Axis at 90 Degree

    50090

    340 210 40

    340 210

    50

    550

    410

    395

    550

    350 350

    500

    48

    202

    202

    48

    (Z a

    xis

    stro

    ke)

    400

    200

    (X axis stroke)

    (Y axis stroke)

  • JHM 40 Horizontal Machining Center

    SPECIFICATIONS

    Title Description Unit JHM 40

    Capacity

    X Axis mm 500

    Y Axis mm 500

    Z Axis mm 500

    Spindle center to pallet top mm 100-600

    Spindle nose to pallet center mm 100-600

    Max. work piece diameter mm 600

    Max. work piece length mm 500

    Pallet

    Pallet size mm 400 x 400

    No of Pallets nos 2

    Pallet change type Rotary

    Minimum indexing angle deg 1

    Pallet change time sec 15

    Maximum load on pallet (evenly loaded) kg 400

    Spindle

    Spindle bore taper type BT 40

    Spindle speed rpm 8000

    Spindle motor power (Cont. / S6-40%) kW 11/15

    Feed System

    Rapid traverse rate X & Z m/min 48

    Rapid traverse rate Y m/min 32

    Cutting feed rate m/min 10

    Automatic Tool Changer

    No. of tools nos 20

    Tool shank configuration type MAS BT-40

    Max. dia. of the tool with adjacent tool mm 80

    Max. tool length mm 300

    Max. tool weight kg 7

    Tool change time (tool to tool) sec 5

    CNC System Controller type Fanuc / Siemens

    Machine sizeFront x Side mm 3050 x 5650

    Machine weight kg 8000

    FEATURES

    Single piece box construction for optimal structural stability

    Compact Machine with smaller foot print. Moving column Fixed table machining for

    better accuracies High speed rotary pallets for higher

    productivity. Automatic pallet changer (APC) eliminates

    loading/unloading time. Higher rapids Compact tool magazine

  • JHM40-SLIM

    MILLING

    SPEED POWER DIAGRAM

    INTERFERENCE AND MOVING RANGE

    250

    250

    Tool Change Position

    JHM40-MOVING RANGE DIAGRAM(slim)

    500

    100

    800

    Tool Change Position

    100 500

    120

    120

    500

    (X A

    xis

    stro

    ke)

    400 400

    1400 (APC Swing)

    600 (Pallet Swing)

    100 500

    600(Compt Diameter)

    (Z axis stroke)

    (Com

    pt H

    eigh

    t)

    (Y a

    xis

    stro

    ke)

    (Z axis stroke)

    90

    125

    50ATC Rotation

    (Fanuc)

  • Smart Plus Horizontal CNC Lathe

    SPECIFICATIONS

    Title Description Unit Smart Plus

    Capacity

    Swing over bed mm 480

    Chuck dia, max mm 165 / 200

    Max. turning diameter mm 280

    Max. turning length mm 355

    Admit between centres mm 400

    Spindle

    Spindle nose type Flat (Dia 140)

    Hole through spindle mm 54

    Spindle speed rpm 4500 / 3500

    Spindle motor power (Cont./15 min) kW 5.5/7.5

    Feed system

    Cross travel X-axis mm 150

    Longitudinal travel Z-axis mm 400

    Rapid traverse rate X/Z-axes m/min 30 / 30

    Turret

    No. of stations nos. 8

    Tool shank size mm 25 x 25

    Maximum boring bar dia. mm 40

    Indexing time (per station) sec < 1

    Tailstock

    Quill dia mm 65

    Quill stroke mm 80

    Quill taper - MT-4

    CNC system Controller - Fanuc / Siemens

    Machine sizeFront x Side mm 2310 X 1615

    Machine Weight (Approx) kg 2300

    FEATURES

    High precision CNC Lathe Manufacturer of high quality parts Low cost per component Automation friendly for Batch production stable & rigid machine utilization of the cutting tools at their optimum

    cutting parameters Ergonomically designed for easy loading

    and unloading of components

  • TURNING

    SPEED POWER CURVE

    MOVING RANGE AND INTERFERENCE

    (Continuous)

    (15 min. rating)

    40

    233

    1404014010

    150

    40

    280

    280(Max Turning Diameter)

    426

    X Axis Stroke

    (Interference Free Diameter)

    Boring Bar

    30

    30

    Sof

    t O.T

    5

    Har

    d O

    .T

    5

    Har

    d O

    .T

    Sof

    t O.T

    25

    (8" Chuck Dia)210

    (6" Chuck Dia)169

  • LR40T L15 Horizontal CNC Lathe

    SPECIFICATIONS

    Title Description Unit LR40T L15

    Capacity

    Swing over bed mm 760

    Chuck dia, max. inch 15

    Max turning diameter mm 600

    Max. turning length mm 1460

    Spindle

    Spindle nose type A2-11

    Hole through spindle mm 113

    Spindle Speed rpm 1900

    Spindle motor power (Cont./30 min) kW 18.5 / 22 Opt. (22/25)

    Feed system

    Cross travel X-axis mm 330

    Longitudinal travel Z-axis mm 1580

    Rapid traverse rate X/Z-axes m/min 24 / 20

    Turret

    No. of stations nos 8

    Tool shank size mm 32 x 32

    Maximum boring bar dia mm 60

    Indexing time (per station) sec 1.5

    CNC system Controller type Fanuc

    Machine sizeFront x Side mm 5200 x 2650

    Machine weight (Approx) kg 12000

    FEATURES

    Robust machine construction to demonstrate its best cutting performance

    Rigid structure for outstanding cutting capabilities.

    Box slide ways for higher vibration damping performance.

    45 deg slant bed improves cutting capabilities High-torque spindle motor provides power

    for heavy stock removal Roller & Angular bearings to improve stability

    during heavy cutting larger hole through spindle High-precision, quick-change hydraulic turret Hook on type tail stock to support heavy

    work piece. large diameter ball-screw to provide high

    rigidity for high feed rates Broader field of vision & Ergonomic Design

    with Double-Panel safety window

  • Max.Machining 600

    25050300

    330 (X-Axis stroke) 300

    30

    40

    250

    Spindle Center Line

    60

    Interference Freemachining 407

    381 (15" Chuck)

    Interference Freemachining 417

    60

    60

    50

    Zero Return Position

    Har

    d O

    T

    Soft

    OT

    Soft

    OT

    Har

    d O

    T

    Hard OT

    Soft OT

    Soft OT

    Hard OT

    HEA

    D S

    TOC

    K FR

    ON

    T

    SPIN

    DLE

    NO

    SE

    (7)

    50

    112 (7)

    50

    112

    1580 (Z-Axis stroke)

    12067

    Max

    . Mac

    hini

    ng

    600

    1548 25

    120

    2527

    530

    1460 (Max.Machining Length)

    67

    162 71

    330

    (X-A

    xis s

    trok

    e)5

    5

    55

    (93)

    187 Min.

    120

    $ 1128120

    Tailstock Max. Base StrokeQuil Stroke445

    1693 (Max)

    1600 (ABC)

    With Steady Rest

    Chuck HCH-15A11

    381(15")

    440 500

    Steady Base Stroke120 # 628995

    Quil Stroke

    # When Steady rest base is at Extreme Right

    $ When Steady rest base is at Extreme Left

    Tailstock Base Stroke

    TURNING

    SPEED POWER CURVE

    MOVING RANGE AND INTERFERENCE

    * wi th Steadyres t

    * Standard * With Gear box

    Gear 1Gear 2

    Gear box - optional

  • LTV 50 Vertical Turning Lathe

    SPECIFICATIONS

    Title Description Unit LTV 50

    Capacity

    Swing over the bed mm 880

    Chuck dia, max. inch 21

    Recommended turning diameter mm 650

    Max. turning diameter mm 800

    Max. turning length mm 800

    Spindle nose mm A2-11

    Spindle

    Hole through spindle mm 100

    Spindle Speed rpm 1800

    Spindle motor power (Cont./30min) kW 18.5/22

    Feed system

    Cross travel X-axis mm 445

    Longitudinal travel Z-axis mm 837

    Rapid traverse rate X/Z-axes m/min 20

    Turret

    No. of stations nos 8

    Tool shank size mm 32 x 32

    Maximum boring bar dia mm 50

    Indexing time (per station) sec 1.5

    CNC system Controller type Fanuc

    Machine sizeFront x Side mm 1765x3755

    Machine weight (Approx) kg 12000

    FEATURES

    21 inch chuck size with max. Turning dia & length 800mm

    Rigid bed for heavy cutting Large diameter component machining Effective chip disposal and coolant

    management 8 Station turret Roller LM guideways on both the axes for

    heavy cutting. Hydraulic Counterbalance to prevent vertical

    drop Pre tensioned ball screws for high accuracy Flexible for customized automation solutions

  • TURNING

    SPEED POWER CURVE

    MOVING RANGE AND INTERFERENCE

  • LL20MY L5

    Y-AXIS TURNMILL CENTRE

    Computer optimised Cast Iron (FG 300) box stucture bed Machine with Y-axis VDI-30, 12 station-driven tool turret Turret indexing and tool drive by servo motor C-axis for spindle with hydraulic brake 4 axes TurnMill Center with Y axis Machining of critical components with complex

    operations. box structure bed for stable material removal &

    vibration free operation. High response feed mechanism 60 inclined, simplified design/structure. 12 Station Drive Tools, VDI 30 Turret. Higher spindle power, faster traverses and are indeed

    very user friendly

    SPECIFICATIONSTitle Description Unit LL20MY L5

    Capacity

    Swing over bed mm 510

    Chuck dia. Max mm 200

    Max. Turning dia mm 320

    Max. Turning Length mm 465

    Spindle

    Spindle nose type A2-6

    Hole through spindle mm 61

    Spindle speed rpm 4000

    Spindle motor power(Cont./S6 40%) kW 9 / 13.5

    Feed

    Inclination Cross slide deg 60 To horizontal plan

    Travel X-axis mm 200

    Travel Y-axis mm 50

    Travel Z-axis mm 540

    Rapid traverse rate X / Z axes m/min 30

    Rapid traverse rate Y axis m/min 15

    Live tool Turret

    (VDI 30)

    No. of stations nos. 12

    Tool shank size mm 20 x 20

    Max. Boring bar dia. mm 32

    Turret indexing type Servo

    Turret indexing time sec 0.8

    Driven motor power kW 4.82

    Rotary tool speed rpm 4500

    Tailstock

    Quill dia mm 75

    Quill stroke mm 100

    Quill taper - MT-4

    CNC System Controller - Siemens

    Machine SizeFront x Side mm 3159 x 1866

    Weight kg 4500

    Turnmill Center

  • TURNMILL

    MOVING RANGE AND INTERFERENCE DIAGRAM

    SPEED POWER DIAGRAMINTERFERENCE DIAGRAM

    Max. Machining 320156

    205

    Max

    . Sw

    ing

    55

    0

    210

    (8" C

    huck

    )

    Max. Machining 240

    200 (X-axis stroke)

    40

    20160

    405

    100 135

    A/F 270

    30

    32

    85

    16

    5065

    X-Axis

    Y-Axis

    Max. Swing 550

    200(X-Axis stroke)

    X-Axis

    Y-Axis

    Max. Swing 550

    (X-Axis stroke)

    Tool path movement for 140 mm radial tool holder

    Tool path movement for 100 mm axial tool holder

    mm

    Soft

    OT

    200

    (X-a

    xis s

    trok

    e)

    5 5540 (Z-axis stroke)

    Hard

    OT

    Soft

    OT

    50 70

    7558 35

    48

    515

    Zero Return Position

    25 4830

    75

    62

    (75)

    8511

    325

    5

    135

    40

    5Hard OTSoft OT

    Hard OTSoft OT

    103200 385

    75

    (Quill Stroke) (Base Stroke)

    Max

    . Mac

    hini

    ng

    340

    ABC=610

    15

    467 (Max. Machining Length)

    210 Chuck

    Hard

    OT

    100

    40

    mm

    mm

    mm

    (Siemens)

  • LAKSHMI MACHINE WORKS LIMITEDMACHINE TOOL DIVISION

    Arasur, Coimbatore - 641 407, India.

    Phone : +91 422 3021300, 3022537 | Fax : +91 422 3021331, 3022577

    E-mail : [email protected] | [email protected]

    www.lmwcnc.com

    CAT/

    NEW

    PROD

    UCTS

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